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Contents
Containership Propulsion - beyond Post-Panamax
P a g e
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Programme Development . . . . . . . . . . . . . . . . . . . . . . . . . .
Propulsion Aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12,000 teu co ntainer vess el . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P ropeller(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Margins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main engines for a 12,000 teu conta iner vess el . . . . . . . . . . . . . .
Design Aspects of Large MC Engines . . . . . . . . . . . . . . . . . . . . . .
Alpha lubrica tors a nd lube oil co nsumption . . . . . . . . . . . . . . . . .
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Introduction
C ontainerisation continues to grow as it
has done for a long time. While the en-
tire world merchant fleet grew by only
1% in 1998, the containership fleet ex-
panded by more than 10% , and this
continuous growth has also led to the
development of verylarge containerships.
The term very large containership it-
self has been constantly redefined over
the last decade.
Tenyears ago, a 4,500 teu containership
represented the edge of the available
technology whereas today vessels
approaching twice that capacityare a
reality.
Specialists are debating where this
continuous increase in size is going to
stop, and some say that the maximum
capacity is likelyto be 11,000 teu because
of Suez regulations on maximum beam
and draught, and the wish for a reason-able deadweight/teu ratio.
As main engine designers, we are obvi-
ously following the development closely
in order for us to have the optimum main
engines available for present and future
container vessels.
Engine ProgrammeDevelopment
The M C engine programme has now
been in the market for 18 years, thus
it is a fully mature range of engines
covering a unit power span of 2,400
to more than 93,000 bhp. T hrough-
out the years new models have been
added and existing models upgraded
both in terms of design features and
power. Figure 1 shows the most impor-
tant steps taken, and Figure 2 shows the
present M C engine programme.
It is a well-known fact that the M C en-
gines have sold well throughout their en-
tire lifetime, actually to an extent where
our engines have become the industry
standard in a very large number of ship
types. T he most significant new addition
of engines has been the launch in 1996
3
Containership Propulsion beyond Post-Panamax
1981 L35M C introduced
1982 Full L-M C programme
1984 L-M C upgraded
1985 L42M C introduced
1986 K -M C introduced
S-M C introduced
L-M C upgraded
1987 S26M C introduced
1988 K -M C -C introduced
1991 M C programme upgraded
K and L-M C
S-M C
1992 S26M C and L35M C upgraded
1993 S35M C and S90M C introduced
K 90M C/M C -C upgraded
1994 S42M C introduced
1994 K 98M C-C introduced
1995 K 80M C-C upgraded
1996 L70M C upgraded1996 S70M C -C , S60M C -C , S50M C -C
and S46M C -C introduced
1996 S80M C upgraded
1997 L80M C upgraded
K 98M C introduced
1998 S80M C -C , S90M C -C ,
L90M C -C introduced
S35M C upgraded
1999 S42M C upgraded
mep = mean effective pressure C m = mean piston speed
M k mep Cm
bar m/s
7.2
7.2
7.6
8.2
8.0
8.0
8.2
8.0
8.0
8.3
8.0
8.28.5
8.3
8.0
8.0
8.3
8.1
8.2
8.0
1 15.0
2 16.2
2 16.2
16.2
17.0
3 16.2
16.8
16.2
5 18.0
6 18.0
18.5
6 18.0
6 18.5
6 18.2
6 18.0
6 18.019.0
19.0
19.0
6 18.0
6 18.2
19.0
7 19.1
7 19.5
Fig. 1: The MC p rogramme development
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of the S46-50-60-70M C -C engines
and, in 1998, of the S80 S/L90M C -Cengines.
Figure 3 shows references for these
so-called compact engines and clearly
spells out that they are well accepted
by the marine market.
In Figure 4 the total M C engine references
can be seen.
Notable in this respect is also that
electronically controlled versions of the
7S60M C -C , designated 7S60M E-C ,have been chosen as prime movers in
a series of VLC Cs, withtwo main engines
in each vessel.
4
250
210
173
S26M C
L35M C
S35M C
L42M C176
136
129
S42M C
S46M C -C
L50M C148
S50M C127
S50M C -C127L60M C123
S60MC105
S60M C -C105
108
91 S70M C
91 S70M C -C
93 L80M C
104 K 80M C -C
79
76
S80MC
S80M C -C
104 K 90M C -C
K90M C
S90M C -C
L90M C -C
94
76
83
104
94
0 10,000 20,000 30,000 40,000 50,000 60,000 70,000
r/min
kW
L70M C
K 98MC -C
K98M C
Fig. 2: The 1999 MC engine programme
Number of engines
Total: 84,198,306 bhp ~61,927,854 kWTotal
Type
98
90
80
70
60
50
46
42
35
26
O n order or delivered In service
0
187 135
445 394
724 618
1,442 1,284
1,197 1,018
34 16
204 182
961 844
171 158
5,385 4,649
20
Fig. 4: List of reference, all MC types,
as at 1999.10.01
Number of engines
Total: 3,146,840 bhp ~ 2,314,501 kW
5 0
15
37 12
101 50
34 16
Total 192 82
Type
S90M C -C
S70M C -C
S60M C -C
S50M C -C
S46M C -C
O n order or delivered In service
4
Fig. 3: List of reference, S-MC-C, as at
1999.10.01
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Propulsion Aspects
In 1994 and 1997 we introduced the
K 98M C-C and K 98M C engines to cater
for the power requirements of large
container ships. T he main data of these
engines are shown in Figure 5.
As mentioned in the introduction, the
future points towards containerships
even larger than those being considered
large today.
Figure 6 is an attempt to quantify the
propulsion power required for such
vessels.
As can be seen, the power requirement
for the fastest of the 10-12,000 teu
vessels is beyond what can be covered
today even by our largest unit, the
12K98M C developing 93,360 bhp at
94 r/min, but engineswith more cylinders
are feasible.
14 and 16-cylinder versions can also
be built, thereby expanding the power
range up to some 125,000 bhp. Such
engineswould be available as both tradi-
tional in-line engines and V-type engines.
Although the latter form has not yet
been realised, we have investigated
this cylinder configuration in greatdetail, and a large number of patents
for innovative and exciting inventions
are pending. Among the advantages
offered by the V-type concept, com-
pared to the in-line version, are a 15
per cent weight reduction and a tre-
mendous length saving.
T he intriguing question in our opinion,
however, is whether single propellers
can be designed and built to absorb
such powers, or whether the tendency
would be towardstwin propellers/twin
engines.
To start from the (maybe) very top of
future capacity expectations, we have
made a feasibilitystudyof the propulsion
machinery for a 12,000 teu container
vessel.
12,000 teu container vessel
A 12,000 teu container vessel will need
other dimensions than have been used
for the Panamax and Post-Panamax
container vessels built in the last few
decades.
5
K98MCPower/cylinder
Speed
M ean effective pressure
Stroke
Bore
Stroke/bore ratio
M ean piston speed
SFOC
C ylinders
K98MC-CPower/cylinder
Speed
M ean effective pressure
Stroke
Bore
Stroke/bore ratio
M ean piston speed
SFOC
C ylinders
5,720 kW
7,780 bhp94 r/min
18.2 bar
2,660 mm
980 mm
2.7
8.3 m/s
126 g/bhph
171 g/kWh
6-12
5,710 kW
7,760 bhp
104 r/min
18.2 bar
2,400 mm
980 mm
2.45
8.3 m/s
126 g/bhph
171 g/kWh
6-12
Fig. 5: K98MC/MC-C, cross section and main data
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The length, breadth and draught of the
ship will have to be increased signifi-cantly in order to accommodate a load
capacity of 12,000 teu. An increase of
length, breadth and draught will not
only influence the hull design, but will
also require that harbours and con-
tainer cranes are prepared for the new
era of container vessels.
It may be necessary to have up to 22
containers abreast on the deck in orderto facilitate the mentioned load capa-
city and keep the length and draught of
the container vessel within reason. The
expected dimensions of a 12,000 teu
container vessel, based on 22 contain-
ers abreast, are shown in the table.
Length on
waterline
LWL 385.0 m
Length between
perpendiculars
LPP 375.0 m
Breadth on
waterline
BWL 55.0 m
Design draught D 13.5 m
Displacement 175,000 m3
Propeller(s)
As mentioned previously, the capability
of one propeller to absorb the main en-
gine power, and generate the required
propulsion thrust at a reasonable effi-
ciency, will be an important issue when
discussing the propulsion of very large
container vessels.
It may be expected that the propeller
will have to be designed to absorb
more than 100,000 bhp to make the
servicespeed of a 12,000 teu container
vessel exceed 24.0 knots.
P ropulsion power of this magnitude
on a single shaft has not so far been
used on commercial vessels, and will
necessitate an appropriate fixed-pitch
propeller design that can deliver the
propulsion thrust.
Any reduction in propeller efficiency as
a result of a single propeller operating
at high load can open the door for
twin-screw container vessels. A vessel
equipped with two propellers should
preferably be designed as a twin-skeg
hull, since this solution will provide the
best overall propulsion efficiency ac-
cording to available theory on the sub-
ject. O utlines with K98M C and K 90M C
type engines installed in a twin-skeg
hull are shown in Figure 7.
The future of container vessels withtwo propellers will depend on the pos-
sibilities of an appropriate design of the
ships hull, and whether the ships
resistance and the water flow for the
6
Service speed (knots)0
20,000
40,000
60,000
80,000
100,000
120,000
23.0 24.0 25.0 26.0 27.0
SMC R (kW)12,000 T EU10,000 T EU
8,000 TEU6,000 TEU4,000 TEU
Fig. 6 : Propu lsion power fo r large container vessels
K90M C
55.0 m
K98M C
Twin-skeg c onta iner vess el
Waterline
Fig. 7: Out lines of K98MC and K90MC engines installed in a twin-skeg hull
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propellers can be kept at levels that
can match the state-of-the-art for
single-propeller ships.
In theory, the open-water propeller effi-
ciency for a twin-screw installation can
be improved by up to 5% -points when
using a larger total propeller disc area,
fewer blades, etc. T his corresponds to
an approximately 8% saving in propul-
sion power if the resistance of the ship,
wake field and thrust deduction factor
of the twin-skeg hull can be kept atapproximately the same level as for an
ordinary hull with one propeller.
The available documentation and test
results for container vessels are still
scarce, but the information available
from the model tests on VLC C , U LC C ,
R o-Ro and ferries with twin-skeg hull
and twin propellers indicates that the
advantage in reduced propulsion power
requirement for these types of ship may
be up to 5-8% .
A 12,000 teu container vessel with two
engines and two propellers, including
the necessary auxiliary systems and
modification of the hull, will without
doubt be more expensive in first cost
than a single-propeller container vessel.
Therefore, in order for the twin-screw
container vessel to be an attractive op-
tion, the increase in first cost must be
compensated by lower operating costs
within a reasonable time frame.
Margins
The specified M aximum C ontinuous
R ating (M C R ) of the main engines de-
pends not only on the results obtained
from the model test/power prediction or
extrapolation of actual trial results, but
also on the margins that the shipyard
choosesto include in the dimensioning of
the propulsion system. The reasons for,
and the appropriate size of, sea margin,
engine margin and light running margin
are described in the following.
Sea margin (SM)The results from modeltestsare normallybased on clean hull and calm weather
conditions. Therefore, it is recommend-
able to add a sea margin to compensate
for the prevailing weather conditions
or any increased power requirement
due to deterioration of hull or propel-
ler(s).
The sea margin for Panamax and
Post-Panamax container vessels has
been in the range of 20-25% and oc-
casionally up to 30% . T he sea margin
for a 12,000 teu container vessel can
be kept at this level, since its sensitiv-
ity to changes in weather conditions,
approximate service speed and hullform will be similar to those of the
Panamax and Post-Panamax con-
tainer vessels.
Engine op erat ion m a rgin (EM)The Continuous Service Rating (C SR )
is normally set at 85% -90% of the
main engine specified M C R . T his
corresponds to an engine operation
margin of 10-15% of the specified
M C R power. An engine operation mar-
gin is included to provide an additional
power margin that can be utilised tocatch up with delays in departure etc.
M oreover, the Specific Fuel O il Con-
sumption is approximately 2-3% lower
at 85-90% of specified M C R than at
100% of specified M C R .
Light running margin (LR)The performance of the propeller, i.e.
absorbed power at a given propeller
speed, is influenced by the advance
speed of the water to the propeller
and, subsequently, by the increased
resistance of the hull at heavy weather
and/or fouled hull conditions. T his phe-
nomenon is also described as a heavy
running propeller.
It is recommendable during the design
phase to include a light running margin
(revolution margin) between the theo-
retical propeller curve through the en-gines specified M C R point and the
actual layout curve for the propeller at
calm weather and clean hull conditions.
A light running margin of 5-7% is
appropriate for a single-screw con-
tainer vessel. The light running margin
for a container vesselwith two fixed-pitch
propellerscould be increased somewhat
to compensate for the special running
conditionswhenonepropeller is blocked
and the otherpropeller is in operation.
Main engines for a 12,000 teucontainer vessel
The appropriate choice of main engine
and expected specified M C R at service
speeds of 23.0, 24.0, 25.0 and 26.0
knots are shown in the table below.
7
Service speed Hull with one propeller Hull with two propellers
23.0 knots Specified M C R
86,600 bhp x 104.0 r/minAppropriate engine:
1 x 11/12K 98M C -C
Specified M C R
2 x (39,900 bhp x 94.0 r/min)Appropriate engines:
2 x 7K90M C
24.0 knots Specified M C R
97,500 bhp x 104.0 r/min
Appropriate engine:
1 x 12/14K 98M C -C
Specified M C R
2 x (45,200 bhp x 94.0 r/min)
Appropriate engines:
2 x 8K90M C
25.0 knots Specified M C R
109,300 bhp x 104.0 r/min
Appropriate engine:
1 x 14/16K 98M C -C
Specified M C R
2 x (50,900 bhp x 94.0 r/min)
Appropriate engines:
2 x 9K90M C / 2 x 7K 98M C
26.0 knots Specified M C R
125,200 bhp x 104.0 r/min
Appropriate engine:
1 x 16K 98M C -C
Specified M C R
2 x (57,600 bhp x 94.0 r/min)
Appropriate engines:
2 x 10K 90M C / 2 x 8K 98M C
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The expected specified M C R and
engine types for the twin-skeg hull
with two propellers are based on the
assumption that the expected advan-
tage in propulsion performance can be
utilised to its full extent.
The service speed and margins should,
naturally, be adapted so as to utilise
the nominal rating of the engines.
The propeller speed for hulls with two
propellers may be further optimisedthrough detailed investigation of the
design of the hull and propellers.
The comprehensive programme of
90 and 98 cm bore engines from M AN
B& W Diesel offers ship designers the
possibility of choosing propeller speeds
freely within the range of 76.0 r/min for
the S90M C -C engine type over 83.0
r/min for the L90M C -C engine type and
94.0 r/min for the K 90/98M C engine
types to 104.0 r/min for the K 90/98MC-C
engine types.
Design Aspects of LargeMC Engines
As can be seen from the above, the
main engines relevant for the very large
containerships are the 90 and 98 cm
bore engines.
The L/K 90M C /M C -C were introduced
more than ten years ago, and since
then some 180 engines have been
ordered.
The K 98M C -C and K 98M C were intro-
duced much later, in 1994 and 1997,
and by now 20 engines have been or-
dered.
These include 10 x 7K98M C ,
5 x 10K98M C -C and 5 x 12K98M C -C
engines.
Since the introduction of the M C engines
in 1982, more than 4,600 engines have
entered service. During this long period
there has been a continuous updating
of the design in order to meet new
demands for reliability and power.
O ne of the important steps in the
development of the K98 engines has
been to secure optimal combustion
with low emission parameters without
sacrificing fuel oil consumption and, at
the same time, protecting and con-
trolling the heat-exposed parts in the
combustion chamber.
These goals have been achieved byvirtue of a new combustion chamber,
called O ros geometry, developed on
the basis of advanced C FD calculations
of various chamber configurations.
With the O ros geometry (shown in
Figures 8 and 9), we have concentrated
the combustion air around the fuel
nozzles, and obtained a greater distance
from the nozzles to the piston top. This
has resulted in lowerheat load on the
piston top and unchanged heat load
on the cylinder cover and exhaust valve.
8
Features:
H igh topland
O ros piston top geometry
C PR top ring
Alu-coat piston rings
Bore cooled, forged piston
of heat resistant steel
P iston cleaning ring
Verification:
Extensive calculations
C omprehensive tests on K 90M C and
K 90M C-C
Service test on K 90M C
Improvements:
Approx. 100 C lower temperature
on top compared to former type piston
Elimination of Inconel coating on piston top
Increased chrome layer thickness in bottom
of ring grooves
Anti-erosion bushing in oil outlet in piston
rod foot
o
P revious Oros g eometry
Fig. 8: Oros combustion chamber geometry
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9
New Oros K98MC-CK90MC-C
Fig. 10: Heat loads on p iston
100% Load
G as side M ean 499 , max 509 M ean 409 , max 421C ooling oil side M ean 197 , max 209 M ean 185 , max 216
Valve seat M ean 439 , max 456 M ean 448 , max 457
Underside M ean 563 , max 564 M ean 577 , max 577
Piston
crown
temperature
Exhaust valve
temperature
SectionM-E
E
FHON
M
G
DK
E
FHON
M
G
SectionM-E
DK
C onventional design New O ros design
9 9
19
17
15
13 11
9 7 5
3 1 1
3
5 7 9
1 1 1 3
15
17
19
16
14 10 6
1014
16
57
5 7
11
13
15
1
2
3 3
4 4
810
12
1413
15
11 6 68 10
12
14
2 2
6
oC
oC
oC
oC
o
CoC
o
CoC
oC
oC
oC
oC
oC
oC
oC
oC
Fig. 9: Oros combustion chamber geometry
Relativeheat load
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Actual temperature measurements on
the piston top are shown in Figure 9.
A comparison with measurements on a
conventional piston top shows that the
temperature level has been lowered
substantially, by 80-90C .
The reduction in heat load is illustrated
in Figure 10, which compares the heat
load on a K90M C -C piston of the tradi-
tional design with a K 98M C -C piston of
the new O ros design.
The mean heat input during combustion
is reduced by more than 20% , and the
local peak heat load is reduced by
25-35% .
Exhaust gas emissions tests have been
performed with conventional fuel valves,
mini-sac fuel valves and slide-type fuel
valves.
The results of the NO x measurements
are shown in Figure 11 when using the
slide-type fuelvalve and, as can be seen,the IM O NO x compliance is ensured
with a good margin for both the slide-type
and the mini-sac fuelvalves, which are
standard for all large bore M C engines.
This new combustion chamber design
has already been introduced on a num-
ber of M C engines and is the present
standard on all large bore M C /M C -C
engines.
Besides this very important feature, it is
obvious that other well-known designfeatures have been included, such as
high-topland pistons, which reduces
the thermal load inflicted on the piston
rings by the combustion gases. T his
has improved the performance of the
piston ring pack significantly, resulting
in higherTBO s (time between overhauls)
for the piston. Tests with high-topland
pistons were started about five years
ago on an S80M C engine and showed
a significant improvement in the general
combustion chamber condition.
The use of the high topland piston alsomeans that the mating surfaces between
cylinder liner and cylinder cover has
been lowered, thusreducing the thermal
load on the cylinder liner and improving
the conditions for lubricating it.
The piston ring pack features a top
piston ring of the so-called Controlled
Pressure Relief (C PR ring) design. This
reduces the thermal load on the ring
pack, as the leak gas flow is divided
over the six leakage grooves, Figure
12. T he ring height was increased toensure the strength of the finger seal.
The lower rings are all of the oblique
cut type.
10
Top piston ring with double-lap S-seal
and 6 C ontrolled Pressure Relief (C PR )
gaps
Even heat distribution on 2nd piston ring
2nd, 3rd and 4th piston rings with oblique
cut ring gaps
New piston ring material: R VK -C with
A lu-bronze coating
Fig. 12 : CPR piston ring
NO x (g/kWh)
20
10
8
6
4
2
50 75
0
18
100
16
12
14
0 25
Load (% -M CR )
IMO NO x (E3-cycle) = 14.3 g/kWh
Fig. 11 : NOxemission fo r slide type fuel valve
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Initially, the height of both the top ring
and the second ring was increased
because cases with too short time
between overhauls were found to be
related to these two rings. The main
reason was that the rings lost their
tension relatively quickly due to the
thermal load, which resulted in more
frequent piston overhauls.
The use of higher 1. and 2. rings gave
a good improvement, and the tendencyto
collapsed rings wasgreatlyreduced.
With the introduction of the M k 5 version
of the K 80/90M C /M C -C engines, some
cases of scuffing occurred. These were
solved with the introduction of the CPR
top piston ring with a cermet coating
on the running surface.
A further improvement was obtained by
introducing the P iston C leaning (P C )
ring. T he purpose of this ring, shown in
Figure 13, is to control ash and carbon
deposits on the piston topland and
thus prevent contact between thecylinder liner and these deposits, which
would remove part of the cylinder oil
from the liner wall. Long-term tests on
an S80M C engine since 1994 have
shown positive results, verifying that
bore polishmay be a decisive factor
in the deterioration of the cylinder
condition. PC rings are therefore now
standard on large bore M C engines.
In connection with the introduction of
the Piston Cleaning ring, the ring pack
was modified to include Alu-coat on all
rings.
The Alu-coat is applied as a running-incoating. T he advantage is reduced
requirement for running-in time, and
fewer load limitations during running-in
after a piston overhaul. T his results in
safer running-in and in cylinder oil con-
sumption savings.
Service experience has shown that the
C PR top ring solves the scuffing also for
the second ring.
11
C ylinder
Lubri-
cator
Lubri-
catorAccumulator
Solenoid valve Solenoid valve
Sensor Sensor
C ylinder oil
service tank
Pump station
with
stand-by pumps
To other
cylinders
To other
cylinders
To other
cylinders
Tachosignal
Indexsignal
LCDsignal
Indication
operationpanel
Alarmsystem
Slow-downsystem
Control unitwith
back-up system
Fig. 14: Cylinder lubrication with Alpha lubricators
Piston - high topland
Piston cleaning ring C ylinder liner
C ylinder cover
Fig. 13: Piston cleaning (PC) ring
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C onsequently, the design has been modi-
fied to a high top ring of the C PR-type,
whereas the three lower rings are of the
usual low type.
Alphalubricatorsandlubeoilconsumption
Reduction of the cylinder lube oilconsump-
tion represents a significant potential saving
for engine operators. It is therefore an im-portant development target for M AN B& W
to reduce the lube oildosage without in-
creasing the wear ratesor reducing TBO s.
C ylinder oil must be injected into the
cylinder at the exact position and time
that ensuresthe optimaluse of the lube oil.
Having realised that this is hardly possible
with the conventional, mechanical cylinder
lubricators, we have engaged ourselves in
the development of a computer controlled
electronic cylinder lubrication system, the
Alpha lubricator, for application on currentcamshaft controlled engines as well as on
computer controlled Intelligent Engines,
see Figure 14.
The Alpha lubrication system features
a high-pressure pump and an injector
which injects a specific volume of oil
into each cylinder for every fourth
revolution, Figure 14. The system is
controlled in such a way that the oil
can be introduced to the individual
cylinder at any piston position but,
preferably, when the piston rings are
adjacent to the lubricating quills.
The computer sending an on/off
signal to a solenoid valve controls
the injection function. After a prede-
termined time interval, the computer
transmits an off signal to the sole-
noid valve, which shuts off the sys-
tem pressure and opens the return
oil system. The oil dosage can be
changed by adjusting the injection to
e.g. every fifth, sixth, etc. revolution
(or anyfigure in between, such as
every 4.5 revolutionby alternating
between injection every fourth andevery fifth revolution).
The amount of oil injected can be
controlled according to engine load
and raised as required: for example at
load changes or start/stop.
In the event of a malfunctioning solenoid
valve or transducer, the oil dosage will
automatically be increased for the
cylinder in question to the maximum
volume on the other lubricator. If the oil
pressure fails, the computer will start a
standbypump and close down the faulty
pump. If the computer or position sen-sors fail, a back-up computer will take
over and ensure sufficient (untimed)
lubrication until the fault has been
corrected.
The system, fine tuned on M AN B& Ws
4T50M X research engine, has returned
good results on a 7S35M C engine and
has now been in service for more than
one year on a K90M C engine. This sys-
tem has proved high reliability and very
good cylinder condition with unchanged
wear rates with a cylinder oil feed ratethat is lower than our recommendations
with the conventional mechanically
timed lubricator.
Conclusion
With the new and by now fully tested
K 98 engine, M AN B& W iswell prepared
to meet the demand for increasingly
larger main engines for containerships.
This engine and other large bore M C
engines are equipped with the latest
design features known to give high
reliability and good operational econ-omy.
12
Pressure sensor
for
control of lubrication
C ylinder
lube oil
inlet
45 bar
C ylinder lube oil
outlet
O utlets
for cylinder liner
lube oil points
Signal for lubrication
from control unit
Spacer
for basic setting of
pump stroke
Solenoid
valveP
A
T
Adjusting
screw
Actuator
piston
Injection plungers
A TP
Fig. 15: Cylinder lubricator unit