33
0 PRE FEASIBILITY REPORT For PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY CHEMICALS IN EXISTING INORGANIC CHEMICALS UNIT of M/s. PRAGNA PHARMA PVT. LTD. Plot No. D2/CH/224, GIDC Industrial Estate, Dahej-II, Tal: Vagra, Dist: Bharuch-392130, Gujarat

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Page 1: PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY …environmentclearance.nic.in › writereaddata › Online › TOR › 29_May_… · PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY CHEMICALS

0

PRE FEASIBILITY REPORT

For

PROPOSED PESTICIDES

INTERMEDIATES & SPECIALTY CHEMICALS IN

EXISTING INORGANIC CHEMICALS UNIT

of

M/s. PRAGNA PHARMA PVT. LTD.

Plot No. D2/CH/224, GIDC Industrial Estate, Dahej-II,

Tal: Vagra, Dist: Bharuch-392130, Gujarat

Page 2: PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY …environmentclearance.nic.in › writereaddata › Online › TOR › 29_May_… · PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY CHEMICALS

1

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 2

2. Introduction of the Project/Background information 16

3. Project Description 18

4. Site Analysis 19

5. Planning Brief 24

6. Proposed Infrastructure 30

7. Rehabilitation and resettlement (R & R) Plan 31

8. Project Schedule & Cost Estimates 31

9. Analysis of Proposal (Final Recommendations) 31

Page 3: PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY …environmentclearance.nic.in › writereaddata › Online › TOR › 29_May_… · PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY CHEMICALS

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Pragna Pharma Pvt. Ltd. Proposes Pesticides Intermediates and specialty Chemicals in

existing Inorganic chemicals unit at Plot no. D2/CH/224, GIDC Industrial Estate, Dahej–II, Tal:

Vagra, District: Bharuch-392130, Gujarat.

1.2 Project Details

1.2.1 Products along with Production Capacity

Sr.

No.

NAME OF PRODUCTS CAS

No.

Existing

Quantity

Additional

Quantity

Total

Quantity

after

expansion

(MT/Month)

1 Zinc Sulphate liq. 7733-02-0 1500 -- 1500

2 Zinc Sulphate powder 7733-02-0 1000 -- 1000

3 Zinc Oxide 1314-13-2 400 -- 400

4 Manganese Sulphate liq. 7785-87-7 1500 -- 1500

5 Manganese Sulphate

powder

7785-87-7 500 --- 500

6 Copper sulphate

(CUSO4.5H2O)

7758-98-7 300 -- 300

7 Magnesium Sulphate

powder

7487-88-9 500 -- 500

8 Spray Drying of

chemicals on job work

basis

-- 1000 -- 1000

9 2,5 DiChloro Para

Phenylene Diamine

105-56-6 25.0 25.0

10 2 Nitro 4 Methoxy

Aniline

20103-09-

7

25.0 25.0

11 2,5 Dimethyl-P-

Phenylenediamine

96-96-8 25.0 25.0

12 2-Mercapto 5-Methoxy

Benzimedazole

07-01-

6393

33.3 33.3

13 3-[4-chloro-5-

(cyclopentyloxy)-2-

fluorophenyl]-5-(propan-

2-ylidene)-1,3-oxazolidin-

2,4-dione. (PIK)

37052-78-

1

29.2 29.2

14 Sodium/Potessium { 2-[ 110956- 41.7 41.7

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2,6 Dichloro Phenyl]

Amino} Phenyl} Acetate

75-7

15 2 Chlor PPD 15307-79-

6

25 25

16 2 –{ 2[ 2-{2, 6 dichloro

phenyl } Amino ] Phenyl

Acetyl ] Oxyacetic Acid

139272-

67-6

41.7 41.7

17 2-Chloro 1-Phenoxy

Benzene

2689-07-8 41.7 41.7

18 2,3 Xylil Anthranilic Acid 61-68-7 41.7 41.7

19 2 Chloro 5 Methyl PPD 09-03-

5307

25 25

20 5 Amino Ortho Toludine 95-53-4 25 25

21 4-Bromo Anisole 104-92-7 25 25

22 2 Chloro 4 Flouro 5 Nitro

Benzyl Chloride

120890-

66-6

33.3 33.3

23 3 Amino 4 Methoxy

Acetanilide

6375-47-9 41.7 41.7

24 Para Anisidine 104-94-9 41.7 41.7

25 Para Amino Salicylic Acid 65-49-6 41.7 41.7

26 Nitro to amino

conversion by catalytic

hydrogenation

-- -- 83.3 83.3

Benzyl Alcohol 100-51-6

P-Hydroxy Benzyl Alcohol 623-05-2

P-Chloro Benzyl Alcohol 873-76-7

P-nitro Benzyl Alcohol 619-73-8

2,4 Di Nitro Benzyl

Alcohol etc.

483-66-2

27 Aldehyde to alcohol

conversion by catalytic

hydrogenation

-- -- 83.3 83.3

P-Amino Methyl

Benzoate

619-45-4

5-Amino Salicylic Acid 89-57-6

4-Amino 2-Chloro Aniline 615-66-7

2,5 Di Amino Toluene 95-80-7

Aniline etc.. 62-53-3

28 2-Amino Ethane Thiol

Hydrochloride

156-57-0 83.3 83.3

29 Dimethyl

CyanoCarbodithiomidiate

10191-60-

3

83.3 83.3

30 4-Chloro 3-ethyl-1- 127892- 25 25

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methyl-1H-pyrazole 5-

carboxylic acid (PIC-T1)

62-0

31 1-[4-(4-

methylphenoxy)phenyl]

methanamine

Hydrochloride (PIC-T2)

262862-

66-8

25 25

TOTAL 6700 945.9 7645.9

1.3 Raw Material Requirement

SR. NO. Name of Raw Materials CAPACITY

(MT/Month)

Existing

1.Zinc Sulphate liq.

1. Zinc Ingots/Zinc brass/ash 600

2. Sulphuric Acid 98% 630

2.Zinc Sulphate Powder

1. Zinc Ingots/Zinc brass/ash 600

2. Sulphuric Acid 98% 630

2.Zinc Oxide

1. Zinc Ingots 322

2. Oxygen 80

3.Manganese Sulphate Liq.

1. Manganese oxide powder 300

2. Sulphuric Acid 98% 360

4.Manganese Sulphate Powder

1. Manganese oxide powder 2585

2. Sulphuric Acid 98% 315

5.Magnesium Sulphate powder

1. Magnesium oxide powder 300

2. Sulphuric Acid 98% 325

6.Copper Sulphatw (CuSO4.5H2O)

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1. Copper metal/Cu ash 180

2. Sulphuric Acid 98% 325

7.Spray Drying job work

1. Dilute Solutions of solutes to be dried --

Proposed

1. 2,5 DiChloro Para Phenylene Diamine

1. acetic anhydride 0.67

2. 2,5-dichloro aniline 1.00

3. sulphuric acid-48% 2.40

4. con. Nitric acid 0.39

5. hydrochloric acid 3.99

6. iron powder 0.90

7. sodium carbonate 0.06

2. 2 Nitro 4 Methoxy Aniline

1. para anicidine 0.83

2. acetic anhydride 0.73

3. nitric acid 0.43

4. MDC 2.50

5. Soda 0.17

6. Caustic 1.17

3. 2,5 Dimethyl-P-Phenylenediamine

1. 2,5 xylidine 1.25

2. sod carbonate 0.55

3. BSC 1.83

4. Toluene 2.50

5. nitric acid 0.65

6. sulphuric acid 1.25

7. acetic acid 0.13

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8. iron powder 0.68

4.2-Mercapto 5-Methoxy Benzimedazole

1. 4-methoxy nitro aniline 0.95

2. NaHS 2.10

3. CS2 0.43

4. NaOH 0.23

5. DMF 2.40

6. Carbon 0.03

5. 3-[4-chloro-5-(cyclopentyloxy)-2-fluorophenyl]-5-(propan-2-ylidene)-1,3-oxazolidin-2,4-

dione. (PIK)

1. PICK3 0.96

2. TOLUENE 0.26

3. ECF 0.67

4. 40%NAOH 2.05

5. CPB 1.15

6. CAT-2 0.20

7. ETHANOL 0.27

8. CAT-3 0.02

9. CAT-4 0.07

10. ECG 0.89

11. CHARCOAL 0.01

12. SILICA GEL 0.01

6. Sodium/Potessium { 2-[ 2,6 Dichloro Phenyl] Amino} Phenyl} Acetate

1. Indolinone 1.00

2. caustic flacks 0.14

7. 2 Chlor PPD

1. 2chloro para nitro aniline 1.27

2. Methanol 2.55

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3. H2 0.05

8. 2 –{ 2[ 2-{2, 6 dichloro phenyl } Amino ] Phenyl Acetyl ] Oxyacetic Acid

1. Tba 0.26

2. MCAA 0.33

3. (2-((2,6,DICHLORO

PHENYL)AMINO)PHENYL)ACETATE 1.11

4. FORMIC ACID 1.93

9. 2-Chloro 1-Phenoxy Benzene

1. Phenol 0.65

2. ODCB 2.02

3. KOH 0.39

10. 2,3 Xylil Anthranilic Acid

1. Ocba 0.83

2. 2,3 xylidine 0.71

3. Caustic 0.19

4. So. Bicarbonate 0.53

5. HCL 0.88

11. 2 Chloro 5 Methyl PPD

1. Soda 0.40

2. BSC 1.50

3. 5-chloro methyl aniline 1.20

4. Toluene 1.80

5. nitric acid 0.54

6. sulphuric acid 1.00

7. hydrogen gas 0.05

12. 5 Amino Ortho Toludene

1. O T 1.25

2. sod bicarbonate 0.62

3. BSC 2.06

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4. nitric acid 0.75

5. Toluene 2.50

6. sulphuric acid 1.25

7. Methanol 2.50

8. H2 gas 0.06

13. 4-Bromo Anisole

1. Phenole 0.54

2. DMS 0.51

3. NaOH 0.95

4. EDC 1.73

5. Bromine 0.92

6. NaHCO3 0.12

14. 2 Chloro 4 Flouro 5 Nitro Benzyl Chloride

1. 2 chloro 4-floro -1-(trichloromethyl)benzene 1.05

2. oleum 23% 1.80

3. nitric acid 0.84

4. sodium carbonate 0.91

5. Methanol 1.40

15.3 Amino 4 Methoxy Acetanilide

1. Methanol 1.31

2. dinitrochloro benzene 1.25

3. Caustic 0.31

4. Methanol 0.20

5. acetic anhydride 0.64

6. Hydrogen 0.08

16. Para Anisidine

1. Pncb 1.33

2. Methanol 1.28

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3. Methanol 0.28

4. Caustic 0.35

5. H2 0.05

17. Para Amino Salicylic Acid

1. para nitro salicylic acid 1.25

2. Methanol 1.50

3. H2 0.04

18. amino derivatives

1. nitro compound 1.36

2. Solvent 2.73

3. Catalyst 0.05

4. h2 gas 0.11

5. Carbon 0.05

19. alcohol derivatives

1. aldehyde compound 1.00

2. Solvent 2.00

3. Catalyst 0.03

4. h2 gas 0.08

5. Carbon 0.03

20 A. 2-Amino Ethane Thiol Hydrochloride- route-1

1. 2-Aminoethanol 0.75

2. DM Water 3.01

3. C.S.Lye 1.04

4. CS2 0.93

5. Con.Hcl 0.68

6. NaOH solution(30 %) 0.94

7. Methanol 3.29

20 B. 2-Amino Ethane Thiol Hydrochloride- route-2

Page 11: PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY …environmentclearance.nic.in › writereaddata › Online › TOR › 29_May_… · PROPOSED PESTICIDES INTERMEDIATES & SPECIALTY CHEMICALS

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1. 2-Aminoethanol 0.66

2. THIONYL CHLORIDE 1.32

3. TOLUENE 1.98

4. NaHS (30 %) 2.02

5. IPA HCL 2.44

6. NaOH solution ( 10 % ) 0.62

7. NaOH solution ( 25 % ) 2.13

21. Dimethyl CyanoCarbodithiomidiate

1. Cynamide 0.73

2. CS2 0.60

3. 22.5 % NAOH 2.79

4. DMS 2.03

5. CYCLOHEXANE/Ethanol 5.00

22.4-Chloro 3-ethyl-1-methyl-1H-pyrazole 5-carboxylic acid (PIC-T1)

1. Methyl Ethyl Ketone 0.64

2. Toluene 5.24

3. Sodium Ethoxide 0.73

4. Di Ethyl Oxalate 1.35

5. Hydrochloric Acid-30% 3.35

6. Sodium bi carbonate 0.06

7. G.Acetic Acid 0.27

8. 80% Hydrazine Hydrate 0.77

9. Di Methyl Sulphate 1.00

10. C.S Lye (48%) 1.97

11. Chlorine Gas 0.33

12. Methanol 4.00

23. 1-[4-(4-methylphenoxy)phenyl]methanamine Hydrochloride (PIC-T2)

1. DMF 3.30

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1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 271 KL/Day which will be met through GIDC water supply.

The wastewater generation will be 135 KL/Day. The existing effluent (44.5 KL/Day) will be

sent to ETP consists of primary, secondary, tertiary & advanced treatment facilities. The

final treated waste water is sent to GIDC Drain for final disposal. Additional low COD Stream

(56 KL/Day) & High COD/TDS stream (30 KL/Day) shall be recycle & reused within premises.

1.5 Air Pollution Source and Control Management

• EXISTING (FLUE GAS EMISSION THROUGH STACK)

Sr.

No.

Stack

Attached to

Stack Height in

meter

Air Pollution

Control Measure

Parameter Permissible Limit

1.

Boiler

(Capacity-

600Kg/Hr)

11 --- SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

2. Hot Ait Generator

(3 Nos.)

11 --- SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

3. Furnace (5 Unit) 20 Cyclone

Separator

SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

2. NaH 0.20

3. p-Cresol 0.59

4. p-Chlorobenzonitrile 0.68

5. Toluene 4.00

6. IPA 10.34

7. Raney Ni 0.20

8. Ammonia gas 0.02

9. H2 0.09

10. 16% IPA HCl 1.12

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• EXISTING (PROCESS GAS EMISSION THROUGH STACK)

Sr.

No.

Stack

Attached to

Stack Height in

meter

Air Pollution

Control Measure

Parameter Permissible Limit

1.

Spray Dryer (3

Nos.)

12 Wet Scrubber

with ventury

SPM

150 mg/Nm3

• PROPOSED (FLUE GAS EMISSION THROUGH STACK)

Sr.

No.

Stack

Attached to

Stack

Height in

meter

Air Pollution

Control Measure

Parameter Permissible Limit

1.

Steam Boiler

(800 Kgs/Hr-1 Nos.)

(Fuel –Natural Gas)

15 -- SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

2. Steam Boiler

(2000 Kgs/Hr-1 Nos.)

(Fuel-Solid Fuel like

Agro Waste, Coal)

30 Multi Cyclone

Separator with

Bag Filter

SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

3. Steam Boiler

(600 Kgs/Hr)

(Fuel-Natural Gas)

Stand by

15 -- SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

4. Steam Boiler

(800 Kgs/Hr-1 Nos.)

(Fuel –LDO/Furnace Oil)

Stand by

30 Multi Cyclone

Separator with

Bag Filter

SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

5. Thermic Fluid Heater

(4.0 LAC K.CAL/Hr)

(Fuel-Natural Gas)

15 -- SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

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6. Thermic Fluid Heater

(6.0 LAC K.CAL/Hr)

(Fuel-Solid Fuel)

30 Multi Cyclone

Separator with

Bag Filter

SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

7. Thermic Fluid Heater

(4.0 LAC K.CAL/Hr)

(Fuel-LDO/Furnace Oil)

Stand By

30 Multi Cyclone

Separator with

Bag Filter

SPM

SOX

NOX

150 mg/Nm3

100 ppm

50 ppm

1.6 Hazardous Waste

CAT.

NO.

HAZARDOUS

WASTE

Existing

Quantity Additional

Quantity

Total

Quantity MODE OF DISPOSAL

33.1 Discarded

Containers/Bags

/liner

Bags = 167

Nos.

/Month

Drums = 42

Nos.

/Month

Bags =

4,167

Nos./Month

Drums =

1,250

Nos./Month

Bags =

4,334

Nos./Year

Drums =

1,292

Nos./Month

Collection, Storage,

Decontamination,

Transportation & Sale

to registered recycler

or reuse within

premises.

5.1 Used Oil 0.167

Kg/Month

1,250

Kg/Month

1250

Kg/Month Collection, Storage,

Transportation & Sale

to GPCB authorized

re-processor.

-- Zinc Sludge (Sludge

generation during

Zinc Salts

production)

175

MT/Month

-- 175

MT/Month

Collection, Storage,

Transportation &

send to TSDF Site

-- MnSO4 (Sludge

generation during

Manganese Sulphate

production)

112.5

MT/Month

- 112.5

MT/Month

Collection, Storage,

Transportation and

send to TSDF Site

35.3 ETP Sludge 3

MT/Month

41.67

MT/Month 44.67

MT/Month

Collection, Storage,

Transportation & sent

to TSDF Site

29.1 Solid Waste

(Inorganic Waste)

-- 45

MT/Month

45

MT/Month Collection, Storage,

Transportation and

Disposal at TSDF site

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-- MEE Salt -- 150

MT/Month

150

MT/Month Collection, Storage,

Transportation and

Disposal at TSDF site

20.3 Distillation Residues -- 220

MT/Month

220

MT/Month Collection, Storage,

Transportation and

Co-processing in

Cement Industries or

incineration at

Common Incineration

facility

29.5 Spent Catalyst -- 10

MT/Month

10

MT/Month Collection, Storage,

Transportation and

send to recycler

29.6 Spent Acid -- 550

MT/Month

550

MT/Month Collection, Storage,

Transportation and

Sale to end user

-- Sodium Hydro

sulfide

-- 170

MT/Month

170

MT/Month Collection, Storage,

Transportation and

Sale to end user

- Hydrochloric Acid -- 180

MT/Month

180

MT/Month Collection, Storage,

Transportation and

Sale to end user

- Formic Acid -- 100

MT/Month

100

MT/Month Collection, Storage,

Transportation and

Sale to end user

- Acetic Acid -- 10

MT/Month

10

MT/Month Collection, Storage,

Transportation and

Sale to end user

- Sodium Bromide

Solution

-- 170

MT/Month

170

MT/Month Collection, Storage,

Transportation and

Sale to end user

28.1 Inorganic Salt -- 60

MT/Month

60

MT/Month Collection, Storage,

Transportation and

Send to TSDF site

- NaOH (10%) -- 60

MT/Month

60

MT/Month Collection, Storage,

Transportation and

Sale to end user

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- Na2SO4 (25%) -- 250

MT/Month

250

MT/Month Collection, Storage,

Transportation and

Sale to end user

- HYPO -- 10

MT/Month

10

MT/Month Collection, Storage,

Transportation and

Sale to end user

- Potassium Chloride

Salt

-- 25

MT/Month

25

MT/Month Collection, Storage,

Ttransportation and

Sale to end user

29.3 Date expired & Off-

Specification

Material

-- 2

MT/Month

2

MT/Month Collection, Storage,

Transportation and

sent for co-processing

in cement industries

or incineration in

common incineration

facility

1.7 Green Belt

Total 9,370.47 m2

land area is available at site; out of this area about 3,100 sq. meter (33 %)

area will be covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

S. No. Particulars Requirement

Power

1 Power Requirement 1000 KVA

2 Source of Supply DGVCL & D.G.SET - 1 (500 KVA)–in case of

maintenance of power failure

Fuel

1 Fuel & IT’S Consumption Existing:

Natural Gas: 1,500 M3/Month

Or

LDO: 120 Ltrs/Hours

Proposed:

Natural Gas: 72,000 Scm/Month

LDO/Furnace Oil: 100 Ltrs/Hours

Solid Fuel: 150 Mt/Month

Diesel: 60 Lit/Hours

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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed Pesticides Intermediates & Specialty Chemicals In Existing Inorganic chemicals

Unit.

Identification of the project proponent

List of Directors

Sr.

No.

Name Address Phone no. DESIGNATION

1 Mr. Mahesh

Patel

A-10, Abhilasha Bunglows,

GIDC, Ankleshwar, Dist:

Bharuch, Gujarat

09824125040 Managing

Director

2 Mrs. Urmilaben

M. Patel

A-10, Abhilasha Bunglows,

GIDC, Ankleshwar, Dist:

Bharuch, Gujarat

09824125040 Director

2.2 Brief description of nature of the Project

Proposed Pesticides Intermediates & Specialty Chemicals In Existing Inorganic Chemicals

Unit.

2.3 Need for the project and its importance to the country and or region

The Indian Pesticides Intermediates & Specialty Chemicals industry currently tops amongst

India’s science based industries with wide ranging capabilities in the complex field of

Pesticides Intermediates & Specialty Chemicals. The Pesticides Intermediates & Specialty

Chemicals Industry in India meets around 60 % of the country’s demand. But in world

market also Indian Pesticides Intermediates & Specialty Chemicals products are well

accepted. There is a good potential for us to fulfill the need of domestic market as well as

contribute in earning foreign Exchange.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

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2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export our finished products in the international market.

2.6 Export possibility

We shall explore the possibility of export the products.

2.7 Domestic/Export Markets

Our products have good demand in international market. We shall explore the possibility of

export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Pragna Pharma Pvt. Ltd. will give direct employment to local people based on

qualification and requirement. In addition to direct employment, indirect employment shall

generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

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3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

• Map showing general location

(Courtesy: Environmental Information Center, New Delhi)

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• Specific location and project boundary

Plot Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-3.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 4. We shall

procure the raw material as much as possible from domestic market and if there is no

availability of any raw material we will import. We shall explore the possibility of export the

finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

Resource optimization/recycling and reuse shall be envisaged

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3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall meet through GIDC water supply.

Power & Fuel Requirement

Power required from DGVCL will 1000 KVA & D.G. Set of 500 KVA (in case of power

failure).

Fuel Requirement:

Existing:

Natural Gas: 1,500 SM3/Month

Or

LDO: 120 Ltrs/Hours

Proposed:

Natural Gas: 72,000 Scm/Month

LDO/Furnace Oil: 100 Ltrs/Hours

Solid Fuel: 150 Mt/Month

Diesel: 60 Lit/Hours

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-IV & V.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of water, power, etc.

4.2 Land Form, Land Use and Land Ownership

(Courtesy: Environmental Information Center, New Delhi)

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4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

(Courtesy: Environmental Information Center, New Delhi)

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AREAS UNDER DIFFERENT LANDUSE

(Courtesy: Environmental Information Center, New Delhi)

Area Statistics of Landuse / Landcover Map

Sr.

No. Class Names

Area (In

Hectares) Area (In Sq.Km.) Area %

1 Water Body 1363.73 13.64 4.34

2 Open/Barren Land 5076.01 50.76 16.17

3 Agriculture Land 1159.56 11.60 3.69

4 Fallow Land 6291.40 62.91 20.04

5 Open/Degraded Vegetation 412.59 4.13 1.31

6 Vegetation Medium Density 397.40 3.97 1.27

7 River & Canal 23.25 0.23 0.07

8 Marshy Land 919.33 9.19 2.93

9 Salt Affected Land 128.45 1.28 0.41

10 Settlement & Habitation 324.50 3.25 1.03

11 Mud Flat 863.17 8.63 2.75

12 Jetty 32.91 0.33 0.10

13 Salt Pans 2083.03 20.83 6.63

14 Mangrove(Sparse) 117.30 1.17 0.37

15 Mangrove(Dense) 223.00 2.23 0.71

16 Marshy Vegetation 46.55 0.47 0.15

17 Industrial Area 290.32 2.90 0.92

18 Sea 11589.46 115.89 36.91

19 Seasonal Water Body 59.04 0.59 0.19

Total 31400.99 314.01 100.00

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4.4 Existing Infrastructure

Existing operating industry having Plant Area, Adm. Bldg., Parking, Explosive Storage Area,

Godown, etc.

4.5 Soil Classification

Soil Characteristics under Project Area are as below Table;

CATEGORY AREA_SQ

KM DESCRIPTION TAXONOMY1

TAXONOMY

2 CLASS SUB_CLASS

A 88.93

Very deep,

moderately well

drained, calcareous,

fine soils on very

gently sloping

alluvial plain with

slight erosion and

moderate salinity;

associated with very

deep moderately

well drained,

calcareous, fine soils

with moderate

erosion.

Fine,

montmorilloniti

c (calcareous),

hyperthermic

Typic

Chromusterts

Fine,

montmorillo

nitic

(calcareous)

hyperthermi

c Udic

Chromusters

Soils of

west

coast

(soils of

Gujarat

plain)

Soils of

alluvial

plains

C 108.64

Very deep, poorly

drained, calcareous

fine-loamy soils on

very gently sloping

coastal plain with

moderate erosion

and strong salinity;

associated with very

deep , imperfectly

drained, calcareous,

fine soils with

severe erosion and

strong salinity.

Fine-loamy,

mixed

(calcareous),

hyperthermic

Aeric

Haplaquepts

Fine, mixed

(calcareous),

hyperthermi

c Typic

Halaquepts

Soils of

west

coast

(soils of

Gujarat

plain)

Soils of

coastal

plains

- 116.43 Sea - - - - (Courtesy: Environmental Information Centre, New Delhi)

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SOIL CHARACTERISTICS MAP

(Courtesy: Environmental Information Centre, New Delhi)

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4.6 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.7 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

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5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Pesticides Intermediates & Specialty Chemicals In Existing

Inorganic chemicals Unit.

5.2 Population Projection

Population data will be incorporated in EIA Study.

5.3 Land use planning (breakup along with green belt etc.)

Industrial Area (Processing Area)

Processing Area (Plant facilities, ETP Area ,Utility Services)

Developed Area = 3,800 m2

Residential Area (Non Processing Area)

Non Processing Area (Green belt, explosive storage area, Administration Building, Parking,

road and open area, Gate, Godown) = 5,570.47 m2

Total 9,370.47 m2

land area is available at site; out of this area about 3,100 sq. meter (33 %)

area will be covered as greenbelt and other forms of greenery.

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

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5.5 Amenities/Facilities

Details of amenities available in study area

Taluka Village Educational Medical Drinking

Water

Post &

Telegraph

Communication Approach

to Village

Nearest

Town

Power

Supply

Vagra Galenda P(2),Ac,O RP,CHW T,W,TK PO BS PR,KR Bharuch EA

Samatpor P(2),Ac RP,CHW W,TK -(-5 Kms) BS PR,KR Bharuch EA

Vav P(2),Ac RP,CHW T,W,TK,HP -(-5 Kms) BS,RS PR,KR Bharuch EA

Jolva P(2),Ac,O PHS,FPC,RP,CHW W,TK -(-5 Kms) BS,NW PR,KR Bharuch EA

Vadadla P(2),Ac CHW W,TK PO BS PR,KR Bharuch EA

Dahej

P(4),H,Ac(4),O PHC,D,FPC,RP,

CHW

T,W,TK PTO,

Phone

BS,RS,NW PR,KR Bharuch EA

Lakhigam P(2) PHS,RP,CHW W,TK po BS,NW PR,KR Bharuch EA

Luvara P(2),Ac RP,CHW W,TK -(-5 Kms) BS,NW PR,KR,NR Bharuch EA

Jageshwar P(2),Ac,H RP,CHW W,TK PO BS,NW PR,KR,NR Bharuch EA

Ambheta P(2),Ac CHW T,W,TK PO BS,NW KR,NR Bharuch EA

Suva P(2),Ac -(5-10 Kms) W,TK,R -(-5 Kms) BS,NW PR,KR,NR Bharuch EA

Rahiad P(2),Ac(2),O RP,CHW W,TK PO BS,NW PR,KR.NR Bharuch EA

Harinagar

Un

inhabited

Padariya P(2),Ac RP,CHW W,TK PO BS PR,KR Amod EA

Kadodara

P(2),Ac(2),H PHS,FPC,

RP,CHW

W,TK PO BS PR,KR Bharuch EA

Sambheti P(2),Ac -(10+Kms) W,TK PO BS,RS PR,KR Bharuch EA

(Courtesy: Census Dept., GOI)

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ABBREVIATIONS

1. Education

P-Primary Elementary School

H-Matriculation or Secondary

O-Other Educational Institution

PUC-Higher Secondary/Intermediate/pre-University/junior Collage

AC – Adult literacy class

TR – Training center

2. Medical Facilities

RP-Registered Private Practitioner

PHS-Primary Health Centre

FPC-Family Planning Centre

D- Dispensary

CHW - Community Health Worker/Health Worker

H - Hospital

NH - Nursing Home

MH - Maternity Home

PHC - Public Health Centre

CWC - Child Welfare Centre

TB - T.B Clinic

O – Others

3. Drinking Water

T-Tap Water

HP-Hand Pump

TK-Tank Water

W-Well Water

R-River Water

C-Canal

N - Nallah

S – Spring

4. Post & Telegraph

PO-Post Office

PTO-Post & Telegraph

Phone-Telephone Communication

5. Transportation

RS- Railway Station

BS-Bus Station

NW-Navigable Waterway

6. Approach to Village

PR-Pucca Road

KR-Kuccha Road

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7. Power Supply

EA-Electricity for all purposes

EAG - Electricity for Agriculture

ED - Electricity for domestic

EO - Electricity for other purpose like Industrial, Commercial etc.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, ETP Area, Utility Services) = 3,800 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Explosive storage area, Administration Building, Parking,

road and open area, Gate, Godown) = 5,570.47 m2

6.3 Green Belt

Total 9,370.47 m2

land area is available at site; out of this area about 3,100 sq. meter (33 %)

area is covered as greenbelt and other forms of greenery.

6.4 Social Infrastructure

• Water Supply by GIDC

• Power supply by DGVCL

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power facilities

• Availability of water for industrial use

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections of industry. These liquid wastes are sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-V.

6.9 Power Requirement & Supply/Source

Please refer Section 1.8, Page No.14 of this report.

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7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is open industrial land, so

R & R policy is not applicable to this project. There shall not be displacement of any

population in project area. The increasing industrial activity will boost the commercial and

economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting EC & CTE. We shall start manufacturing after

applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 800 Lakhs. Capital cost of air & water

pollution control system and environmental monitoring equipments will be Rs. 100 Lakhs.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.