PT DUA PUTRI PERKASA firefile.duaputriperkasa.com/brochure_charcoat_new-966d1-2956_322.pdf · edges of the floor slab. CharCoat FS Mortar is then trowelled over the formwork to a

fireCharcoat

PassiveProtection

Charcoat CC

Water Based Intumescent Cable Coating for the fire protection of electrical cables up to 90 minutes under Hydrocarbon Conditions

fire rated cable

protection

PT DUA PUTRI PERKASAKALIMALANG SQUARE BLOK A NO 26JL.KH NOER ALI. KOTA BEKASI 17148. INDONESIATEL : +62-21 88963849 . 88968930E-mail : [email protected] : www.duaputriperkasa.com

CharCoat CC Cable Coating is a water-based Intu-mescent Latex coating developed for the fire protection of single, grouped or bundled electrical cables.

Originally formulated in the 1980’s to prevent spread of flame along the cable surface, CharCoat CC has become the leader in Cable Protection not only withstanding cellulosic fires of 750°C for 90 minutes, but also Hydrocarbon fires (1100°C) on electrical cable(s) for 90 minutes at a very low DFT.

CharCoat CC is a unique acrylic latex emulsion which has excellent resistance to weathering and aging and which remains flexible indefinitely allow-ing for cable movement and removal. It is suitable for exterior or interior applications. CharCoat CC will also prevent a short circuit within an electrical cable from starting a fire and will help identify the location of such a short circuit by forming an intu-mescent char at the spot.

CharCoat CC forms a protective intumescent char when exposed to flame or to a temperature above 175°C. This char should be removed completely and clean cables should be recoated if intumes-cence should occur. There is no need to replace cable that has been subjected to fire as CharCoat CC sacrifices itself to save the cable (as long as the cable is functioning).

CharCoat CC is easily applied by brush or spray and it adheres extremely well to cables and tray, allowing for vertical or overhead application. Care should be taken to see that cables are clean and dry before application, particularly that they are free of oil, grease and dirt. CharCoat CC should be applied in 2 coats to ensure complete coverage.

- 600-700% typical intumescent expansion after 10 minutes exposure to 870°C- Fire rates cable(s) up to 90 minutes at 750°C- Fire rates cable(s) up to 90 minutes at 1100°C- Water based Intumescent Latex- Non-Toxic / Non-Hazardous- Lightweight, thin-film 2 coat application- Permanent cost effective solution- Zero maintenance required- Single component (stir and spray)- Solvent, mercury and asbestos free- Highly fexible in cured form- 100% UV Stable and certified- Non-Corrosive- High resistance to chemicals and acids

Generalinformation

Specialfeatures

For exterior cable applications, CharCoat CC also stops UV degradation of the cable sheath as it is a 100% UV stable coating (tested).

CharCoat CC will last the life time of the cables with applications now over 35 years.

CharCoat CC is typically applied on the following (interior or exterior):- New and existing electrical cables- HV and LV cables- Cable in need of repair

CharCoat CC can also be applied to electrical cables in rooms and areas such as:

- Substations- Cable Galleries- Switch Rooms- Battery Rooms- Cable Basements- Transformer Bays / Areas- Motor Rooms- Marine applications (ships / rigs)- Cable Gantries- Conveyor belts / overlanders

Transport / Storage

- Transport and store free from frost- preferably at a minimum of +5oC to a maximum of +30oC.- shelf-life of unopened pails: 18 month from date of manufacture. Unopened pails must be re-sealed.

Packaging

- 5 gallons (22.5kg)- Plastic pails- Other sizes on request Surface Preparation

Please refer to the Technical Data SheetApplication

Please refer to the Technical Data SheetDrying Time

Please refer to the Technical Data Sheet

Safety and the Environment


TechnicalData

Product Fire Rating (minutes)

CharCoat CC up to 90 minutes (5000 - 8000v)Approvals Descrition

FM3971 1.6mm DFT - FM Approved Flame Retardant coating for grouped electrical cables - PASSED - Ampacity - PASSED - Current Carrying Capacity - NON DERATING - PASSED - Salt Water Exposure and immersion - PASSED - Dielectric Strength - PASSED - Flamability TestIEC 60331-11* 1.6mm DFT - 90 Minute Circuit Intergrity test for cables under fire conditions - 750CIEC 60331-21* 1.6mm DFT - 90 Minute Circuit Intergrity test for cables under fire conditions - 750CIEC 60331-11 1.6mm DFT - 90 Minute Circuit Intergrity test for cables under fire conditions - 1100CIEC 60331-21 1.6mm DFT - 90 Minute Circuit Intergrity test for cables under fire conditions - 1100CIEEE-383 1.6mm DFT - Flame propagation testASTM E 84 1.6mm DFT - 15ASTM E 162 1.6mm DFT - 16ASTM D4256-83 1.6mm DFT - Radioactivity Decontamination Factor - 5.83 after 10 weeks cure timeLEED Meets requirements for LEED credit 4.1 - 29.95g/LASTM D2565 Accelerated UV Stability Test (ASTM G155) - 100% UV Stable - Solar Light Co. Inc.

*Cable IEC 60331-11/21 - tested to 5000V and 8000V HV Power Cable

Head OfficePO Box 18112, Port Moody BC V3H 4H2 Canada

Tel:+1 604 941 1001 | [email protected]

Partners:Australia | Indonesia | Malaysia | Thailand | South Africa | Saudi Arabia | China | Mexico

www.CharCoat.com

Disclaimer: The above data, particularly the recommendations for the application and use of Charcoat Passive Fire Protection products are based on the manufacturer's knowledge and experience. Due to different materials and conditions of application, which are beyond our control, we recommend in any case to carry out sufficient tests in order to ensure that Charcoat Passive Fire Protection products are suitable for the intended purpose and applica-tions. Therefore, any liability for such recommendations or any oral advice is expressly excluded unless we have acted willfully or by gross negligence. It is always the responsibility of the installer / purchaser to guarantee correct preparation, DFT (Charcoat Coatings) and thickness (charcoat Firestop Products) of all Charcoat Passive Fire Protection products. Charcoat Passive Fire Protection is not liable for installation or faulty installation. It is always the responsibility of the installer / purchaser to guarantee and certify the installation of materials.

fireCharcoat

PassiveProtection

Charcoat firestopping

2 to 6 hour fire rated electrical cable andPVC/Steel pipe penetration seals

Cable and Pipe

penetration seals

CharCoat FS Mortar

Up to 6 Hour Fire Ratings

CharCoat FS Mortar is a specially formulated gypsum based mortar, which is mixed with water to be trowelled or poured around service penetra-tions. Plastic pipework must be protected with either CharCoat Collars or Intumescent Pipe Wraps (see data sheets).

In floors, permanent formwork panel (50mm) is cut and friction fitted between services and the edges of the floor slab.

CharCoat FS Mortar is then trowelled over the formwork to a depth of 25mm thick. This is allowed to harden. The CharCoat FS Mortar is then mixed to a pouring grade and tops the seal up to the required depth.

In walls, CharCoat FS Mortar is mixed into a stiff consistency for trowelling into smaller open-ings. In larger openings, CharCoat FS Mortar can be cast into blocks which can be built into walls.

CharCoat FS Mortar will provide a water tight, air tight, smoke free and cold smoke seal.

CharCoat FS Panel


CharCoat FS Panel comprises of three CharCoat elements.

CharCoat FS Panel are manufactured by spraying 150kg/m3 high-density rock fibreboard with Char-Coat CC fire rated latex coating. The coated panels are simply cut and friction fitted between the services and the edges of the structure.

Plastic pipework needs to be sealed with CharCoat Intu Sealant or sleeved with Insulated Fire Sleeves prior to installation of the coated panel system.

The CharCoat Intu Sealant is used as an adhesive on the edges of the panel to form a barrier with the surrounding structure. All joints in the barrier are sealed in with CharCoat Intu Sealant to form a monolithic layer.

The CharCoat CC Coating is largely used to make good any damaged coating or for a more aesthetic finish. In plasterboard partitions, the panel must be fitted to both sides of the wall to fire protect the studs. The panels can be fitted by either a pattress fix or by being cut into openings. For large floor openings we would advise using CharCoat FS Mortar (see technical data sheet).

CharCoatFS Mortar CharCoatFS Panel

CharCoat FS Mortar Ch

FS Mortar

arCoat FS Panel

Transport / Storage

- Transport and store free from frost- preferably at a minimum of +5oC to a maximum of +30oC.- shelf-life of unopened pails: 12 month from date of manufacture. Unopened pails must be re-sealed.Packaging


Surface Preparation






CharCoat Intu Sealant


CharCoat Intu Sealant is a high specification, one part water based acrylic sealant, extruded from a cartridge (or 25kg Pail) loaded into a stan-dard sealant gun. For use in construction joints and cable / pipe penetration seals (CharCoat FS Panel Backing). The depth of the joint will depend on the gap to be filled and the fire rating required (see fire rating).

All surfaces must be thoroughly clean and free of bond breaking contaminants prior to application of the sealant. No priming is required for most construction substrates, however, it is recom-mended that a small area be tested on substrates.

The sealant should not be applied if the ambient temperature is below 5ºC as adhesion will be impaired. The sealant is fast curing approximately 15 minute tack free time. When fully cured, the sealant is overpaintable. Under fire conditions the sealant forms a fire resistant ash.

CharCoat Intu Sealant provides a Weighted Sound Reduction Index (Rw) of up to 57dB. Please consult our sales office with details of: -Type of construction -Required acoustic rating -Size of joint-Corehole size-Qty of Cable or Pipe

CharCoat Intu Sealant

CharCoatIntu Sealant


CharCoat FS Mortar up to 6 hoursCharCoat FS Panel up to 4 hours (single Panel)CharCoat Intu Seal up to 4 hoursApprovals Descrition

BS476, Part 20/22 CharCoat FS Mortar - Up to 2 hours 75mm - Up to 2 hours 25mm Mortar / 50mm Rockwool / 25mm Mortar - Up to 6 hours 100mmBS476, Part 20/22 CharCoat FS Panel - Up to 4 hours (single Panel 1200 x 600 x 500mm Precoated)BS476, Part 20/22 CharCoat Intu Sealant - Up t0 4 hours Joint seal (wall or floor) - Up to 4 hours Cable/pipe (CharCoat FS Panel backing)




www.CharCoat.com


fireCharcoat

PassiveProtection

Charcoat FS mortar

Up to 240 minute Fire rated Mortar for the Fire Protection of Electrical Cables, Pipes and Ducts

fire rated

mortar

Product Fire Rating (minutes) CharCoat FS Mortar up to 240 minutesApprovals BS476, Part 20 | BS476, Part 22 | AS1530, Part 4 | BOMBA Malaysia | BOMBA Indonesia

Fire Rating 75mm Thickness 1-2 Hours100mm Thickness 3-6 HoursCoverage 75mm Thickness 3.15 x 22kg Bags / sq. meter100mm Thicness 4.20 x 22kg Bags / sq. meter

CharCoat FS Mortar is a specially formulated gypsum based mortar, which is mixed with water to be trowelled or poured around service penetrations. Plastic pipework must be protected with either CharCoat FS Collars or Intumescent Pipe Wraps.

In floors, permanent formwork panel (50mm) is cut and friction fitted between services and the edges of the floor slab. CharCoat FS Mortar is then trowelled over the formwork to a depth of 25mm thick. This is allowed to harden. The CharCoat FS Mortar is then mixed to a pouring grade and tops the seal up to the required depth.

In walls, CharCoat FS Mortar is mixed into a stiff consistency for trowelling into smaller openings. In larger openings, CharCoat FS Mortar can be cast into blocks which can be built into walls.

CharCoat FS Mortar is used to provide a fire rated seal around service penetrations in fire rated walls and floors. Tested in accordance with BS 476:Part 20, BS 476:Part 22. Char-Coat FS Mortar provides up to 6 hours fire protection.

General benefits:• Smoke seal • Good acoustic insulation • Simple installation • Load bearing seal• Suitable to make good around most types of service penetrations • Unaffected by humidity • Maintenance free • No smoke emission

CharCoat FS Mortar will provide a water tight, air tight, smoke free and cold smoke seal.

These are approximate calculations based on 22kg bags. The coverage does not take into account the percentage of the hole filled with services.

Install CharCoat FS Mortar to provide 1,2,3 or 4 hour fire rating to all service penetrations through all fire rated walls and floors. Installation to be fully in accordance with manufactur-er’s instructions.

The open area free of services: thickness of seal ratios for non-reinforced seals given above, allow an ample safety margin for normal foot traffic e.g. loads of two men plus equipment with a combined weight of up to 200kg. CharCoat FS Mortar sets in 30-45 minutes and is capable of accommo-dating foot traffic in approximately 72 hours.

* As a further safety margin, we would recommend that all floor seals with clear areas greater than in the above table must be reinforced. Please contact our technical department for details.

Thickness Load Bearing Area 75mm 500x500mm*100mm 750x750mm*

Generalinformation TechnicalData

Whereto install

Up to 240 minutes Fire Rating under BS476; Part 20, 22 requirements depending on the penetrating elements. 75mm - 100mm thickness dependant on the fire rating. We always recommend permanent formwork for safety.

Up to 240 minutes Fire Rating under BS476; Part 20, 22 requirements depending on the penetrating elements for load bearing seals. 75mm - 100mm thickness dependant on the fire rating. See previous table.

Up to 240 minutes Fire Rating under BS476; Part 20, 22 requirements depending on the penetrating elements. 25mm CharCoat FS Mortar either side of 50mm thick Mineral wool firbre x 150kg/m3




www.CharCoat.com



Coating for the protection of pollution flashover on exterior and interior high voltage insulators

insulator

protection

fireCharcoat

PassiveProtection

Charcoat IC

Since its release to the market in 1991, CharCoat IC has been in service in the most polluted areas of Southern Africa, and has also found application in Europe, North America, Australasia and the Middle East. No flashovers have been experienced at any of the treated sites.

The material's usage has ranged from small 11kV Substations to complete 765kV Transmission Stations and 533kVDC Converter Stations. The oper-ating environments include marine salt fogs, coastal desert conditions, heavily industrialised sites with, for example, acidic emissions, power station fall-out and heavy cement dust contamination, and agricul-tural areas characterised by regular sugar cane burn-ing and the use of highly conductive fertilisers and weedkillers.

CharCoat IC is a unique room temperature vulcanised (rtv) silicone elastomer formulation specifically devel-oped by CharCoat Passive Fire Protection and Mace Technologies in collaboration with the Electric Power Research Group of the University of the Witwatersrand for the prevention of pollution flashover of high voltage outdoor insulation.

The exceptional hydrophobicity of CharCoat IC inhibits the formation of continuous moist conductive layers on insulator surfaces. This, in turn, limits the flow of leak-age currents thus preventing the creation of dry bands and partial discharges – critical steps in the flashover process.

The superior performance of silicone rubber over other insulating materials in polluted environments is well proven. What makes silicone unique is the fact that, owing to the migration of low molecular weight silanes that exist within the elastomer, the water repellent prop-erties are imparted to contaminants which accumulate on the surface.

The constant water-repellency exhibited by CharCoat IC coated insulators, even in the most severe environ-ments, coupled with silicone’s inherent resistance to degradation by ultra- violet radiation, ozone and most chemicals, combined with the use of specialised fillers to combat power arc damage, enables the material to provide enhanced system reliability over a period of many years.

Specialfeatures

Generalinformation

- Excellent arc resistance- Fast hydrophobicity transfer to contaminating layers- Fast recovery of hydrophobicity after arcing- Resistance to damage by corona discharge- Adhesion to glass, ceramic and resin surfaces- Resistant to oil, ozone, various chemicals and petrols- Ageing resistant- 100% UV resistant- After completion (full cure) temperature resistant down to -50°C

Hydrophobicity Transfer - Uncoated porcelain – pollu-tion wets and forms a conductive layer

On a silicone surface, the pollution becomes hydrophobic

TechnicalData

CharCoat IC is extremely hydrophobic displaying a water droplet contact angle greater than 100 degrees. Moreover, the coating has a quick hydrophobicity recov-ery rate and, by the migration of low molecular weight silanes present in the material, readily transfers its hydrophobic characteristics to any covering contaminat-ing layer. Typical curves illustrating these effects are provided below.

For improved performance, and a controlled cure at room temperature, CharCoat IC is a two- part material, i.e. a small volume of catalyst is poured into the coating before application. Unlike those materials utilising an oxime cross-linking agent, CharCoat IC's curing system has the benefits of not requiring any atmospheric mois-ture for vulcanisation to take place, the cure rate is independent of humidity, no by-products are released on curing and there is practically no shrinkage (<0,1% versus 0,5% to 1% for oxime systems).

The shelf life is also much longer than single-part rubbers.

The coating is designed for spray application to give an optimum layer thickness of 0,3 to 0,5mm and is formu-lated with various solvents of different evaporation rates for ease of application and to yield a smooth, uniform, high quality finish.

The coating has a typical skin-over time of 15 minutes. Unlike the one-part rubbers, its curing time is consistent as it is independent of the ambient humidity. In order to minimise waste and for ease of handling, after addition of the catalyst the coating has a pot life of one hour at 23°C. The equipment can be energised immediately after coating.

Although the coating does have some adhesion to porcelain and glass, the application of CharCoat IC Primer, which is supplied with all coating purchased, is recommended to provide a strong permanent bond to all ceramic, glass and resin materials. If a separate primer is not used, the bonding agent must be included in the coating. This, of course, replaces some of the silicone and thus adversely affects the material perfor-mance and longevity.

It is our philosophy that primer be applied only at the interface between the insulator and the coating where it is needed, and leave the rubber layer itself free of unnecessary materials.

For improved performance, and a controlled cure at room temperature, CharCoat IC is a two- part material, i.e. a small volume of catalyst is poured into the coating before application. Unlike those materials utilising an oxime cross-linking agent, CharCoat IC's curing system has the benefits of not requiring any atmospheric mois-ture for vulcanisation to take place, the cure rate is independent of humidity, no by-products are released on curing and there is practically no shrinkage (<0,1% versus 0,5% to 1% for oxime systems).

The shelf life is also much longer than single-part rubbers.

The coating is designed for spray application to give an optimum layer thickness of 0,3 to 0,5mm and is formu-lated with various solvents of different evaporation rates for ease of application and to yield a smooth, uniform, high quality finish.

Hydrophobicity after 3 yrs

Product

CharCoat ICApprovals Descrition

BS2918 Dielectric Strength @23°C 64 kV/mmIEC 93 Surface Resis vity 1.5 x 10 Ω ohmIEC 93 Volume Resis vity 2.29 x 10 Ωm ohm metreIEC 60273 Hydrophobicity 122 contact angleASTM D 495-99 Arc Res stance > 185 secondsADTM D 2303-97 Tracking & Erosion > 470 minutes @ 2.5kVCPRI REC Spec. Hydrophobicity recovery A er 100 hours corona test: HC6 / A er 48 hours: HC1-HC276/2006 We ability class: HC1 - HC6




www.CharCoat.com


Transport / Storage

Transport and store free from frost- preferably at a minimum of +5oC to a maximum of +30oC.Shelf-life of unopened pails: 12 months from date of manufacture. Unopened pails must be re-sealed.

Packaging

- 5 Litre Drums- Steel Drums- Other sizes on request Surface Preparation



Please refer to the Technical Data SheetSafety and the Environment


fireCharcoat

PassiveProtection

Charcoat SC

120 minute Sturctural Steel Fire ProtectionWater Based for interior applications

thin film intumescent

steel coating

The CharCoat SC Range of Sturctural Steel Fire Protection is the pinnacle of technology and performance in Thin Film Intumescent Fireproof-ing.

The CharCoat SC Range can be applied to steel-work in interior or covered exterior applications. Our range of fireproofing products are spray applied and offer up to 120 minutes fire protection under BS476: Part 21. There is no reinforcement or mesh required.

CharCoat SC can be applied in residential, com-mercial and industrial applications where architec-tural designs call for a thin-film, aesthetic, highly decorative finish.

Semi exterior or covered areas can also be com-pleted using a urethane or epoxy topcoat to seal the fireproofing system.

With CharCoat SC’s low spread rate, higher than average solids and extremely low DFT’s, we can provide the most cost effective solution for all of your steel fireproofing needs.

- 600-700% typical intumescent expansion after- DFT’s as low as 250 microns - Fire rates steelwork up to 120 minutes - Interior- Water based intumescent coatings - Interior- Non-Toxic / Non-Hazardous (water based)- Most steelwork 1 or 2 coat application- Permanent cost effective solution- Zero maintenance required- Single component (stir and spray)- Maximum 1.1mm WFT in a single spray coat- Brush application also available- C4 enviroment approved (c4 Topcoat required)

Specialfeatures

Generalinformation

For Interior applications, use CharCoat SC60 (60 to 90 minutes), or SC120 (up to 120 minutes). Topcoats are not required for interior works, but may be need simply for colour. For covered external works Topcoats are required. urethane or epoxy topcoats are acceptable.

CharCoat SC will last the life time of the steel-work if properly maintained.

CharCoat SC Provides intumescent fire protec-tion to structural steelwork while maintaining architectural aesthetics for commercial infra-structure assets including:

- Airports- Stadiums and Leisure Facilities- Office Buildings- Retail Complexes- Cinemas- Residential low and Highrise Apartments- Atriums- Warehousing- Powerstations- Mines- Smelters - Shipyards- Swimming Pools (C4 topcoat)

Transport / Storage

- Transport and store free from frost- preferably at a minimum of +5oC to a maximum of +35oC.- shelf-life of unopened pails: 12 months based from date of manufacture.

Packaging

- 25kg Pails- Steel pails- Other sizes on request Surface Preparation






TechnicalData


CharCoat SC up to 120 minutesApprovals Descrition

BS476 Part 21 - CharCoat SC60 - 60 minutes - Interior - CharCoat SC120 - 120 minutes - Interior LEED - Meets requirements for LEED credit 4.1 - 6g/L (SC60 / SC120)




www.CharCoat.com


Documents

PT DUA PUTRI PERKASA firefile.duaputriperkasa.com/brochure_charcoat_new-966d1-2956_322.pdf · edges of the floor slab. CharCoat FS Mortar is then trowelled over the formwork to a