Embed Size (px)
Citation preview
Protect 8“Building Blocks” UPS
Speaker
p 2
UPS - Product Portfolio
Compact UPS Commercial UPS Industrial UPS
UPS Product Portfolio
PROTECT B750 / 1000 / 1500 / 2000 / 3000 [VA]
1-phase OutputLine-Interactive / VI - technology
PROTECT A500 / 700 / 1000 / 1400 [VA]
1-phase OutputLine-Interactive / VI - technology
PROTECT C. / PROTECT C. R1000 / 2000 / 3000 / 6000 / 10000 [VA]
1-phase OutputOn-Line / VFI - technology
PROTECT 16000 / 10000 / 15000 / 20000 [VA]
1-phase OutputOn-Line / VFI - technology
PROTECT 1.Mscalable: 4000 bis 24000 [VA]
1-phase OutputOn-Line / VFI - technology
PROTECT 3.3110 / 20 / 30 / 40 / 60 [kVA]
1-phase OutputOn-Line / VFI - technology
PROTECT 3.3310/20/30/40/60/80/100/120 [kVA]
3-phase OutputOn-Line / VFI - technology
PROTECT 4.33160/220/300/400/500/600/800/1000 [kVA]
3-phase OutputOn-Line / VFI - technology
PROTECT ATS100 / 200 / 400 / 600 / 800 / 1200 [A]
3-pole ( 4-pole on request )AAutomatic TTransfer SSwitch
PROTECT 5.3110/20/30/40/60/80/100/120 [kVA]
1-phase OutputOn-Line / VFI - technology
PROTECT 5.3325 / 40 / 60 / 80 / 100 / 120 [kVA]
3-phase OutputOn-Line / VFI - technology
Rect + PROTECT 5. INV 110 / 20 / 30 / 40 / 60 [kVA]
1-phase OutputOn-Line / VFI - technology
Rect + PROTECT 5. INV 325 / 40 / 60 / 80 / 100 / 120 [kVA]
3-phase OutputOn-Line / VFI - technology
Rect + Transokraft30 / 50 / 80 / 120 / 170 [kVA]
3-phase OutputOn-Line / VFI - technology
PROTECT 3.M15/30/45/60/75/90/105/120 [kVA]
3-phase OutputModular On-Line / VFI - technology
PROTECT 8.3110/20/30/40/60/80/100/120 [kVA]
„Building Block“On-Line / VFI - technology
p 3
Protect 8, the new generation ofthe AEG´s Protect UPS productrange
Is designed with a “BuildingBlock” approach to meet thetoughest product customizationrequirements
Protect 8 – Overview
Designed forAll Industrial Applications
BuildingBlock
p 4
Protect 8 is customer-ized to the customer's particular requirements
Building Block design & AEG Power Solutions engineering:1. Purchase only what you need2. Get the world’s most reliable UPS3. Accelerate your acquisition process
Building block design means customer gets a solution tailored to their specificrequirements – in terms of power, mechanical protection, input/output voltages,battery type/autonomy and desired documentation.
Avoid the cumbersome problems and issues of one-of-a-kind custom-engineeredproducts.
p 5
Protect 8 - the AEG´s Building Block solution
What is a Building Block?A fully tested self standing sub assemblyHave standardized componentsEasy for transportation and final assemblySourcing worldwideEasy to be configured through software tools3D Flexibility: Power/Safety/Environment
4 different types of Building BlocksRectifier Building Block sInverter Building BlocksStatic Bypass Switch Building BlocksGlue Components
Input & Output transformersInput, output & battery protection and terminalsAC filters, Bus bar and power cables. …
Flexibility
Rob
ustn
ess/
Rel
iabi
lity
StandardIT UPS
StandardIndustrial
UPS
ModularIT UPS
BBUPS
Protect 8: an open architecture able to be equipped with fully testedbuilding block units to realize the requested UPS solutions
p 6
Protect 8 – Building Block: What’s about
Var. 1
Var. 3
Var. 2
Var. 4
RectifierSBS
Inver
terOp
tion Var. 1
Var. 3
Var. 2
Var. 4
Var. 1
Var. 3
Var. 2
Var. 4
Var. 1
Var. 3
Var. 2
Var. 4
Var. 3
Var. 4 Var. 1
Var. 2
p 7
NEW
Inv Cabinet Rec + I/Trasf SBS THC Q29
Protect 8 – Building Block Overview
p 8
Protect 8 - Control Cards
Front view Back view Front viewall option
p 9
Protect 8 - Rec, Inv, SBS – Building Blocks
Rec. BB
Inv. BB
SBS BB
p 10p 10
Protect 8 – Possible combinations by BB approach
none none10 kVA
20 kVA
60 kVA
80 kVA
120 kVA
none
INV+T1+Cubicle REC+T40 SBS
Basic BB Configurable BB`s Options
includingFan
ControlsHMI…
p 11p 11
Protect 8 – Possible combinations by BB approach
INV+T1+Cubicle REC+T40
none
none
10 kVA
20 kVA
60 kVA
80 kVA
120 kVA
none
SBS
OptionsBasic BB Configurable
BB
p 12
Cabinet structure - Position of Building Blocks
Rectifier slots
Inverter slots
SBS slots
NEW
p 13
Other BBs willfollow
Protect 8 - Building Blocks Overview
Protect8.31
IGBTRectifier
+400Vdc
6-pulse ISORECTIFIER
12-pulse ISORECTIFIER
Single-phaseINVERTER
Three-phaseINVERTER Three-phase SBS
Single-phase SBS
REC – Stack – BBs INV – Stack – BBs SBS – Stack – BBs
Protect8.33
6-pulseRECTIFIER
Glue Components – BBs
Control BB
CabinetInput Componets:• Input assembly• Input transformer• Main Switch• Filter Options
DC Components:• DC chock• Battery
Output Componets:• Filter- Caps• Output• Transformer• Contactor• MBS• Current Transd
….
…. …. ….
RELEASED 2Q/10 2010
p 14
Protect 8 – Applications
Oil & GasPetrochemical, Offshore, Onshore PipelinesEnergy & Electricity Generation PowerGeneration, Transmission, DistributionWaterDesalination, TreatmentInstrumentation & Process ControlChemicals, Mining, Steel, PaperTransportationAirports, Road, RailAll Industrial ApplicationsData Processing, Security, Production Line,..
p 15
Protect 8.31 – Highlights
Input: 3Ph 400VACOutput: 1Ph 230VACRatings:10/20/30/40/60/80/100/120 kVAOther voltages or ratings can be engineered
VFI technology, triple 1st class UPSExtended load power-factor rangeExcellent dynamic response (best in class!)Optimum efficiency, even in the part-load rangeIntegrated Static-Bypass-Switch (Intelligent transferzero switching time)Suitable for parallel operationIsolating transformer (Input & Output)Ergonomic display and control unitShort circuit resistantProof against overloadCan be operated with a central battery
Protect 8.31 (10 - 120kVA)
BuildingBlock
p 16
Protect 8.31 – Technical Data: Single Phase Output
12 pulse12 pulse12 pulse12 pulse12 pulse12 pulseFilter
IP20, 22 or 42Protection degree to IEC 529/EN 60529
EN 62040-2EMC compatibility
< 55–70 dB(A)Noise level depending on rating
Up to 88% in double conversion + >95% in ECO modeEfciency (AC to AC) – typical
GENERAL DATA
120100806040302010Nominal power in kVA
50/60 HzFrequency
230 V (220 V, 240 V)AC voltage
STATIC BYPASS SWITCH
125%Overload response 10 min
150%Overload response 1 min
50/60HzFrequency
230 V (220 V, 240 V)Nominal AC voltage
220 V ± 20 %DC input
INVERTER UNIT
FilterOptional
6 pulse6 pulse6 pulse6 pulse6 pulse6 pulse6 pulse6 pulseStandard
Rectier type
50/60 Hz ±10 %Frequency
3 x 400 V (3 x 380 V, 3 x 415 V)Input nominal voltage
RECTIFIER UNIT
P8.31-120P8.31-100P8.31-80P8.31-60P8.31-40P8.31-30P8.31-20P8.31-10MODEL
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
p 17
Protect 8.31 – FeaturesUPS
Increased efficiencyThermal Management enhancementNoise reduction via fans speed monitoringUsage of standardized componentsImprovement of Genset behaviorUsage of PTC fusesSmaller footprint…
Rectifier4 * Battery Monitoring Device BLÜ-Pro via multiplexerOversized rectifiers6Pulse/12PulseSeparated regulation and monitoring…
InverterSeparated regulation and monitoringOutput voltages adjustable via DOUThyristor contactor…
SBSOversized SBSShell Dep complaint…
DOU/CommunicationFrequency 50/60Hz adjustable via DOUDisplay of user defined signals (“free text”)New communication features….
High power-factor range
Excellent dynamic response
Optimum efficiency, even in the part-load range
More robust than the UPS EMCstandard by a factor of 2 to 3
Integrated Static-Bypass-Switch
Suitable for parallel operation
N-conductor with full loading capacity
Ergonomic display and control unitwith graphical display
Short circuit resistant
Proof against overload
Operated with a central anddistributed battery……
NEWFEATURES!
p 18
New feature - Different Type of Possible Transformers
Details Protect 8 can be equipped with all types of input transformers:6 Pulse not isolated transformer6 Pulse isolated transformer12 Pulse isolated transformer (from 30kVA onwards)Filter (for 10 and 20kVA)
Customer benefits the UPS is tailored to the customer needs; “buy what youneed”
Ratings 6 Pulse non- isolator 6Pulse isolated 12 Pulse isolated Filter
10 Standard Options NA Options20 Standard Options NA Options30 Standard Options Options NA40 Standard Options Options NA60 Standard Options Options NA80 Standard Options Options NA100 Standard Options Options NA120 Standard Options Options NA
NEWFEATURE!
p 19
Main BB Components: What’s new in the Rectifier BB
Technical informations:2 rectifier variants: 108Vdc and 216V-384VdcWide AC measurement range from 190V to 690VWide DC measurement range from 108V to 384VNew transformers for measurements2 channels DC measurement for separate regulation + monitoringReplace over temperature switch by temperature sensor (NTC-Resistor)Temperature measurement for each heat-sink, environment andbatteryIsolation battery temperature amplifier on boardMUX for 4 battery circuit monitors (BLÜ)Output for fan speed controlControl-output for K2 / Q2 battery contactor / breaker
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
Rectifier BB
p 20
Main BB Components: What’s new in the Inverter BB
Technical information:2 Inverter variants from: 108Vdc and 216V-384VdcWide AC measurement range from 110V to 240V (Ph-N)Wide DC measurement range from 108V to 384VNew transformers for measurements2 channels AC measurement for separate regulation +monitoringReplace over temp. switch by temperature sensor (NTC-Resistor)Temperature measurement of stack heat-sink,Thyr.contactor, environmentSeparate control-output for inverter output contactor +Thyr.contactorOutput for fan speed controlInput + output for “remote signalling basic” at stand aloneinverter
Inverter BB
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
p 21
Main BB Components: What’s new in the SBS BB
Technical information:Wide AC measurement range from 110V to 240V (Ph-N)New transformers for measurementReplace over temperature switch by temperature sensor(NTC-Resistor)Temperature measurement of Thyr.contactor,environment temperatureOutput for fan speed control
SBS BB
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
NEWFEATURE!
p 22
New Feature: Cabinet
RAL7035Other colors as Option
Colour
Height Protection Degree
Width
Standard cabinet height: 1800 mmHigher cabinet as option: 2200 mm
Standard Protection degree: IP20Possible Protection degree: IP22&IP43
600mm for Protect 8.3110kVA
900mm for Protect 8.3120kVA and 40kVA
1200mm for Protect 8.3160kVA
1500mm for Protect 8.3180kVA
1800mm for Protect 8.31100kVA and 120kVA
New Look& Feel
NEWFEATURE!
p 23
New Feature: Empty Cabinet (for batteries and ancillaries)
RAL7035Other colors as Option
Colour
Height Protection Degree
Width
Standard cabinet height: 1800 mmHigher cabinet as option: 2200 mm
Standard Protection degree: IP20Possible Protection degree: IP22&IP43
600mm
900mm
1200mm
New Look &Feel and
Dimetions
300mm
NEWFEATURE!
p 24
New Feature: Possible application for 300mm Empty Cabinet
RAL7035Other colors as Option
Colour
Width
600mm
900mm
1200mm
300mm
Half Cabinet
p 25
New Feature: Possible application for 300mm Empty Cabinet (cont´d)
Width
600mm
900mm
1200mm
300mm
Half Cabinet
p 26
Protect 8 - High and Constant Efficiency
RectifierLosses in the input TransformerLosses in the rectifier bridgeLosses in the DC chokesThis all together gives rectifier losses of approx. 4 % and therefore a 96% efficiency
InverterSwitching losses in the inverterFilter losses for sine wave output voltageTransformer losses in the output and Ventilation (fans)This all together gives inverter losses of approx. 7 % and therefore a 93% efficiency
The total efficiency of Protect 8 is approx. 90 %
Where are the losses, what is the efficiency ?
BenefitsHigh efficiencyLow OPEX
Low OPEX
NEWFEATURE!
p 27
New feature: New Display and Operation Unit (DOU)
Easy and intuitive operationGraphical DOU in 18 languages
Three LEDs for status indication (Red, Yellow, Green)Graphic LCD with 240 x 64 pixelsOne buzzer for signalization of important failuresHistory Log (250 events for Rectifier, 250 events for Inverter, 250events for Static Switch)New features:
Output voltage adjustable via DOU (+-3%)Display of rectifier mains currentDisplay of all values of the four BLÜproDisplay of customized aux ports
New Look& Feel
German | English | US English | French | Italian | Spanish |Portuguese | Swedish | Norwegian | Dutch | Polish | Hungarian
| Czech | Slovakian | Turkish | Russian | Latvian | Chinese
Easy and IntuitiveOperationand Supervsion
NEWFEATURE!
p 28
Protect 8 – Top in Class Monitoring Suites
Full interfaces coverageSupport of industrial field buses
JBusModbusProfibus
p 29
New Features: Communication & Supervision Suite Enhancement
Communication features of Protect 8.31Graphical Display and Operating Unit (DOU)
…new functions…MCC and remote signaling
…customized thresholds of values for signaling…CompuWatch (Shutdown and UPS Management Software)
…Protect 8.31 integration…new control functions and security…
SNMP adapter…Protect 8.31 integration…safety communication for multi-server shutdown…
ETools…Protect 8.31 integration…new functions specially for Protect 8.31
NEWFEATURES!
p 30
New Feature: Remote UPS monitoring and notification via Telecom
with UPS Alarm Management and Modem modules
ØFeatures:Øno special software necessaryØauto call of UPSØauto send of SMSØcyclic reports of UPSØup to five phone no.or alternative phone no.ØPassword protectionØCall back function
CCC required!!!Internal Modem module required!!!
• Analogue modem module• ISDN modem module• GSM modem module
D1, E
Fax
Central StationProtocol data
D2Daten
Telecom
NEWFEATURE!
p 31
Protect 8 - SNMP Adapter for UPS with CAN
Features:Agent for RFC1628 MIB UPS standard MIBEmbedded Web-Server
Monitoring via Web and WapConfiguration via Web
Embedded Event ManagerStart of different JobsNet BroadcastE-Mail
Monitoring of environmental conditionsTemperature, Humidity, GenSet, Fire, Aircondition, Smoke shutter...
Support Software productsNetwork Management Software „NMS“NMS special for Power Supply SystemsShutdown Software “CompuWatch”Direct multi-server shutdown of different OS withcommunication modules with SSL coding
NEWFEATURE!
p 32
Use Case #1 - Sizing
Rectifier Inverter
Battery
Static switch
Example 1: Protect 8.31 40kVA
Rectifier Inverter
Static switch
900mm Cabinet
900mm Cabinet
Bigger SBS BB(up to 120kVA)
Rectifier Inverter
Battery
Static switch
900mm Cabinet
Bigger Rec BB(up to 60kVA)
40
40 40
40 40
Up to 120
40
4060
RectifierInverter
Static switch
1200mm Cabinet
Bigger Rec BB
(up to 80kVA) 40
4080
Bigger SBS BB can bealways be equipped in the
same cabinet size
One size bigger Rec BBcan be equipped in the
same cabinet size
2 or more size bigger RecBB need to step to next
cabinet sizes
p 33
Use Case #2: Protect 8 vs. Conventional UPS for Log Autonomy Time
Protect 8The customer gets exactly whet requested CHigh reliability via usage of productized BBs CShort delivery time because of productized BBs C
40
4060
Conventional UPS – EngineeredThe customer gets one-of-a-kind engineered UPS
bigger cost (ca 10-20% more 1) Drisk related to one-of-a-kind solution Dlong delivery time because of one-of-a-kind
solution (Months vs. weeks) D(1) Depends on the model and competitor
40
4060
Customer case: bigger battery autonomy therefore is required a bigger rectifier rating compared tothe UPS load
p 34
Use Case #3: Protect 8 vs. Conventional UPS for Log Autonomy Time
Protect 8The customer gets exactly whet requested CHigh reliability via usage of productized BBs CShort delivery time because of productized BBs C
40
4060
Conventional UPS - OversizedThe customer gets an over-dimensioned UPS whet
requestedbigger cost (ca 25-50% more 1) Dbigger footprint (ca ≥ 20% more 1) D
(1) Depends on the model and competitor
60
6060
Customer case: bigger battery autonomy therefore is required a bigger rectifier rating compared tothe UPS load
p 35
Use Case #4: Protect 8 vs. Conventional UPS for Entry Solution
Protect 8The customer gets exactly whet requested (e.g. 40kVa
with Input 6 Pulse not ISO Transformer) C
Conventional UPS - OversizedThe customer gets what the vendors has as entry
solution (e.g. 12 Pulse): bigger cost (ca 20% more 1) DThe customer gets one-of-a-kind engineered UPS
bigger cost (ca 10-15% more 1) Drisk related to one-of-a-kind solution Dlong delivery time because of one-of-a-kind
solution (Months vs. weeks) D(1) Depends on the model and competitor
Customer case: customer looking for a reliable entry solution; standard UPS
Rectifier Inverter
Static switch
40
40 40
Rectifier Inverter
Static switch
40
40 4012 Pulse
p 36
Use Case #5: Protect 8 vs. Conventional UPS for SHELL Solution
Protect 8The customer gets exactly whet requested CHigh reliability via usage of productized BBs CShort delivery time because of productized BBs C
Conventional UPSThe customer gets either an oversized solution: bigger
cost (ca 25 to 50 % more 1) DOr gets one-of-a-kind engineered UPS
bigger cost (ca 10-15% more 1) Drisk related to one-of-a-kind solution Dlong delivery time because of one-of-a-kind
solution (Months vs. weeks) D(1) Depends on the model and competitor
40
4040
Customer case: customer looking for a SHELL compliant UPS (e.g. bigger SBS)
Rectifier Inverter
Static switch
60
40 40
p 37
Protect 8 - Summary
Protect 8 – the first Building Block UPSThe new generation of AEG´s UPSMore of 60 years AEG PS experiencein the Protect 8 designModern modular “Building Block” tomeet all customization requirements:3D-FlexibilityThe base for AEG portfolio renewalDesigned for harsh industrialenvironmentTop in class reliability
Top in class robustnessFull digital controlHigh efficiency even at low input powerShort lead timeSmall footprintImplementing several new featuresTop in class serviceA unique service package offeringOpen communication platform for thefuture
