P&T_e.pdf

Pre

ss &

Tool C

on

cep

t

Pres

s &

To

ol C

on

cep

tAdvantages

Press & Tool Concept

The Press & Tool concept was developed in Switzerland by a reputable press manufacturer and was taken over and carried on by mder pressen. It stands for Swiss technology made in Germany.

Press & Tool concept stands for a rounded press and tool programme for the efficient production of selective sheet-metal work in a force range from 10 kN to 100 kN.

The presses quality is based on the following points:

SOLID FRAME

A solid cast-iron C-shaped body that has high stability and a slight deflection during cutting, thus enabling the application of cost-effective cutting tools in many manufacturing processes.

MICRO ADJUST

The press tables precise height adjustment simplifies the set-up of the Press & Tool concept presses and increases their possible applications. The series of dials allows for a reading accuracy of 0.1 mm.

QUICK TOOL CHANGE

The standardised tool-holding fixture system enables you to change various tools from the Press & Tool concept quickly with a little manoeuvring.

Pres

ses

Product Overview

KP .1 N KP .1 N Vario

KP .101 N

KP .1 W KP .1 W Vario

KP .101 W

H 5 N H 10 N H 10 W

Punching tool Towline tool Band cutting punch tool Radius punch tool

Angle profilepunch tool

Combi-Cornerpunch tool

Profile track tool Profile separating tool

Too

ls

Presses

Manual toggle presses

Pneumatic toggle presses

W 14 tool system

Hydraulic presses

KP 2.1 N / WTo

gg

le P

ress

es

Type KP 2.1 N KP 2.1 W KP 2.1 N Vario

KP 2.1 W Vario

Capacity kN 5 5 10-0 10-0kp 500 500 1000-000 1000-000

Working stroke C mm 7 7 6 - 17 6 - 17Throat A mm 11 75 11 75Working height max. B mm 1 1 11 117Adjustment track table mm 70 70 70 70Table size D x H mm 10 x 150 10 x 150 10 x 150 10 x 150Ram x depth mm 1H7 x 0 1H7 x 0 1H7 x 0 1H7 x 0Ram mm 0H7 0H7 0H7 0H7

Space requirement D x E mm 15 x 80 15 x 50 15 x 80 15 x 50Weight approx. kg 5 85 5 85

0

5

10

15

20

25

30

0 1 3 5 7 9 11 13 15 17 19 21 23 25

kN

400 N manual tension

300 N manual tension

mm from end of stroke

Toggle Presses

Press & Tool Concepts standard toggle press

Ideal for punching, bending, fitting, moulding, pressing, riveting, adjusting and bonding

Simple handling Reproducible stop position set in the factory

The MICRO ADJUST allows fast and precise height adjustment of the press table

Reading accuracy of 0.1 mm

Fixing by quick-release lever without extra tools

Ideal with the W 14 tool system

Ram with Fitted stripper (included in delivery)

Adapter piece bracket (special accessory)

KP 2.1 N KP 2.1 W

5KP 2.1 N / W Vario

Tog

gle

Pre

sses

0

5

10

15

20

25

30

35

0 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35

kN


Stroke 6 mm

Stroke 8 mm

Stroke 10 mm

Stroke 12 mm

Stroke 15 mm

Stroke 17 mm

Manual tension

Toggle Presses

The Vario models are characterised by the special design of the toggle transformation. This brings advantages in the distribution of force:

Smooth adjustable stroke length

Stroke reduction leads to increased leverage

Optimised linear force distribution

Stroke length is quickly adjusted by just loosening a screw.

Press ram

Adapter piece

Retainer Plate

Adapter piece bracket (special accessory)

KP 2.1 N Vario KP 2.1 W Vario

6Pneu

mat

ic p

ress

esKP 3.1 N / W

The toggle pressesPneumatic presses from the 3.1 series

Drive mechanism by double-operated pneumatic cylinders Reproducible stop position set in the factory Anti-twist ram Adapter piece to bridge the working height

The stroke limitation allows the user to set up small lengths safely

The MICRO ADJUST system allows fast and precise height adjustment of the press table

Reading accuracy of 0.1 mm Anti-twist Ideal with the W14 tool system

Type KP 3.1 N KP 3.103 N KP 3.1 W KP 3.103 WCapacity at 6 bar kN 5 5 5 5

kp 500 500 500 500Working stroke mm 6 - 7 6 - 7 6 - 7 6 - 7Throat mm 11 11 75 75Working height max. mm 15 15 15 15Adjustment table mm 90 90 90 90Table size mm 10 x 150 10 x 150 10 x 150 10 x 150Ram x depth mm 1H8 x 0 1H8 x 0 1H8 x 0 1H8 x 0Ram mm 0H7 0H7 0H7 0H7

Space requirement mm 175 x 50 175 x 50 175 x 565 175 x 565Weight approx. kg 75 77 15 17 Control - Type 7 P - Type 7 P

Pneumatic presses

0

10

20

30

40

50

60

1 3 5 7 9 11 13 15 17 19 21 23 25 270

8 bar

6 bar

kN


KP 3.103 N

7Pneu

mat

ic p

ress

es

KP 3.103 N / W

Pneumatic presses

Both varieties of pneumatic toggle presses are deliverable with the Type 7P control

Pneumatic dual-hand safety control Redundant and self-monitoring built with press safety valve

Key-operated switch for set-up mode Or foot pedal (only permitted when the user observes the pertinent and country-specific safety regulations)

Service unit with pressure reducer for infinite capacity setting

The 7P type control needs a minimum pressure of 3.2 bars.

Press ram

Adapter piece

Retainer Plate

0

10

20

30

40

50

60

1 3 5 7 9 11 13 15 17 19 21 23 25 270

8 bar

6 bar

kN


KP 3.103 W

8Hyd

rau

lic P

ress

esH5 N / W

Hydraulic precision table presses. Apply controllable power in a costefficient way.

Stable C-shaped stand Slight bending enables the use of cost-

effective cutting tools in many applications

mder standard cylinder with continuous measuring piston rod

Adjustable stroke area above the two infinitely adjustable non-contact proximity switches in the overall stroke area

Sensor switch accuracy 0.15 mm Mechanical end position-stroke limit in

cylinders at 0.01 mm is possible on request.

Downward punch speed 35 mm/s Upward punch speed 50 mm/s Hold time in end position 0-3 sec

Hydraulic aggregate 2.2 or 3 kW / 380 VOperational pressure 20-200 bar, output flow 11 l/min, tank contents 25 l. H

ydraulic Presses

Type H5 N H5 W H10 N H10 WCapacity kN 10 - 50 10 - 50 10 - 100 10 - 100

kp 1000 - 5000 1000 - 5000 1000 - 10000 1000 - 10000Working stroke mm 6 - 90 6 - 90 6 - 10 6 - 10Throat mm 110 175 10 75Working height (max.)

mm 19 19 180 180

Adjustment track table

mm 60 60 80 80

Table size mm 10 x 150 10 x 150 10 x 150 10 x 150Ram x depth mm 1H7 x 0 1H7 x 0 5H7 x 50 5H7 x 50Ram mm 55H7 55H7 70H7 70H7

Space requirement mm 10 x 95 10 x 95 50 x 90 50 x 90Weight approx. kg 15 155 0 0

H10 Nwith Type 7 Category 4 safety control

9Hyd

rau

lic P

ress

es

H10 N / W

Hydraulic Presses

280460

150 30 455

692

150 30

140 95

120

1300

720

230

275 90

230

50120

25280

180 120

80120

25280

180

580

1301

720

581

387

220250

150

180

323

Type H5 N H5 W H10 N H10 WCapacity kN 10 - 50 10 - 50 10 - 100 10 - 100

kp 1000 - 5000 1000 - 5000 1000 - 10000 1000 - 10000Working stroke mm 6 - 90 6 - 90 6 - 10 6 - 10Throat mm 110 175 10 75Working height (max.)

mm 19 19 180 180

Adjustment track table

mm 60 60 80 80

Table size mm 10 x 150 10 x 150 10 x 150 10 x 150Ram x depth mm 1H7 x 0 1H7 x 0 5H7 x 50 5H7 x 50Ram mm 55H7 55H7 70H7 70H7

Space requirement mm 10 x 95 10 x 95 50 x 90 50 x 90Weight approx. kg 15 155 0 0

Type 7 Category 4 Safety control CE compliant, Type 7 Category 4 programmable control

Mode selection over key switch: setup, dual-hand control or foot pedal

Setup mode with ON/OFF touch button

Type 2 Hand lever control

Ideal for individual stroke movement, e.g. for tests, producing individual items and assembling

Stroke movement upwards or downwards corresponds to the ram movement

Levers spring-centred central position = rams stationary position

Redundant control construction Reduced ram speed of max 10 mm/sec

280460

150 30 455

692

150 30

140 95

120

1300

720

230

275 90

230

50120

25280

180 120

80120

25280

180

580

1301

720

581

387

220250

150

180

323

280460

150 30 455

692

150 30

140 95

120

1300

720

230

275 90

230

50120

25280

180 120

80120

25280

180

580

1301

720

581

387

220250

150

180

323

Press table with MICRO ADJUST

Hand lever Control valve, Type 2

10

Gen

eral

info

rmat

ion

Calculating the shear forceThe required force for punching is calcu-lated from the following sizes:

Rm = Materials shear strength in N/mm2 I = Cut edge length in mms = material strength in mm

The required shear force F is calculated as follows for parallel lying cutting edges:

F = Rm I s

Example of a calculation:

Punching a hole : 8.5 mm in 1.5 mm strong AIMg 5 half-hard (Rm = 240 N/mm2)

F = 8.5 mm p 240 N/m2F = 9608.4 N 9.6 kN

The required cutting force can be red-uced by up to 30% approx by means of beveled or serrated cutting.

Die clearance:

Distribution of force in parallel cutting edges.

You can apply a rough rule of thumb, that the die clearance should be 10% of the material strength. The W14 tool system is delivered with a standard die clearance of 0.1 mm. The die clearance has to be specially adapted for soft materials, synthetic materials and thin foils.

General information

Tool system / Basics

Material selection with shear strength Rm in N/mm

Aluminium AL 99 soft

Al 99 half-hard

60 - 80

60 -100

Alu-alloys AL Mo soft

AL MG 5 soft

Al Mg 5 half-hard

AL Mg 7 soft

AL MG 7 half-hard

150 - 00

190 - 10

00 - 0

0 - 80

80 - 0

Steel sheet T ST 10

U ST 1

U St 1

0 - 00

0 - 0

80 - 0

Construction steel St 7

St 50

St 60

St 70

00 - 60

00 - 80

80 - 580

560 - 680

Tempered steel Ck

Ck 5

CK 5

Ck 60

0 - 00

00 - 80

80 - 580

560 - 680

Stainless steel VA 600 - 900

Spring band steel 800 -100

Brass Ms 58 00 - 50

Copper Cu 00 - 0

Polyvinylchloride, soft PVC 1 0 -180

Polyvinylchloride, hard PVC 160 - 50

Epoxy (print material) 180 - 00

Epoxy 70 - 90

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Form

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Tool system W 14 Punching

Forming tools

Round hole tool 0.8 5 mm

0.8 - 1.5 1.6 - .5 .6 - .5 .6 - 5.0

Punch tube W 1-0

Punch tubeW 1-0

Punch tubeW 1-0

Punch tubeW 1-50

Punch Step grade 0.1 mm

W 1-98 toW 1-15

Punch Step grade 0.1 mm

W 1-16 toW 1-5

PunchStep grade 0.1 mm

W 1-6 toW 1-5

PunchStep grade 0.1 mm

W 1-56 toW 1-550

RetainerW 1-508 to

W 1-515

RetainerW 1-516 to

W 1-55

RetainerW 1-56 to

W 1-55

RetainerW 1-56 to

W 1-550

Stripping deviceW 1-15

Stripping deviceW 1-15

Stripping deviceW 1-15 5

Stripping deviceW 1-15 5

Round hole tool 5 - 13.8 mm

PunchStep grade 0.0/0./0.5/0.8

W 1-150 (5.0) toW 1-118 (1.8)

RetainerW 1-550 toW 1-518

Stripping deviceW 1-16 red

(spring displacement %) W 1-16 brown

(spring displacement 0%)

Deep hole cutting equipment


W 1-150 (5.0) toW 1-118 (1.8)



(spring displacement %)W 1-16 brown


Round hole tool 14 - 25 mm

Punch Step grade 0.0/0./0.5/0.8

W 1-150 (5.0) toW 1-118 (1.8)





Squared and rectangular cutting equipment


W 1-150 (5.0) toW 1-118 (1.8)


RetainerW 1-16 red



1

Form

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Punching and Cutting W 14 Tool System

Contoured cutting tool Base tool with a separator insert Separator mode for N15 and NS 35/75 mounting railsSteel design according to DIN EN 50045 and DIN EN 50022

Please indicate contour shape in your order

Band cutting toolWidth from 50 to 100 mm

Forming tools

Combi corner punchComplete with stops For four applications

Universal corner processingTool for AI / St /V2A

Contoured punching tool barWith 10 fitted centring inserts Bar stopStripping deviceMat and punch not included in delivery

90 release tool Complete with

adjustable swivel stopFor Alucobond processingWith two interchangeable

punches Punch 5.3

Angle-cutting tool Adaptable cutting punch

1

Too

ls

W 14 Tool System Punching and Cutting

Tools

Bending tool Standard bending 90

Special bending angle or shapeaccording to customer requirements

Total width 60 mm or 120 mmPlease indicate.

Combi corner punchComplete with stops For four applications

Universal corner processingTool for AI / St /V2A

Rotary radius punching tool Tool for making shields and front panels

R3/S/8/10 or RS/10/15/20

90 release tool Complete with

adjustable swivel stopFor Alucobond processingWith two interchangeable

punches Punch 5.3

possible applications

1

Special tool W 25 Die plates

Special tools

Die plates with accessories Type Die plate untempered, smoothened Z 20Die surface plate, tempered, smoothened Z 30 Die plate, synthetic material for knife cuts Z 40Die plate, two-part, untempered, smoothened Z 50Two distance rods with waste tray Z 10

W 25 Square and rectangular cutting equipment

W25 Round hole tool 25-30 mmPunchRetainerStripping device

W25 system can be adapted on request.

Please specify material strength for die clearance

Spec

ial t

oo

ls W 25 Tool systemfor H10 N / W models

15

Form

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Special tool W 25 Die plates Stops

Standard stop bar design x-axis 50 mm unscaledy-axis 0 mm unscaledType: Z-100

Standard stop plate designx-axis 50 mm unscaledy-axis 0 mm unscaledType: Z-101

Coordinated stops 0.1 mm reading x-axis 70 mm scaledy-axis 60 mm scaledType: Z-10x-axis 00 mm Z-110-00x-axis 50 mm Z-10-50y-axis 10 mm Z-111-10y-axis 55 mm Z-11-55

Forming tools

Die plates with accessories Type Die plate untempered, smoothened Z 20Die surface plate, tempered, smoothened Z 30 Die plate, synthetic material for knife cuts Z 40Die plate, two-part, untempered, smoothened Z 50Two distance rods with waste tray Z 10

Nr. Z-10

Nr. Z-110-00Nr. Z-10-50Nr. Z-111-10Nr. Z-11-55

y-axis

x-axis

mder pressen GmbH Robert-Bosch-Str. 1378579 Neuhausen ob EckGermanyTel.: +49 (0) 74 67 - 94 67 - 0Fax: +49 (0) 74 67 - 94 67 - [email protected]

made in Germany by:

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P&T1

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Youll find us in Switzerland at: Tel. +41 (0) 52 - 2 42 70 20Fax +41 (0) 52 - 2 42 70 [email protected]

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P&T_e.pdf