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«Prospects of establishing the production of fiber glass pipes in the Special economic zone “Alabuga”

«Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

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Page 1: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

«Prospects of establishing the production offiber glass pipes

in the Special economic zone “Alabuga”

Page 2: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

The Special economic industrial zone “Alabuga”was created on December 21, 2006 in theRepublic of Tatarstan

In the center of the largest industrial region 800 km to the east of Moscow

�Territory – 67 800 km2

� Population – 3.8 mln.� GRP – USD 26,7 bln.� Industrial output – USD 26 bln.� S&P rate - BBB+� Moody’s rate - Baa2� Fitch - IBCA - BBB+

One of the most developed regions in the Russian Federation

Page 3: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Economic industrial structure of the Republic of Ta tarstan

Page 4: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

“Free customs zone” regime

Foreign countries Russia

Machinery and partsNo VAT – 18%

No Import duty – 10%

SEZ “Alabuga”

Page 5: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Investment incentives and preferences

Title

1. Profit tax for the residents2. Property tax for the residents3. Land taxfor the residents4. Transport taxfor the residents

Taxation rate

20.0%15.5%2.2%0%1.5%0%

USD 0

from USD 0.3 to USD 3.8 (per a horse-power)

Page 6: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

�Inner-site roads� Railway� Gas� Electricity� Heating� Water � Sewerage � Storm sewage � Drainage� IP Phone � High-speed Internet

Industrial infrastructure

Page 7: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Land plot rent and purchase

Rent:USD 0.05 for m2

per year Purchase:USD 0.12 for m2

10 ha area

Rent:USD 4.800 per year Purchase:USD 11.800

Page 8: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

1. Checkpoint with 4х2 driving lanes (entrance and exit)2. Parking for 100 trucks3. Parking for 50 trucks4. Unit of cargo and vehicle profound audit5. Unit of container profound audit6. Railway7. Railway terminal8. Container terminal (1 500 containers 40 2 TEU)

Customs infrastructure

Page 9: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

�Single Window System (One Stop Shop)�Banks�Conference halls�Exhibition hall�Offices�Post office�Meeting rooms�Public health office�Gym�Canteen

Administrative-business centre(total square – 11.000 m2) with all the necessary services needed for everyday work:

Business infrastructure

Page 10: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

�Ministry of Ecology and Natural Resources�Ministry of Labor and Social Security�Service of Environmental, Technological and Nuclear Oversight�Federal Real Estate Cadastre Agency�Social Insurance Fund�Fund of Obligatory Medical Insurance�Inspection of State Architectural Building Supervision�Registration Service�Chamber of Commerce and Industry�Tax Service�Customs Service�Migration Service�Pension Fund�Certification Test Center�Technical Inventory Bureau

Single window system (One Stop Shop)

Page 11: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Polymers produced within 400 km from the SEZ “Alabuga”

Page 12: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Most major Russian carmakers are located within 500 km from the SEZ “Alabuga”

Page 13: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

JV “P-D Tatneft-Alabuga Steklovolokno”

• OAO “Tatneft” – 50%

P-D Glasseiden GmbH Oschatz – 50%

• Investment volume – 63,6 million euro

•Production capacity – 21 000 tons

•Start of production – November 2009

•Full capacity production – by 2011

•300 jobs

•Payback period – 6,5 years

•Taxes to Federal and Local budget – 250 million rubles annualy

Page 14: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Products and application fields

Woven roving - used as reinforcing material for glass-fiber plastics pipes, plastics filling

Chopped fiber - used for non-woven material production

Glass-mat – used for glass-fiber plastics sheets, boats and transport hull, boxes etc.

Fiberglass mesh - used for building and construction, heat insulation, reconstruction and repairing of roads

Complex materials – consists of 2 or 3 types meshes and fabrics. Used in repairing of sewerage, production of pipes, shipbuilding

Roving for chopping – used for production of mesh, translucent glass-fiber plastics

Page 15: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Fiber glass production in Russia

Saint-Gobain Isover(Egoryevsk)

Saint-Gobain Vetroteks Fiber-glass (Gus-Khrustalny)Steklonit

Fiber-glass plastics plant (Stupinsk)

Tverstekloplastik

Novgorod fiber-glass plant

Fiber-glass plant in Astrakhan

Others

Total production in 2008 – 169 000 tonsMarket annual growth – 25%P-D Tatneft projected market share – 15%

Page 16: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Consumption of fiber glass by groups

14 % - automotive16 % - pipes, tanks

10 % - shipbuilding

Page 17: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Russian fiberglass pipes market to grow

Housing and utilities

Oil and gas

Chemical production

Energy sector

Advantages

• Corrosion-resistant

• High strength-to-weight ratio

• Low cost assembly and maintenance

• Wider temperature and pressure range

Page 18: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Fiberglass pipes in the overall polymer pipes consumption in Russia

11 % - PP pipes

76 % - PE pipes

Page 19: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Production of fiberglass pipes in Russia

Major producers

OOO “Zavod steklovoloknistih trub”, Kazan

OOO “Truboprovodspetsstroy”, Perm

OAO “DPO Plastic”, Dzerzhinsk

OOO “Armplast”, Nizhnevartovsk

FGUP “Avangard”, Safonovo

4 major producers

Oil and gas oriented (epoxy based, up to 300 mm)

Total annual production below 800 kilometers

Projected market annual growth – 30%

Page 20: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Cost of project realisation

Project realisation

Is in average 40 % lower

Cost of construction works is 30-40 % lower (USD)

Cost of construction materials is 35-40 % lower (USD)

Page 21: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Cost of labor force

55 % increase 41 % decrease

Source: Ministry of labour, employment and social security of the Republic of Tatarstan

Page 22: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Thank you for your kind attention!

Page 23: «Prospects of establishing the production of fiber … alabuga. truby.pdfFiber glass production in Russia Saint-Gobain Isover (Egoryevsk) Saint-Gobain Vetroteks Fiber-glass Steklonit

Contacts:

Investor Relations Department:

Tel: +7 (85557) 5 90 23

Fax: +7 (85557) 5 90 01

E-mail: [email protected]

www.alabuga.rosoez.ru