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Introduction : We need to produce as much as we can, but we just don’t want to upgrade our technology for today, we need to build the capability of the operation for tomorrow. The answer /solution to it is PRODUCTION OPTIMISATION. Production Optimization is a method for analyzing the well which will allow the determination of the producing capacity for any combination of components. This may be used to determine the locations of excessive flow resistance or pressure drop in any part of the system. The effect of changing any component on the total well performance c an be easily determined. Production Optimization ensures that wells and facilities are operating at their peak performance at all times to maximize production. Optimization procedure:  Identify the components in the system  Select one component to be optimized  Select the node location that will best emphasize the effect of change.   Develop expression for inflow and outflow.  Calculate pressure drop versus rate for all components.   Determine the effect of changing the characteristics of the selecting component.   Repeat the procedure for every component.   Optimize the production system. There are number of key levers that will help to boost production. By optimizing production through more effective and efficient use of the existing asset and the resources already in place, there is less need to contemplate expensive technology acquisition and capital expenditure. It is the duty of the Production Engineers to provide crude oil the most optimum conduit and other parameters so as to bring it on the surface in the most economical and efficient way. The tubing size, type of completion should be chosen and designed in such a manner that it results in the production optimization and work effectively for longer well ’s life. As the production is taken from the reservoir, as the result of pressure drawdown, reservoir pressure is reduced to such an extent that the oil ceases to flow. That is it loses its natural tendency to flow. At this point of time the oil is lifted from wellbore to surface by artificial means. There are various artificial lift methods like jet pump, SRP, gas lift etc. Depending on the suitability of the reservoir fluid properties, GOR, depth etc. particular artificial lift te chnique is selected for the well under consideration. PROSPER software is the tool in the hand of production engineers which help them to optimize the production by selecting the appropriate conduit and completion so as to minimize the pressure loses in the system. Not only this, it also helps to select when and on which artificial lift well has to be put on. Certain data of the well are collected and are fed into the software, which after performing certain calculations provide the user with graphs like IPR, VLP. The user needs to inter pret the charts. Production optimization is the demand and necessity of every we ll in every field.

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Introduction :

We need to produce as much as we can, but we just don’t want to upgrade our technology for today, weneed to build the capability of the operation for tomorrow. The answer /solution to it is PRODUCTION

OPTIMISATION.

Production Optimization is a method for analyzing the well which will allow the determination of the

producing capacity for any combination of components. This may be used to determine the locations of

excessive flow resistance or pressure drop in any part of the system. The effect of changing any

component on the total well performance can be easily determined.

Production Optimization ensures that wells and facilities are operating at their peak performance at all

times to maximize production.

Optimization procedure:

  Identify the components in the system

  Select one component to be optimized 

  Select the node location that will best emphasize the effect of change. 

  Develop expression for inflow and outflow. 

  Calculate pressure drop versus rate for all components. 

  Determine the effect of changing the characteristics of the selecting component. 

  Repeat the procedure for every component. 

  Optimize the production system. 

There are number of key levers that will help to boost production. By optimizing production through

more effective and efficient use of the existing asset and the resources already in place, there is less

need to contemplate expensive technology acquisition and capital expenditure. It is the duty of the

Production Engineers to provide crude oil the most optimum conduit and other parameters so as to

bring it on the surface in the most economical and efficient way. The tubing size, type of completion

should be chosen and designed in such a manner that it results in the production optimization and work

effectively for longer well’s life. 

As the production is taken from the reservoir, as the result of pressure drawdown, reservoir pressure is

reduced to such an extent that the oil ceases to flow. That is it loses its natural tendency to flow. At this

point of time the oil is lifted from wellbore to surface by artificial means. There are various artificial lift

methods like jet pump, SRP, gas lift etc. Depending on the suitability of the reservoir fluid properties,

GOR, depth etc. particular artificial lift technique is selected for the well under consideration.

PROSPER software is the tool in the hand of production engineers which help them to optimize the

production by selecting the appropriate conduit and completion so as to minimize the pressure loses in

the system. Not only this, it also helps to select when and on which artificial lift well has to be put on.

Certain data of the well are collected and are fed into the software, which after performing certain

calculations provide the user with graphs like IPR, VLP. The user needs to interpret the charts.

Production optimization is the demand and necessity of every well in every field.

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Literature Review:

An oil and gas reservoir contains highly compressible hydrocarbon fluids at an elevated temperature andpressure and fluid itself is under considerable energy of compression. The effective dissipation of energy

is required for efficient production of fluids. Optimum utilization of this energy is an essential part of

successful completion design and ultimately of field development economics. The productivity of well

depends on pressure loses that generally occur at:

  The reservoir (dependent upon the reservoir rock and fluid characteristics)

  The wellbore(The pressure drop generated by the perforations and other near wellbore

completion equipment)

  The tubing string (caused by various sizes of tubing and through restrictions)

  The choke (cause a significant amount of pressure drop)

  The flowline (as fluid passes through them additional pressure losses occur)

  The separator

(1) frictional pressure loss, ie, loss associated with viscous drag.

(2) hydrostatic head pressure loss due to the density of the fluid column in the production tubing.

(3) kinetic energy losses due to expansion and contraction in the fluid flow area and the associated

acceleration/deceleration of the fluid as it flows through various restrictions.

PRES = DPRES + DPBHC + DPVL+ DPSURF + DPCHOKE + PSEP 

The pressure drop occuring across the reservoir, PRES is defined as the inflow performance relationship

or IPR. The pressure drop which occurs in the tubing and wellbore PTBG is that which occurs in lifting the

fluids from the reservoir to the surface and it is known as the vertical lift performance or VLP , or thetubing performance relationship or TPR.

The optimum distribution of this energy between these various areas has a major bearing on the cost

effectiveness of a well design and hence production costs.

NODAL ANALYSIS  or system analysis approach is a efficient method for analyzing a well , which will

allow the determination of the producing capacity for any combination of components. The method

may be used to determine the locations of excessive flow resistance or pressure drop in any part of the

system. The effect of changing any component on the total well performance can be easily determined.

The procedure consists of selecting a division point or node in the well and dividing the system at this

point. All the components upstream of the node comprise the inflow section, while the outflow section

consists of all the components downstream of the node. The flow rate through the system can bedetermined once the following requirements are satisfied:

  Flow into the node equals flow out of the node

  Only one pressure can exist at a node

PR - (Pressure loss upstream components) = Pnode

Psep + (Pressure loss downstream components) = Pnode

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The nodal analysis approach is flexible method that can be used to improve the performance of many

well system. The procedure can be applied to both flowing and artificial lift wells, if the effect of the

artificial lift method can be expressed as a function of flowrate.

The fluid production resulting from reservoir development will normally lead to a reduction in the

reservoir pressure, increase in the fraction of water being produced together with a corresponding

decrease in the produced gas fraction. All these factors reduce, or may even stop, the flow of fluids from

the well. The remedy is to include within the well completion some form of artificial lift. Artificial lift

adds energy to the well fluid which, when added to the available energy provided “for free”  by the

reservoir itself, allows the well to flow at a (hopefully economic) production rate. There are many

factors affecting the selection of artificial lift. They are:

  Well and reservoir characteristics

  Field location

  Operational problems

  Economics

  Implementation

  Long term reservoir performance and facility constraints

Objective:

The project will deal with an overall study of the factors influencing the performance of well along with

the solutions that may be suggested to overcome that problem so that the optimization of the

production of a well can be achieved. Use of prosper software will help in deciding the changes to bemade in various parts and operations involved in production. Apart from that the type of artificial lift to

be used for a particular well based on various parameters to be studied so that maximum production is

achieved, will be included.

The project aims at comprehensive, analytical and scientific study of the ways by which the production

of a well can be optimized with the help of prosper software taking into consideration well data as case

study.

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Methodology:

PROSPER stands for advanced PROduction and Systems PERformance analysis software. Its powerfulsensitivity calculations enable to optimize the existing design and the effect of future changes in the

system parameters to be assessed.

Each of the component of the producing well system can be modeled separately and then allow the user

to verify each model subsystem by performance matching. Once the system model has been converted

to real field data, it can be used for the modeling of the well under different conditions.

PROSPER can help E&P companies to maximize their production earnings by providing the engineering

means to analyze the performance of individual production or injection well. Each part of the system

contributing to the overall performance is separately modeled. Fluid properties , inflow performance,

pressure drop in tubing’s and in the surface gathering system are individually evaluated ,analyzed and

calibrated against recorded performance data.

  Its sensitive calculations enable the engineers to model and optimize: tubing configuration,

choke and surface flowline performance.

  It is also used to design and optimize the following artificial lift system: gas lifted, coiled tubing,

ESP, hydraulic pump, jet pump and sucker rod pump equipped wells.

Prosper is a well performance, design and optimization program which is the part of the Integrated

Production Modeling toolkit (IPM). It allows the unique matching features which tunes PVT, multiphase

flow correlations (for the calculation of flow line and tubing pressure loss) and IPR (reservoir flow) to

match the field data allowing a consistent well model to be built prior to be used for predictions.

APPLICATIONS:

  Used for designing and optimizing well completions including multilateral, multilayers and

horizontal well.

  For designing and optimizing tubing and pipeline sizes.

  Design, diagnose and optimize gas lifted, hydraulic pumps and ESP wells.

  Generate lift curves for use in simulators.

  Calculate pressure losses in the wells, flow line and across chokes.

  Monitor well performance to rapidly identify wells requiring remedial actions.

The use of PROSPER software along with analytical reasoning for interpretation and selection of

methods to be involved for production optimization and artificial lift will be covered in dissertation

under the guidance of mentor.

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References:

 Production Optimization Using Nodal Analysis 2nd Ed by H. Dale Beggs

Well completion and servicing by Dennis Perrin

www.princeton.edu/~wmassey/CAARMS8/Smczeal.pdf

www.tseytlin-consulting.com/technologies/TPO-intro.htm 

USE OF PROSPER SOFTWARE FORPRODUCTION OPTIMIZATION AND

ARTIFICIAL LIFT SELECTION

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(SYNOPSIS)

submitted to:

PROF. A. S. CHANDEL

submitted by:

MEENU GUPTA ( R010208026)

RAHUL RANAKOTI (R010208041)