6
Expandable and space-saving switching power supplies. High efficiency reduces operation costs. • 93% efficiency • Plug-in output modules for additional output voltages • Plug-in branch terminal module for additional terminals • Power Range: 120W, 240W, 480W • Input voltage: 100 to 240V AC (voltage range: 85 to 264V AC/110 to 350V DC) • Up to 70ºC (158ºF) operating temperature • DC low LED indicator and output contact • The terminals are captive spring-up screws. Ring or fork terminals can be used. • Finger-safe construction prevents electric shocks. • Panel mount bracket and side-mount panel mounting bracket. Can be attached to a DIN rail or directly to a panel surface. • RoHS compliant Applicable Standards Mark File No. or Organization UL508 CSA C22.2 No. 107.1 C US LISTED UL/c-UL Listed File No. E177168 EN60950-1 EN50178 EN61204-3 TÜV SÜD EU Low Voltage Directive EMCD SEMI, ANSI (Hazardous location), and Maritime standards are pending. PS6R Series Switching Power Supplies New Models 60mm 85mm 37mm Part Numbers PS6R Output Capacity* Part No. Input Voltage Output Voltage Output Current 120W PS6R-F24 100 to 240V AC 21.6 to 26.4V 5A 240W PS6R-G24 10A 480W PS6R-J24 20A *Output voltage × output current = output capacity Accessories Item Part No. Note Output Voltage Expansion Module Note 1 PS9Z-6RM1 Output: +5V, 2A, 10W PS9Z-6RM2 Output: +12V, 1A, 12W PS9Z-6RM3 Output: +5V, 1A/-5V, 1A, 10W PS9Z-6RM4 Output: +15V, 0.4A/-15V, 0.4A, 12W PS9Z-6RM5 Output: +5V, 1A/+12V, 0.5A, 11W PS9Z-6RM6 Output: +12V, 0.5A/-12V, 0.5A, 12W Branch Terminal Module Note 2 PS9Z-6RS1 Additional screw terminals for wiring: 2 + terminals / 2 - terminals Panel Mounting Bracket PS9Z-6R1F Side-mount Panel Mounting Bracket PS9Z-6R2F Supplied with M3 × 6 countersunk mounting screws DIN Rail BNDN1000 1,000mm DIN Rail End Clip BNL6 1. When using an output voltage expansion module, reduce 1A from the output current of PS6R. 2. When using a branch terminal module, the total voltage/current of PS6R and the branch terminal module should not exceed the rated current/voltage of PS6R 120W shown with Branch Terminal module attached.

PS6R Series Switching Power Supplies - IDEC · PS6R Series Switching Power Supplies New Models 37mm 60mm 85mm Part Numbers PS6R Output Capacity* Part No. Input Voltage Output Voltage

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Expandable and space-saving switching power supplies. High efficiency reduces operation costs.• 93%efficiency• Plug-inoutputmodulesforadditionaloutputvoltages• Plug-inbranchterminalmoduleforadditionalterminals• PowerRange:120W,240W,480W • Inputvoltage:100to240VAC(voltagerange:85to264VAC/110to350VDC)

• Upto70ºC(158ºF)operatingtemperature• DClowLEDindicatorandoutputcontact• Theterminalsarecaptivespring-upscrews.Ringorforkterminalscanbeused.

• Finger-safeconstructionpreventselectricshocks.• Panelmountbracketandside-mountpanelmountingbracket.CanbeattachedtoaDINrailordirectlytoapanelsurface.

• RoHScompliant

ApplicableStandards Mark FileNo.orOrganization

UL508CSAC22.2No.107.1

C US

LISTED

UL/c-ULListedFileNo.E177168

EN60950-1EN50178EN61204-3

TÜVSÜD

EU Low Voltage DirectiveEMCD

SEMI,ANSI(Hazardouslocation),andMaritimestandardsarepending.

PS6R Series Switching Power Supplies

NewModels

60mm 85mm37mm

Part Numbers

PS6R OutputCapacity* PartNo. InputVoltage Output

VoltageOutputCurrent

120W PS6R-F24

100to240VAC 21.6to26.4V

5A

240W PS6R-G24 10A

480W PS6R-J24 20A

*Outputvoltage×outputcurrent= outputcapacity

AccessoriesItem PartNo. Note

Output Voltage ExpansionModuleNote1

PS9Z-6RM1 Output:+5V,2A,10W

PS9Z-6RM2 Output:+12V,1A,12W

PS9Z-6RM3 Output:+5V,1A/-5V,1A,10W

PS9Z-6RM4 Output:+15V,0.4A/-15V,0.4A,12W

PS9Z-6RM5 Output:+5V,1A/+12V,0.5A,11W

PS9Z-6RM6 Output:+12V,0.5A/-12V,0.5A,12W

BranchTerminalModuleNote2

PS9Z-6RS1 Additionalscrewterminalsforwiring:2+terminals/2-terminals

PanelMountingBracket PS9Z-6R1F

Side-mount PanelMountingBracket PS9Z-6R2F SuppliedwithM3×6countersunk

mountingscrews

DINRail BNDN1000 1,000mm

DINRailEndClip BNL6

1.Whenusinganoutputvoltageexpansionmodule,reduce1AfromtheoutputcurrentofPS6R.2.Whenusingabranchterminalmodule,thetotalvoltage/currentofPS6Randthebranchterminal

moduleshouldnotexceedtheratedcurrent/voltageofPS6R

120WshownwithBranchTerminalmoduleattached.

Specifications

PS6RPartNo. PS6R-F24 PS6R-G24 PS6R-J24

Input

InputVoltage 100to240VAC(Voltagerange:85to264VAC/110to350VDC)(Load≤80%at85to100VAC,110to140VDC)Note1

Frequency 50/60Hz

InputCurrent100VAC 1.4Atyp 2.7Atyp 5.5Atyp.230VAC 0.7Atyp 1.2Atyp 2.3Atyp.

InrushCurrent

100VAC 9Amax.(Ta=25ºC,100VACcoldstart)230VAC 20Amax.(Ta=25ºC,230VACcoldstart)

LeakageCurrent

120VAC 0.5mAmax.230VAC 1mAmax.

Efficiency(Typical)

100VAC 90% 90% 91%230VAC 90% 91% 93%

PowerFactor(Typical)

100VAC 0.99 0.99 0.98230VAC 0.96 0.97 0.97

Output

RatedVoltage/Current 24V/5A 24V/10A 24V/20AAdjustableVoltageRange ±10%OutputHoldingTime 20msmin.(atratedinputandoutput)StartTime 800msmax.(atratedinputandoutput)RiseTime 200msmax.(atratedinputandoutput)

Regulation

TotalFluctuation ±5%max.

InputFluctuation 0.4%max.LoadFluctuation 0.6%max.TemperatureChange 0.05%/oCmax.(–10to+60ºC)

Ripple(includingnoise)1%p-pmax.(0to+60ºC)1.5%p-pmax.(–10to0ºC)

Supplementary

Functions

OvercurrentProtection 105to120%(autoreset)(outputcurrentwhenvoltagedropsby5%)

OvervoltageProtection Outputoffat120%Note2

OperationIndicator LED(green)

VoltageLowIndication LED(amber)

Dielectric

Strength Betweeninputandoutputterminals 3000VAC,1minute

Betweeninputandgroundterminals 2000VAC,1minuteBetweenoutputandgroundterminals 500VAC,1minute

InsulationResistance 100MΩmin.500VDCmegger(betweeninputandoutputterminals/betweeninputandgroundterminals)(atroomtemperatureandnormalhumidity)

OperatingTemperature –10to+70ºC(nofreezing)Note3

OperatingHumidity 20to90%RH(nocondensation)StorageTemperature –25to+75ºC(nofreezing)StorageHumidity 20to90%RH(nocondensation)

VibrationResistance 10to55Hz,amplitude0.375mm(0.187mmusingPS9Z-6R1F)2hourseachin3axes,6directions

ShockResistance 300m/s2(150m/s2whenusingaPS9Z-6R1Fpanelmountingbracket)

EMCEMI EN61204-3(ClassB)EMS EN61204-3(industrial)

DegreeofProtection IP20(IEC60529)Weight(approx.) 630g 960g 1400gTerminalScrew M3.5(Seelastpageforwiresizes)

1.DCinputvoltageisnotsubjectedtosafetystandards.2.Oneminuteaftertheoutputhasbeenturnedoff,turnontheinputagain.

3.Seetheoutputderatingcurves.

Output Voltage Expansion Module

Inadditiontothestandard24Voutput,additional5,12,and15Voutputscanbeadded.

Branch Terminal ModuleTwo terminals can be added.Nowiring is required, reducinginstallationspace.

Easily Expandable

Accessories (For use with PS6R)

PartNo.OutputVoltageExpansionModule BranchTerminalModule

PS9Z-6RM1 PS9Z-6RM2 PS9Z-6RM3 PS9Z-6RM4 PS9Z-6RM5 PS9Z-6RM6 PS9Z-6RS1

InputVoltage 24VDCOutputCapacity 10Wmax. 12Wmax. 10Wmax. 12Wmax. 11Wmax. 12Wmax. —

Output

RatedVoltage/Current 5V/2A 12V/1A ±5V2A ±15V0.4A 5V/1A,12V/0.5A ±12V0.5A 24V/10Amax.Note1

AdjustableVoltageRange NotavailableVoltageAccuracy ±5%max. —StartTime 200msmax.(atratedinputandoutput) —

Regulation

InputFluctuation 0.5%max.

LoadFluctuation 1.0%max.T e m p e r a t u r eChange 0.05%/max.(–10to+60°C)

Ripple(includingnoise) 100mVmax. 150mVmax. 100mVmax.,150mVmax.

SupplementaryFunctions

OvercurrentProtection 105%(autoreset)—

OvervoltageProtection Outputoffat120%

OperatingTemperature –10to+70°C(nofreezing)Note2

OperatingHumidity 20to90%RH(nocondensation)StorageTemperature –25to+75°C(nofreezing)StorageHumidity 20to90%RH(nocondensation)VibrationResistance 10to55Hz,amplitude0.375mm,2hourseachin3axes,6directions(incombinationwithPS6R-J24)

ShockResistance 300m/s2(150m/s2whenusingaPS9Z-6R1Fpanelmountingbracket),3shockseachin6axes(incombinationwithPS6R-J24)

EMCEMI EN61204-3(ClassB)(incombinationwithPS6R-24)

—EMS EN61204-3(industrial)(incombinationwithPS6R-24)

SafetyStandards UL508(Listing),CSAC22.2No.107.1,IEC/EN60950-1,EN50178(incombinationwithPS6R-24)DegreeofProtection IP20(IEC60529)Weight(approx.) 90g 30gTerminalScrew M3.5(Seelastpageforwiresizes.)

1.EnsurethatthecurrentdoesnotexceedtheratedcurrentofthePS6R.2.Seetheoutputderatingcurves.

80

82

84

86

88

90

92

94

96

50 100 150 200 250 300

PS6R-J24

Competitor ACompetitor B

Effi

cien

cy (

%)

Input Voltage (V AC)

Energy-saving 93% Efficiency (480W)

–10 0 10 20 30 40 50 60 700

10

20

30

40

50

60

70

80

90

100

Operates without deratingat 0 to 60ºC

Operates at –10 to 70ºC

Out

put C

urre

nt (

%)

Operating Temperature (°C)

Wide Operating Termperature Range

Status Normal OverloadorInputVoltageLow*

Outputshort-circuit

OutputOFF

DCON(greenLED)

DCLow(amberLED)

*TheLEDsturnonwhentheinputvoltagedrops.

Easy Maintenance - LED Indicator

Dimensions (mm)

A

85

9.3

106.

5

10-M3.5Terminal Screws

A

A A A A A A

35.3

44.9

4

125

4.5

3.8

125

A = 9.5

PS6R-J24PS6R-F24 PS6R-G24

(Frontview) (Sideview)

(Sideview)

WhenaPS9Z-6R2FisinstalledonPS6R

WhenusingaPS9Z-6RM*

OutputVoltageExpansionModuleWhenusingaPS9Z-6RS1

BranchTerminalModule

PS9Z-6R2FSide-mountPanelMountingBracket

×

56

138.

5

56

148.

6

70

138.

5

56

4-M4 or ø4-4.5 holes

WhenaPS9Z-6R1FisinstalledonPS6RPS9Z-6R1FPanelMountingBracket

AA

145

10130.6

10

135

145

28

3928

135

28

4-M4 or ø4-4.5 holes

(Frontview)

Panelcut-out

Panelcut-out

DimensionTable

A B C D E

PS6R-F24 – 39.3 29.5 29.5 58

PS6R-G24 10.5 62.3 29.5 31 81

PS6R-J24 23 87.3 29.5 31 106

106.

5

A A

9.3

37

35.3

44.9

125 4

125

4.53.8

6 - M3.5Terminal Screws

A = 9.560

A

106.

59.

3

35.3

44.9

4

125

4.53.8

125

8 - M3.5Terminal Screws

A

AAAA

A = 9.5

Parts Description

PS6R-J24 PS6R-6RM1/M2/M3OutputVoltageExpansionModule

PS9Z-6RM3/M4/M6OutputVoltageExpansionModule

(PS6R-6RM5shown)

PS6R-6RS1BranchTerminalModule

PS6R-24/PS9Z-6RS1Marking Name Description

L,N InputTerminal Voltagerange:85to264VAC/110to350VDC

GroundTerminal Besuretoconnectthisterminaltoaproperground.

+V,–V DCOutputTerminals +V:Positiveoutputterminal–V:Negativeoutputterminal

VR.ADJ OutputVoltageAdjustment Allowsadjustmentwithin±10%.Turningclockwiseincreasestheoutputvoltage.

DCON OperationIndicator(green) Lightsonwhentheoutputvoltageison.

DCLOW OutputLowIndicator(Amber) Lightsonwhentheoutputvoltagedropsapproximately80%oftheratedvalue.

DCOK DCOKOutput Lightsonwhentheoutputvoltageismorethan80%oftheratedvalue.NPNtransistoroutput(50VDCmax.,50mAmax.)

PS9Z-6RMMarking Name Description

+5V,+12V,+15V DCOutputTerminal +5Vside,+12Vside,+15Vside

-5V,-12V,-15V DCOutputTerminal -5Vside,-12Vside,-15Vside

COM DCOutputTerminal 0Vside(wiredinternallyto–VofPR6R-J24)

Characteristics

Operating Temperature approved by Safety StandardsPartNo. UL508,CSAC22.2No.107.1 EN60950-1,EN50178

PS6R-F24 60ºC 60ºC

PS6R-G24 60ºC 60ºC

PS6R-J24 55ºC 60ºC

PS9Z-6R 55ºC 60ºC

OutputCurrentvs.InputVoltage(DeratingCurves)(Ta=25ºC)

OvercurrentProtectionCharacteristicsPS6R-24

OvercurrentProtectionCharacteristicsPS9Z-6RM*

–10 0 10 20 30 40 50 60 700

102030405060708090

100

Out

put C

urre

nt (

%)

Operating Temperature (ºC)85 100

0102030405060708090

100

264350110 140

(ACV)(DCV)

Out

put C

urre

nt (

%)

Input Voltage(V)

95%120%

F24

G24

J24

105%

100

100

Out

put V

olta

ge (%

)

Input Current (%)

Pulse Current(Approx. 30A rms, 40A peak)

00

85 1000

102030405060708090

100

264350110 140

(ACV)(DCV)

Out

put C

urre

nt (

%)

Input Voltage(V)

OperatingTemperaturevs.OutputCurrent(DeratingCurves)

The PS6R should be placed in a proper enclosure. It is designed to be used with general electrical equipment and industrial electric devices.

Operation Notes1. Outputinterruptionmayindicateblownfuses.ContactIDEC.2. ThePS6RcontainsaninternalfuseforACinput.WhenusingDCinput,

installanexternalfuseorDCinput.Toavoidblownfuses,selectafuseinconsiderationoftheratedcurrentoftheinternalfuse.

Rated Current of Internal FusesPartNo. InternalFuseRatedCurrent

PS6R-F24 4A

PS6R-G24 6.3A

PS6R-J24 10A

- Avoidoverloadandshort-circuitforalongperiodoftime,otherwiseinternalelementsmaybedamaged.- DCinputoperationisnotsubjectedtosafetystandards.

Installation Notes•ThePS6Rcanbeinstalledinthedirectionshownbelowonly.

Vertical When using PS9Z-6R1FPanel Mounting Bracket

When using PS9Z-6R2FSide-mount Panel MountingBracket

Up

•DonotclosethetopandbottomopeningsofthePS6Rtoallowforheatradiationbyconvection.

•Maintainaminimumof20mmclearancearoundthePS6R,exceptforthetopandbottomopenings.

•Whenderatingoftheoutputdoesnotwork,provideforcedair-cooling.•Makesuretowirethegroundterminalcorrectly.•Forwiring,usewireswithheatresistanceof60ºCorhigher.Usecopperwireofthefollowingsizes.WiresofthefollowingsizesmustbeusedtocomplywithUL508,CSAC22.2No.107.1.

Model Terminal WireSize/No.ofWire WireType Torque,in-ibs(N∙m)

PS6R-F24PS6R-G24

Input 18-14AWG,1-wire

CopperSolid/Stranded

7.0(0.8)

Output 18-14AWG,1-wire,(18AWG-7A,16AWG-10A,14AWG-15A)

DCOKOutput

22-14AWG,1-wire(strippedwirelength:6to7mm)

PS6R-J24

Input 18-14AWG,1-wire

Output

18-14AWG,2-wireUsethesamesizewireforeachterminal(18AWG-7A,16AWG-10A,14AWG-15A)

12AWG,1-wire

CopperSolid/Stranded

UsewithUL-listedring/forkcrimpterminal.

DCOKOutput

22-14AWG,1-wire(strippedwirelength:6to7mm) Copper

Solid/Stranded

PS9Z-6R0 Output 18-14AWG,1-wire(18AWG-7A,16AWG-10A,14AWG-15A) 7.0(0.8)

Applicable Crimp Terminal (reference)

6.6 max.

ø3.6 min.

5.5 min.4 max.

•Recommendedtighteningtorqueoftheinputandoutputterminalsis0.8N·m.

•Theoutputvoltagecanbeadjustedwithin±10%oftheratedoutputvoltagebyusingtheV.ADJcontrol.Notethatovervoltageprotectionmayworkwhenincreasingtheoutputvoltage.

•WhenlargeshocksorheavyvibrationsonthePS6Rareexpected,theuseofDINrailorPS9Z-6R2Fside-mountpanelmountingbracketisrecommended.

Series OperationThefollowingseriesoperationisallowed.ConnectSchottkybarrierdiodesasshownbelow.Outputvoltageexpansionmodulescannotbeconnectedinseries.

L

N

L

N

+V

–V

L

N

+V–V

Load

(a)

L

N

L

N

+V

–V

L

N

+V

–V

Load

Load

(b)

SelectaSchottkydiodeinconsiderationoftheratedcurrent.Thediode’sreversevoltagemustbehigherthanthePS6R’soutputvoltage.

Parallel OperationParalleloperationispossibletoincreasetheoutputcapacity.Outputvoltageexpansionmodulescannotbeconnectedinseries.

L

N

L

N

+V

–V

L

N

+V

–V

Load

Whenincreasingthecapacity,observethefollowing.

1. Maintaintheoperatingtemperaturebelow40ºC.2. Outputcannotbeconnecteddirectlyinparalleloperation.Connectadiode

totheoutputofeachPS6R.3. Outputterminalvoltageofbothpowersuppliesmustbethesame.Also,

maintainthevoltagedifferencebetweenthepowersuppliesbelow30mV.4. Useloadlinesofthesamediameterandlength.5. Set theoutputvoltagehigher for theamountofdiodeforwardvoltage

drop.6. Turnontheinputsatthesametime.7. Selectadiodeinconsiderationof:

Diode’sreversevoltagemustbehigherthanthePS6R’soutputvoltage.Diode’scurrentmustbethreetimesthePS6R’soutputcurrent.Provideaheatsinkforheatdissipation.

Operating Instructions

©2013 IDEC Corporation. All Rights Reserved.

IDEC Corporation • 3155 Pepper Mill Court, Unit 4 • Mississauga, Ontario, L5L 4X7 • 888-317-IDEC (4332) • Fax: 905-890-8562 • www.IDEC.com/canada