Prowirl 72 Operating Instructions

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Text of Prowirl 72 Operating Instructions

BA084D/06/en/12.03 50103643 Valid as of software version: V 1.01.01 (amplifier)

PROline Prowirl 72 Vortex Flow Measuring System

Operating Instructions

Brief operating instructions

PROline Prowirl 72

Brief operating instructionsThese brief operating instructions explain how to commission your measuring device quickly and easily:Safety instructions Installation Wiring Display and operating elements Commissioning with "QUICK SETUP" You can commission your measuring device quickly and easily using the special Quick Setup menu. It allows you to configure important basic functions via the local display, for example display language, measured variables, engineering units, signal type etc. Customer-specific configuration / Description of device functions Complex measurement tasks require the configuration of additional functions which you can individually select, set and adapt to your process conditions using the function matrix. The function matrix of the measuring device and all the functions are described in detail in the "Description of device functions" section. Page 75 ff. Page 40 Page 27 Page 21 Page 11 Page 7

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PROline Prowirl 72

QUICK SETUP for quick commissioning

QUICK SETUP for quick commissioningEsc

+

E

E

+ +

Quick Setup

E +

Quick Setup Commission Language Application Measuring Unit Type

HOME-POSITION

Volume Flow Unit Flow Unit Totalizer

Calculated Mass Flow Unit Flow Unit Totalizer Unit Density Operating Density

Corrected Volume Flow Unit Flow Unit Totalizer Unit Density Operating Density Reference Density

Selection output typeCurrent output Pulse / Status output Operation Mode Quit

Pulse Current span Value 20 mA Time constant Failsafe mode Pulse value Pulse width Output signal Failsafe mode

Status Assign status On value Off value Time constant

Vortex Freq.

PFM

Configuration another output ?Yes No

Automatically configuration display ?Yes Automatically parameterization of the display No

!

F06-72xxxxxx-19-xx-xx-en-000

Note!

The display returns to the QUICK SETUP COMMISSIONING cell if you press the ESC key combination during interrogation. Only the output (current output or pulse/status output) not yet configured in the current Quick Setup is offered for selection after the first cycle. The YES option appears as long as a free output is still available. "NO" is the only option displayed when no further outputs are available. When "YES" is selected, the flow is assigned to line 1 of the local display and the totalizer to line 2.

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QUICK SETUP for quick commissioning

PROline Prowirl 72

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PROline Prowirl 72

Contents

Contents11.1 1.2 1.3 1.4 1.5

Safety instructions . . . . . . . . . . . . . . . . . 7Designated use . . . . . . . . . . . . . . . . . . . . . . . . Installation, commissioning and operation . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes on safety conventions and icons . . . . . . 7 7 7 8 8

5.3 5.4

22.1

Identification . . . . . . . . . . . . . . . . . . . . . . 9Device designation . . . . . . . . . . . . . . . . . . . . . 9 2.1.1 Nameplate on the transmitter . . . . . . . 9 2.1.2 Nameplate of the sensor, remote version . . . . . . . . . . . . . . . . . . . . . . . 10 CE mark, declaration of conformity . . . . . . . . 10 Registered trademarks . . . . . . . . . . . . . . . . . 10

Error message display . . . . . . . . . . . . . . . . . . 30 Communication (HART) . . . . . . . . . . . . . . . . . 31 5.4.1 Operating options . . . . . . . . . . . . . . . 31 5.4.2 Device variables and process variables . . . . . . . . . . . . . . . . . . . . . . 32 5.4.3 Universal / common practice HART commands . . . . . . . . . . . . . . . 32 5.4.4 Device status / error messages . . . . . 37 5.4.5 Switching HART write protection on/off . . . . . . . . . . . . . . . . . . . . . . . . . 38

66.1 6.2

Commissioning . . . . . . . . . . . . . . . . . . . 39Function check . . . . . . . . . . . . . . . . . . . . . . . . Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 6.2.1 Switching on the measuring device . 6.2.2 Commissioning Quick Setup. . . . . . 39 39 39 40

2.2 2.3

33.1

Installation . . . . . . . . . . . . . . . . . . . . . . . . 11Incoming acceptance, transport, storage . . . 3.1.1 Incoming acceptance . . . . . . . . . . . 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . 3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . Installation conditions . . . . . . . . . . . . . . . . . . 3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . 3.2.2 Installation location . . . . . . . . . . . . . 3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . 3.2.4 Heat insulation . . . . . . . . . . . . . . . . . 3.2.5 Inlet and outlet run . . . . . . . . . . . . . . 3.2.6 Vibrations . . . . . . . . . . . . . . . . . . . . . 3.2.7 Limiting flow . . . . . . . . . . . . . . . . . . . Installation instructions . . . . . . . . . . . . . . . . . 3.3.1 Mounting the sensor . . . . . . . . . . . . 3.3.2 Rotating the transmitter housing . . . 3.3.3 Mounting the transmitter (remote version) . . . . . . . . . . . . . . . . . . . . . . . 3.3.4 Rotating the local display . . . . . . . . . Post-installation check . . . . . . . . . . . . . . . . . . 11 11 11 11 12 12 12 12 13 14 15 15 16 16 17 18 19 19

7 8 99.1 9.2 9.3 9.4 9.5 9. 6

Maintenance . . . . . . . . . . . . . . . . . . . . . . 42 Accessories . . . . . . . . . . . . . . . . . . . . . . . 43 Trouble-shooting . . . . . . . . . . . . . . . . . 45Trouble-shooting instructions . . . . . . . . . . . . . 45 System error messages . . . . . . . . . . . . . . . . . 46 Process errors without messages . . . . . . . . . . 48 Response of outputs to errors . . . . . . . . . . . . 50 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Installing and removing electronics boards . . 52 9.6.1 Non-Ex, Ex-i version . . . . . . . . . . . . . 52 9.6.2 Ex-d version . . . . . . . . . . . . . . . . . . . 54 Software history . . . . . . . . . . . . . . . . . . . . . . . 56

3.2

3.3

9.7

10

Technical data . . . . . . . . . . . . . . . . . . . . 57

3.4

44.1

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Connecting the remote version . . . . . . . . . . . 4.1.1 Connecting the sensor . . . . . . . . . . . 4.1.2 Cable specifications . . . . . . . . . . . . . Connecting the measuring unit . . . . . . . . . . . 4.2.1 Connecting the transmitter . . . . . . . . 4.2.2 Terminal assignment . . . . . . . . . . . . 4.2.3 HART connection . . . . . . . . . . . . . . . Degree of protection . . . . . . . . . . . . . . . . . . . Post-connection check . . . . . . . . . . . . . . . . . 21 21 22 22 22 24 25 26 26

4. 2

4.3 4.4

55.1 5.2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . 27Display and operating elements . . . . . . . . . . The function matrix: layout and use . . . . . . . . 5.2.1 General notes . . . . . . . . . . . . . . . . . . 5.2.2 Enabling the programming mode . . 5.2.3 Disabling the programming mode . . 27 28 29 29 29

10.1 Technical data at a glance . . . . . . . . . . . . . . . 57 10.1.1 Application . . . . . . . . . . . . . . . . . . . . 57 10.1.2 Function and system design . . . . . . . 57 10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . 57 10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . 58 10.1.5 Power supply . . . . . . . . . . . . . . . . . . 59 10.1.6 Performance characteristics . . . . . . . 60 10.1.7 Mechanical construction . . . . . . . . . . 62 10.1.8 Human interface . . . . . . . . . . . . . . . . 63 10.1.9 Certificates and approvals . . . . . . . . 63 10.1.10 Accessories . . . . . . . . . . . . . . . . . . . 64 10.1.11 Documentation . . . . . . . . . . . . . . . . . 64 10.2 Dimensions of transmitter, remote version . . . . . . . . . . . . . . . . . . . . . . . . 64 10.3 Dimensions of Prowirl 72 W . . . . . . . . . . . . . . 65 10.4 Dimensions of Prowirl 72 F . . . . . . . . . . . . . . . 66 10.5 Dimensions of Prowirl 72 F, Dualsens version 70 10.6 Dimensions of flow conditioner . . . . . . . . . . . . 73

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Contents

PROline Prowirl 72

11

Description of device functions . . . 75

11.1 Illustration of the function matrix . . . . . . . . . . 75 11.2 Description of functions . . . . . . . . . . . . . . . . 76 11.2.1 Group MEASURED VALUES . . . . . . 76 11.2.2 Group SYSTEM UNITS . . . . . . . . . . . 77 11.2.3 Group QUICK SETUP . . . . . . . . . . . . 81 11.2.4 Group OPERATION . . . . . . . . . . . . . 82 11.2.5 Group USER INTERFACE . . . . . . . . 84 11.2.6 Group TOTALIZER . . . . . . . . . . . . . . 86 11.2.7 Group CURRENT OUTPUT . . . . . . . 88 11.2.8 Group PULSE/STATUS OUTPUT . . . 90 11.2.9 Information on the response of the status output . . . . . . . . . . . . . . 97 11.2.10 Group COMMUNICATION . . . . . . . . 98 11.2.11 Group PROCESS PARAMETER . . . . 99 11.2.12 Group SYSTEM PARAMETER . . . . 103 11.2.13 Group SENSOR DATA . . . . . . . . . . 104 11.2.14 Group SUPERVISION . . . . . . . . . . . 106 11.2.15 Group SIMULATION SYSTEM . . . . 108 11.2.16 Group SENSOR VERSION . . . . . . 109 11.2.17 Group AMPLIFIER VERSION . . . . . 109 11.3 Factory settings . . . . . . . . . . . . . . . . . . . . . . 110 11.3.1 Metric system units (not for USA and Canada) . . . . . . . 110 11.3.2 US units (only for USA and Canada) . . . . . . . 112

Index . . . . . . . . . . . . . . . .

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