PT-36 Plasmarc Cutting Data

Cut Data Manual

0558006263 Version 8.1 released on 28Oct11

2

This equipment will perform in conformity with the description thereof contained in this manual and accompa-nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc-tions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced imme-diately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser-vice facility designated by the manufacturer.

Be sure this infOrMatiOn reaChes the OperatOr.YOu Can get extra COpies thrOugh YOur supplier.

these instruCtiOns are for experienced operators. if you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “precautions and safe practices for arc Welding, Cutting, and gouging,” form 52-529. Do nOt permit untrained persons to install, operate, or maintain this equipment. Do nOt attempt to install or operate this equipment until you have read and fully understand these instructions. if you do not fully understand these instructions, contact your supplier for further information. Be sure to read the safety precautions be-fore installing or operating this equipment.

CautiOn

user respOnsiBilitY

reaD anD unDerstanD the instruCtiOn Manual BefOre installing Or Operating.

prOteCt YOurself anD Others!

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taBle Of COntents

suBseCtiOn title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Carbon Steel Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Aluminum Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Stainless Steel Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Carbon Steel Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Aluminum Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Stainless Steel Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Carbon Steel Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Aluminum Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Stainless Steel Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Precision Hole Carbon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

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seCtiOn 1 safetY preCautiOns

1.0 safety precautions 1.1 safety - english

Warning: these safety precautions are for your protection. they summarize precaution-ary information from the references listed in additional safety information section. Before performing any installa-

tion or operating procedures, be sure to read and follow the safety precautions listed below as well as all other manuals, material safety data sheets, labels, etc. failure to observe safety precautions can result in injury or death.

prOteCt YOurself anD Others -- some welding, cutting, and gouging processes are noisy and require ear protection. the arc, like the sun, emits ultraviolet (uV) and other radiation

and can injure skin and eyes. hot metal can cause burns. training in the proper use of the processes and equipment is essential to prevent accidents. therefore:

1. always wear safety glasses with side shields in any work area, even if welding helmets, face shields, and goggles are also required.

2. use a face shield fitted with the correct filter and cover plates to protect your eyes, face, neck, and ears from sparks and rays of the arc when oper-ating or observing operations. Warn bystanders not to watch the arc and not to expose themselves to the rays of the electric-arc or hot metal.

3. Wear flameproof gauntlet type gloves, heavy long-sleeve shirt, cuffless trousers, high-topped shoes, and a welding helmet or cap for hair protection, to protect against arc rays and hot sparks or hot metal. a flameproof apron may also be desirable as protection against radiated heat and sparks.

4. hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. sleeves and collars should be kept buttoned, and open pockets eliminated from the front of clothing.

5. protect other personnel from arc rays and hot sparks with a suitable non-flammable partition or curtains.

6. use goggles over safety glasses when chipping slag or grinding. Chipped slag may be hot and can fly far. Bystanders should also wear goggles over safety glasses.

fires anD explOsiOns -- heat from flames and arcs can start fires. hot slag or sparks can also cause fires and explosions. therefore:

1. remove all combustible materials well away from the work area or cover the materials with a pro-tective non-flammable covering. Combustible materials include wood, cloth, sawdust, liquid and gas fuels, solvents, paints and coatings, paper, etc.

2. hot sparks or hot metal can fall through cracks or crevices in floors or wall openings and cause a hidden smoldering fire or fires on the floor below. Make certain that such openings are protected from hot sparks and metal.“

3. Do not weld, cut or perform other hot work until the work piece has been completely cleaned so that there are no substances on the work piece which might produce flammable or toxic vapors. Do not do hot work on closed containers. they may explode.

4. have fire extinguishing equipment handy for instant use, such as a garden hose, water pail, sand bucket, or portable fire extinguisher. Be sure you are trained in its use.

5. Do not use equipment beyond its ratings. for example, overloaded welding cable can overheat and create a fire hazard.

6. after completing operations, inspect the work area to make certain there are no hot sparks or hot metal which could cause a later fire. use fire watchers when necessary.

7. for additional information, refer to nfpa stan-dard 51B, "fire prevention in use of Cutting and Welding processes", available from the national fire protection association, Battery march park, Quincy, Ma 02269.

eleCtriCal shOCK -- Contact with live electrical parts and ground can cause severe injury or death. DO nOt use aC welding current in damp

areas, if movement is confined, or if there is danger of falling.

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seCtiOn 1 safetY preCautiOns

1. Be sure the power source frame (chassis) is con-nected to the ground system of the input power.

2. Connect the work piece to a good electrical ground.

3. Connect the work cable to the work piece. A poor or missing connection can expose you or others to a fatal shock.

4. Use well-maintained equipment. Replace worn or damaged cables.

5. Keep everything dry, including clothing, work area,

cables, torch/electrode holder, and power source.

6. Make sure that all parts of your body are insulated from work and from ground.

7. Do not stand directly on metal or the earth while working in tight quarters or a damp area; stand on dry boards or an insulating platform and wear rubber-soled shoes.

8. Put on dry, hole-free gloves before turning on the power.

9. Turn off the power before removing your gloves.

10. Refer to ANSI/ASC Standard Z49.1 (listed on next page) for specific grounding recommenda-tions. Do not mistake the work lead for a ground cable.

eleCtriC anD MagnetiC fielDs — May be dangerous. electric current flowing through any

conductor causes localized electric and Magnetic fields (eMf). Welding and cutting current creates eMf around welding cables and welding machines. therefore:

1. Welders having pacemakers should consult their physician before welding. EMF may interfere with some pacemakers.

2. Exposure to EMF may have other health effects which are unknown.

3. Welders should use the following procedures to minimize exposure to EMF:

A. Route the electrode and work cables together. Secure them with tape when possible.

B. Never coil the torch or work cable around your body.

C. Do not place your body between the torch and work cables. Route cables on the same side of your body.

D. Connect the work cable to the work piece as close as possible to the area being welded.

E. Keep welding power source and cables as far away from your body as possible.

fuMes anD gases -- fumes and gases, can cause discomfort or harm, particularly in confined spaces. Do not breathe fumes and gases. shield-ing gases can cause asphyxiation.

therefore:

1. Always provide adequate ventilation in the work area by natural or mechanical means. Do not weld, cut, or gouge on materials such as galvanized steel, stain-less steel, copper, zinc, lead, beryllium, or cadmium unless positive mechanical ventilation is provided. Do not breathe fumes from these materials.

2. Do not operate near degreasing and spraying opera-tions. The heat or arc rays can react with chlorinated hydrocarbon vapors to form phosgene, a highly toxic gas, and other irritant gases.

3. If you develop momentary eye, nose, or throat ir-ritation while operating, this is an indication that ventilation is not adequate. Stop work and take necessary steps to improve ventilation in the work area. Do not continue to operate if physical discom-fort persists.

4. Refer to ANSI/ASC Standard Z49.1 (see listing below) for specific ventilation recommendations.

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5. Warning: this product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the state of California to cause birth defects and, in some cases, cancer. (California health & safety Code §25249.5 et seq.)

CYlinDer hanDling -- Cylinders, if mishandled, can rupture and vio-lently release gas. sudden rupture of cylinder, valve, or relief device can injure or kill. therefore:

1. Use the proper gas for the process and use the proper pressure reducing regulator designed to operate from the compressed gas cylinder. Do not use adaptors. Maintain hoses and fittings in good condition. Follow manufacturer's operating instruc-tions for mounting regulator to a compressed gas cylinder.

2. Always secure cylinders in an upright position by chain or strap to suitable hand trucks, undercar-riages, benches, walls, post, or racks. Never secure cylinders to work tables or fixtures where they may become part of an electrical circuit.

3. When not in use, keep cylinder valves closed. Have valve protection cap in place if regulator is not con-nected. Secure and move cylinders by using suitable hand trucks. Avoid rough handling of cylinders.

4. Locate cylinders away from heat, sparks, and flames. Never strike an arc on a cylinder.

5. For additional information, refer to CGA Standard P-1, "Precautions for Safe Handling of Compressed Gases in Cylinders", which is available from Compressed Gas Association, 1235 Jefferson Davis Highway, Arlington, VA 22202.

eQuipMent MaintenanCe -- faulty or improperly maintained equipment can cause injury or death. therefore:

1. Always have qualified personnel perform the instal-lation, troubleshooting, and maintenance work. Do not perform any electrical work unless you are qualified to perform such work.

2. Before performing any maintenance work inside a power source, disconnect the power source from the incoming electrical power.

3. Maintain cables, grounding wire, connections, power cord, and power supply in safe working order. Do not operate any equipment in faulty condition.

4. Do not abuse any equipment or accessories. Keep equipment away from heat sources such as furnaces, wet conditions such as water puddles, oil or grease, corrosive atmospheres and inclement weather.

5. Keep all safety devices and cabinet covers in position and in good repair.

6. Use equipment only for its intended purpose. Do not modify it in any manner.

aDDitiOnal safetY infOrMatiOn -- for more information on safe practices for electric arc welding and cutting equip-ment, ask your supplier for a copy of "precautions and safe practices for arc Welding, Cutting and gouging", form 52-529.

The following publications, which are available from the American Welding Society, 550 N.W. LeJuene Road, Miami, FL 33126, are recommended to you:

1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"

2. AWS C5.1 - "Recommended Practices for Plasma Arc Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon Arc Gouging and Cutting"

seCtiOn 1 safetY preCautiOns

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5. AWS C5.5 - "Recommended Practices for Gas Tung-sten Arc Welding“

6. AWS C5.6 - "Recommended Practices for Gas Metal Arc Welding"“

7. AWS SP - "Safe Practices" - Reprint, Welding Hand-book.

8. ANSI/AWS F4.1, "Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances."

Meaning Of sYMBOls - as used throughout this manual: Means atten-tion! Be alert! Your safety is involved.

Means immediate hazards which, if not avoided, will result in im-mediate, serious personal injury or loss of life.

Means potential hazards which could result in personal injury or loss of life.

Means hazards which could result in minor personal injury.

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A hazard exists whenever a water table is used with plasma arc cutting. Severe explosions have resulted from the ac-cumulation of hydrogen beneath the plate being cut. Thousands of dollars in property damage have been caused by these explosions. Personal injury or death could result from such an explosion.

The best available information indicates that three possible sources of hydrogen exists in water tables:

1. Molten Metal reaction Most of the hydrogen is liberated by a fast reaction of molten metal from the kerf in the water to form metallic ox-

ides. This reaction explains why reactive metals with greater affinity for oxygen, such as aluminum and magnesium, release greater volumes of hydrogen during the cut than does iron or steel. Most of this hydrogen will come to the surface immediately, but some will cling to small metallic particles. These particles will settle to the bottom of the water table and the hydrogen will gradually bubble to the surface.

2. slow Chemical reaction Hydrogen may also result from the slower chemical reactions of cold metal particles with the water, dissimilar metals,

or chemicals in the water. The hydrogen gradually bubbles to the surface.

3. plasma & shield gas Hydrogen or other fuel gases, such as Methane (CH4), may come from the plasma or shield gas. H-35 is a commonly

used plasma gas. This gas is 35% hydrogen by volume. When using H-35 at high currents, as much as 125 cfh of hydrogen will be released.

Regardless of the source, the hydrogen gas can collect in pockets formed by the plate being cut and slats on the table, or pockets from warped plate. There can also be accumulation of hydrogen under the slag tray or even in the air reservoir, if these are part of the table design. The hydrogen, in the presence of oxygen or air, can then be ignited by the plasma arc or a spark from any source.

4. follow these practices to reduce hydrogen generation and accumulation: A. Clean the slag (especially fine particles) from the bottom of the table frequently. Refill the table with clean water. B. Do not leave plates on the table overnight or a weekend. C. If a water table has been unused for several hours, vibrate it in some way before the first plate is laid in position.

This will allow accumulated hydrogen in the refuse to break loose and dissipate before it is confined by a plate on the table. This might be accomplished by laying the first plate onto the table with a slight jolt, then raising the plate to permit hydrogen to escape before it is finally set down for cutting.

D. If cutting above water, install fans to circulate air between the plate and the water surface. E. If cutting underwater, agitate the water under the plate to prevent accumulation of hydrogen. This can be done

by aerating the water using compressed air. F. If possible, change the level of the water between cuts to dissipate accumulated hydrogen. G. Maintain pH level of the water near 7 (neutral). This reduces the rate of chemical reaction between water and

metals.

Danger hydrogen explosion hazard! read the following before attempting to cut when using a water table.

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seCtiOn 1 safetY preCautiOns

spark hazard.

Heat, spatter, and sparks cause fire and burns. • Do not cut near combustible material.• Do not cut containers that have held combustibles.• Do not have on your person any combustibles (e.g. butane lighter).• Pilot arc can cause burns. Keep torch nozzle away from yourself and

others when activating plasma process.• Wear correct eye and body protection.• Wear gauntlet gloves, safety shoes and hat.• Wear flame-retardant clothing that covers all exposed areas.• Wear cuffless trousers to prevent entry of sparks and slag.

Warning

Aluminum-Lithium (Al-Li) alloys are used in the aerospace industry because of 10% weight savings over conventional aluminum alloys. It has been reported that molten Al-Li alloys can cause explosions when they come into contact with water. Therefore, plasma cutting of these alloys should not be attempted in the presence of water. These alloys should only be dry cut on a dry table. Alcoa has determined that "dry" cutting on a dry table is safe and gives good cutting results. DO NOT dry cut over water. DO NOT water injection cut.

The following are some of the Al-Li alloys currently available: Alithlite (Alcoa) X8192 (Alcoa) Alithally (Alcoa) Navalite (U. S. Navy) 2090 Alloy (Alcoa) Lockalite (Lockhead) X8090A (Alcoa) Kalite (Kaiser) X8092 (Alcoa) 8091 (Alcan)

For additional details and information on the safe use from the hazards associated with these alloys, contact your aluminum supplier.

Oil and grease Can Burn Violently!

• Never use oil or grease on this torch. • Handle torch clean hands only on clean surface. • Use silicone lubricant only where directed. • Oil and grease are easily ignited and burn violently in the presence

of oxygen under pressure.

Warning

Warning

possible explosion hazard from plasma cutting aluminum-lithium alloys!

hydrogen explosion hazard.

Do Not Cut Underwater With H-35! Dangerous buildup of hydrogen gas is pos-sible in the water table. Hydrogen gas is extremely explosive. Reduce the water level to 4 inches minimum below the workpiece. Vibrate plate, stir air and water frequently to prevent hydrogen gas buildup.

Warning

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Carbon steel Quality

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P17

17ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P2

18ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P2

19ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P29

20ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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P29

21ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P3

22ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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23ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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24ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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25ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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on S

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pere

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44

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2550

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0.0

0.1

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2.07

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P31

26ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

ceH

eigh

tm

m

Cut-

ting

Hei

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mm

Pier

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elay

sec

AH

CD

elay

sec

Plas

ma

Gas

PG

-1

Plas

ma

Gas

PG

-2

Shie

ld G

as S

G-1

Sh

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Gas

SG

-2

Star

tba

r C

utba

rSt

art

CMH

Cut

CMH

Sta

rtCM

HCu

tCM

HSt

art

CMH

Cut

CMH

Mild

Ste

elCa

rbon

Ste

elSt

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Stee

lA

lum

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Gas

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683.

543.

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2286

4.4

144

513

6.9

1.7

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2517

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51.

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3.68

3.54

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3211

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1067

4.8

160

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14.0

1.7

0.5

1.03

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3.68

3.54

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3888

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75

1914

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51.

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683.

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961.

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170

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3.68

3.96

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4463

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55

1914

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70.

51.

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684.

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531.

981.

98

P31

27ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

ceH

eigh

tm

m

Cut-

ting

Hei

ght

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Pier

ceD

elay

sec

AH

CD

elay

sec

Plas

ma

Gas

PG

-1

Plas

ma

Gas

PG

-2

Shie

ld G

as S

G-1

Sh

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Gas

SG

-2

Star

tba

r C

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rSt

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CMH

Cut

CMH

Sta

rtCM

HCu

tCM

HSt

art

CMH

Cut

CMH

Mild

Ste

elCa

rbon

Ste

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Stee

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ater

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on S

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Am

pere

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ARG

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ld G

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44

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0.0

0.1

2.07

2.07

0.00

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2.00

2.00

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0.00

P32

28ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

ceH

eigh

tm

m

Cut-

ting

Hei

ght

mm

Pier

ceD

elay

sec

AH

CD

elay

sec

Plas

ma

Gas

PG

-1

Plas

ma

Gas

PG

-2

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ld G

as S

G-1

Sh

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Gas

SG

-2

Star

tba

r C

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rSt

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CMH

Cut

CMH

Sta

rtCM

HCu

tCM

HSt

art

CMH

Cut

CMH

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Ste

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rbon

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Gas

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3014

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314

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964.

304.

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573.

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1250

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150

1019

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30.

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964.

304.

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573.

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3.96

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3.57

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534.

304.

303.

573.

5740

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5.7

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1019

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5.38

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3.57

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4188

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55

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7.0

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4.81

4.53

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34

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00.

61.

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000.

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953.

543.

545.

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24

P32

29

aluminum Quality

30

31ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

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m

Cut-

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elay

sec

AH

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sec

Plas

ma

Gas

PG

-1

Plas

ma

Gas

PG

-2

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ld G

as S

G-1

Sh

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Gas

SG

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Star

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art

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Met

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Gas

Sel

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3M

ater

ial

Alu

min

umA

mpe

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35St

art G

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ld G

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160

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63

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42.

100.

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780.

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92

4572

1.5

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33

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0.7

0.7

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1.78

0.57

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335

561.

518

23

33.

01.

01.

02.

100.

000.

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980.

571.1

30.

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41

P18

32ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

ceH

eigh

tm

m

Cut-

ting

Hei

ght

mm

Pier

ceD

elay

sec

AH

CD

elay

sec

Plas

ma

Gas

PG

-1

Plas

ma

Gas

PG

-2

Shie

ld G

as S

G-1

Sh

ield

Gas

SG

-2

Star

tba

r C

utba

rSt

art

CMH

Cut

CMH

Sta

rtCM

HCu

tCM

HSt

art

CMH

Cut

CMH

Mild

Ste

elCa

rbon

Ste

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ess

Stee

lA

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ld R

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ner

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Met

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Gas

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min

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430

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64

55.

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20.

81.

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262.

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2159

2.0

180

45

5.0

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0.8

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1.70

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84

66.

00.

20.

81.

700.

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801.

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75

P7

33ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

ceH

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tm

m

Cut-

ting

Hei

ght

mm

Pier

ceD

elay

sec

AH

CD

elay

sec

Plas

ma

Gas

PG

-1

Plas

ma

Gas

PG

-2

Shie

ld G

as S

G-1

Sh

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Gas

SG

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Star

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r C

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rSt

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Sta

rtCM

HCu

tCM

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art

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Met

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Gas

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100

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Gas

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4

620

322.

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34

43.

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52.

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000.

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903.

403.

401.

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408

1956

2.0

154

44

3.0

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70

P8

34ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

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tm

m

Cut-

ting

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mm

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ceD

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ma

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-1

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Gas

PG

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ld G

as S

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Gas

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85

P9

35ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

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m

Cut-

ting

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elay

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AH

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sec

Plas

ma

Gas

PG

-1

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ld G

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58

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61.

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70

P10

36ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

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38

39ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P8

40ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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Arc

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P9

41ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P10

42ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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m

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P10

43ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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dm

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P13

44ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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dm

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mm

Arc

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45ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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46ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P11

47ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P11

48

49

Carbon steel production

50

51ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P1

52ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P1

53ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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Spee

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Volt-

age

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P2

54ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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Volt-

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P29

55ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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dm

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mm

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Volt-

age

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P29

56ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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57ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P4

58ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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59ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P5

60ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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61ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P31

62ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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63ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P32

65

aluminum production

66

67ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P18

68ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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Arc

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P7

69ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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Arc

Volt-

age

Initi

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P8

70ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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Arc

Volt-

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P9

71ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P10

72ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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73ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P12

75ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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78

79ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P16

80ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P16

81ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P8

82ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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P10

83ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P10

84ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P13

85ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P13

86ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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87ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P11

88ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P14

89ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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P14

90ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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91ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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92ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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96ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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Ste

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100

Star

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Gas

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Gas

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E

538

103.

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810

103.

20.

30.

52.

003.

100.

000.

006.

966.

960.

000.

006

3048

3.1

154

1010

4.0

0.4

0.5

2.00

3.10

0.00

0.00

5.69

5.69

0.00

0.00

823

503.

215

610

104.

00.

40.

52.

003.

100.

000.

005.

695.

690.

000.

0010

1651

3.2

159

1010

4.7

0.4

0.5

2.00

3.10

0.00

0.00

5.69

5.69

0.00

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1212

703.

316

210

104.

70.

50.

52.

003.

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000.

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234.

230.

000.

0015

889

3.6

175

1313

7.10.

60.

52.

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100.

000.

004.

234.

230.

000.

0020

508

3.7

184

1313

7.90.

70.

52.

003.

100.

000.

004.

234.

230.

000.

00

97ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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Spee

dm

m/m

Kerf

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Arc

Volt-

age

Initi

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tm

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Pier

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Cut-

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AH

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Plas

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Gas

PG

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Plas

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Gas

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Star

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150

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Gas

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540

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310

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3556

2.5

145

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3.2

0.0

0.4

2.00

2.76

0.00

0.00

3.06

3.06

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0.00

829

212.

615

010

103.

20.

10.

42.

002.

760.

000.

005.

665.

660.

000.

0010

2286

2.8

156

1010

4.7

0.1

0.4

2.00

2.76

0.00

0.00

5.66

5.66

0.00

0.00

1219

052.

816

010

106.

40.

30.

52.

002.

760.

000.

004.

274.

270.

000.

0015

1270

2.9

164

1313

6.4

0.5

0.5

2.00

2.76

0.00

0.00

4.27

4.27

0.00

0.00

2011

433.

217

913

139.

50.

70.

52.

002.

760.

000.

004.

274.

270.

000.

0025

635

3.3

184

1313

9.5

0.8

0.5

2.00

2.76

0.00

0.00

4.27

4.27

0.00

0.00

P22

98ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

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Arc

Volt-

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Initi

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Pier

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Gas

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Gas

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Star

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200

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Gas

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E

550

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310

103.

20.

10.

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274.

270.

000.

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3810

2.5

143

1010

3.2

0.1

0.5

2.00

3.03

0.00

0.00

4.27

4.27

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835

562.

514

510

103.

20.

20.

52.

003.

030.

000.

004.

274.

270.

000.

0010

2540

2.6

146

1010

3.2

0.2

0.5

2.00

3.03

0.00

0.00

4.27

4.27

0.00

0.00

1224

132.

815

810

105.

50.

30.

52.

003.

030.

000.

004.

274.

270.

000.

0015

1905

2.8

160

1313

5.5

0.3

0.5

2.00

3.03

0.00

0.00

3.68

3.68

0.00

0.00

2016

512.

916

513

136.

40.

40.

52.

003.

030.

000.

003.

683.

680.

000.

0025

889

3.2

180

1313

9.5

0.7

0.5

2.00

3.03

0.00

0.00

4.27

4.27

0.00

0.00

3263

53.

318

220

209.

51.

00.

52.

003.

030.

000.

002.

582.

580.

000.

0038

380

3.3

189

2020

9.5

1.0

0.5

2.00

3.03

0.00

0.00

2.58

2.58

0.00

0.00

4525

53.

620

120

209.

51.

00.

52.

003.

030.

000.

002.

582.

580.

000.

0050

152

3.8

211

2020

9.5

1.0

0.5

2.00

3.03

0.00

0.00

2.58

2.58

0.00

0.00

NO

TE: P

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Pi

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for e

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8 m

m

99ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

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Gas

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Plas

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Gas

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Shie

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Star

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325

Star

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Gas

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Gas

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E

845

723.

216

410

106.

00.

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52.

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000.

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919.

910.

000.

0010

4191

3.4

166

1010

7.0

0.5

0.5

2.00

4.00

0.00

0.00

9.91

9.91

0.00

0.00

1227

943.

716

610

108.

00.

70.

52.

004.

000.

000.

009.

919.

910.

000.

0015

2438

3.9

180

1313

9.0

0.7

0.5

2.00

4.00

0.00

0.00

9.91

9.91

0.00

0.00

2022

864.

219

313

139.

00.

70.

52.

004.

000.

000.

009.

919.

910.

000.

00

P24

100ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

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m

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Gas

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Gas

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400

Star

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Gas

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Gas

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E

863

503.

016

010

105.

30.

00.

52.

002.

760.

000.

008.

218.

210.

000.

0010

5334

3.3

165

1010

8.1

0.0

0.5

2.00

2.76

0.00

0.00

8.21

8.21

0.00

0.00

1240

643.

616

510

107.1

0.4

0.5

2.00

2.76

0.00

0.00

6.06

6.06

0.00

0.00

1534

293.

816

513

138.

60.

40.

52.

002.

760.

000.

006.

066.

060.

000.

0020

2413

4.1

170

1313

8.1

0.5

0.5

2.00

2.76

0.00

0.00

6.06

6.06

0.00

0.00

P35

101

aluminum air

102

103ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

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Gas

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Gas

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233

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216

03

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421.

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2794

1.2

160

33

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1.42

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425

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2032

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33

3.0

0.1

0.5

2.50

5.20

0.00

0.00

1.42

1.42

0.00

0.00

P26

104ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

eigh

tm

m

Pier

ceH

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m

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Plas

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Gas

PG

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2540

3.0

154

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4.7

0.4

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3.10

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4.23

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822

862.

516

310

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70.

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52.

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695.

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1778

3.3

174

1010

6.4

0.6

0.8

2.00

3.10

0.00

0.00

5.69

5.69

0.00

0.00

1212

703.

318

310

107.9

0.6

0.8

2.00

3.10

0.00

0.00

5.69

5.69

0.00

0.00

2076

23.

418

913

137.9

0.7

0.9

2.00

3.10

0.00

0.00

4.23

4.23

0.00

0.00

P21

105ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

ssm

m

Spee

dm

m/m

Kerf

mm

Arc

Volt-

age

Initi

alH

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tm

m

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sec

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Gas

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Gas

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as S

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550

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3556

2.8

149

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4.7

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2.76

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5.63

5.63

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830

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310

104.

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2667

3.3

159

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6.4

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2.76

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4.27

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1220

323.

617

410

107.9

0.3

0.5

2.00

2.76

0.00

0.00

5.63

5.63

0.00

0.00

2011

433.

618

013

137.9

0.5

0.5

2.00

2.76

0.00

0.00

4.27

4.27

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0.00

2276

23.

818

413

137.9

0.6

0.5

2.00

2.76

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4.27

4.27

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2576

23.

818

413

137.9

0.7

0.5

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2.76

0.00

0.00

4.27

4.27

0.00

0.00

P22

106ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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1524

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P23

107

stainless steel air

108

109ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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P26

110ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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811

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889

3.4

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P21

111ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

k-ne

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Spee

dm

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Arc

Volt-

age

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P22

112ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Thic

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P23

113

precision hole Carbon steel

114

115ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Dia

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116ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

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o:29

117ESAB Welding and Cutting Products Version 8.1 released on 28Oct11

Dia

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1. Revision 10/2011 -

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041227

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