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PROTAB 300Tableting Simplified
THE NEW TABLETING PLATFORM
www.acg-world.com
The pharma industry today is governed by high standards of quality and productivity. Increasing demands have led to a strong focus on OEE - The Overall Equipment Efficiency which is based on maximum up time, reliability and user friendliness. There is still scope to simplify the time consuming process steps involved in operating a tablet press which will lead to enhanced productivity and OEE.
Protab - the new tableting platform is the result of extensive market research and value stream mapping of the prevailing compression process in the industry . The Protab 300, a single rotary press suitable for small and medium batch production, simplifies many aspects of the prevalent tableting processes including setup, operation, changeover, cleaning, interfacing as well as the maintenance and validation of the equipment
Experience the new tableting platform….
HIGHER OEE – THE RISING DEMAND OF PHARMACEUTICAL INDUSTRY
MACHINE SETUP – SIMPLIFIED
w Swing in - Swing out designw Instant dismantling for washingw Setup in less than one minutew 3 channel design for good, bad and sampled tabletsw Unique desgine free of wires and tubes
Simplified feeder assemblyw Dismantle, clean and reassemble back in a flash w Innovative paddle design for minimal product lossw Lightweight for easy handling
New exit chute assembly
w Setup in less than 10 minutesw Auto initial lubrication w Setup and operation without handweel
Turret setup simplified
New dust extraction system w Slide in - Slide out design w Wider coveragew Highly effective for die table and toolingw Throttling to adjust vacuum levels
Digitally aided height adjustment
w Feeder height adjustment in steps of 10 micronsw Height displacement value displayed on the IPCw Easily adjustable externally
Precise weight control
w Accurate single sorting even at rated RPM w Pharmazone design free of wires and tubesw Servo based AWC system
Higher yield & Productivityw Feeder leftover less than 50 gmsw The new paddle design without dead zones w Intelligent ‘batch over’ detection system
instAmend™ Advantage
w Instant detection of faulty punch during runningw Identifies the tool causing edge chipping & stickingw Eliminates long process interruptions
Latest EHS compliancesw Noise less than 80dBw CE compliancew Process & safety interlocksw Anti-vibration design
MACHINE OPERATION – SIMPLIFIED
Mechanical changeoverw In less than 30 minutesw Instant removal of peripherals w Lightweight assembliesw Modular design of peripheral assemblies
Easier to cleanw Faster batch-to-batch changeover w Minimum efforts for change overw More available time for productionw More optimized plain areas - just wipe off
Pro-cablingw Professional cable routing w Configured for easy access and cleaning w Swing out electrical junction boxw No wires or tubes in pharmazone
3600 Accessibilityw Easy access from all sidesw Optimal spacing of components w Well lit pharma zone
CHANGEOVER AND CLEANING – SIMPLIFIED
Validation easew High precision components w Analysis of rejected tabletsw Real time trending of key parametersw Individual force trackerw Maintenance interlockingw Calibration interlocking
Easy maintenancew Tool life cycle management w Built in operating manualsw Maintenance SOP & Trackerw E-Planw Spares parts manualw Intuitive calibration calendarw Video SOPs and Training modules
User friendlinessw Fill depth calculatorw Batch timerw In-Built yield report calculation w Manage operations with just 12 key parameters
Smart industrial PC interface
w 19” multi-touch HD display with graphicsw Latest multi touch operating interfacew Fully complaint with 21CFR Part 11 regulations w Multi-level password, documentation, reports, w Recipes & batch managementw Animated compression cycle display w Parameters grouping w Remote trouble shooting
HUMAN MACHINE INTERFACE– SIMPLIFIED
CONTROL PANEL
MD AND DD
OPERATING PANEL
MACHINE FRONT(DOOR CLOSE CONDITION)
EXIT CHUTE
HOPPER
EMERGANCY SWITCH ON MACHINE
VIEW FROM 'A'MD AND DD
1264
1244
1037
1089
1382
1086
954
2156
210522
33
VIEW FROM 'B'(DOOR OPEN CONDITION) LHS VIEW
CO
NTR
OL
PAN
EL
OPERATING PANEL
1915
1448
1993
100°
CONTROL PANEL
OPERATING PANEL
MACHINE FRONT
HOPPER
EMERGANCY SWITCH ON MACHINE
2416
2456
FRONT VIEW1202
1900
50013
00D
IE T
ABLE
TO
P SU
RFA
CE
913 C
ON
TRO
L PA
NEL
595
605
515
912
952
120014
50
OPERATING PANEL(SCREEN SIZE 18" WIDE)
TURRET
TOP VIEWWHEN ALL DOORS ARE OPEN
605.3515.2
TURRET TROLLEY
MACHINE DIMENSIONS
ACG Pam Pharma Technologies Pvt. Ltd.127, Kandivli Industrial Estate, Kandivli (W), Mumbai - 400 067, India.
Tel: +91-22-3078 0701/02; Fax: +91-22-2868 3091
Email: [email protected]; Website: www.acg-pam.com
A member of
Tooling StandardTooling Type
Pitch Circle Diameter, mm
EU 1” EU 19 EU 19 EU 19
D B BB BBS
306
2,800 Kg, Control Cabinet with IPC approx. 350 Kg
415V AC + 5%, 3 Ph +N +E, 8*kWPower Supply
1000 x 1200 x 2110Machine Dimension, mm
600 x 500 x 180019” Control Cabinet with 19” IPC Dimension, mm
250 Ipm @ 6 kg/ sq. cm.Dry Compressed Air
11,327 Ipm @ 10-12 mbarVacuum
Max Filling Depth, mm 22 18 18 18
Max Tablet Diameter, mm 25 18 16 11
Pre-Pressure Roll Diameter, mm 230 230 230 230
Main Pressure Roll Diameter,mm 230 230 230 230
Upper Punch Penetration, mm (Single layer) 1 to 4
Max Main Compression Force, Kn (Single layer) 100 100 100 100
Max Pre Compression Force, Kn 100 100 100 100
Max Tablets / Hr* 126,000 162,000 204,000 216,000
Min RPM* 15 15 15 15
21 27 34 36
8.5
No of Stations
100 100 100 100Max RPM*
1 to 4 1 to 4 1 to 4
Max Tablet Thickness, mm
Weight
* Actual speed will depend on the physical properties of the formulation to be compressed.NOTE: Machine speci�cations may be modi�ed without notice.
ACG-Pam has been pioneering newer and better pharma manufacturing technologies for over four decades. With a dedicated team for spearheading the design and development of class-leading technologies, ACG-Pam is constantly engaged in building a range of new products. From the Accura range of 100% checkweighers to the highly sophisticated ZRO range of capsule-filling machines to the robust and efficient range of tablet presses - ACG-Pam is driven by a passion for innovation and developing market-leading technologies. At the heart of these technologies is our state-of-the-art infrastructure to fabricate precision parts in-house. ACG-Pam is a part of ACG Worldwide, a leading integrated processing, manufacturing and packaging solutions provider for the global pharmaceutical industry.
About ACG-Pam
TECHNICAL DATA
2015
-6/P
AM/B
ROCH
URE/
PROT
AB/0
877/
300
