Pt0ca12 Ctx Ecoline

CTX ecolineCTX 310 ecoline

CTX 510 ecoline

newdesign2012

www.dmgecoline.com

CTX ecoline // SIMPLY MORE SUCCESS

CTX 310 | 510 ecoline

New technology with a fast servo turret and 1,181.1 ipm rapid traverseA modern CNC turning machine must be productive, flexible and easy to use.

The CTX ecoline Series proves that these characteristics are not mutually exclusive.

The practical user interface of the DMG SLIMline® Panel, available with either

SIEMENS 840D solutionline or HEIDENHAIN CNC PILOT 620, ensures that both

novice users and experienced professionals get the maximum machine performance.

We are committed to helping you find the fastest way from the drawing to the finished

workpiece. Machining of the workpiece takes place via the new servo turret and the

modern drive technology, with high rapid traverse speeds of 1,181.1 ipm. The new

machine design ensures a clear and comprehensive overview of all machine operations.

02

More value!

LIGHTline

+ A branded light element.

+ Elegant and modern with

high-quality aesthetics.

More clarity!

LED signal lamp

+ Indicates the status of

the machine.

+ Increases process reliability

and workflow efficiency.

More user comfort!

3rd generation

DMG SLIMline® Panel

+ The ergonomically designed

control panel ensures

maximum operating comfort.

Scratch-resistant, high-tech

surfaces also permanently

protect against wear.

More perspective!

Safety window

+ Approx. 35 % larger window.

+ For the best view into the work area.

+ Great illumination with the pioneering PLANONlight

featuring energy-saving LED technology.

moresuccess

Machine Highlights

Machine and Technology

Control Technology

Options / Quality and Service

Technical Data

1: Adapter / Material: Aluminum / Dimensions: ø 1.9 × 3.1 in.

2: Reducing ring / Material: Brass / Dimensions: ø 3.0 × 1.7 in.

3: Cylinder lock / Material: Aluminum / Dimensions: ø 1.1 × 2.0 in.

4: Jet / Material: Steel / Dimensions: ø 1.4 × 1.4 in.

03

More information!

Unique PROGRESSline

+ Keep your production in sight

+ A clear display of the remaining

time and quantity for a complete

machining process.

New design!

High-tech surfaces

+ Durable protection against wear.

+ Scratch-resistant and easy to

clean surface for your everyday

production use.

HIGHLIGHTS

+ Highly dynamic spindle drive

+ VDI 30 / 40* turret with 12 tool stations,

of which 6 are driven stations (NEW //

in 2013 with 12 driven tool stations)

+ Automatic traversable tailstock for

maximum machining flexibility

+ Digital drives and linear guides for

maximum dynamics and precision

+ Available controls: DMG SLIMline® Panel

with SIEMENS 840D solutionline

and HEIDENHAIN CNC PILOT 620

+ DMG SMARTkey®

+ DMG Netservice

* Data for the CTX 510 ecoline

** Available on the CTX 310 ecoline

3 4

1 2

1 NEW // VDI 30 / 40 turret

+ Equipped with 12 tool stations,

of which 6 are driven stations

+ NEW // in 2013 with

12 driven tool stations

2 Traversable tailstock

+ For shaft machining

3 Linear guides

+ In the X and Z axes to ensure

high machine dynamics

4 Bar passage

+ 2.0 / 2.6* in. for the CTX 310 ecoline

+ 3.0 / 3.5* in. for the CTX 510 ecoline

Machine and technology

Stable cast iron beds with precise headstocks and linear roller guidesThe new CTX ecoline Series is based on optimised cast iron beds for the best rigidity and

vibration characteristics. To achieve the highest production standards, high-quality ball

screws and roller linear guides were combined. The dynamic main spindles that are mounted

in 4 places on both models and that feature a large spindle bore, ensure high precision and

outstanding durability. Nevertheless, should anything happen, the belt-driven spindle can

be quickly and inexpensively repaired by DMG Service. The CNC-controlled tailstocks provide

flexibility and fast processes for your production. Low connection load, economical power

consumption and energy recovery ensure a good energy balance.

CTX 510 ecoline

Z-axis

3

4

5

04

5 Highly dynamic spindle drive

+ 5.8 sec. acceleration for the CTX 310 ecoline

+ 9.5 sec. acceleration for the CTX 510 ecoline

6 4-track cast iron bed

+ The high-quality 45° slanted bed made of cast iron is

compact and rigid. The guides are linear slide rails

and the 4-guide design allows collision-free tailstock

movement. The Z-axis guide protection increases

reliability and durability.

* Optional

Machine Highlights


Control Technology


Technical Data

CTX 310 ecoline CTX 510 ecoline

Swing diameter, max. in. ø 13.0 ø 26.8

Turning diameter, max. in. ø 7.9 ø 18.3

Longitudinal travel (Z) in. 17.7 41.3

Bar passage in. ø 2.0 / ø 2.6* ø 3.0 / ø 3.5*

Drive power (40 / 100 % DC) hp (AC) 22.1 / 14.8 44.3 / 29.5

Torque, max. (40 / 100 % DC) ft / lbs 122.8 / 82.6 464.7 / 309.8

Clamping chuck diameter in. ø 8.3 ø 9.8 / ø 12.4*

* Optional

CTX 310 ecoline

05

Z-axis

X-a

xis

X-a

xis

1

4

6

6

3

5

2

2

1

Machine Highlights


Control Technology


Technical Data

06

newdesign2012

More overview!

15" TFT screen with 3D workpiece simulation

for easy monitoring on the screen.

More storage space!

Program expansion* with an additional 2 GB using a CF memory

card (comes standard).

* Only for SIEMENS 840D solutionline

More options!

All cycles in the series come standard.

More power!

Fast USB data interface

for externally created programs.

More comfort!

Full ASCII keyboard

for easy programming.

DMG SLIMline® Panel SIEMENS 840D solutionline with ShopTurn

as standard equipment and DMG SMARTkey®

1. 15“ TFT screen with a clearly laid out screen design

2. Latest software with an intuitive user interface that

takes you from the drawing to the finished workpiece

3. 3D workpiece simulation

4. Workshop-oriented programming

5. Many cycles including thread drilling without a compensating

chuck, pocket milling and falling contours come standard

6. Program memory consists of 5 MB of NC memory

and an additional 2 GB on a CF card

7. 1.5 times faster block processing

09

DMG SLIMline® Panel HEIDENHAIN CNC PILOT 620 and DMG SMARTkey®

1. 15" TFT screen with a clearly laid out screen design

2. Comfortable programming with the new full ASCII keyboard

3. 1.5 ms block processing time comes standard

4. Program memory with 250 MB on a CF memory card

5. Shopfloor oriented programming with graphic support

6. Fast data interface for externally created programs

CTX ecoline

Control equipment

DMG SLIMline® Panel with

SIEMENS 840D solutionline

DMG SLIMline® Panel with

HEIDENHAIN CNC PILOT 620

Monitor 15" colour 15" colour

Access security DMG SMARTkey® DMG SMARTkey®

Programming DIN, ShopTurn DIN, smart.Turn

Simulation 3D workpiece simulation 3D workpiece simulation

Program memory 5 MB + 2 GB 250 MB

Block processing time 6 ms 3 ms

Interface USB, Ethernet USB, Ethernet

Programming help Online programming manual Online programming manual

External programming SINUTRAIN DATAPILOT

SIEMENS 840D solutionline HEIDENHAIN CNC PILOT 620

CTX 310 ecoline

CTX 510 ecoline

Standard

Efficient processing with

07

Control technology

Controls with a modern user interface: DMG SLIMline® PanelRegardless of which control you choose, ECOLINE offers the most advanced controls

available. The DMG SLIMline® Panel with SIEMENS 840D solutionline or HEIDENHAIN

CNC Pilot 620 support both clear text as well as fast cycle programming. To make

navigation easier, the keys are assigned according to practical use and the display

is divided into clear user menus. On the large, high-resolution 15" TFT screen, you

can preview a 3D simulation of the machining process, fast and in real-time, so that

you don’t lose valuable time while staying on the safe side. We have also made the

DMG SLIMline® Panel visually appealing with a scratch-resistant anodized aluminum

housing. This is the new look for the modern work place!

More comfort!

Ergonomic working posture with the adjustable DMG SLIMline® Panel.

More service!

DMG Powertools

for even more efficient production. You will

receive an e-mail or SMS notification about

the status of your machine through the

messenger service. DMG Netservice gives

you instant analysis of your machine and

technical support from our service staff.

More reliability!

DMG SMARTkey® with USB storage and a transponder. Personal authorization

gives operators access rights according to

their skills and responsibilities.

Lw

NEW:Servo turret

Availability:

CTX 310 / 510 ecoline

V1 (optional), V3 (standard)

+ VDI 30 / 40 turret with

synchronous technology

+ Tool change from 2 stations

with 60° in 0.4 sec.

+ Hydraulic clamping for

high speeds

10

Machine Highlights


Control Technology


Technical Data

11

Tailstock

Tailstock on the CTX 310 ecoline

+ Cast iron tailstock with a MK4 centre sleeve

+ Separate hydraulic cylinder

Main spindle

CTX 310 ecoline

+ Heavy duty belt drive

+ Stability and lower maintenance costs

+ Bar passage ø 2.0 (ø 2.6*) in.

+ Pull force at 580.2 (652.7**) psi:

9,891.6 (15,287.0**) lbf

+ Piston stroke: 0.8 (1.2*) in.

* Optional

** Technical data for SIEMENS 840D solutionline

Main spindle

CTX 510 ecoline

+ Symmetrical pivoting head stock

with thermal stability

+ Bar passage ø 3.0 (ø 3.5*) in.

+ Pull force at 580.2 psi:

13,938.2 (19,333.6**) lbf

+ Piston stroke: 1.0 (1.4**) in.

Tailstock

Tailstock on the CTX 510 ecoline

+ Coupling on the Z-slide, automatically carried along

+ Hydraulic clamping on the linear guide

Performance diagram

CTX 310 ecoline main spindle

Performance diagram

CTX 510 ecoline main spindle

40% DC (22.1 hp)

40% DC (122.8 ft / lbs )

100% DC (82.7 ft / lbs)

100% DC (14.7 hp)

132.8

118.0

103.3

88.5

73.8

59.0

44.2

29.5

14.8

25.5

22.8

20.1

17.4

13.4

11.4

8.0

5.3

2.0

0

938

950

1,00

0

1,50

0

2,00

0

2,50

0

3,43

8

4,00

0

4,18

8

4,50

0

3,00

0

5,00

0 Speed (rpm)

Power (hp)Torque (ft / lbs)

516.3

442.5

368.8

295.0

221.3

147.5

73.8

0

500

750

1,00

0

1,25

0

1,50

0

1,75

0

2,00

0

2,25

0

2,50

0

2,75

0

3,00

0

3,25

0

37.5

42.9

48.2

32.2

26.821.5

16.1

10.78.05.4

40% DC (44.3 hp)

40% DC (465.1 ft / lbs)

100% DC (310.1 ft / lbs)

100% DC (29.5 hp)

Torque (ft / lbs) Power (hp)

Speed (rpm)

CTX ecoline – Options

Many high-quality optionsThat latest universal turning machine has all the advantages of a new design

and is equipped with unique control systems for unparalleled performance.

The technical performance of this new machine leaves nothing to be desired.

The latest CTX 310 ecoline and CTX 510 ecoline continue the well-known

tradition of high standards in German engineering. For example, the use of

high-tech digital drives and linear guides provide great stability in all axes for

optimal speed and dynamics, which is ideal for high-precision work for more

complex tasks.

12

all around worry-free

package

Options packagesBar package & interface:

+ Hinged chip conveyor

+ Workpiece pick-up device, for

parts up to ø 2.6 × 7.9 in. long,

max. work piece weight is 6.6 lbs

+ 4-colour signal lamp

Chip removal package:



Pre-setting package:

+ Tool measuring device (manual)



Automation package:

+ Robot interface

+ Automatic sliding cover, electric

+ Automatic chuck rinsing

Tropical package:

+ Active cooling system for

the control cabinet

+ Additional fan in the control panel

1

1: Workpiece pickup device (part of the bar package)

2: Machining with a tailstock steady rest

2

Machine Highlights


Control Technology


Technical Data

CTX ecoline Series

OptionsCTX 310 ecoline CTX 510 ecoline

Coolant spray gun with 72.5 psi

Differential pressure clamping for the main spindle

Adjustable hollow spindle stroke

Hydraulic hollow clamping device

Tool measuring device in the work area

Coolant pump with 174.0 psi

8 free M-functions for SIEMENS

Automatic sliding cover

Oil mist separator

Collet chucks

Collets

Hydraulic 3-jaw chuck

ECOLINE clamping kit

Set of hard or soft jaws

Set of tools

Hollow clamping cylinder with ø 2.6 in. bar passage –

Hollow clamping cylinder with ø 3.5 in. bar passage –

Direct measuring system in X- / Z-axis –

Hydraulic steady rest with a clamping range of ø 0.8 – 6.5 in. –

SANDVIK Toolkit tool package

DMG Powertools (Service Agent, Messenger)

Faster to your goal

+ CTX ecoline machines

provide up to 40 %

greater productivity.

13

Machine Highlights


Control Technology


Technical Data

CTX ecoline

Top quality for the highest demandsWhen it comes to the ECOLINE Series, the motto “high quality at attractive prices”

applies not only to the machine tool but also to the wide range of available accessories.

Many options and services enhance the daily production experience for the user and

increase productivity. The highest quality of the ECOLINE machines can only be

achieved through optimum production standards. An assembly line concept featuring

screen-guided workstations is used for the production of ECOLINE machines.

Machine quality

+ Mature, field-proven design

+ Select components from certified

supply chain vendors

+ 48 hour endurance tests

+ Laser measuring / axis positioning

as a standard test

+ CE standard on the machine

Production quality

+ Optimised processes through

the assembly line concept with

significant standardization

+ Screen-guided work stations ensure

a high level of quality and support

final assembly inspection

+ Efficient supply chain and

material flow

+ Best innovation strength through

an internal improvement suggestions

and bonus system

+ Quality assurance system with

an in-house factory test area

+ ISO-certified factory

On-site service

+ Fastest availability of service

technicians thanks to our compre-

hensive support network

+ Experienced and highly qualified

service technicians in your area

+ Free 24 / 7 Hotline: Our experts

can resolve many issues directly

over the phone!

+ Online problem solving with

DMG Netservice

+ Preventive maintenance and

functional testing by our experts

aroundthe clock!

Service

ECOLINE Service – Your guarantee for a long machine life!Whether personal contact via the DMG 24 / 7 Service Hotline,

efficient diagnosis by DMG Netservice, fast on-site service from

our first-class service technicians or express delivery of original

spare parts – with ECOLINE you benefit from all the expertise

of a worldwide machine tool manufacturer. We understand that

exceptional service builds loyalty!

16

CTX ecoline Series

Technical Data

Machine Highlights


Control Technology


Technical Data


Work area

Swing diameter, max. in. 13.0 26.8

Swing diameter over the cross slides in. 10.2 18.3

Turning diameter, max. in. ø 7.9 ø 18.3

Cross travel (X) in. 6.3 11.8

Longitudinal travel (Z) in. 17.7 41.3

Rapid traverse (X / Z) ipm 1,181.1 / 1,181.1 1,181.1 / 1,181.1

Main spindle

Spindle head (flat flange) in. 5.5 h5 8.6 h5

Bar passage in. ø 2.0 / ø 2.6* ø 3.0 / ø 3.5*

Front bearing diameter in. 3.9 5.5

Collet chuck in. 8.3 9.8

Drive power (40 / 100 % DC) hp (AC) 22.1** / 14.8** 44.2** /29.5**

Torque, max. (40 / 100 % DC) ft / lbs 122.8** / 82.6** 464.7** / 309.8**

Speed, max. rpm 5,000 3,250

Positioning accuracy

Pmax X / Z / C according to VDI / DGQ 3441 in. 0.0001 / 0.0006 / 0.001 0.0001 / 0.0006 / 0.001

Tool holders

Number of tool stations 12 12

Number of driven tools 6 6

Shaft diameter in. 1.2 1.6

Drive performance (40 % DC) at 4,000 rpm hp 11.3** 11.3**

Torque, max. (40 % DC) ft / lbs 14.8 14.8

Speed, max. rpm 4,500 4,000

Tail stock

Tailstock stroke in. 15.6 33.5

Centre point reception Mk 4 5

Tailstock force, max. lbf 899.2 2,697.7

Guides

Ball screw drive in the X- / Z-axis (D × P) in. 1.3 × 0.4 1.6 × 0.4

Machine weight

Machine weight (without chip conveyor) lbs 7,054.8 16,534.7

Machine weight (with chip conveyor) lbs 8,377.6 17,857.4

Control

DMG SLIMline® Panel with SIEMENS 840D solutionline

DMG SLIMline® Panel with HEIDENHAIN CNC PILOT 620

E

F

ø 15.54.3

G

H

ø 7.8

ø 3.9

12.4

6.3

N

P

D

max. ø 20.8

ø 1

4.6

ø 12.2

VDI 30

2.1ø 0

.6

ø 4.8

L

2.3

M

C

B

A

3.8

ø 12.1

6.1

0.2

ø 0

.8

ø 1.6 max.

ø 26.8 max. swivel

X travel = 11.8

0.1

V.D.I.40

ø 18.3 max. turning

T.K. ø 370

ø 26.8 max. swivel

19.0

T.K. ø 420

ø 20.1

ø 13.3

ø 11.7

ø 11.7

ø 13.3

ø 6.7

ø 5.0

0.1

ø 8.3

ø 6.6

ø 14.9

ø 13.3

3.3

19.1

R243

98.4

(155.8)

10.6

69

.8

(140.7)

121.2

(32

.8)

(58

.5)

CTX 310 ecoline with a chip conveyor

Front view Top view

Swivel travel on the CTX 310 ecoline Swivel travel on the CTX 510 ecoline

CTX 510 ecoline with a chip conveyor

Front view Top view

(57.4)

19

.3

(27

.4)

56

.7

(60

.6)

12.2

2.7

91

.8

61

.83

3.3

109.1(3

2.8

)

(183.7)

174.8

(58.5

)

(195.3)

158.5

137.814.1

78.1

70

.0

35

.5

23

.7

16.9 155.8

20.7

23

.02

0.1

(34

.0)

63

.4

(67

.2)

22.8

(57.5)

97

.8

Footprints and Work Areas

1.9

ø 7.

9

ø 1

.0

2.5 4.0

6.0

4.0

22.9

15.7 travel

2.4

2.4

1.5 PRAC. 0.4 PRAC.

VD

I 30

X t

ravel 6.3

12.4

1.2

17.7 travel3.6

21.3

15.5

47.2

3.0

Z travel 1050

5.9

1.6

2.6

ø 8

.7

ø 9

.8

ø 1

8.3 2

7.5

ø 1

.6

7.9

2.1

2.5

ø 1

4.6

ø 1

6.5

2.5

3.7

1.4

5.9

travel 850 5.3

39.9

5.9 0.2

X t

ravel 11

.8

19.0

24.3 3.5

D.B.C. 45.2

Turning diameter, bar passage, workpiece dimensions

The CTX ecoline Series offers a

maximum turning diameter of 18.3 in.

and a bar passage of ø 3.0 in. (on the

CTX 510 ecoline), allowing it to machine

larger workpieces. Workpieces weighing

up to 1,322.8 lbs can be machined using a

steady rest (optional) in combination with

the tailstock (standard). Other options

include a hollow clamping cylinder with

ø 2.6 and ø 3.5 in. bar capacity.

* Optional

Longitudinal travel (Z) 41.3

ø 18

.3ø

3.0

Longitudinal travel (Z)17.7

ø 7.

9ø

2.0

ø 3.

5t*

ø 2.

6*

Work area on the CTX 310 ecoline Work area on the CTX 510 ecoline


19

Top sellingturning machine

The CTX 310 ecoline and

CTX 510 ecoline universal

turning machines impress

with a new, functional

design, user-optimised

features, exceptional

performance standards

and top control options.

DMG ECOLINE GmbH

Oberes Ried 11, A-6833 Klaus

Tel.: +43 (0) 55 23 / 9 06 01 - 600, Fax: +43 (0) 55 23 / 9 06 01 - 650

[email protected], www.dmgecoline.com

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www.dmgecoline.com

Worldwide at your service

_DMG / MORI SEIKI GERMANY

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DMG / MORI SEIKI INDONESIA

Komplek Gading Bukit Indah Blok M/01

Jl. Bukit Gading Raya, Kelapa Gading

14240 Jakarta Utara

Tel.: +62 21 453 1199

Fax: +62 21 458 57 414

MORI SEIKI JAPAN

MORI SEIKI SALES AND SERVICE CO., LTD.

DMG Technology Department

18th floor, Shinagawa Intercity Tower A

2-15-1 Konan Minato-ku

Tokyo 108-6018, Japan

Tel: +81-3-5460-2543

Fax: +81-3-5460-2542

DMG / MORI SEIKI KOREA

#110, 1F. Kofomo Techno Center II

3 Na 505-3 Ho Shihwa Industrial Complex,

1289-5 Jeongwang-dong, Siheung-si,

Gyeonggi-do 429-932

Tel.: +82 31 488 0500

Fax: +82 31 488 0567

DMG / MORI SEIKI MALAYSIA

No. 19, Jalan Pendidik U1/31, Seksyen U1

Hicom-Glenmarie Industrial Park

40150 Shah Alam, Selangor

Tel.: +603 5569 5282

Fax: +603 5569 5286

DMG / MORI SEIKI SOUTH EAST ASIA

3 Tuas Link 1

638584 Singapore

Tel.: +65 66 60 66 88

Fax: +65 66 60 66 99

DMG / MORI SEIKI TAIWAN

No. 12-3, Industrial 33rd Rd.

Industrial Park

407 Taichung City

Tel.: +886 4 2355 6490

Fax: +886 4 2355 6505

DMG / MORI SEIKI THAILAND

40 Moo 4 Rojana Industrial Park 2

Rojana Road, Tambol U-Thai

13210 Ampur U-Thai, Ayutthaya

Tel.: +66 35 746720

Fax: +66 35 746731

DMG / MORI SEIKI TURKEY

Ferhatpaşa Mah. Gazipaşa Cad. No: 11

TR-34885 Ataşehir, İstanbul

Tel.: +90-216-471 66 36

Fax: +90-216-471 80 30

DMG / MORI SEIKI VIETNAM

Unit #302, Blue Star Building

93 Linh Lang Str., Ba Dinh District, Hanoi

Tel.: +84 4 7665 924

Fax: +84 4 7665 926

DMG / MORI SEIKI PHILIPPINES

REPRESENTATIVE

TECHline Machine Tools Inc.

100 North Science Avenue,

Lagune Technopark Binan

4024 034 Laguna

Tel.: +63 25 84 43 57 / 58

Fax: +63 25 20 86 72

_DMG / MORI SEIKI AMERICA

DMG / MORI SEIKI USA

2400 Huntington Blvd.

Hoffmann Estates, IL 60192

Tel.: +1 (847) 593-5400

Fax: +1 (847) 593-5433

DMG SOUTH AMERICA

Rua. Dr. Luiz Migliano, 173

05711-000 São Paulo

Tel.: +55 11 3742 - 5000

Fax: +55 11 3773 - 8855

DMG CANADA

165 Admiral Blvd.

Missisauga, ON L5T 2T3

Tel.: +1 (905) 795 2891

Fax: +1 (905) 795 0393

DMG / MORI SEIKI MEXICO

Acceso III, No. 14, Bodega 11,

Parque Industrial Benito Juarez

76120 Queretaro

Tel.: + 52-442-209-5072

Fax: + 52-442-209-5073

Simplified organizational structure.

All worldwide branches available at

www.dmg.com

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