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ENVIRONMENT IMPACT ASSESSMENT REPORT Baseline Study Period March to May 2018 Proposed manufacturing unit for production of food preservatives At Plot No E - 73, Additional Patalganga MIDC, Tal. Panvel, Dist. Raigad, and Maharashtra. ENVIRONMENT CONSULTANT AND LABORATORY MITCON CONSULTANCY AND ENGINEERING SERVICES LTD. Environment Management and Engineering Division (NABET accredited consultant organization) Agriculture Campus, Shivajinagar, Pune 411005, Tel. 020-66289400/407 Fine Organic Industries Limited EME/CS/FOIL/2018-19/101/ R00 Date: 25/10/2018

Proposed manufacturing unit for production of food preservatives · 2018-11-14 · Proposed manufacturing unit for production food preservatives at Plot No.E-73 Additional Patalganga

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Page 1: Proposed manufacturing unit for production of food preservatives · 2018-11-14 · Proposed manufacturing unit for production food preservatives at Plot No.E-73 Additional Patalganga

Proposed manufacturing unit for production food preservatives at Plot No.E-73 Additional Patalganga MIDC, Dist. Raigad, Maharashtra

EIA report

MITCON Consultancy & Engineering Services Ltd.

ENVIRONMENT IMPACT ASSESSMENT REPORT

Baseline Study Period March to May 2018

Proposed manufacturing unit for

production of food preservatives

At Plot No E - 73, Additional Patalganga MIDC, Tal. Panvel, Dist. Raigad, and Maharashtra.

ENVIRONMENT CONSULTANT AND LABORATORY

MITCON CONSULTANCY AND ENGINEERING SERVICES LTD.

Environment Management and Engineering Division (NABET accredited consultant organization)

Agriculture Campus, Shivajinagar, Pune 411005, Tel. 020-66289400/407

Fine Organic Industries Limited

EME/CS/FOIL/2018-19/101/ R00 Date: 25/10/2018

Page 2: Proposed manufacturing unit for production of food preservatives · 2018-11-14 · Proposed manufacturing unit for production food preservatives at Plot No.E-73 Additional Patalganga

Proposed manufacturing unit for production food preservatives at Plot No.E-73 Additional Patalganga MIDC, Dist. Raigad, Maharashtra

EIA report

i MITCON Consultancy & Engineering Services Ltd.

CONTENTS

DECLARATION BY EXPERTS INVOLVED IN PREPARATION OF EIA REPORT ......................... A TOR COMPLIANCE ........................................................................................................... I CHAPTER I: INTRODUCTION ............................................................................................ 1

1.1 PURPOSE OF THE REPORT ...................................................................................................... 1 1.2 IDENTIFICATION OF PROJECT & PROJECT PROPONENT .................................................................. 1 1.3 EIA CONSULTANT ................................................................................................................ 2 1.4 BRIEF DESCRIPTION OF THE PROJECT ....................................................................................... 3

1.4.1 Nature and size of the project.................................................................................. 3 1.4.2 Location of the project ............................................................................................. 3

1.5 IMPORTANCE TO COUNTRY REGION.......................................................................................... 4 1.6 APPLICABLE ENVIRONMENTAL ACTS & RULES ............................................................................ 5 1.7 CHRONOLOGY OF THE PROJECT ............................................................................................... 6 1.8 OBJECTIVE AND SCOPE OF STUDY ............................................................................................ 6

1.8.1 The steps of EIA ........................................................................................................ 7 1.9 CONCLUSION .................................................................................................................... 11

CHAPTER II: PROJECT DESCRIPTION .............................................................................. 12 2.1 PROJECT LOCATION ............................................................................................................ 12

2.1.1 Description of the Site ............................................................................................ 12 2.2 SIZE AND MAGNITUDE OF THE PROJECT OPERATION ..................................................... 16 2.3 PROJECT DESCRIPTION WITH PROCESSES DETAILS ........................................................ 17 2.4 RESOURCE REQUIREMENT ............................................................................................. 22

2.4.1 Chemical Requirement ........................................................................................... 22 2.4.2 Product Details ....................................................................................................... 22 2.4.3 Power requirement ................................................................................................ 22 2.4.4 Fuel ......................................................................................................................... 23 2.4.5 Water requirement ................................................................................................ 23 2.4.6 Man Power Requirement ....................................................................................... 24 2.4.7 Utilities Details ....................................................................................................... 24 2.4.8 List of Machinery and Equipment’s ........................................................................ 24

2.5 ENVIRONMENT ASPECTS ............................................................................................... 25 2.6 SCHEMATIC REPRESENTATION OF THE FEASIBILITY DRAWING ON INFORMATION OF EIA

PURPOSE .............................................................................................................................. 26 2.7 PROJECT IMPLEMENTATION SCHEDULE ......................................................................... 26 2.8. ENVIRONMENTAL CLEARANCE PROCESS CHRONOLOGY .............................................. 26 2.9 PROJECT COST ESTIMATE .............................................................................................. 26 2.10 CONCLUSION ............................................................................................................... 27

CHAPTER III: DESCRIPTION OF THE ENVIRONMENT ....................................................... 28 3.1 ENVIRONMENTAL PARAMETERS .................................................................................... 28 3.2 STUDY PERIOD .............................................................................................................. 28 3.3 FREQUENCY OF MONITORING ........................................................................................ 28 3.4 STUDY AREA ................................................................................................................. 30 3.5 PHYSIOGRAPHY ............................................................................................................. 33

3.5.1 Geology .................................................................................................................. 33 3.5.2 Hydrology ............................................................................................................... 33

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EIA report

MITCON Consultancy & Engineering Services Ltd. ii

3.5.3 Topography ............................................................................................................ 35 3.6 LAND USE PATTERN ...................................................................................................... 36

3.6.1 Land Cover of the study area ................................................................................. 36 3.7 SEISMOLOGY ................................................................................................................. 39 3.8 CLIMATIC CONDITION & METEOROLOGY ...................................................................... 40

3.8.1 Methodology .......................................................................................................... 40 3.8.2 Average Meteorological Condition (Source: IMD) ................................................ 40 3.8.3 Temperature .......................................................................................................... 41 3.8.4 Relative Humidity ................................................................................................... 41 3.8.5 Precipitation ........................................................................................................... 42 3.8.6 Wind Speed and Wind Direction ............................................................................ 42

3.9 AMBIENT AIR QUALITY ................................................................................................. 43 3.10 AMBIENT NOISE MONITORING .................................................................................... 47 3.11 WATER QUALITY ........................................................................................................ 50

3.11.1 Surface Water ...................................................................................................... 51 3.11.2 Ground water sampling location & Frequency .................................................... 51

3.12 SOIL ENVIRONMENT .................................................................................................... 57 3.13 ECOLOGY BIODIVERSITY ............................................................................................. 60

3.13.1 Flora ..................................................................................................................... 60 3.13.2 Faunal Studies ...................................................................................................... 66 3.13.3 Cropping Pattern .................................................................................................. 74

3.14 SOCIO-ECONOMIC ENVIRONMENT ............................................................................... 75 3.14.1 Demography of the Taluka .................................................................................. 78 3.14.2 Health Status ........................................................................................................ 81 3.14.3 Cultural and aesthetic attributes ......................................................................... 81 3.14.4 Infrastructure resource base ................................................................................ 81

3.15 EXISTING INDUSTRIES IN THE STUDY AREA ................................................................ 83 3.17 CONCLUSION ............................................................................................................... 85

CHAPTER IV: IMPACT ASSESSMENT AND MITIGATION MEASURES ................................ 87 4.1 IDENTIFICATION OF THE IMPACTS .................................................................................. 87 4.2 IMPACT IDENTIFICATION ................................................................................................ 89

4.2.1 During construction and commissioning phase ..................................................... 89 4.2.2 During operation phase ......................................................................................... 94

4.3 IMPACT ASSESSMENT MATRIX .................................................................................... 109 4.3.1 Conclusion of impact matrix assessment ............................................................. 115

4.4 SUMMARY OF ANTICIPATED IMPACTS AND PROPOSED MITIGATION MEASURES .......... 115 4.5 CONCLUSION ............................................................................................................... 116

CHAPTER V: ALTERNATIVE ANALYSIS .......................................................................... 117 5.1 SITE SELECTION .......................................................................................................... 117 5.2 TECHNOLOGY ALTERNATIVES ..................................................................................... 118 5.3 CONCLUSION ............................................................................................................... 118

CHAPTER VI: ENVIRONMENT MONITORING PROGRAM ............................................... 119 6.1 IMPORTANCE OF POST ENVIRONMENT MONITORING ................................................... 119 6.2 ENVIRONMENT ASPECTS TO BE MONITORED ................................................................ 119

6.2.1 Ambient Air and Stack Monitoring ...................................................................... 119 6.2.2 Water and waste water quality ........................................................................... 120 6.2.3 Soil and Solid/ Hazardous Waste ......................................................................... 120

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EIA report

iii MITCON Consultancy & Engineering Services Ltd.

6.2.4 Noise monitoring.................................................................................................. 120 6.2.5 Occupational health and safety ........................................................................... 121

6.3 ENVIRONMENT MONITORING PLAN ............................................................................. 121 6.3.1 Environmental Monitoring During Project Construction Stage ........................... 121 6.3.2 Monitoring during Operational Phase ................................................................. 123 6.3.3 Monitoring methodologies .................................................................................. 125

6.4 REPORTING AND DOCUMENTATION ............................................................................. 126 6.5 FORMULATION OF ENVIRONMENT MANAGEMENT CELL (EMC) ................................. 126 6.6 BUDGETARY PROVISION FOR ENVIRONMENT MANAGEMENT ...................................... 127 6.7 CONCLUSION ............................................................................................................... 128

CHAPTER VII: ADDITIONAL STUDIES ............................................................................ 129 7.1 PUBLIC CONSULTATION .............................................................................................. 129 7.2 REHABILITATION & RESETTLEMENT PLAN (R & R PLAN) ........................................... 129 7.3 RISK ASSESSMENT & HAZOP STUDY ......................................................................... 129

7.3.1 Scope of work .................................................................................................. 130 7.3.2 Methodology ........................................................................................................ 130 7.3.3 Site activity ........................................................................................................... 130 7.3.4 Identification of Hazards ...................................................................................... 132 7.3.5 Relative ranking ................................................................................................... 133 7.3.6 Mond Index ........................................................................................................ 133 7.3.7 Compatibility /Reactivity Hazard ......................................................................... 134 7.3.8 Transformation hazards ....................................................................................... 135 7.3.9 Preliminary Hazard Analysis ................................................................................ 135 7.3.10 HAZOP Study ...................................................................................................... 136 7.3.11 Identified Hazards .............................................................................................. 136 7.3.12 Consequence Analysis ........................................................................................ 137 7.3.13 Frequency Analysis ............................................................................................. 138 7.3.14 Impact Assessment ............................................................................................ 139 7.3.15 Thermal Radiation Impact ................................................................................. 141 7.3.16 Risk estimation ................................................................................................... 144 7.3.17 Societal Risk ....................................................................................................... 145

7.4 CONCLUSION ............................................................................................................... 148 CHAPTER VIII: PROJECT BENEFITS ............................................................................... 150

8.1 PROPONENT APPROACH TOWARDS THE PROJECT .......................................................... 150 8.2 PROJECT BENEFITS ...................................................................................................... 150 8.3 SOCIAL BENEFITS ........................................................................................................ 150

CHAPTER IX: ENVIRONMENT COST BENEFIT ANALYSIS ................................................ 151 9.1 ENVIRONMENTAL BENEFITS ........................................................................................ 151 9.2 CONCLUSION ............................................................................................................... 151

CHAPTER X: ENVIRONMENT MANAGEMENT PLAN ...................................................... 152 10.1 INTRODUCTION .......................................................................................................... 152 10.2 ENVIRONMENTAL MANAGEMENT DURING CONSTRUCTION PHASE ............................. 153

10.2.1 Site preparation ................................................................................................. 153 10.2.2 Noise .................................................................................................................. 154 10.2.3 Construction equipment and waste ................................................................... 154 10.2.4 Site security ........................................................................................................ 154

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EIA report

MITCON Consultancy & Engineering Services Ltd. iv

10.3 ENVIRONMENT MANAGEMENT PLAN FOR OPERATION PHASE ................................... 155 10.3.1 Air Pollution Management ................................................................................. 155 10.3.2 Noise Pollution Management ............................................................................ 156 10.3.3 Water and Waste Water Management ............................................................. 157 10.3.4 Solid hazardous waste management ................................................................. 159 10.3.5 Greenbelt Development ..................................................................................... 159 10.3.6 Rainwater Harvesting Plan ................................................................................ 162 10.3.7 Occupational Health and Safety (OHS) .............................................................. 166 10.3.8 Socioeconomic Development ............................................................................. 167

10.4 ENVIRONMENT MANAGEMENT CELL (EMC) ............................................................ 168 10.5 POST CLEARANCE MONITORING PROTOCOL .............................................................. 170 10.6 ENVIRONMENT MANAGEMENT PLAN IMPLEMENTATION SCHEDULE .......................... 170 10.7 ENVIRONMENT MANAGEMENT COST ........................................................................ 174 10.8 CONCLUSION ............................................................................................................. 175

CHAPTER XI: SUMMARY AND CONCLUSION ................................................................ 176 11.1 SALIENT FEATURES OF THE PROJECT ......................................................................... 176 11.2 PROJECT DESCRIPTION ............................................................................................... 176 11.3 DESCRIPTION OF ENVIRONMENT ............................................................................... 179 11.4 ANTICIPATED ENVIRONMENT IMPACT ....................................................................... 181 11.5 ALTERNATIVE ANALYSIS ........................................................................................... 182 11.6 ENVIRONMENTAL MONITORING ................................................................................. 182 11.7 ADDITIONAL STUDIES ................................................................................................ 182 11.8 PROJECT AND ENVIRONMENTAL COST BENEFITS ...................................................... 182 11.9 ENVIRONMENTAL MANAGEMENT PLAN (EMP): ....................................................... 183 11.10 CONCLUSION ........................................................................................................... 187

CHAPTER XII: DISCLOSURE OF CONSULTANT ............................................................... 189 12.1 BACKGROUND OF THE ORGANIZATION ...................................................................... 189 12.2 ENVIRONMENTAL MANAGEMENT AND ENGINEERING DIVISION (EME) .................... 189 12.3 NABET ACCREDITATION .......................................................................................... 191 12.4 KEY PERSONNEL’S ENGAGED IN PREPARATION OF EIA REPORT ................................. 191

Table

Table No. 1.1. Chronology of the environmental clearance process ..................................... 6

Table No. 1.2. EIA Structure .................................................................................................... 8

Table No. 2.1. Area statement .............................................................................................. 13

Table No. 2.2. Magnitude of project operation .................................................................... 16

Table No. 2.3. Major Raw materials and its storage & Mode of Transportation ................. 22

Table No. 2.4. Details of product and its storage ................................................................. 22

Table No. 2.5. Fuel Consumption .......................................................................................... 23

Table No. 2.6. Water Balance ............................................................................................... 23

Table No. 2.7. List of Machinery and equipment’s ............................................................... 24

Table No. 2.8. Summary of anticipated waste emissions and its disposal ........................... 25

Table No. 2.9. Environment Management Cost ................................................................... 27

Table No. 3.1. Environmental Parameter & Frequency of Monitoring ................................ 29

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v MITCON Consultancy & Engineering Services Ltd.

Table No. 3.2. Environmental Setting ................................................................................... 30

Table No. 3.3. Land use land cover statistics of the study area ........................................... 37

Table No. 3.4. Average of meteorological data .................................................................... 40

Table No. 3.5. Average of the site-specific meteorological data (March 18 to May 18) ..... 41

Table No. 3.6. Methodology for AAQM ................................................................................ 43

Table No. 3.7. Air sampling locations ................................................................................... 44

Table No. 3.8. Ambient Air analysis results .......................................................................... 46

Table No. 3.9. Noise Level Monitoring Locations ................................................................. 48

Table No. 3.10. Results of noise monitoring half day ........................................................... 50

Table No. 3.11. Surface water sampling locations ................................................................ 51

Table No. 3.12. Ground water sampling locations ................................................................ 52

Table No. 3.13. Results of surface water sampling ............................................................... 54

Table No. 3.14. Results of ground water sampling ............................................................... 55

Table No. 3.15. Soil sampling locations ................................................................................. 57

Table No. 3.16. Results of soil sampling ................................................................................ 59

Table No. 3.17. Ecological Sampling Location ....................................................................... 62

Table No. 3.18. List of species recorded in the study area during the Study ....................... 62

Table No. 3.19. List of Trees, Shrub, Climber, and Herbs reported at Karnala WLS ............. 65

Table No. 3.20. Faunal species observed during field visit ................................................... 67

Table No. 3.21. Ave species observed during field visit ........................................................ 68

Table No. 3.22. Birds reported in the Karnala Wild Life Sanctuary ....................................... 69

Table No. 3.23. Checklist of Prominent Mammals in the Study Area ................................... 73

Table No. 3.24. Major Crops of the region ............................................................................ 74

Table No. 3.25. Village’s wise demography at a glance within 10 km Study Area ............... 78

Table No. 4.1. Environmental parameter for impact identification ..................................... 88

Table No. 4.2. Construction and commissioning phase impact matrix ................................ 89

Table No. 4.3. Impact prediction and proposed mitigation majors for land environment .. 90

Table No. 4.4. Impact prediction and proposed mitigation majors for air environment ..... 91

Table No. 4.5. Impact prediction and proposed mitigation majors for noise environment 91

Table No. 4.6. Impact prediction and proposed mitigation majors for water environment 92

Table No. 4.7. Impact prediction and proposed mitigation majors for Ecological environment 93

Table No. 4.8. Impact prediction and proposed mitigation majors for social environment 94

Table No. 4.9. Operation phase impact matrix impact assessment ..................................... 95

Table No. 4.10. Impact prediction and proposed mitigation majors for Soil environment.. 96

Table No. 4.11. Impact prediction and proposed mitigation majors for Air Environment ... 97

Table No. 4.12. Stack height details .................................................................................... 101

Table No. 4.13. Impact prediction and proposed mitigation majors on Noise Environment ... ................................................................................................................. 103

Table No. 4.14. Composition of waste water generated .................................................... 104

Table No. 4.15. Impact prediction and proposed mitigation majors for Water Environment . ................................................................................................................. 105

Table No. 4.16. Identification of impacts & mitigation measures for Ecological environment ................................................................................................................. 107

Table No. 4.17. Identification of impacts & mitigation measures for socio-economic environment .. .................................................................................................................... 108

Table No. 4.18. Impact Matrix of Proposed Project ............................................................ 111

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MITCON Consultancy & Engineering Services Ltd. vi

Table No. 4.19. Impacts and mitigation measures .............................................................. 115

Table No. 6.1. Environmental monitoring during project- Construction Stage.................. 121

Table No. 6.2. Environmental monitoring schedule during Operation .............................. 124

Table No. 6.3. Methodology of environmental monitoring ............................................... 125

Table No. 7.1. List of Products for Environmental Clearance ............................................. 130

Table No. 7.2. Hazardous Waste ......................................................................................... 131

Table No. 7.3. Inventory ..................................................................................................... 131

Table No. 7.4. Inventory Level (Tank Farm) ........................................................................ 131

Table No. 7.5. Flammability Hazards (Top Five) ................................................................. 132

Table No. 7.6. Toxicity Hazards (Top Five) .......................................................................... 132

Table No. 7.7. Reactivity Hazards (Top Five) ...................................................................... 132

Table No. 7.8. Applicability of MSIHC Rules 1989 .............................................................. 132

Table No. 7.9. Dow F & E index ........................................................................................... 133

Table No. 7.10. Mond Index ................................................................................................ 133

Table No. 7.11. Compatibility /Reactivity Hazard Chart ..................................................... 134

Table No. 7.12. Transformation If any which could occur .................................................. 135

Table No. 7.13. Table 7.13: Nodes of HAZOP Study ............................................................ 136

Table No. 7.14. Top Ten –Identified Hazards ...................................................................... 136

Table No. 7.15. Down Wind Affect Distance ....................................................................... 138

Table No. 7.16. Down Wind Affect Distance ....................................................................... 138

Table No. 7.17. Event Failure Frequency............................................................................. 139

Table No. 7.18. Fatal Thermal Radiation Exposure Levels .................................................. 142

Table No. 7.19. Effects of Thermal radiation on unprotected skin. .................................... 143

Table No. 7.20. Effect of Blast Pressure Wave .................................................................... 144

Table No. 7.21. Individual Fatality Criteria .......................................................................... 144

Table No. 7.22. Individual Risk Results* .............................................................................. 145

Table No. 10.1. Utility emission........................................................................................... 156

Table No. 10.2. Fugitive emissions ...................................................................................... 156

Table No. 10.3. Solid waste generation and disposal ......................................................... 159

Table No. 10.4. Planned Schedule for greenbelt development .......................................... 160

Table No. 10.5. List of Plant Species for Plantations ........................................................... 161

Table No. 10.6. Incremental Run off due to project development ..................................... 163

Table No. 10.7. CER Activity Action Plan ............................................................................. 167

Table No. 10.8. Environment Monitoring Cell and its responsibilities ............................... 168

Table No. 10.9. EMP implementation phases during Construction .................................... 172

Table No. 10.10. EMP implementation phases during Operation ................................... 172

Table No. 10.11. EMP Cost Bifurcation ............................................................................. 174

Table No. 11.1. Project description in brief ........................................................................ 176

Table No. 11.2. Frequency of primary data collection and its results ................................ 180

Table No. 12.1. Experts engaged in the EIA report ............................................................. 191

Figure Figure No. 2.1. Location of Project ..................................................................................... 12

Figure No. 2.2. Google Image with Geo-graphical coordinates .......................................... 13

Figure No. 2.3. Plant Layout ................................................................................................ 15

Figure No. 2.4. Photographs of proposed project site ......................................................... 16

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vii MITCON Consultancy & Engineering Services Ltd.

Figure No. 2.5. Manufacturing flow chart of calcium propionate/ calcium acetate / sodium

propionate/potassium propionate by spray drying method ................................................... 18

Figure No. 2.6. Mass balance of calcium propionate (CP) .................................................. 19

Figure No. 2.7. Mass balance of sodium propionate (SP) ................................................... 19

Figure No. 2.8. Mass balance of calcium acetate (CA) ....................................................... 20

Figure No. 2.9. Mass balance of potassium propionate (PP) ............................................... 20

Figure No. 2.10. Calcium Propionate Manufacturing Process by mixing process ................ 21

Figure No. 3.1. Toposheet of the 10 km Study Area ........................................................... 31

Figure No. 3.2. Satellite Image of the study area ................................................................ 32

Figure No. 3.3. Drainage map of the study area .................................................................. 34

Figure No. 3.4. Digital elevation of 10 km study area ......................................................... 35

Figure No. 3.5. Land Use Land cover of 10 km study area ................................................. 38

Figure No. 3.6. Seismic zone map ....................................................................................... 39

Figure No. 3.7. Wind rose diagram and Frequency class distribution for the period March

to May 2018 .................................................................................................................. 42

Figure No. 3.8. Ambient Air Quality Monitoring Locations ............................................... 45

.................................................................................................................... 49

Figure No. 3.9. Noise sampling Locations .......................................................................... 49

Figure No. 3.10. Surface and ground water sampling Locations ...................................... 53

.................................................................................................................... 58

Figure No. 3.11. Soil sampling location ............................................................................ 58

Results .................................................................................................................... 59

Figure No. 3.12. Glimpses of Karnala Wild Life Sanctuary ............................................. 64

Figure No. 3.13. Photographs during baseline data collection .......................................... 86

Figure No. 4.1. Spatial distribution of 24-hour average SO2 conc. (g/m3) .................... 101

.................................................................................................................. 102

Figure No. 4.2. Spatial distribution of 24-hour average NO2conc. (g/m3) .................... 102

.................................................................................................................. 106

Figure No. 4.3. ETP-STP hydraulic flow diagram ............................................................... 106

Figure No. 6.1. Environment Management Cell ............................................................... 127

Figure No. 7.1. Event Tree ................................................................................................. 138

Figure No. 7.2. Marplot: Vulnerable Zone: Acetic acid release ........................................ 139

Figure No. 7.3. Marplot: Vulnerable zone: Acetic acid release ........................................ 140

Figure No. 7.4. Marplot: Vulnerable Zone: Propionic Acid Release ................................. 141

Figure No. 7.5. Marplot: Vulnerable Zone: Acetic Acid Pool Fire ..................................... 142

Figure No. 7.6. Marplot: Vulnerable Zone: Propionic Acid Pool Fire ................................ 142

Figure No. 7.7. Marplot: Vulnerable Zone: Acetic acid Pool fire ...................................... 145

Figure No. 7.8. Disaster Management Plan ...................................................................... 147

Figure No. 7.9. Rainwater harvesting and storm water drainage plan ............................. 165

Figure No. 7.10. Environment Monitoring Cell ................................................................... 168

Figure No. 11.1. Manufacturing flow chart of Calcium Propionate/ Calcium Acetate / Sodium Propionate by spray drying method ....................................................................... 178

Figure No. 11.2. Manufacturing flow chart of Calcium Propionate/ Calcium Acetate / Sodium Propionate by mixing method ................................................................................ 179

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EIA report

MITCON Consultancy & Engineering Services Ltd. viii

List of Annexures

Annexure No. Name

Annexure I ToR letter

Annexure II MIDC Land transfer letter

Annexure III MSDS

Annexure IV Wild life sanctuary map

Annexure V NBWL application copy

Annexure VI QRA and HAZOP study report

Annexure VII Correspondence with MOEFCC

1. Public hearing exemption clarification letter submission

2. Addition of product keeping same total production capacity+

project Title change intimation to EAC

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Proposed manufacturing unit for production food preservatives at Plot No.E-73 Additional Patalganga MIDC, Dist. Raigad, Maharashtra

EIA report

A MITCON Consultancy & Engineering Services Ltd.

DECLARATION BY EXPERTS INVOLVED IN

PREPARATION OF EIA REPORT

Proposed manufacturing unit for production of Food Preservatives at Plot no E - 73,

Additional Patalganga MIDC, Dist Raigad, Maharashtra, India.

I, hereby certify that I was a part of the EIA team in the following capacity that developed the above EIA.

EIA Coordinator

Signature & Date: 26.10.2018

Name : Mr. Sanjay Shevkar

Period of involvement : December 2017 to till date

Contact information : MITCON Consultancy and Engineering Services Ltd. Environment Management & Engineering Division Agriculture College Campus, Next to DIC office, Shivaji Nagar, Pune. 411 005, Maharashtra (India) Tel: +91-20-662894 Fax No. +91-20-25521607 Email: [email protected]

Functional Area Experts

S. No.

Name of the

expert/s

Functional Area Involvement (Period & Task) Signature & Date

1. Dr. Sandeep Jadhav

EB & SC December 2017 to till date, Baseline Survey & preparation of EIA EMP report Study of flora and fauna in the 10 km area/ Interpretation of observations, identification of impact and proposing mitigation measures, preparation of green belt development plan and formulation of EMP. Soil study and data interpretation of laboratory results. Impact predictions and suggesting of mitigation measures.

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EIA report

MITCON Consultancy & Engineering Services Ltd. B

S. No.

Name of the

expert/s

Functional Area Involvement (Period & Task) Signature & Date

2. Mr. Shrikant Kakade

EB and Assisting in WP

December 2017 to till date to till date, Baseline Survey & preparation of EIA EMP Study of flora and fauna in the 10 km area/ Interpretation of observations, identification of impact and proposing mitigation measures, preparation of green belt development plan and formulation of EMP. Writing, inputs Water & social aspects.

3. Mr. Sanjay Shevkar

AP,WP December 2017 to till date Identification of air and wastewater sources, emission generation, observations, identification of impact if any and proposing mitigation measures

4. Dr. Hemangi N. Nalavade

AQ, SHW Jan 2018 to till date Study of air pollution sources, meteorological condition, air quality modeling. Solid waste generation and it sources, observations, identification of impact, data interpretation and proposing mitigation measures.

5. Mr. Sunil Natu

NV Jan 2018 to till date Identification of Noise Pollution, identification of impact if any and proposing mitigation measures

6. Mr. Nikhil Chavan

FAA- AP, WP

March 2018 to till date Assisting to AP and WP

7. Mr.

Ganesh Khamgal

SE January 2018 to till date Data collection, interpretation and impact assessment. .

8. Dr. Nitin Karmalkar

HG & GEO January 2018 to till date Baseline Survey, Interpretation of data.

9. Ananat Gadre

LU January 2018 to till date Baseline Survey, Report Preparation with respect to impact assessment due to proposed project.

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C MITCON Consultancy & Engineering Services Ltd.

S. No.

Name of the

expert/s

Functional Area Involvement (Period & Task) Signature & Date

10. Mr. Chetan

Patil

ISW January 2018 to till date Baseline Survey, Report Preparation with respect to impact assessment due to proposed

11. Mr. Aniket

Taware

RH April 2018 to till date Assisting in Risk assessment and its report preparation

Declaration by the Head of the Accredited Consultant Organization

I, Dr. Sandeep Jadhav (Executive Vice President & Head, EME Division) hereby, confirm that

the above mentioned experts involved in Environmental Impact Assessment of Proposed

manufacturing unit for production of Food Preservatives at Plot no E - 73, Additional

Patalganga MIDC, Dist Raigad, Maharashtra, India.

I also confirm that I shall be fully accountable for any misleading information mentioned in

this statement

Signature:

Name Dr. Sandeep Jadhav Designation Executive Vice President & Head, EME Division EIA Consultant Organization MITCON Consultancy and Engineering Services Ltd

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I MITCON Consultancy & Engineering Services Ltd.

ToR Compliance

ToR Letter No. IA - J-11011/47/2018-IA-II (I) Dated 22 Mar 2018

A. STANDARD TERMS OF REFERENCE

Sr. No.

Awarded ToR’s Compliance

1. Executive Summary It is attached as a separate chapter to the EIA/ EMP report. Chapter No. 11 Summary and Conclusion

2. Introduction

i. Details of the EIA Consultant including NABET accreditation

Mitcon Consultancy and Engineering Services Ltd., is a NABET accredited consultant organization ‘A’ (NABET/EIA/1720/RA0075).

ii. Information about the project proponent

Refer Chapter No. 1 Section 1.2 Identification of project & project proponent

iii. Importance and benefits of the project

Please refer Chapter No. 1, Section 1.5 Importance to country region and Chapter No. 8 Project Benefits

3. Project Description

i. Cost of project and time of completion.

Cost : Approx. 52.96 Cr. Completion Period : 12 months from date of grant of Environmental clearance

ii. Products with capacities for the proposed project.

For details Please refer Chapter No.2 Section 2.4.2 Product Details

Sr. No.

Name Of Products Batch

Size MT Capacity

MTPA

Spray Drying method

10,000

1.1 Calcium Propionate and/or 2.950

1.2 Sodium Propionate and /or 4.500

1.3 Calcium acetate 3.160

1.4 Potassium propionate 5.200

Mixing method

2.1 Calcium Propionate 4.080 15,000

TOTAL - 25000

iii. If expansion project, details of existing products with capacities and whether adequate land is available for expansion, reference of earlier EC if any.

Not Applicable

iv. List of raw materials required and their source along with mode of transportation.

Please refer Chapter No. 2 Section 2.4 Resource Requirement, Sub Section 2.4.1 Chemical Requirement Table No. 2.3. Major Raw materials and its storage & transportation

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v. Other chemicals and materials required with quantities and storage capacities

Please refer Chapter No. 2 Section 2.4 Resource Requirement, Sub Section 2.4.1 Chemical Requirement

vi. Details of Emission, effluents, hazardous waste generation and their management.

Particulate Matter (PM), SO2 & NOx are main pollutants being/to be emitted from stacks (3 Thermopac with adequate 39.5 m stack height each) Total effluent generation will be 75.02 CMD; out of that 70 CMD will be recycled in the process. Other domestic effluent and process, lab effluent will be treated in proposed ETP of 5 CMD capacity

vii. Requirement of water, power, with source of supply, status of approval, water balance diagram, man-power requirement (regular and contract)

Water Requirement : The total water requirement is about 220 CMD for domestic, process, cooling and gardening purpose (Source MIDC) Power : 2000 kVA (Source MSEDCL grid) Man Power : During Construction: 50 to 60 Nos. During Operation: 80 Nos. For Please refer Chapter No. 2

Section 2.4 Resource Requirement, Sub Section 2.4.1 to 2.4.8

viii. Process description along with major equipment’s and machineries, process flow sheet (quantitative) from raw material to products to be provided

Please refer Chapter No. 2 Section 2.3 Project Description with Processes Details

ix. Hazard identification and details of proposed safety systems.

Please Refer QRA and HAZOP Study

Expansion/modernization proposals:

a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained for the project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of the latest Monitoring Report of the Regional Office of the Ministry of Environment and Forests as per circular dated 30th May, 2012 on the

Not Applicable

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status of compliance of conditions stipulated in all the existing environmental clearances including Amendments shall be provided. In addition, status of compliance of Consent to Operate for the ongoing /existing operation of the project from SPCB shall be attached with the EIA-EMP report.

b. In case the existing project has not obtained environmental clearance, reasons for not taking EC under the provisions of the EIA Notification 1994 and/or EIA Notification 2006 shall be provided. Copies of Consent to Establish/ No Objection Certificate and Consent to Operate (in case of units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance report to the conditions of consents from the SPCB shall be submitted.

Not Applicable

4. Site Details

i. Location of the project site covering village, Taluka/ Tehsil, District and State, Justification for selecting the site, whether other sites were considered.

Please refer Chapter No. 1 Section 1.4 Brief Description of the Project Sub Section 1.4.1 Nature and size of the project & 1.4.2 Location of the project

ii. A toposheet of the study area of radius of 10 km and site location on 1:50,000/1:25,000 scale on an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places)

Map of study area of 10 km radius marked on Toposheet is given in Chapter No. 3, Figure No. 3.1 Environmental Setting Refer Table No. 3.2. Environmental Setting

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iii. Details w.r.t. option analysis for selection of site

Analysis for selection of site information is given in Chapter No. 5

iv. Co-ordinates (lat-long) of all four corners of the site.

Co-ordinates (lat-long) of all corners of the site are A: 18.875794°N, 73.163042°E B: 18.875263° N, 73.164130°E C: 18.874294°N, 73.163590°E D: 18.874591°N, 73.163003°E

v. Google map-Earth downloaded of the project site.

Please refer Chapter No. 3 Figure No. 3.2 Satellite Image of the Study Area

vi. Layout maps indicating existing unit as well as proposed unit indicating storage area, plant area, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layout of Industrial Area indicating location of unit within the Industrial area/Estate.

Please refer Chapter No. 2 Figure No. 2.3. Plant Layout

vii. Photographs of the proposed and existing (if applicable) plant site. If existing, show photographs of plantation/greenbelt, in particular.

Please refer Chapter No. 2 Figure No. 2.4. Photographs of proposed project site

viii. Land use break-up of total land of the project site (identified and acquired), government/ private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (not required for industrial area)

Please refer Chapter No. 3 Section 3.6 Land Use Pattern 3.6.1 Land Cover of the study area

ix. A list of major industries with name and type within study area (10 km radius) shall be incorporated. Land use details of the study area

Refer Chapter No. 3, Section 3.15 Existing Industries In The Study Area

x. Geological features and Geo-hydrological status of the study area shall be included.

Please Refer Chapter No. 3, Section 3.5 Physiology

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Sub Section 3.5.1 Geology, 3.5.2 Hydrology and 3.5.3 Topography

xi. Details of Drainage of the project up to 5km radius of study area. If the site is within 1 km radius of any major river, peak and lean season river discharge as well as flood occurrence frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (mega green field projects)

Please Refer Chapter No. 3, Section 3.5 Physiology

Sub Section 3.5.2 Hydrology Figure No. 3.3 Drainage Map of the Stud Area

xii. Status of acquisition of land. If acquisition is not complete, stage of the acquisition process and expected time of complete possession of the land.

The total land is in possession with management

xiii. R&R details in respect of land in line with state Government policy

The site is within the Additional Patanganga MIDC Area.

5. Forest and wildlife related issues (if applicable)

i. Permission and approval for the use of forest land (forestry clearance), if any, and recommendations of the State Forest Department. (if applicable)

Not Applicable as the site is within the Additional Patanganga MIDC Area.

ii. Landuse map based on High resolution satellite imagery (GPS) of the proposed site delineating the forestland (in case of projects involving forest land more than 40 ha)

Please refer Chapter No. 3 Section 3.6 Land Use Pattern 3.6.1 Land Cover of the study area

iii. Status of Application submitted for obtaining the stage I forestry clearance along with latest status shall be submitted.

Not Applicable

iv. The projects to be located within 10 km of the National

Not Applicable.

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Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments of the Chief Wildlife Warden-thereon

v. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State Government for conservation of Schedule I fauna, if any exists in the study area

Please refer Chapter No. 4 Sub Section 4.2.1.5 Impacts on ecological environment Table No. 4.7. Impact prediction and proposed mitigation majors for Ecological environment

vi. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the Standing Committee of the National Board for Wildlife

Online Application Submitted Proposal No. FP/MH/IND/2849/2018

6. Environmental Status

i. Determination of atmospheric inversion level at the project site and site-specific micrometeorological data using temperature, relative humidity, hourly wind speed and direction and rainfall.

Please refer Chapter No. 3 Section 3.8 Climatic Condition & Meteorology

ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and other parameters relevant to the project shall be collected. The monitoring stations shall be based CPCB guidelines and take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests

Please refer Chapter No. 3 Section 3.9 Ambient Air Quality

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iii. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the NAQQM Notification of Nov. 2009 along with - min., max., average and 98% values for each of the AAQ parameters from data of all AAQ stations should be provided as an annexure to the EIA Report.

Please refer Chapter No. 3 Section 3.9 Ambient Air Quality

iv. Surface water quality of nearby River (100m upstream and downstream of discharge point) and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.

Please refer Chapter No. 3 Section 3.11 Water Quality Sub section 3.11.1 Surface Water

v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, if yes give details.

No.

vi. Ground water monitoring at minimum at 8 locations shall be included

Please refer Chapter No. 3 Section 3.11 Water Quality Sub section 3.11.2 Ground Water

vii. Noise levels monitoring at 8 locations within the study area

Please refer Chapter No. 3 Section 3.10 Ambient Noise Monitoring

viii. Soil Characteristic as per CPCB guidelines

Please refer Chapter No. 3 Section 3.12 Soil Environment

ix. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials, additional traffic due to proposed project, parking arrangement etc.

Please refer Chapter No. 4 Sub Section 4.2.1.3 Impact on traffic density

x. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall be given with special reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study

Please refer Chapter No. 3 Section 3.13 Ecology Biodiversity Sub Sections 3.13.1 Flora, 3.13.2 Faunal Studies, 3.13.3 Cropping Pattern

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area, a Wildlife Conservation Plan shall be prepared and furnished.

xi. Socio-economic status of the study area.

Please refer Chapter No. 3 Section 3.14 Socio-Economic Environment

7. Impact and Environment Management Plan

i. Assessment of ground level concentration of pollutants from the stack emission based on site-specific meteorological features. In case the project is located on a hilly terrain, the AQIP Modeling shall be done using inputs of the specific terrain characteristics for determining the potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions (including transportation) on the AAQ of the area shall be assessed. Details of the model used and the input data used for modeling shall also be provided. The air quality contours shall be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any.

Impact assessment of all sources of emissions (including transportation) on the AAQ of the area have been assessed and described in Chapter IV Sub Section 4.2.1.2 Impacts on Air Quality Table No. 4.1. Impact prediction and proposed mitigation majors for air environment and Sub Section 4.2.1.2 Ambient Air Environment Table No. 4.1. Impact prediction and proposed mitigation majors for Air Environment

ii. Water Quality modeling - in case of discharge in water body

Not Applicable

iii. Impact of the transport of the raw materials and end products on the surrounding environment shall be assessed and provided. In this regard, options for transport of raw materials and finished products and wastes (large quantities) by rail or rail-cum road transport or convey or

There will be no negative impact of the transport of the raw materials and end products on the surrounding environment. All product and raw material transportation will be done by national highways and village pacca road. Transportation of Products and Raw material will be done by Trucks.

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cum- rail transport shall be examined.

iv. A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete scheme of effluent treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under EPA Rules.

Please refer Chapter No. 4 Sub Section 4.2.1.5 Water Environment Table No. 4.1. Impact prediction and proposed mitigation majors for Water Environment Table No. 4.15. Composition of waste water generated Figure No. 4.3. ETP-STP hydraulic flow diagram

v. Details of stack emission and action plan for control of emissions to meet standards

Details of stack emissions and control measures are given in Chapter No. 4

vi. Measures for fugitive emission control

Please refer Chapter No. 4 Sub Section 10.3.1 Air Pollution Management Table No. 10.2. Fugitive emissions

vii. Details of hazardous waste generation and their storage, utilization and management. Copies of MOU regarding utilization of solid and hazardous waste in cement plant shall also be included. EMP shall include the concept of waste-minimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation.

There will be negligible non-hazardous solid waste generation and it will send to authorized recycler. Hazardous waste will be ETP Sludge (20-25 kg/m) and filter sludge material from the process (80 - 85 MT/m) that will be send to CHWTSDF.

viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed plan of action shall be provided.

Not Applicable

ix. Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shall be

Please refer Chapter No. 10 Sub Section 10.3.5 Greenbelt development

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included. The green belt shall be around the project boundary and a scheme for greening of the roads used for the project shall also be incorporated.

x. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground water and also to use for the various activities at the project site to conserve fresh water and reduce the water requirement from other sources.

Please refer Chapter No. 10 Sub Section 10.3.6 Rainwater Harvesting Plan

xi. Total capital cost and recurring cost/annum for environmental pollution control measures shall be included.

The approximate cost for the EMP will be Rs. 97 Lakhs and Recurring Cost per annum (Lakhs) will be Rs. 55.5

xii. Action plan for post-project environmental monitoring shall be submitted.

Action plan for post-project environmental monitoring is given in detail in chapter No. 6

xiii. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan including Risk Assessment and damage control. Disaster management plan should be linked with District Disaster Management Plan.

Please refer QRA and HAZOP Study

8. Occupational health

i. Plan and fund allocation to ensure the occupational health & safety of all contract and casual workers

Please refer Chapter No. 10 Sub Section 10.3.7 Occupational Health and Safety (OHS) Initial fund allocation to ensure the occupational health & safety of all contract and casual workers.

ii. Details of exposure specific health status evaluation of

Please refer Chapter No. 10

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worker. If the workers' health is being evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, colour vision and any other ocular defect) ECG, during pre-placement and periodical examinations give the details of the same. Details regarding last month analyzed data of above mentioned parameters as per age, sex, duration of exposure and department wise.

Sub Section 10.3.7 Occupational Health and Safety (OHS)

iii. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure level (PEL). If these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved,

Not Applicable

iv. Annual report of health status of workers with special reference to Occupational Health and Safety.

Annual report of health status of workers will be submitted in the six monthly compliance reports after the accord of EC as it is a new project.

9. Corporate Environment Policy

i. Does the company have a well laid down Environment Policy approved by its Board of Directors? If so, it may be detailed in the EIA report.

No, at the movement factory does not have approved Environment Policy; however company shall be planning the same.

ii. Does the Environment Policy prescribe for standard operating process / procedures to bring into focus any infringement / deviation / violation of the environmental or forest norms /conditions? If

Company shall be planning to develop environmental policy and ensures, environment policy prescribe for standard operating process / procedures to bring into focus any infringement / deviation / violation of the environmental or forest norms / conditions

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so, it may be detailed in the EIA.

iii. What is the hierarchical system or Administrative order of the company to deal with the environmental issues and for ensuring compliance with the environmental clearance conditions? Details of this system may be given.

Hierarchical system of the company deal with the environmental issues is given in Chapter No. 10 Figure No. 7.1. Environment Monitoring Cell Table No. 10.1. Environment Monitoring Cell and its responsibilities

iv. Does the company have system of reporting of non-compliances / violations of environmental norms to the Board of Directors of the company and / or shareholders or stakeholders at large? This reporting mechanism shall be detailed in the EIA report

The company deal with the environmental issues is given in Chapter No. 10 Figure No. 7.1. Environment Monitoring Cell Table No. 10.1. Environment Monitoring Cell and its responsibilities Section 10.4 Environment Management Cell (EMC)

10. Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to the labour force during construction as well as to the casual workers including truck drivers during operation phase.

Facilities during construction and operation such as clean water for washing the hands, sanitation facility and cleanup after work, Clean area for eating and taking rest shall be provided.

11. Enterprise Social Commitment (ESC)

Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the Enterprise Social Commitment based on Public Hearing issues and item-wise details along with time bound action plan shall be included. Socio-economic development activities need to be elaborated upon.

Please refer Chapter No. 10 Sub Section 10.3.8 Socioeconomic Development Proposed CER activities: Table No. 10.7.CER Activity Action Plan

12. Any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof shall also be included. Has the unit received any notice under the Section 5 of Environment

No

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(Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and compliance/ATR to the notice(s) and present status of the case.

13. 'A tabular chart with index for point wise compliance of above TOR.

Point-wise compliance of the ToRs has been given in the tabular form.

14. The ToRs prescribed shall be valid for a period of three years for submission of the EIA-EMP reports.

Noted

B. SPECIFIC TERMS OF REFERENCEFOREIASTUDIES FOR SYNTHETIC

ORGANIC CHEMICALS INDUSTRY

Sr. No.

Description Details

1. Details on solvents to be used, measures for solvent recovery and for emissions control.

Please refer Chapter No. 2 Section 2.4 Resource Requirement 2.4.1 Chemical Requirement

2. Details of process emissions from the proposed unit and its arrangement to control.

Please refer Chapter No. 2 Section 2.3 Project Description with Processes Details

3. Ambient air quality data should include VOC, other process-specific pollutants* like NH3*, chlorine*, HCl*, HBr*, H2S*, HF*,etc.,(*-as applicable)

Please refer Chapter No. 3 Section 3.9 Ambient Air Quality

4. Work zone monitoring arrangements for hazardous chemicals.

Not Applicable

5. Detailed effluent treatment scheme including segregation of effluent streams for units adopting 'Zero' liquid discharge.

Please refer Chapter No. 4

Sub Section 4.2.1.5 Water

Environment

Table No. 4.1. Impact

prediction and proposed

mitigation majors for Water

Environment

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Table No. 4.15. Composition

of waste water generated

Figure No. 4.3. ETP-STP hydraulic flow diagram

6. Action plan for odour control to be submitted

7. A copy of the Memorandum of Understanding signed with cement manufacturers indicating clearly that they co-process organic solid/hazardous waste generated

Not Applicable

8. Authorization/Membership for the disposal of liquid effluent in CETP and solid/hazardous waste in TSDF, if any.

In Process

9. Action plan for utilization of MEE/dryers salts. Please refer Chapter No. 4

Sub Section 4.2.1.5 Water

Environment

Figure No. 4.3. ETP-STP

hydraulic flow diagram

10. Material Safety Data Sheet for all the Chemicals are being used/will be used.

Attached As Annexure

11. Authorization/Membership for the disposal of solid/hazardous waste in TSDF.

In Process

12. Details of incinerator if to be installed. Not Applicable

13. Risk assessment for storage and handling of hazardous chemicals/solvents. Action plan for handling & safety system to be incorporated.

QRA and HAZOP Study report attached

14. Arrangements for ensuring health and safety of workers engaged in handling of toxic materials

Please refer Chapter No. 4 Section 4.2 Impact identification

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Chapter I: Introduction

This chapter is intended to give Identification of project & project proponent, brief description of nature,

size and location of the project, importance of project to the region and country including scope and

overview of EIA report.

1.1 Purpose of the Report

Fine Organic Industries Ltd., proposes to establish a new manufacturing facility for ‘Food

preservatives’ at Additional Patalganga MIDC, Panvel, Raigad, Maharashtra. Prior

Environmental Clearance is mandated by Ministry of Environment, Forest and Climate

Change as vide EIA Notification SO 1533, dated September 14, 2006 and its amendments.

This project falls under category ‘A’ and item no. 5(f): Synthetic organic chemicals, as general

conditions apply. To initiate the EC process, ToR application in the form of Form I, PFR and

proposed TOR were submitted to the Ministry of Environment, Forest and Climate Change

(MoEFCC) on 3rd Feb 2018. EIA report is prepared on the basis of granted standard ToR letter

no. No.IA-J-11011/47/2018-IA-II (I) dated 22 Mar 2018.

1.2 Identification of project & project proponent

Fine Organics was the brainchild of Mr. Ramesh Shah, a Mumbai-based businessman with

experience in chemical trading and Mr. Prakash Kamat, a skilled technocrat from India’s

most premier chemical technology school and Founded in 1970.

This is a new project for the manufacturer of new facility of food additives which find its

application in the Bakery Industry, by well-known business house “Fine Organics.” The

project is titled as “New proposed manufacturing unit for production of Food preservatives.

Propionic acid is a permitted substance and is closely related to acetic acid familiar in

vinegar. Mostly the Calcium and Sodium salts of this acid are used. Fine Organics are the

major manufacturer of variety of specialty additives with expertise in the field of Oleo-

chemistry. Majority of additives goes as Food additives with varied application with exports

to more than 80 countries. We would like to start offering production of Food preservatives

to the export market thereby generating revenue. All of Fine’s facilities are fully geared

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towards meeting growing global demands. Products are appreciated by customers

worldwide for their consistent quality and packaging standards.

Others manufacturing facilities are located near Mumbai (around 65 km from the port).

Additionally, we have joint ventures in Malaysia (since 1988) and Thailand (since 1994).

Regardless of their location, these facilities follow the same standards set by Fine's founders

in safety, housekeeping, productivity, and controls. Facilities are audited regularly by

internal as well as external teams.

1.3 EIA Consultant

MITCON Consultancy and Engineering Services Ltd., is a rapidly growing, an ISO 9001-2008

certified Consultancy Company, promoted by ICICI, IDBI, IFCI, and State Corporations of

Maharashtra and Public Commercial Banks. It was founded in 1982; with Head Office at

Pune and with supporting offices spread over entire country including Mumbai, Delhi,

Bangalore, Hyderabad, Chennai, Chandigarh, and Ahmadabad etc. With experience,

expertise and track record developed over last almost three decades, MITCON provides

diverse range of macro and micro consultancy services in the areas of Environment

Management and Engineering (EME), Energy Efficiency, Biomass and Co-gen power,

Agricultural Business and Bio-technology, Infrastructure, Market Research, Banking Finance

and Securitization, Micro Enterprise Development, IT Training and Education. EME division

of MITCON serves to various sectors like – GIS & RS, solid waste, infrastructure, power,

sugar, engineering, chemical, real estate etc.

MITCON Consultancy and Engineering Services Ltd. is accredited from National

Accreditation Board for Education and Training (NABET), Quality Council of India for the EIA

consultancy services in 18 sectors.

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1.4 Brief Description of the Project

1.4.1 Nature and size of the project

Proposed manufacturing unit for production of food preservatives of capacity 25000 MTA by

M/s. Fine Organic Industries Ltd. at Plot No.E-73 Additional Patalganga MIDC, Dist. Raigad,

Maharashtra

As per EIA Notification dated 14th September, 2006 and its amendment thereof comes

under category “B”activity - 5(f) Synthetic organic chemicals industry (dyes & dye

intermediates; bulk drugs and intermediates excluding drug formulations; synthetic

rubbers; basic organic chemicals, other synthetic organic chemicals and chemical

intermediates).

However, project falls under general condition that any project or activity specified in

Category ‘B’ will be appraised at the Central Level as Category ‘A’, if located in whole or in

part within 5 km from the boundary of: (i) Protected Areas notified under the Wild Life

(Protection) Act, 1972 (53 of 1972). Karnala Bird Wildlife sanctuary falls within 5 km radius

of the study area. Hence, proposed project will be approved at EAC Ind-II, MoEFCC.

1.4.2 Location of the project

The project is proposed at Plot No E-73, Additional Patalganga MIDC, Dist. Raigad,

Maharashtra. The Geographical location of this plot is at 18°52'30.22"N Latitude and 73°

09'48.79"E Longitude with an elevation of 10 meter above sea level MSL. This site is in

premises of MIDC Estate which is meant for these types of Industries. MIDC letter is attached

in annexure. Land is on plain contour, it is flat terrain. Land ownership is with project

proponents. The Land is reserved for Industrial use & the proposed project shall be at the

same plot. Presently there is an existing warehouse on the site admeasuring around 1500

sq.m. of area from that of the plot area. The existing Infrastructure around the site like

water, electricity, telephone facility, roads already available. Other Infrastructure like,

hospital, school, housing, entertainment, daily needs are available easily. There is no other

sensitive establishment in the vicinity such as health resort, hospital. Karnala Bird sanctuary

is within 5 km from the project area.

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1.5 Importance to country region

India is a major manufacturing house for bakery products and is the third- largest biscuit

manufacturing country after USA and China (NPCS, 2013). The Indian bakery market is

valued at Rs. 3,295 crore and out of this, bread and biscuits hold 82% of the share

(Assocham, 2012).

India bread market stood at $ 570.73 million in 2016, and is projected to grow at a CAGR of

over 11.29%, in value terms, during 2017-2022, to reach $ 974.39 million by 2022. Market

forces and demographic trends are continuously influencing supply and demand; expanding

working population and increasing number of health-conscious consumers are aiding India

bread market. Changing lifestyles due to increased disposable income in advanced countries

led to an increase in demand for processed foods (Wilkinson, 1987). Changes in food

consumption patterns contribute to the development of food processing industry (Gopalan,

1994). Processing not only reduces the perishability but also increases shelf life of a product

and makes it available to the consumer in a ready-to-consume and convenient form

throughout the year is some of the other factors expected to propel demand for bread over

the next five years i.e. 2022.

Thus the proposed product finds its increasing demand in Bakery Industry especially Breads

and Cake application. Present manufacturing facility at Dombivali is falling short for catering

the increasing demands of domestic needs for these additives and also meets the additional

export market needs. Thus company have decided to initiate this proposed project at

additional MIDC, Patalganga.

Export Possibility

Fine’s range of innovative additives have expanded their applications in food, plastics,

cosmetics, textiles, paints, inks, rubber and many more. Thus, 80% of our products are

exported to various countries. Thereby company is adding value to our nation’s Global

business & also benefiting the economy. Similarly the proposed products of this project will

find its export business to cater the increasing demand of bread industry. Thus the

establishment of the proposed project is very well beneficiary & justified.

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1.6 Applicable Environmental Acts & Rules

As per the notification, proposed project falls under Activity 5 (f) cat. A Synthetic organic

chemicals industry (dyes & dye intermediates; bulk drugs and intermediates excluding drug

formulations; synthetic rubbers; basic organic chemicals, other synthetic organic chemicals

and chemical intermediates)

The following are the some other acts and rules related to environment which will be

applicable for the proposed project

The Forest (Conservation) act 1980, amended 1988

The Wildlife Protection Act 1972, Amendment, 2002

The Biological Diversity Act 2002

Ozone depleting substances regulation and control rules 2000

EIA Notification dated 14th September, 2006 and its sub sequent amendments

In addition to the above mentioned acts and rules, some of the rules which are of

importance in context with this assignment include –

The Batteries (Management and Handling) Rules, 2001 & amendment rules 2010

The Manufacture, Storage and Import of Hazardous Chemical (Amendment)

Rules, 2000

Hazardous and Other Wastes (Management and Transboundary Movement)

Rules, 2016

Dangerous Goods (Classification, Packaging and Labelling) Rules, 2013

Plastic Waste Management & Handling Rules 2016

Plastic Waste (M &H)Rules, 2011

Plastic Waste (M&H)Amendment Rules, 2011

Solid Waste Management Rules, 2016

E-Waste Management Rules 2016

E-Waste (Management & Handling) Rules, 2011

Minimum Wages Act, 1948

Contract Labour Act, 1970

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Child Labour (Prohibition and Regulation) Act 1996 along with Rules, 1988

Children (Pledging of Labour) Act, 1933 (as amended in 2002)

Fire Safety Act, 2002

Disaster Management Act, 2005

1.7 Chronology of the project

The chronology of the activities during initial stages of the environmental clearance work

for the proposed project is given in Table 1.1.

Table No. 1.1. Chronology of the environmental clearance process

Sr. No. Particulars Date

1. TOR Application 3rd Feb 2018 2. Standard ToR granted 22nd March 2018 3. Baseline Monitoring March to May 2018

1.8 Objective and Scope of study

The baseline studies required for EIA report has been conducted as per the ToR granted by

letter no. No.IA-J-11011/47/2018-IA-II (I) dated 22nd Mar 2018. Detail baseline study was

undertaken during the month of 1st March to 31st May 2018.

The objective of the study is to carry out Environmental Impact Assessment (EIA) for the

proposed project, to meet the environmental compliances laid down by the Ministry of

Environment, Forests and Climate change (MoEFCC), Government of India.

The scope of study would be as per the EIA guidelines outlined by the MoEFCC for

construction projects and it will include detailed characterization of existing status of

environment in an area of 10 km radial distance from the boundary of the project site for

various environmental components viz., air, noise, water, soil, land, biological and socio-

economic components including parameters of human interest as per the model TOR.

The study would include the description of project setting, appraisal of project activities and

assessment of adverse impacts related to the location, design, construction and operation

of the Project.

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The purpose of EIA study is to identify and evaluate the potential impacts of the proposed

project. Environment Impact Assessment Study has been carried out considering the 10 km

surroundings of the proposed project. This study will identify, evaluate and report the likely

impacts on the environment and prepare an Environmental Management Plan covering the

mitigation measures and Environmental Monitoring Program. The objective of this EIA study

is also to collect the baseline data within the impact zone so as to identify the associated

impacts and propose suitable mitigation measures due to the construction and operation of

the proposed project.

The objectives of the EIA study can be summarized as follows:

To identify and describe the elements of the community and environment likely to be

affected by the proposed project.

To establish the baseline environmental and social scenario of the Project

surroundings,

To identify, predict and evaluate environmental and social impacts expected to arise

during the construction and operation phase of the Project in relation to the sensitive

receptors,

To develop mitigation measures so as to minimize pollution, environmental

disturbance and nuisance during construction and operation of the proposed project,

To design and specify the monitoring and auditing requirements necessary to ensure

the implementation and the effectiveness of the mitigation measures adopted.

1.8.1 The steps of EIA

Collection of baseline data on water, air, noise, biological & socio-economic status,

existing roads and railway lines, water bodies and ecological sensitive areas in the

project region.

Identification of potential impacts on various environmental components due to

activities envisaged during preconstruction, construction, and operational phases

of the proposed developments.

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Prediction and evaluation of significant impacts on the major environmental

components.

Preparation of environmental impact assessment statement based on

identification, prediction, and evaluation of impacts.

De-lineation of Environmental Management Plan (EMP) outlining preventive and

control strategies for minimizing adverse environmental impacts.

With above view to assess the environmental impacts arising due to proposed project, the

project proponent appointed MITCON Consultancy & Engineering Services Ltd, Pune to

undertake Environmental Impact Assessment and prepare a detailed environmental

management plan to mitigate the adverse impacts. The baseline data collected in pre

monsoon season i.e. for the period 1st March 2018 to 31st May 2018 for air, noise, water,

land, biological and socio-economic environment and presented in this report.

Final EIA report has been prepared in accordance with the granted TOR issued and as per

the generic structure of the EIA mentioned in EIA notification dated 14th September 2006

and its subsequent amendments. The structure of EIA is given in Table No. 1.2

Table No. 1.2. EIA Structure

Chapter No. Chapters Name

I Introduction II Project Description III Description of the Environment IV Anticipated Environmental Impact & Mitigation Measures V Analysis of Alternatives (Technology & Site) VI Environmental Monitoring Program VII Additional Studies VIII Project Benefits IX Environmental Cost – Benefit Analysis X Environmental Management Plan (EMP) XI Summary & Conclusion XII Disclosure of Consultant engaged

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Detailed scope of studies is given below.

Executive summary: Brief of summary of EIA

Chapter I: Introduction

This chapter furnishes the purpose of the report, brief information of the project and project

proponent, nature, size and location of project, objectives of the project, estimated project

cost, scope, and organization of the study. The key environmental legislation and the

standards relevant to the project

Chapter II: Project Description

Project description chapter deals with the need of the project, location, environmental

setting of the project, details of project, other technical and design details and sources of

pollution from the proposed activity and measures proposed to control pollution.

Chapter III: Description of the Environment

This chapter illustrates the description of existing environmental status of the study area

with reference to the prominent environmental attributes. Primary and Secondary data

collection & findings of field studies are undertaken to establish the environmental baseline

conditions.

Chapter IV: Anticipated Environmental Impacts & Mitigation Measures

This chapter deals with the prediction and evaluation of the overall impacts of the proposed

project activities which need mitigation measures. The impacts resulting from the various

activities during construction and operation phase of the proposed project. The

environmental impact assessment of the proposed project is during various phases of

project advancement, such as design, location of project, construction, & regular operations.

Chapter V: Analysis of Alternatives

Chapter provides the information on various alternatives for the site and technology.

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Chapter VI: Environmental Monitoring Program

Chapter delivers environment monitoring program, its frequency, parameters and

methodology for air, water, noise, and solid hazardous waste/ soil environment.

Chapter VII: Additional Studies

Additional studies like review of social impact were undertaken. Major portion is dedicated

to the study of hazard identification and risk assessment.

Chapter VIII: Project Benefits

Project benefit chapter furnishes the benefits of the project towards the society.

Chapter IX: Environment Cost Benefit Analysis

This chapter provides information about benefits of the proposed project to the

environment.

Chapter X: Environment Management Plan

This chapter provides recommendations/ Environment Management Plan (EMP) including

mitigation measures for minimizing the negative environmental impacts of the project.

Chapter XI: Summary and conclusion

This chapter executes summary of whole EIA report which includes project description in

brief, environmental setting in 10 km radius, impact identification and mitigation measures

and environmental management plan.

Chapter XII: Disclosure of consultants engaged

This chapter provides brief introduction of the consultancy organization involved in EIA

report and information of various experts involved in preparation of the present EIA/EMP

report is given.

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1.9 Conclusion

Chapter I is a brief description of the project rations, need of the project, importance of the

project to the region and country, value additional due to project. After understanding the

project, legislative rule and regulation requirement and scope of the EIA study has been

described.

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Chapter II: Project description

This chapter furnishes detail information on project type, its need, location, size/magnitude, technology and process. It also gives details on complete of the project its description, operating conditions and implementation schedule.

2.1 Project Location

Proposed manufacturing unit for production of food preservatives of capacity 25000 MTA by

M/s. Fine Organic Industries Ltd. at Plot No.E-73 Additional Patalganga MIDC, Dist. Raigad,

Maharashtra.

2.1.1 Description of the Site

The Geographical Location of this plot is at 18°52'30.22"N Latitude and 73°09'48.79"E

Longitude with an elevation of 10 meter above sea level MSL. This site is in premises of MIDC

Estate which is meant for these types of Industries. Land is on plain contour, it is flat terrain.

Land ownership is with project proponents. The Land is reserved for Industrial use & the

proposed project shall be at the same plot. Presently there is an existing warehouse on the

site admeasuring around 1500 sq.mt of area from that of the plot area. The existing

Infrastructure around the site like water, electricity, telephone facility, roads already

available. Other Infrastructure like, hospital, school, housing, entertainment, daily needs are

available easily in the town. There is no sensitive establishment in the vicinity such as health

resort, hospital, except Karnala Bird sanctuary which is placed within 5 km from the project

site. GPS Location on Google Imagery of the proposed site is given below.

Figure No. 2.1. Location of Project

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Figure No. 2.2. Google Image with Geo-graphical coordinates

A: 18.875794°N, 73.163042°E B: 18.875263° N, 73.164130°E C: 18.874294°N, 73.163590°E D: 18.874591°N, 73.163003°E

2.1.2 Land Details

The total land 12,000 m2 is in possession with management. Detail Area bifurcation and

Plant layout is given below.

Table No. 2.1. Area statement

No Description Area in sq. m.

1. Total plot area 12,000

2. Deduction Explosive area

250.0

3. Net plot area 11750

4. Allowable ground coverage

5. @50% of net plot area 5875.0

6. Proposed ground coverage 3954.75

(Ground floor area)

1. Main Plant, Lab and admin 735

2. Production house 600

3. Warehouse and worker amenity 900

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No Description Area in sq. m.

4. Tank farm 325.0

5. Thermopack room 336

6. Panel Room 165.0

7. Generator room 110.0

8. Transformer yard 93.75

9. ETP area 250.0

10. Pump house 86.0

11. Work Amenities and Utilities 160.

12. Meter room 40.0

13. Finished liquid tank 154.0

Total 3954.75

14. Furnace oil/HSD tank yard 250

Parking area

15. Loading/unloading parking area 623

16. Visitors parking 133

17. Four wheelers parking 651

18. Two wheeler Parking 178

Total Parking area 1495

19. Green belt area 1491

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Figure No. 2.3. Plant Layout

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Figure No. 2.4. Photographs of proposed project site

2.2 Size and Magnitude of the Project Operation

Project information in brief is given below,

Table No. 2.2. Magnitude of project operation

Sr No Particulars Details 1. Products Salts of Propionic & Acetic acid e.g. Calcium Acetate (CA),

Calcium Propionate (CP), Sodium Propionate SP) & Potassium

Propionate (PP). 2. Location Plot No E-73, Additional Patalganga MIDC, Dist. Raigad,

Maharashtra, India. 3. Product Capacity Proposed manufacturing unit for production of food

preservatives Salts of Propionic & Acetic acid e.g. Calcium

Acetate (CA), Calcium Propionate (CP), Sodium Propionate (SP)

& Potassium Propionate (PP). (1) Spray drying method – 10,000 MTPA

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Sr No Particulars Details

(2) Mixing method – 15,000 MTPA Total production – 25,000 MTPA

4. Total plot area 12,000 sq. m. 5. Total built up area 10887.28 sq. m. 6. Raw material Raw Material Unit Quantity

Propionic acid /Acetic acid MTA 20,000

Hydrated Lime / Lime MTA 9900

Sodium hydroxide/Potassium hydroxide

MTA 450

7. Water Total fresh water requirement shall be approximately 220 CMD. It will be source from MIDC.

8. Power Total power requirement is 2000 kVA. It will be sourced from MSEDCL.

9. Thermopac 2 + 1 = 3 (15 lac kcal/hr) 10. DG set 2 DG sets of total 1000 KVA (each) capacity are proposed to be

installed at this site. 11. Fuel Furnace oil 354 kg /hr 12. Manpower Approx. 80 (65 + 15)skilled and unskilled 13. Waste water

quantity (estimate) Total effluent generation approx. 3.82 CMD and it will be treated in 5 CMD ETP cum STP.

14. Air emissions Air emissions will be from Thermic fluid heater and DG set. DG sets shall act as stand by source of electricity for the site. Adequate 39.5 m stack height as per statutory norms will be provided to all the utilities. All 3 (2 + 1) stacks will be of ht. 39.5

mt

15. Project cost Approx. 52.96 Cr. 16. EMP cost Rs. 97.0 lakhs

2.3 Project Description with Processes Details

Brief Process Description:

Process I - Spray Drying method

It is a Neutralization process where Propionic acid or Acetic acid is neutralized with mixture

of hydrated Lime + water in case of Calcium Propionate and Calcium acetate resp. Whereas

in case of Sodium Propionate Propionic acid is neutralized with Sodium hydroxide (Caustic

soda) + water and similarly for Potassium propionate is neutralized with KoH. All the starting

raw materials are mixed till they get completely neutralized. After this the neutralized

mixture is passed through a Filter press to obtain the semi-finished product in liquid phase.

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This is then spray dried to obtain the Calcium Propionate / Sodium Propionate powder as

finished product. The steam formed due to drying process will be scrubbed to trap the fines

& then condensed to recycle the condensate, if any, and it will be again recycled at the stage

of neutralization of next batch of product. Process flow diagram for food preservatives by

Spray drying method is given below,

Figure No. 2.5. Manufacturing flow chart of calcium propionate/ calcium acetate /

sodium propionate/potassium propionate by spray drying method

Propionic Acid / Acetic Acid

Water + Hydrated lime / Caustic Soda

Calcium propionate (CP) / sodium propionate (SP) / calcium acetate (CA)

solution/ Potassium Propionate (PP)

Filter Press

Clear Semi-Liquid Calcium Propionate/ Sodium Propionate / Calcium

Acetate/ Potassium Propionate (PP)

Spray dryer

Calcium Propionate (CP) / Sodium Propionate (SP) / Calcium Acetate (CA)

Powder /Potassium Propionate (PP)

Packing

Water Loss as

Scrubber

Condenser

Filter washings recycled to next batch

Recovered product recycled back

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Note: The processing powder accumulated on air filters during powdering/packing process

is recycled in subsequent batches.

Figure No. 2.6. Mass balance of calcium propionate (CP)

Figure No. 2.7. Mass balance of sodium propionate (SP)

Neutralization

Input

Propionic acid: 2350 kg/B Lime: 1250 kg/B Water: 6600 L Total: 10200

Filter Press

Spray Drying

Powdering & packing

Liq. Calcium propionate 10200 kg/B

Filtrate 9900 kg/B

CP Powder 2950 kg/B

Output

Liquid CP 10200

Filtrate 9900 Sludge 300 Total 10200

CP Powder 2950 Condensate water 6950 Total 9900

CP Powder 2950

Neutralization

Input

Propionic acid: 3334 kg/B NAOH: 2051 kg/B Water: 4615K L Total: 10000

Spray Drying

Powdering & packing

Liq. sodium propionate 10000 kg/B

SP Powder 4500 kg

Output

Liquid SP 10000

Sodium Propionate powder 4500 Condensate water 5500 Total 10000

SP 4500

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Figure No. 2.8. Mass balance of calcium acetate (CA)

Figure No. 2.9. Mass balance of potassium propionate (PP)

Process II - Mixing method

It is also a Neutralization process where Propionic acid is mixed with alkaline salts in a

blender. Due to chemical reaction steam is generated which is passed through a condenser

and the condensate is collected separately. This condensate can be used in Process I at the

stage of neutralization for a fresh batch of Calcium Propionate. After blender the semi-

finished product is send to Disintegrator to get the final product in desired size. After this

product is send to sifter so as to obtain the granular grade of Calcium Propionate & Fine

Neutralization

Input

Acetic acid: 2400 kg/B Lime: 1600 kg/B Water: 6000 L Total: 10000

Filter Press

Powdering & packing

Liquid CA10000 kg/B

CA Powder 3160 kg

Output

Liquid CA 10000

Filtrate: 9615 Sludge: 385 Total: 10000

CA 3160

Spray Drying Filtrate: 9615 CP Powder 3160 Condensate water 6455

Neutralization

Input

Propionic acid: 3334 kg/B KOH: 2876 kg/B Water: 4615K L Total: 10825

Spray Drying

Powdering & packing

Liquid PP 10825

PP Powder 5200 kg

Output

Liquid PP 10825

Potassium propionate 5200 Condensate water 5625 Total : 10825

PP 5200

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grade of Calcium Propionate. Process block diagram for Calcium Propionate manufacturing

process by mixing process is given below,

Figure No. 2.10. Calcium Propionate Manufacturing Process by mixing process

Neutralization

Input

Propionic acid: 3120 kg/B Lime: 1500 kg/B Total: 4620

Processing

Powdering & packing

CP mixture 4080 kg/B

CP granules/ Powder

4080 kg

Output

CP mixture 4080 Water of condensation 540

CP powder 4080

CP granules/ powder 4080

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2.4 Resource Requirement

2.4.1 Chemical Requirement

The detail raw material required for operation listed below in Table 2.3

Table No. 2.3. Major Raw materials and its storage & Mode of Transportation

Sr. No. Particulars Unit Total consumption Qty. per year

Storage condition &

capacity in KL

Mode of Transport

Raw Material

1 Propionic acid/ Acetic acid

MTA 20,000 Tank

5 x 250 1X 150

Through road Trucks,

Tempos 2 Hydrated Lime / Lime MTA 9900 Silo 2 X 100

3 Sodium hydroxide /Potassium hydroxide

MTA 450 Bags

2.4.2 Product Details

Table No. 2.4. Details of product and its storage

Sr.No. CAS Name Of Products Batch Size MT

Capacity MTPA

Storage Provision

1 Spray Drying method

Store in Bags FG warehouse

1.1 4075-81-4 Calcium Propionate and/or 2.950

10,000 1.2 137-40-6 Sodium Propionate and /or 4.500

1.3 5743-26-0 Calcium acetate 3.160

1.4 327-62-8 Potassium propionate 5.200

2 Mixing method

2.1 4075-81-4 Calcium Propionate 4.080 15,000

TOTAL - 25000

2.4.3 Power requirement

The proposed power requirement for the facility is 2000 kVA which will be source from

MSEDCL grid.

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2.4.4 Fuel

Furnace oil 354 Kg /hr will be used In Thermo pack ((15 lac kcal/hr)). HSD diesel will be used

in 2 DG sets of total 1000 KVA (each) capacity in case of power shut down or emergency.

Fuel consumption details are given in below in Table 2.5.

Table No. 2.5. Fuel Consumption

Sr. No

Fuel Quantity Storage GCV Sulphur Ash

1. Furnace oil* 354 kg/hr 100 KL 9650 2.0 – 4.0% 0.1

2. HSD 370 kg/hr 20 KL 10700 350 mg/kg 0.01

* PCRO- Petroleum Conservation Research Organization

2.4.5 Water requirement

The total water requirement is about 220 CMD for domestic, process, cooling and gardening

purpose. It will be source from MIDC which is available at site. Water requirement and its

quantification is given below,

Table No. 2.6. Water Balance

Sr. No.

Consumption Input CMD

Output CMD

Effluent CMD

Disposal

1. Cooling water requirement if any

130 1.3 1.3 Blow down is very less and not come out daily. Based on the cycles of concentration (COC) water will be recycled in cooling tower makeup water or send to ETP

2. Domestic 3.6 2.5 2.5 Send to ETP cum STP 3. Process,

laboratory, washing and Other misc.

80 70 from process + 0.02 from Lab

0.02 Entire 70 CMD process water will be recycled. Lab water will be treated in combined ETP followed by Evaporation.

4. Gardening 6.4 - - - 5. Total 220 73.82 3.82 -

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2.4.6 Man Power Requirement

During construction phase 50-60 skilled and un-skilled labors will be required. Local labors

will be engaged during construction phase. During operation phase around 80 skilled and

unskilled employees will be needed. Skilled worker like Manager, Process Engineers,

Supervisor, and Operators will be required. The plant operation team will work in three

shifts per day. Each shift will be controlled by a shift charge engineer. The shift charge

engineer will be located at the control room and will be in full charge of the plant operation

during the shift.

2.4.7 Utilities Details

2.4.7.1 Thermopack

Total 3 Thermopack of capacity 15 lac kcal/hr 2 working + 1 standby

2.4.7.2 Stack details

Sr. no

Particulates Stack One Stack 2

1 Fuel Firing rate 177.0 177.0

2 Air/Fuel Ratio 14.0 14.0

3 Excess air 17.0 % 17.0 %

4 Temperature 320 oC 320 oC

5 Flow 2379 Nm3/hr 2379 Nm3/hr

6 Analysis% N2 69.8 O2 5.6 CO2 12.3 H2O 12.3

7 SO2 quantity 15.9 kg/hr 15.9 kg/hr

8 Height 39.5 m 39.5 m

9 Stack dia 375 mm 375 mm

10 Exit temp. 180 oC 180 oC

2.4.8 List of Machinery and Equipment’s

Details of machinery and equipment’s required for production is given below,

Table No. 2.7. List of Machinery and equipment’s

Sr.No. Description Qty.

1 Neutralizer(15kl Working ) 2

2. Open Tank ( Cp-1 , Cp-2 , Sp ) 3

3. Pump 2

4. Filter Assembly 4

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Sr.No. Description Qty.

5. Fire Fighting

6. Transfer Pump 1

7. Cp/Sp Clear Liquid Tank 4

8. Feed Pump 2

9. Spray Drier With Scrubber 2

10. Thermic Fluid Heater 2

11. Cooling Tower 2

12. Mixer 4

13. Blender 8

14. Pneumatic Conveying Syst 5

15. Propionic Acid Tank 5

16. Acetic Acid Tank 1

18. Utilities

19. Lights

20. Air Conditioner

2.5 Environment Aspects

Summary of anticipated waste emissions from the proposed project and its proposed

disposal/ treatment mechanism is given below

Table No. 2.8. Summary of anticipated waste emissions and its disposal

Aspect Quantity and its treatment

Waste water Process effluent, Cooling water, domestic, Lab etc.

Total effluent generation will be 73.82 CMD; out of that 70 CMD will be recycled in the process. Other domestic effluent and lab effluent will be treated in proposed ETP of capacity 5 CMD.

Air Emission PM10, CO, SO2, NOX, etc

No process emission from the manufacturing process. Air emissions are anticipated from Thermopac stack and from DG set. However, DG set will be utilized in case of power failure. D.G set will be placed in acoustic enclosure. Thermopac with adequate 39.5 m stack height. The air pollutant that are discharged from the proposed unit are,

Dust particulate from vehicular movement in the premises

Particulate matter, Sulfure-di-Oxide and Nitrogen oxide etc. From DG and stack.

Solid Process waste and ETP sludge

There will be negligible non-hazardous solid waste generation and it will send to authorized recycler. Hazardous waste will be ETP Sludge (20-25 kg/m) and filter sludge material from the process (80 - 85 MT/m) that will be send to CHWTSDF.

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2.6 Schematic representation of the feasibility drawing on information of EIA purpose

As per EIA Notification dated 14th September, 2006 and its amendment thereafter project

comes under category “A” activity - 5(f) Synthetic organic chemicals industry (dyes & dye

intermediates; bulk drugs and intermediates excluding drug formulations; synthetic

rubbers; basic organic chemicals, other synthetic organic chemicals and chemical

intermediates). Project attracts general conditions of the EIA notification. Karnala Bird

Wildlife sanctuary within 5 km radius of the study area

2.7 Project Implementation Schedule

It is expected that the project shall be completed within 12 months from date of grant of

Environmental clearance.

2.8. Environmental Clearance Process Chronology

ToR Application: 3rd Feb 2018

ToR granted: 22thMarch 2018

Baseline data collection period : March 2018 to May 2018

2.9 Project Cost Estimate

The total cost of the project is estimated about Rs.52.96 Cr. The project cost estimates

include land & land development, civil, building structure, plant & machinery, other

expenses, contingencies @2% on building, plant & machinery, margin money of working

capital. Environment management cost will be around Rs. 97.0 Lakh & recurring cost will be

Rs. 55.5 lakhs. The details of EMP cost are given in Table. 2.9.

Cat. “A”, Activity-5(f) General condition apply

Scoping by EAC IND-II

ToR application: Form I, ToR & Pre- Feasibility

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Table No. 2.9. Environment Management Cost

Sr. No. Description Capital Cost (Lakhs)

Recurring Cost per annum (Lakhs)

1. Air Pollution Control 40 5

2. Water Pollution Control 30 2

3. Environment monitoring and Management

- 2.5

4. Rain Water harvesting 10 3

5. Occupational health 4 4

6. Green belt 10 3

7. Solid waste management 3 36

Total 97 55.5

2.10 Conclusion

Chapter II describes the size, magnitude, and basic requirements of the project.

Environmental impacts due to proposed project activities have been identified. From the

project description it is clear that major anticipated impacts are from wastewater disposal,

solid waste generation, and air emissions. To predict the future environmental impact due

to project, baseline studies have been conducted in the month of March 2018 to May 2018.

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Chapter III: Description of the environment

This chapter concise details of site information related environmental setting like ambient air quality, monitored

data, ground water quality in and around the plant etc. within 10 km radius of the project, the environmental

parameters which are likely to be affected by project activities are air, water, soil, and socio-economics. The data

were collected from both primary and secondary sources. Primary source data were collected through environmental

monitoring in the study area. Primary survey involved climate, hydro geological aspects, atmospheric conditions,

water quality, soil quality, vegetation pattern, ecology, and socio-economic profile of the study area.

3.1 Environmental Parameters

Field monitoring was done for primary data collection of various environment components

such as air quality, water quality, soil quality, noise, micrometeorology, flora & fauna, socio-

economic, hydro-geological study etc. Also, secondary data from authenticated sources was

used as a guideline and reference material. The entire data has been collected through

actual physical surveys and observations, literature surveys, interaction with locals,

government agencies, and departments. The baseline study begins with reconnaissance visit

in the study area. During these visit the locations were fixed for the monitoring and

collection of primary data.

The guiding factors for the present baseline study are the requirements prescribed by the

guidelines given in the EIA Manual of the MoEFCC.

3.2 Study Period

The studies were conducted during summer season for the period of 1st March 2018- 31st

May 2018.

3.3 Frequency of Monitoring

Frequency of environment monitoring considered is given in Table 3.1.

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Table No. 3.1. Environmental Parameter & Frequency of Monitoring

Components Parameters Frequency Methodology adopted

Ambient air quality

PM2.5,PM10, SO2, NOx

Ambient air quality samples are monitored at 9 locations for 24 hours twice a week for the study period.

PM10/PM2.5: Gravimetric method SO2: Modified West and Gaeke Method. (IS : 5182, Part II) NOx: Jacobs and Hochheiser Method. (IS 5182 Part VI)

Meteorology Surface : Wind speed and direction , temperature, relative humidity and rainfall

Hourly continuous readings during the study period at plant site secondary data collected IMD

-

Water quality Physical, Chemical and Bacteriological parameters.

Primary data :- Ground water samples were collected from 8 locations and 2 surface water samples were collected

Standard methods for Examination of Water and Wastewater’ published by American Public Health Association (APHA)

Ecology Terrestrial fauna and flora

Field survey conducted in 10 km study area, once during the study period

Listing of floral and faunal species.

Noise Noise levels in dB(A)

Continuous 24 – hourly monitoring at 9 locations once during the study period

IS: 4954 as adopted by CPCB.

Soil Physico-chemical Sampling at 9 locations around project site once during the study period.

BIS specifications

Socioeconomic Data

Socio-economic characteristics of the affected area

General in 10 km radial study area and data collected around the project site

Census 2011

Land use pattern

Land use for different categories

10 km radius, Based on data published in Primary Census Abstract and satellite imagery

Topo-sheets Satellite imageries

Geology and hydrogeology

Type, drainage etc.

Field Observations in 10 km study area and from secondary data

Authenticate published data.

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3.4 Study Area

The project site is located at Plot no E - 73, Additional Patalganga MIDC, Dist Raigad,

Maharashtra. Brief of Environment setting is given in Table 3.2.

Table No. 3.2. Environmental Setting

Sr. No.

Particulates Description

1. Project Location Geographical Coordinates

Latitude: 18°52'30.22"N, Longitude 73°09'48.79"E Elevation: 10 m above MSL.

2. Toposheet number 47 F/1 and 47F/5,

3. Nearest IMD station Mumbai(Colaba) 43057

4. Nearest Town Mohopada 3 km in NE Khopli 21 kmin SE Panvel 13 km in NW

5. Nearest airport Chhatrapati Shivaji International Airport, Mumbai at 39.5 km in NW

6. Nearest Railway station Apta railway station 1.78 km in SW, Rasayani Railway station 2.5 km in NW

7. Nearest Road MIDC road connecting to Mumbai-Pune Express way at 5.0 km in E

8. Nearest Village Kharade (Kh) 0.30 km

9. Nearest densely populated Mohopada at 3 km, Panvel at 13 km

10. No. of Villages in 10 km 94

11. Bio-geographical zone Coast

12. Nearest Water body Patalganga River 0.6 km in North West

13. Eco-sensitive area Karnala Bird Wildlife sanctuary falls within 5 km radius i.e. around 2 km in west.

14. Precipitation Avg. Monthly total 2184.1mm

15. Temperature Highest recorded: 37.6 0C Lowest record: 15.60C

16. Humidity Annual mean Relative humidity: 81%

17. Wind Direction Dominant wind directions from West, North west and South west

18. Soil Type course soil, medium black soil, deep black soil and lateritic soil

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Figure No. 3.1. Toposheet of the 10 km Study Area

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Figure No. 3.2. Satellite Image of the study area

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3.5 Physiography

The area fall under Konkan Region of Maharashtra. The district has a long indented coastline.

The Sahayadri ranges in the east send several transverse numbers of subsidiary hills

westwards denying the plains of a uniform level and continuous character. Many of the

subsidiary hills of varying heights reach the coastline to form headlands or promontories.

On the basis of variation in local relief and other characteristics the district can be grouped

into six physiographic divisions i.e. (i) Sahayadri Hills, (ii) Konkan Forested Hills, (iii) Sudhagad

Plateau, (iv) Ulhas Basin, (v) Kal-Savitri Valley and (vi) Raigarh Coast. Raigarh district has six

main drainage systems namely Ulhas, Patalganga, Amba, Kundlika, Savitri, Bhogavati rivers

etc. originated in Sahyadri ranges and flows from east to west.

http://cgwb.gov.in/District_Profile/Maharashtra/Raigarh.pd, http://mahenvis.nic.in/pdf/Soer/soer_cor6.pdff

3.5.1 Geology

The geology of the area consists of dark colored volcanic lava and laterites which date back

to Mesozoic period. These are spread out in the form of horizontal sheets and beds and have

innumerable spurs, hills, ridges, peaks and plateau. In the plains and valleys, the lava flows

occurred below a thin blanket of soil which varies in thickness from place to place.

The basalt is a predominant rock formation of the district. The basalts are usually dark grey

to grey in color and are hard compact and tough and fine to medium grained structure.

Deccan Trap rock which is completely impervious to percolation, these causing an accuse

shortage of water in summer. Beds of laterite, usually formed by mechanical and chemical

disintegration brought by atmospheric agencies on the underlying trap, cap of several picks

and lofty ridges in the district.

3.5.2 Hydrology

The district drained most by short westward flowing parallel streams which originate in the

Sahayadri hills in the east and flow into the Arabian Sea. All the rivers are tidal for a

considerable extent. Industrial Estates developed by MIDC namely Additional Patalganga

MIDC located in catchments of Patalganga River Basin A-II class. The Patalganga receive the

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tail waters of the Khopoli hydel power station. The depth to water levels during pre-monsoon

ranges between 5-10 m bgl. The depth to water levels during post monsoon ranges between

2-5m bgl. Drainage system of the proposed project study area is given in below figure.

Figure No. 3.3. Drainage map of the study area

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3.5.3 Topography

An uneven topology is an important feature of the district. The proposed site is located near

Patalganga River around 0.6 km. Wildlife sanctuary falls within 5 km radius i.e. around 2 km

in west. Coastline is around 25 km in west. So, there is uneven topology found in the study

area. Digital elevation map of the project site and the study area is given in Figure 3.4.

Figure No. 3.4. Digital elevation of 10 km study area

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3.6 Land Use Pattern

Land use is characterized by the arrangements, activities and inputs people undertake in a

certain land cover type to produce, change, or maintain it. Definition of land use in this way

establishes a direct link between land cover and the actions of people in their environment.

"Grassland" is a cover term, while "rangeland" or "tennis court" refer to the use of a grass

cover; and "Recreation area" is a land use term that may be applicable to different land cover

types: for instance sandy surfaces, like a beach; a built-up area like a pleasure park;

woodlands; etc.

3.6.1 Land Cover of the study area

Land cover is the observed (bio) physical cover on the earth's surface. When considering land

cover in a very pure and strict sense, it should be confined to the description of vegetation

and man-made features. Consequently, areas where the surface consists of bare rock or bare

soil are land itself rather than land cover. Also, it is disputable whether water surfaces are

real land cover. However, in practice, the scientific community usually includes these

features within the term land cover.

Land Use/Land cover for 10 km radius from project site of were delineated based on the

Landsat ETM+ satellite data; the land use/Land cover classes are categorized based on the

ground trothing and site visit. The land is classified in vegetation, barren land, Built up area

and water Body etc. classes, detailed distribution of units showing in the below map, table

and graph.

These images provide the information about the land use pattern of the study area. The

different color represents the settlement or built up land Vegetation (include Agriculture and

forest) area, barren Land and water bodies.

Built up land

It is defined as an area of human habitat developed due to non-agriculture use. The built-up

land in 10 km radius from project site comprises of villages, towns, panchayat and revenue

villages that include buildings, Industries, factories, transport, communications, utilities in

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association with water and vegetation. Out of total 24 % (total 76.16 sq.km) of area cover in

Built up class.

Table No. 3.3. Land use land cover statistics of the study area

Vegetation & Agricultural

The vegetation class use is a function of land productivity and land utilization practices over

a period of time. It is an area within the notified forest boundary bearing an association of

predominantly of trees and other vegetation types capable of producing timber and other

forest produces. These lands are generally occupying the topographically high regions.

Vegetation area 24 % of the area.

Water Bodies

This category comprises areas with surface water, either impounded in the form of ponds,

lakes and reservoirs or flowing as streams, rivers, canals etc. These are seen clearly on the

satellite image in blue to dark blue or cyan color depending on the depth of water. These

areas were identified and mapped as water bodies; this unit is spatially distributed, 3.83

sq.km which is 1 % of the study area.

Open Land and Fallow land

It is described as degraded land which can be brought under vegetative cover with

reasonable effort and which is currently under-utilized and land which is deteriorating due

to lack of appropriate water and soil management or on account of natural causes.

Wastelands can result from inherent/imposed constraints such as, by location, environment,

chemical and physical properties of the soil or financial or management constraints. 51 % of

the Open and Fallow Land are identified in study area.

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Figure No. 3.5. Land Use Land cover of 10 km study area

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3.7 Seismology

Bureau of Indian Standards (BIS) has prepared a seismic zoning map of India based on

tectonic features and records of past earthquakes. Approx. 59% of the land area of India is

liable to seismic hazard damage. In India, seismic zones are divided into four zones i.e. II, III,

IV and V.

Zone – V: Very High Risk Zone

Zone – IV: High Risk Zone

Zone – III: Moderate Risk Zone

Zone – II: Low Risk Zone

The site is located in Zone-III Moderate as per the seismic map given in

Figure No. 3.6. Seismic zone map

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3.8 Climatic Condition & Meteorology

The climate here is tropical. Most months of the year are marked by significant rainfall. The

short dry season has little impact. May is the warmest month of the year. The lowest average

temperatures in the year occur in January.

3.8.1 Methodology

Secondary data from already published literature of National Data Centre of Indian

Meteorological Department, Mumbai (Colaba) have been utilized to establish the general

meteorological pattern. Site-specific meteorological data i.e. temperature, relative humidity,

rainfall, wind speed and wind direction for the project site have been generated by installing

weather station at project site during the period of March 2018 to May 2018.

3.8.2 Average Meteorological Condition (Source: IMD)

The IMD observatory is situated at the Regional Meteorological Centre at Colaba almost at

the extreme south end of the narrow ridge of the land extending about 5 kms to the

southwest of the fort of Bombay. There are some trees and staff quarters inside the

observatory compound eastern wall of the observatory compound faces the sea. Wind

instrument on the electrometer tower, exposure fair. The average of meteorological data of

IMD observatory is presented in Table 3.4 and the average of the site-specific meteorological

data generated during the study period is presented in Table 3.5. The wind rose diagram of

the study period is given as Figure 3.7.

Table No. 3.4. Average of meteorological data

Location: Situated at the Regional Meteorological Centre at Colaba almost at the extreme south end of the narrow ridge of the land extending about 5 km to the west of the fort of Bombay. (Lat: N 18° 54', Long: E 72° 49') (Station Code: 43057) Aerial distance from Project Site: Approx. 36.5 Km SE Height of wind instrument installation: 16 m above ground and 11 m above MSL

Month Temperature (°C)

Relative Humidity (%)

Mean Wind Speed (km/h.)

Pre-dominant

Wind Direction

Precipitation (mm)

Monthly total Max. Min. Mor. Eve.

January 34.4 16 78 62 1-19 NW, NE, N 0.9

February 34.9 17.1 76 62 1-19 NW, N, NE 0.2

March 35.8 20 78 63 1-19 NW,N, 0.4

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April 35.1 22.9 77 66 1-19 NW,W, 0.5

May 35.4 25 76 68 1-19 NW, W 20.2

June 35 23.3 83 77 Sometime 20-61 W, SW, NW 530.2

July 32.1 23.3 89 85 Sometime 20-61 W, SW, NW 711.6

August 31.7 23.3 89 84 Sometime 20-61 W, NW, SW 493.8

September 32.7 23.1 89 80 1-19 W, NW, SE 330.4

October 36.4 22.8 84 72 1-19 E, NE, NW 78.4

November 36.3 20.7 78 65 1-19 NE, E, NW 14.9

December 35.3 17.7 77 63 1-19 NE, E, NW 2.6

Annual Total or Mean

37.6 15.6 81 71 - - 2184.1

Table No. 3.5. Average of the site-specific meteorological data (March 18 to May 18)

Month Temperature (°C) Wind speed Wind Direction Relative Humidity (%)

Rainfall (mm)

Min. Max. Max. Min.

March 21.1 34.8 1 - 2.1 N, NW, W 78 63 0.2

April 22.4 35.8 1 - 2.18 NW, N, W 77 66 0.4

May 24.2 36.1 1 - 2.4 W, NW, N 76 68 14.5

3.8.3 Temperature

The summer season from March to May is one with continuous increase in temperatures

which decreases during monsoon, increases slightly during the post monsoon season and

again decreases during the winter. During the study period, the daily maximum temperature

was recorded at 39°C in the month of March & April and daily minimum temperature was

recorded at 21°C in the month of March. The average temperature of the study period has

been recorded at 28°C.

3.8.4 Relative Humidity

The climate of the region is characterized by general dryness except during south west

monsoon season. Humidity is usually high during the monsoon months, on average, July is

the most humid. On average, February is the least humid month. Humidity decreases

gradually during the post monsoon months and for rest of the year, the average relative

humidity around 75% for Panvel Tehsil. The values of maximum & minimum relative humidity

observed during the study period are 63-78 %.

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3.8.5 Precipitation

The annual rainfall is received during the southwest monsoon season i.e. from June to Sep,

July being the month with highest rainfall. The total monthly annual rainfall observed from

the IMD data is 2184.1 mm.

3.8.6 Wind Speed and Wind Direction

Wind rose based on hourly readings of wind speed and direction monitored during

monitoring period at the factory site for the month of March 2018, April 2018 and May 2018.

In general, the primary meteorological data obtained at the project site are in agreement

with the data of previous years available from secondary source.

The wind rose diagram reveals that wind was blowing predominantly from the west and

South west direction with frequency of approximately 45.6% having speed in the range of

0.5-2.1 m/s during the monitoring period with frequency of calm winds 17.6 % during the

monitoring period. Wind rose graphically shown in Fig 3.7.

Figure No. 3.7. Wind rose diagram and Frequency class distribution for the period

March to May 2018

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3.9 Ambient Air Quality

Samples were collected in the 10 km study area to observe pollution trends throughout the

region. It helps in providing a data base for evaluation of effects of a project activity in that

region.

Methodology

The air quality monitoring study was conducted keeping the following points into

consideration.

Meteorological conditions on synoptic scale; i.e. after considering the pre-dominant

wind direction.

Two locations in the upwind direction;

Four Locations in the downwind direction considering maximum impact.

Nearest habitat and sensitive receptors (Kharda Kh., Kharda Bk. and village Ladivali

near boundary of Karnala Bird Sanctuary )

Table No. 3.6. Methodology for AAQM

Parameter Monitoring Equipment’s

Analytical Method Minimum Detectable limit

Technical Protocol

PM10 Fine Dust sampler

IS 5182 (Part 23) :2006, RA-2012

10 µg/m3 Respirable Suspended Particulate Matter (PM 10) gravimetric method

PM2.5 Fine Dust sampler

Guidelines for the measurement of Ambient Air pollutant Vol. I,2011(CPCB Guidelines)

10 µg/m3

Respirable Suspended Particulate Matter (PM 2.5) gravimetric method

NOx Gaseous sampler

IS 5182 (Part VI) : 2006, RA-2012

5 µg/m3 Modified Jacob & Hochheiser (Na- Arsenate) method

SO2 Gaseous sampler

IS 5182 (Part II) : 2001, RA-2012

5 µg/m3 Improved West and Geake method

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Sampling location & Frequency

Ambient air quality of the study area has been assessed during summer period of March 2018

to May, 2018 through a network of nine ambient air quality stations within an area of 10 km

region around the project site and including the project site. The sampling was done

continuously for 24 hours for SO2, NOx, VOCs, and PM10 & PM2.5 with a frequency of twice a

week for three months (24 observations for one location). The air monitoring locations are

shown in Figure 3.8 and Table 3.7.

Table No. 3.7. Air sampling locations

Air Stations

Location Distance (km)

Geographical coordinates Direction Justification for selection

A1 Project Location - 18.874601° N,73.163718°E - Core

A2 Kharda Kh 0.5 km 18.877386° N,73.159680° E NW UW

A3 Kharda Bk. 0.75 18.873781° N,73.170587° E SE DW

A4 Ladivali 1.25 18.870327°N, 73.152849° E W UW

A5 Ambivali tarf Wankhal

1.5 18.885167° N,73.170791°E NE CW

A6 Kaire 1.37 18.878428° N,73.176510° E E DW

A7 Borivali 2.75 18.875273° N,73.189558° E E DW

A8 Jambhivali 2.57 18.852970°N, 73.172224° E S CW

A9 Vadgaon 4.37 18.855152° N,73.201121° E SE DW

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Figure No. 3.8. Ambient Air Quality Monitoring Locations

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Table No. 3.8. Ambient Air analysis results

Statistical parameter

PM10

(µg/m3) PM2.5

(µg/m3) SO2

(µg/m3) NOx

(µg/m3) CO Total

VOC

A1-Project Site

Minimum 38.0 31.2 9.4 12.2 0.1 0.01

Maximum 48.0 36.7 14.6 16.7 0.3 0.07

Average 42.6 34.6 12.1 14.4

98th Percentile 46.9 36.7 14.1 16.5

A2- Kharda Kh

Minimum 40.1 34.5 10.8 13.3 ND ND

Maximum 45.3 38.8 15.2 17.7 ND ND

Average 41.8 36.4 12.7 15.2 ND ND

98th percentile 45.3 38.7 14.9 17.3 ND ND

A3- Kharda Bk.

Minimum 40.2 32.6 10.8 12.3 ND ND

Maximum 47.2 45.1 15.7 17.6 ND ND

Average 43.3 37.4 13.2 15.5 ND ND

98th percentile 46.9 44.0 15.5 17.6 ND ND

A4- Ladivali

Minimum 32.8 27.5 8.8 12.5 ND ND

Maximum 41.8 36.2 15.7 18.2 ND ND

Average 37.7 31.3 11.0 15.4 ND ND

98th percentile 41.7 35.9 15.2 17.7 ND ND

A5- Ambivali tarf Wankhal

Minimum 41.2 30.3 10.1 12.3 ND ND

Maximum 50.3 44.5 14.1 16.3 ND ND

Average 45.0 37.3 11.5 14.5 ND ND

98th percentile 49.5 43.5 13.7 16.3 ND ND

A6- Kaire

Minimum 38.5 34.5 9.8 12.9 ND ND

Maximum 48.6 38.6 13.5 16.3 ND ND

Average 43.2 34.6 11.4 14.8 ND ND

98th percentile 48.6 38.4 13.4 16.1 ND ND

A7- Borivali

Minimum 37.2 20.5 8.3 14.6 ND ND

Maximum 42.6 37.3 15.3 18.2 ND ND

Average 40.4 29.8 12.6 16.1 ND ND

98th percentile 42.5 35.1 15.3 18.2 ND ND

A8- Jambhivali

Minimum 37.2 28.6 8.5 12.3 ND ND

Maximum 42.5 39.3 13.3 18.5 ND ND

Average 39.9 33.0 10.6 14.8 ND ND

98th percentile 42.0 38.9 13.0 18.2 ND ND

A9- Vadgaon

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Minimum 37.6 20.5 18.7 13.1 ND ND

Maximum 42.1 38.8 12.8 22.9 ND ND

Average 39.7 32.0 11.2 15.8 ND ND

98th percentile 41.9 38.7 12.7 20.9 ND ND

NAAQS standards 2009, Ministry of Environment & Forest, Gov. of India

Industrial, Residential and Rural Areas

100 60 80 80 4 -

The concentrations of PM10 PM2.5, SO2 and NOx (Table 3.8 ) were found within the National

Ambient Air Quality Standards (NAAQ).

Interpretation

Particulate matter emission (PM10& PM2.5): After completion of baseline survey it was found

that all ambient air quality parameters are within the NAAQ standards of Central Pollution

Control Board. At Ambivali tarf Wankhal and Borivali, it was found that high percentage of

particulate matter as compared to other monitoring locations as it is densely populated area

and vehicular movement and local activity are higher compare to other.

SO2 emission: SO2 emission is found at Ambivali tarf Wankhal and Borivali due to vehicular

movement.

NOx emission: NOx emission at all monitoring location are within the NAAQ standards. At

Ladivali it was found that high percentage of NOx as compared to other monitoring. Nitrogen

dioxide is a large scale pollutant, with rural background ground level concentrations in some

extent. Nitrogen dioxide plays a role in atmospheric chemistry, including the formation of

troposphere ozone. Nitrogen dioxide is also produced naturally during electrical storms. The

term for this process is "atmospheric fixation of nitrogen". The rain produced during such

storms is especially good for the garden as it contains trace amounts of fertilize

3.10 Ambient Noise Monitoring

Ambient noise standards are prescribed for residential, commercial and industrial areas and

silence zone vide ‘The Noise Pollution (Regulation and control) Rules, 2000, notified by the

MoEF&CC on February 14, 2000 and amended thereof. The ambient noise standards have

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been stipulated during day time (6 am to 10 pm) and night time (10 pm to 6 am) keeping in

the view the different sensitive and the resultant impacts at community level during these

periods. The ambient noise levels were monitored at selected villages within the study area

during day and night time covering residential, commercial/industrial and silence zones.

Background noise levels were measured at the project site and surrounding villages by

standard- noise- level- meter for 24 hours. Equivalent noise levels for day & night values were

calculated.

Methodology

Site visit and identification of sources of noise

Identifying monitoring locations and conducting noise monitoring

Determining possible impacts of noise on the environment from proposed activities

Suggestions of mitigation measures of noise and to reduce noise of sources exceeding

the allowable limits

The Noise quality monitoring Station presented in Figure 3.9 & observed noise level is

described in Table 3.9.

Table No. 3.9. Noise Level Monitoring Locations

Noise sampling

Location Aerial distance (km)

Geographical coordinates Direction

N1 Project Location - 18.874601° N, 73.163718°E -

N 2 Kharda Kh 0.5 km 18.877386° N , 73.159680° E NW

N 3 Kharda Bk. 0.75 18.873781° N, 73.170587° E SE

N 4 Ladivali 1.25 18.870327°N, 73.152849° E W

N 5 Ambivali tarf Wankhal

1.5 18.885167° N , 73.170791°E NE

N 6 Kaire 1.37 18.878428° N, 73.176510° E E

N 7 Borivali 2.75 18.875273° N, 73.189558° E SE

N 8 Jambhivali 2.57 18.852970°N, 73.172224° E S

N 9 Vadgaon 4.37 18.855152° N, 73.201121° E SE

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Figure No. 3.9. Noise sampling Locations

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Results

The results of all nine noise monitoring stations are summarized in the below Table 3.10.

Table No. 3.10. Results of noise monitoring half day

Station codes

Location Equivalent noise level, Leq in dB (A)

CPCB permissible limits

Day Time Night Time Day Time Night Time

N1 Project Location 58.3 48.2 75 70

N2 Kharda Kh 55.1 42.2 55 45

N3 Kharda Bk. 53.4 40.1 55 45

N4 Ladivali 50.6 40.4 55 45

N5 Ambivali tarf Wankhal 55.2 41.0 55 45

N6 Kaire 50.8 39.2 55 45

N7 Borivali 48.2 38.0 55 45

N8 Jambhivali 44.6 37.5 55 45

N9 Vadgaon 46.2 36.2 55 45

Interpretation

The above results are within the CPCB Standards. The minimum noise level 36.2 dB (A) and

the maximum noise level 55.2 dB (A) were observed in rural residential area. The relative

high values of noise recorded in factory premises and suburban areas were primarily due to

vehicular traffic and other activities.

3.11 Water Quality

The surface and ground water quality of the project area may get affected due to various

factors. Assessment of baseline data on water environment (surface and ground) includes

Identifying sensitive receptors nearby

Identification of nearest impact zone in case of failure of pollution control equipment

Identification of ground and surface water sources

Collection of water samples

Analyzing water samples for physio-chemical and biological parameters

Methodology

Assessment of water quality in the study area includes the water quality testing and

assessment as per the Indian standard IS 10500:2012 (drinking water standard).

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The surface and ground water sampling was carried out by using central pollution control

board (CPCB) guidelines. A sample container was properly cleaned and rinsed with sample

for three-four times before it was filled. Sample containers were labeled properly and sample

code, sampling date was clearly marked on container.

Surface water sample was collected from surface water body about 30 cm below the

water surface using grab sampling method.

Ground water samples were collected from bore well, hand pump & dug well

Water samples from various locations in and around the project site within 10 km

radius were collected for assessment of the physico-chemical and bacteriological

quality.

Methodologies adopted for analysis were according to the IS methods.

The parameters thus analyzed were compared with IS 10500:2012.

3.11.1 Surface Water

Sampling location & frequency

Surface water samples were collected from three different locations within the study area as

shown in Table 3.11 and Fig 3.10 once in May 2018.

Table No. 3.11. Surface water sampling locations

Sampling Stations

Code

Location

Aerial distance w.r.t project site

Geographical coordinates

Direction w.r.t project site

Type

SW1 Karada Kh: : Patalganga river

0.57 km 18.863098° N 73.227913° E

NW Upstream

SW2 Ladivali :Patalganga river

1 km 18.877465° N 73.158219° E

W Downstream

3.11.2 Ground water sampling location & Frequency

Ground water samples were collected from eight different locations within the study area as

shown in Table 3.12 and Figure 3.10 once in May 2018.

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Table No. 3.12. Ground water sampling locations

Stations Location Distance Direction Geographical coordinates Sample Source

GW1 Karade (Budrukh) 0.84 SE 18.870868°N, 73.170123° E Dug Well

GW2 Karade (Khurd) 0.30 W 18.876389° N,73.160278° E Dug Well

GW3 Ladivali 1 WSW 18.870027° N, 73.153431° E Bore well

GW4 Mohopada 3.11 NE 18.897508° N, 73.181635° E Bore well

GW5 Chavane 2.2 SSW 18.856119° N 73.158389° E Dug well

GW6 Savle 3.28 NNW 18.903786° N,73.156785° E Hand pump

GW7 Jambhivali 2.6 SSE 18.853244° N,73.171329° E Dug well

GW8 Vadgaon 4.5 SE 18.854727° N,73.201058° E Hand pump

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Figure No. 3.10. Surface and ground water sampling Locations

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Results

Surface water quality analysis report

The result of the surface water monitoring station is summarized in the below Table 3.13.

Table No. 3.13. Results of surface water sampling

Sr.No. Parameters Karada Kh (Patalganga

river )

Ladivali (Patalganga

river )

Unit IS:10500:2012 Required Standards

Chemical Potability

1. Biochemical Oxygen Demand

<1 <1 mg/l N.S.

2. Chemical Oxygen Demand

<5 <5 mg/l N.S.

3. pH at 25 oC 7.18 7.24 - 6.50 to 8.50

4 Temperature 27 27 0C N.S.

5 Electrical Conductivity at 25 oC

140.3 160.5 µS/cm N.S.

6 Turbidity <1 <1 NTU ≤ 1

7 Total Dissolved Solids 95 109 mg/l ≤ 500

8 Total Solids 98 112 mg/l N.S.

9 Dissolved Oxygen 6.2 6.4 mg/l N.S

10 Acidity as CaCO3 <5 <5 mg/l N.S.

11 Total Alkalinity as CaCO3

28 26.0 mg/l ≤ 200

12 Total Hardness as CaCO3

22.23 26.02 mg/l ≤ 200

13 Calcium as Ca 6.01 8.41 mg/l ≤ 75

14 Magnesium as Mg 1.70 1.21 mg/l ≤ 30

15 Chloride as Cl- 15.76 15.27 mg/l ≤ 250

16 Sulphates as SO4 13.95 19.37 mg/l ≤ 200

17 Nitrate as NO3 <1 2.93 mg/l ≤ 45

18 Ammonical Nitrogen as NH4-N

<0.1 <0.1 mg/l N.S.

19 Total Kjeldahl Nitrogen NH3-N

<1 <1 mg/l N.S.

20 Salinity 0.028 0.027 ppt N.S.

21 Fluoride as F <0.1 <0.1 mg/l ≤ 1.0

22 Total Phosphorous <1 <1 mg/l N.S.

23 Silica as SiO3 0.90 1.08 mg/l N.S.

24 Phenol <0.001 <0.001 mg/l ≤ 0.001

25 Sodium as Na 16 17 mg/l N.S.

26 Potassium as K 03 02 mg/l N.S.

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Inference

A review of the above chemical analysis reveals that water from Patalganaga River not

suitable for drinking purposes due to presence of MPN in the surface water samples

collected. This is due domestic activity carried out near river bank. Domestic activity like

washing of utensil, cloths, animal cleaning, human and animal excreta etc. are dumped in

river water. Rest all the constituents are within the limits prescribed for drinking water

standards promulgated by Indian Standards (10500: 2012).

Ground Water

Results

The results of all eight ground water monitoring stations are summarized in the below Table

No. 3.14.

Table No. 3.14. Results of ground water sampling

Characteristics GW1 GW2 GW3 GW4 GW5 GW6 GW7 GW8 IS 10500: 2012

pH at 25 oC 7.36 7.44 7.27 7.53 7.48 7.58 7.63 7.74 6.5 - 8.5

Temp. 27 29 27 27 27 27 27 27 N.S.

EC 736 1305 783 619.2 362.8 534 410 458 N.S.

Turbidity <1 <1 <1 <1 <1 <1 <1 <1 ≤ 1

TDS 492 1056 495 422 248 317 281 344 ≤ 500

TSS 6 8 7 5 5 5 8 4 N.S.

Acidity as CaCO3 <5 <5 <5 <5 <5 <5 <5 <5 N.S.

27 Hexavalent Chromium (as Cr6+)

<0.02 <0.02 mg/l N.S.

28 Iron (as Fe) <0.05 <0.05 mg/l ≤ 0.3

29 Copper (as Cu) <0.04 <0.04 mg/l ≤ 0.05

30 Manganese as Mn <0.1 <0.1 mg/l ≤ 0.1

31 Nickel <0.01 <0.01 mg/l ≤ 0.01

32 Zinc as Zn <0.05 <0.05 mg/l ≤ 5

33 Boron as B <0.04 <0.04 mg/l ≤ 0.5

34 chromium <0.03 <0.03 mg/l ≤ 0.05

35 lead <0.01 <0.01 mg/l ≤ 0.01

36 cadmium <0.003 <0.003 mg/l ≤ 0.003

BACTERIOLOGICAL POTABILITY 01 Total Coliforms 600 600 MPN./100 ml Absent

02 Fecal coliform 300 300 MPN./100 ml Absent

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Total Alkalinity as CaCO3

176 153.92 150 110 152 152 122.4 132 ≤ 200

Total Hardness as CaCO3

170.13 570.45 178.14 112.08 96.07 65.05 130.10 148.11 ≤ 200

Calcium as Ca 40.08 144.28 55.31 27.25 23.24 18.03 36.87 42.48 ≤ 80

Magnesium as Mg 17.01 51.05 9.72 10.69 9.23 4.86 9.23 10.21 ≤ 30

Chloride as Cl- 39.91 78.84 90.66 88.69 29.56 14.78 39.42 43.36 ≤ 250

Sulphates as SO4 29.79 176.04 67.70 176.04 <10 33.95 31.97 36.04 ≤ 200

Nitrate as NO3 4.58 5.08 4.01 32.51 2.21 1.47 3.88 4.25 ≤ 45

Ammonical Nitrogen as NH4-N

<0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 N.S.

Total Kjeldahl Nitrogen <1 <1 <1 <1 <1 <1 <1 <1 N.S.

Salinity 0.072 0.142 0.16 0.16 0.053 0.026 0.0712 0.078 N.S.

Fluoride <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 ≤ 1.0

Total Phosphorous <1 <1 <1 <1 <1 <1 <1 <1 N.S.

Silica as SiO3 6.24 17.4 7.5 3.00 2.25 1.84 1.10 1.24 N.S.

Phenol <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 ≤ 0.001

Sodium 27 27 70 75 33 50 36 30 N.S.

Potassium 04 09 04 03 03 03 08 025 N.S.

Hexavalent Chromium (Cr6+)

<0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 N.S.

Iron (as Fe) <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 ≤ 0.3

Copper (as Cu) <0.04 <0.04 <0.04 <0.04 <0.04 <0.04 <0.04 <0.04 ≤ 0.05

Manganese as Mn <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 ≤ 0.1

Nickel <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 ≤ 0.01

Zinc as Zn <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 ≤ 5

Chromium <0.03 <0.03 <0.03 <0.03 <0.03 <0.03 <0.03 <0.03 ≤ 0.05

Lead <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 ≤ 0.01

Cadmium <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 ≤ 0.003

Total coliforms <2 <2 <2 <2 <2 <2 <2 900 Absent

Fecal coliform <2 <2 <2 <2 <2 <2 <2 500 Absent

Inference

Higher electrical conductivity of water sample was recorded in bore well, hand pump water

dug well in Karade (Kh.) due to increase in concentration of dissolved ions in water in summer

season. Increasing TDS concentration, hardness is due to salts enter groundwater through

dissolution of soil, rock, and organic material. In summer season might be due to low water

level and high rate of evaporation of water and addition of calcium and magnesium salts.

Heavy metals are not detected in all the samples.

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3.12 Soil Environment

Soil is the unconsolidated material on the earth surface that serves as a natural medium for

plant growth. Medium black and deep black soil is observed in the project area.

Methodology

Site visit and collection of soil sample

Manual sample collection using hammer and container bags for collecting

undisturbed top soil.

Sample was taken from the surface to plough depth 0-22 cm

Recently fertilized, old bunds, marshy spots, near trees, compost heaps and farm

sheds etc. these locations are avoided at the time of sampling.

Each Sample collected was a uniformly thick 2 cm slice of soil from the exposed soil

face V in shaped hole.

Selection of locations of soil sample is done on the basis nearest impact zone and

possibility to alter the characteristics of soil due to failure of pollution control

equipment and runoff.

Sampling location & frequency

Soil samples were collected from eight different locations within the study area as shown in

Table 3.15 and Fig 3.11 once in May 2018.

Table No. 3.15. Soil sampling locations

Sampling Stations

Location Distance Direction Geographical coordinates

S1 Karade (Budrukh) 0.84 SE 18.870868°N, 73.170123° E

S2 Karade (Khurd) 0.30 W 18.876389° N,73.160278° E

S3 Ladivali 1 WSW 18.870027° N, 73.153431° E

S4 Mohopada 3.11 NE 18.897508° N, 73.181635° E

S5 Chavane 2.2 SSW 18.856119° N 73.158389° E

S6 Sawale 3.28 NNW 18.903786° N,73.156785° E

S7 Jambhivali 2.6 SSE 18.853244° N,73.171329° E

S8 Vadgaon 4.5 SE 18.854727° N,73.201058° E

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Figure No. 3.11. Soil sampling location

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Results

Table No. 3.16. Results of soil sampling

Characteristics

Unit Karade

(Bk.)

Karade

(Khurd)

Ladivali

Mohopada

Chavane

Savle Jambhivali

Vadgaon

Texture - Clay Loam

Clay Loam

Clay Loam

Clay Loam Clay Loam

Clay Loam

Clay Loam

Clay Loam

Percentage of different components

Sand Silt Clay

% % %

25 31 44

23 31 46

20 38 42

23 31 46

27 31 42

22 37 41

21 38 41

23 29 48

Soil Moisture

% 9.1 8.4 10.2 10.9 11.2 9.88 9.1 6.91

Bulk Density g/cm2 1.13 1.21 1.12 1.25 1.34 1.32 1.32 1.00

Water Holding Capacity

% 41.2 42.5 52.3 48.9 47.6 48.9 44.5 54.7

pH -- 7.64 7.77 7.83 7.64 7.81 7.81 7.83 7.90

Conductivity µs/cm 388.2 392.5 401.2 415.5 427.2 385.9 388.5 478.4

Organic Carbon

% 0.62 0.70 0.75 0.68 0.58 0.82 0.70 0.90

Calcium (as Ca)

mg/kg 124 125 131.2 128.3 137.2 142.9 129 228.0

Magnesium (as Mg)

mg/kg 51.2 42.6 37.1 41.2 45.2 52.1 35.2 89.9

Available Nitrogen

kg/ha 171.9 164.1 148.2 138.2 147.3 151.2 154.8 162.9

Phosphorous (as P)

kg/ha 8.03 7.95 7.55 6.95 7.01 8.25 8.02 6.19

Potassium (as K)

kg/ha 127.6 132.2 141.2 135.8 132.5 128.9 133.3 149.7

Iron (as Fe) mg/kg 11.1 10.8 9.85 8.52 11.1 9.72 10.7 13.33

Zinc (as Zn) mg/kg 0.71 0.62 0.58 0.73 0.45 0.63 0.52 0.69

Copper (as Cu)

mg/kg 0.32 0.28 0.21 0.34 0.28 0.32 0.18 0.57

Sodium mg/kg 41.3 42.5 42.5 42.8 35.2 41.2 37.5 36.2

Manganese (as Mn)

mg/kg 0.17 0.22 0.22 0.18 0.23 0.15 0.17 <0.05

Total Chromium (as Cr)

mg/kg <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05

Nickel (as Ni) mg/kg <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02

Cadmium (Cd)

mg/kg <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05

Lead (as Pb) mg/kg <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1

Sodium Adsorption Ratio

- 4.41 4.64 4.63 4.65 3.68 4.17 4.13 4.84

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Inference

All the samples having pH in range of 7.64 to 7.9

Conductivity of the samples is in between 385.9 to 478.4 mho/cm. Vadgaon Village

has the highest conductivity value.

Nitrogen concentration in all the soil samples are in the range of 138.2 to 171.9 kg/ha.

Soil Organic Matter also acts the major sink and source of soil carbon. The

concentration of the organic matter in the soil is 0.62 to 0.90 %.

Heavy metals like Copper, Cadmium, Lead, Boron, Chromium, Manganese, and

Molybdenum are not detected in all the samples.

Overall it is observed that the soils of the region are good for agriculture

3.13 Ecology Biodiversity

3.13.1 Flora

The floral and faunal studies were conducted in the month of May 2018 for the entire project

area covering 10 km radial distance from the project site. The sites for terrestrial and aquatic

ecology sampling were identified during the reconnaissance visit and sampling was carried

out thereafter. Ecological studies helps in evaluation of biological impacts viz. deforestation/

tree cutting and shrinkage of animal habitat, impact on flora and fauna due to the

interventions of the proposed project. This involves impact on rare and endangered species,

endemic species and migratory path/ route of animals and impact on breeding and nesting.

Methodology

In order to assess the prevailing status of flora and fauna in the project region, particularly

on the endemic, rare and endangered species; and migratory path/ route of animals and

birds and their breeding and nesting places in different terrestrial and aquatic locations of

project area; baseline ecological surveys were conducted during the study period.

Reconnaissance visit of the entire project area, in order to have a broad

understanding on the prevailing situation on flora and fauna in the project area for

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stratifying different areas into different representative classes in order to select most

appropriate sampling locations for conducting detailed ecological surveys

The sites for Ecology and Biodiversity sampling were identified during the

reconnaissance survey and sampling was carried out thereafter. GPS instrument

(GARMIN Oregon 550) was used to record details of sampling stations.

The methodology adopted for faunal survey involves random survey, diurnal bird

observation, active search for reptiles and review of previous studies.

Detailed primary ecological field surveys for establishing the first-hand information

on prevailing ecological status in the project area, covering different representative

physiognomic and habitat conditions

Observation for endemic species, threatened species, if any present in the study area.

The sites for ecology sampling were identified during the reconnaissance survey and

sampling was carried out thereafter. The photo documentation was done by using

the COOLPIX P-510 Digital Camera.

References used to identify the representative spectrum of threatened species,

population and ecological communities listed by Indian wild Life Protection Act, 1972,

ENVIS Database, IUCN Database, Red Data Book. The status of individual species was

assessed using the revised IUCN/IWPA category system.

Field reference book namely Common Indian Wild Flower by Issac Kehimkar, Flowers

and Further Flowers of Sahyadri by Shrikant Ingalhalikar and Birds of Indian

Subcontinent by Richard Grimmett are used for the identification of flora and birds.

Monitoring location & frequency

The baseline study, for the evaluation of the floral and faunal biodiversity of the study area,

with in 10 km radius from the proposed project has been conducted during May, 2018.

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Table No. 3.17. Ecological Sampling Location

Name of village Distance Direction Geographical coordinates

Karade (Budrukh) 0.84 SE 18.870868°N, 73.170123° E

Karade (Khurd) 0.30 W 18.876389° N,73.160278° E

Ladivali 1 WSW 18.870027° N, 73.153431° E

Mohopada 3.11 NE 18.897508° N, 73.181635° E

Chavane 2.2 SSW 18.856119° N 73.158389° E

Sawale 3.28 NNW 18.903786° N,73.156785° E

Jambhivali 2.6 SSE 18.853244° N,73.171329° E

Vadgaon 4.5 SE 18.854727° N,73.201058° E

Observations during site visit

The study area represents as dry deciduous Patches of reserve forest, open mixed jungle, and

Karnala Wild Life Sanctuary etc. observed in the study area. During the field survey 61 species

(excluding Karnala WLS) recorded in and around periphery of the proposed project. Family

wise tree species recorded as below.

Table No. 3.18. List of species recorded in the study area during the Study

No. Botanical Name Family Common Name Type

1. Acacia catechu (L.f.) Willd. Mimosaceae Khair Tree

2. Acacia leucophloea (Roxb.) Willd. Mimosaceae Hivar Tree

3. Acacia nilotica (L) Willd. Mimosaceae Babul Tree

4. Aegle marmelos (L.) Corr. Rutaceae Bel Tree

5. Agave cantula Roxb Agavaceae Ghayapat Shrub

6. Alstonia scholaris (L.) R.Br. Apocynaceae Saptaparni Tree

7. Annona squamosa L. Annonaceae Sitaphal Tree

8. Argemone mexicana L. Papaveraceae Pivala Dhotra Herb

9. Artocarpus heterophyllus Moraceae Phanas Tree

10. Azadirachta indica Linn. Meliaceae Neem Tree

11. Bougainvillea spectabilis Willd. Nyctagineae Boganvel Tree

12. Butea monosperma L. Leguminosae Palas Tree

13. Caesalpinia pulcherrima (L.) Sw. Caesalpiniaceae Shankasur Tree

14. calotropis procera Asclepiadaceae Rui Tree

15. Carissa congesta Wight. Apocynaceae Karvand Shrub

16. Caryota urens L. Palmae Fish Tail Palm Tree

17. Cassia siamea Lamk. Caesalpiniaceae Kashid Tree

18. Cocos nucifera L. Palmae Naral Tree

19. Delonix regia (Hook.) Ref. Caesalpiniaceae Gulmohor Tree

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No. Botanical Name Family Common Name Type

20. Erythrina variegata Fabaceae Pangara Tree

21. Eucalyptus globulus Labill. Myrtaceae Nilgiri Tree

22. Eucalyptus tereticornis Myrtaceae Nilgiri Tree

23. Ficus benghalensis L. Moraceae Wad Tree

24. Ficus racemosa L. Moraceae Umbar Tree

25. Ficus religiosa L. Moraceae Pimpal Tree

26. Gliricidia sepium Fabaceae Glirididia Tree

27. Gossypium arboreum L. Malvaceae Kapus Shrub

28. Hibiscus esculentus Linn. Malvaceae Bhendi Crop

29. Hibiscus indicus Burm. F. Hochr Malvaceae Jasvand Shrub

30. Ipomoea carnea Jacq. Convolvulaceae Beshram Shrub

31. Lagerstroemia speciosa Lythraceae Tamhan Tree

32. Lantana camara Verbenaceae Ghaneri Shrub

33. Leucaena leucocephala Fabaceae Subabhul Tree

34. Limonia acidissima L. Rutaceae Kavath Tree

35. Mangifera indica L. Anacardiaceae Amba Tree

36. Moringa oleifera Moringaceae Shevga Tree

37. Murraya koenigii (L.) Spreng. Rutaceae Kadipatta Tree

38. Ocimum sanctum L. Lamiaceae Tulas Herb

39. Parthenium hysterophorus L. Compositae Gajargavat Herb

40. Phoenix sylvestris Roxb Palmae Shindi Tree

41. Phyllanthus emblica L. Euphorbiaceae Avala Tree

42. Plumeria alba L. Apocynaceae Chapha Tree

43. Polyalthia longifolia (Sonn.) Thw. Annonaceae Ashok Tree

44. Pongamia pinnata (L.) Pierre Leguminosae Karanj Tree

45. Prosera juliflora Fabaceae Vedi babhul Tree

46. Prosopis juliflora (SW.) DC. Mimosaceae Vedi Babul Tree

47. Ricinus communis L. Euphorbiaceae Erand Tree

48. Samanea saman (Jacq.) Merr. Mimosaceae Rain Tree Tree

49. Spathodea campanulata Bignoniaceae Pichkari Tree

50. Syzygium cumini Myrtaceae Jambhul Tree

51. Syzygium cumini (L.) Skeels Myrtaceae Jambhul Tree

52. Tamarindus indica L. Caesalpiniaceae Chinch Tree

53. Tectona grandis L.f. Verbenaceae Sag Tree

54. Terminalia catappa L. Combretaceae Badam Tree

55. Thespesia populnea Malvaceae Ranbhendi Tree

56. Tribulus lanuginosus L. Zygophylaceae Gokharu Herb

57. Tridax procumbens L. Compositae Dagdi Pala Herb

58. Vachellia nilotica Fabaceae Kateri Babhul Tree

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No. Botanical Name Family Common Name Type

59. Vitex negundo L. Lamiaceae Nirgudi Shrub

60. Ziziphus jujuba L. Rhamnaceae Bor Tree

61. Ziziphus xylopyrus (Retz.) Willd. Rhamnaceae Ghati Bor Tree

Karnala Bird Wild Life Sanctuary

The Karnala Bird Sanctuary is located within 5 km radius study area. The sanctuary is quite

small with an area of 14.12 sq.km. This forest is mainly classified under mixed deciduous

forest and is majorly comprised of grassy, riparian, Evergreen, Deciduous and Rocky habitats.

Figure No. 3.12. Glimpses of Karnala Wild Life Sanctuary

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Table No. 3.19. List of Trees, Shrub, Climber, and Herbs reported at Karnala WLS

No Name No Name

Trees

1. Vangueria spinosa 57 Azadirachta indica

2. Flacoartia indica 58 Ficus retusa

3. Bauhinia racemosa 59 Butea monosperma

4. Emblica offcinalis 60 Stereosparmum chelonides

5. Bridelia retusa 61 Ficus tseila

6. Morinda pubescens 62 Peltophorum ferrugineum

7. Spondias pinnata 63 Erythrina indica

8. Mangifera indica 64 Acacia ferruginea

9. Ficas glomerata 65 Randia uliginosa

10. Terminalia timentosa 66 Ficus religiosa

11. Hymenodictyon excelsum 67 ficus arnottiana

12. Ficus asperrima 68. Oleo dioica

13. Murraya koeniglii 69. Albizzia chinensis

14. Dillenia pentagyna 70. Microcos paniculata

15. Pongamia glabra 71. Dalbergia paniculata

16. Mitragyana parvifolia 72. Mimusops elengi

17. Garuga pinnata 73. Cassia fistula

18. Lepisanthes tetraphylla 74. Pterocarpus Marsumpium

19. Wrightia tinctoria 75. Elaeodendron glaucum

20. Anacardium occidentale 76. Semecarpus anacaedium

21. Sideroxylon tomentosum 77. Aegle marmelos

22. Albizia procera 78. Terminalia bellirica

23. Casearia tomentosa 79. Lagerstroemia parviflora

24. Holarrhena antidysentrrica 80. Cordia dichotoma

25. Schleichera oleos 81 Ziziphus jujuba

26. Garcinia indica 82 Thespesia populnea

27. Bauhinia malabarica 83 Murraya exotica

28. Stericulia cotorata 84 Dolichondrone falcate

29. Careya arborea 85 Madhuca latifolia

30. Stereospermum xylocarpum 86 Maba nigrescens

31. Sterculia cotorata 87 Trewia nudiflora

32. Streblus asper 88 Sapindus emerginata

33. ,mimusops hexandra 89 Wringhtia arborea

34. Acacia catechu 90 Ixora parvifolia

35. Randia dumetorum 91 Ixora arborea

36. Gliricidia sepium 92 Ficus Bengalensis

37. Ziziphus xylopyrus 93 Albizia odoratissima

38. Grewia serrulata 94 Heterophragma roxburghii

39. Erinocarpus nimmonii 95 Kotoptelea integrifolia

40. Bauhinia foveolata 96 Embelia robusta sensu

41. Macaranga peltata 97 Kydia calycina

42. Tamarindus indica 98 Albizia lebbek

43. Lagerstroemia 99 Gmelina arborea

44. Xylia xylocarpa 100 Dalbergia lalifolia

45. Eugenia jambolana 101 Lannea coromandelica

46. Oroylum indicum 102 Phoenix sylvestris

47. Diospyros melanoxylon 103 Mallotus philippensis

48. Borassus Flabellifer 104 Tectono grandis

49. Gardenia gummifera 105 Alstonia scholaris

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No Name No Name

Trees

50. Cordia macleodii 106 Bombax ceiba

51. Ficus heterophylla 107 Salmalia insignis

52. Dalbargia lanceolaria 108 Sageraea laurifolia

53. Grewia titiaefolia 109 Mammea suriga

54. Anogeissus latifolius 110 Terminalia chebula

55. Tabernaemontana heyneana 111 Adina cordifolia

56. Lagerstroemia microcarpa 112 Saccopetalum tomentosum

Shrubs Climbers

1 Adhatoda Vasica 1 Gnetum ula

2 Jatropha curcas 2 Calycopteris floribunda

3 Carissa congesta 3 Gloriosa superba

4 Moghania Strobelifera 4 Celastrus Paniculatos

5 Strobilanthes Callosus 5 Mucuna pruriens

6 Crotolaria refusa 6 Entada rheedei

7 Lantana camera 7 Abrus precatorius

8 Allophylus cobbe 8 Tinospora cordifolia

9 Zizphus rugosa 9 Caesalpinia sepiaria

10 Wood fordia fruticosa 10 Butea superta

11 Datura innoxia mill 11 Dalbergia horrida

12 Vitex negundo 12 Combretum ovalifolium

13 Opuntia elatior 13 Capparis sepiaria

14 Pogostemon purpurascens 14 Clematis triloba

15 Barteria prionitis 15 Wagatea Spicata

16 Helicteris isora 16 Diploclisia glaucescens

17 Ocimum americanum

18 Thespesia lampas

19 Eupatorium glandulosum

20 Calotropis gigantean

21 Xanthium indicum

Herbs Grasses

1 Hemidesmus indicus 1 Ischaemum pilosum

2 Blumea tecera 2 Eragrostis tenella

3 Indigofera enephylla 3 Andropogon pumilis

4 Cassia tora 4 Andropogon pertusus

5 Urena lobata 5 Andropogon monticola

6 Pavetta tomentosa 6 Dendrocalamus strictus

7 Cleome viscose 7 Ischaemum rugousm

8 Musa superba 8 Andropogontriticeus

9 Solanum anguivi 9 Anthistria ciliate

10 Cureuma aromatic 10 Andropogon annulatus

11 Asteracantha iongifolia 11 Andropogon schoenanthus

12 Senecio grahami 12 Ischaemum indicum

13 Cynodon dactylon

3.13.2 Faunal Studies

Faunal studies were restricted to major groups such as reptiles, birds, and mammals. For

preparation of the checklist of fauna of the project area, direct sightings during various

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baseline studies, discussion with local communities regarding presence or absence of species

and literature studies were taken into consideration. The areas reported for the presence of

the species were visited during the day as well as night. Apart from the direct sightings of the

animals during visits, indirect signs such as dry skin, pugmarks, calls, and droppings were also

considered as an indicator for the presence of the species. Field reference book namely ‘Birds

of Indian Subcontinent’ by Richard Grimmett.

Table No. 3.20. Faunal species observed during field visit

Sr. No Common Name Scientific Name

Mammals

1. Squirrel Funambulus palmarum

2. Indian Grey Mongoose Herpested edwardsil

3. Common Cat Felis silvestris catus

4. Cow Bos primigenius

5. Domestic Buffalo Bubalus bubalis

6. Goat Capra hircus aegagrus

7. Common Dog Canis lupus familiaries

Amphibians/ Reptiles

1. Common Garden Lizard Calotes versicolor

2. Brahminy Skink Mabuya carinata

3. Northern House Gecko Hemidactylus flaviviridis

4. Common Indian toad Bufo melanostictus

5. Brook’s Gecko Hemidactylus brookii

6. Blind Snake Ramphotyphlops braminus

7. Cobra Naja naja

8. Rat snake Pantherophis obsoletus

9. House Gecko Hemidactylus brooki

10. Rock Lizard Psmmophilus blanfordanus

11. Common Garden Lizard Calotes versicolor

12. Turtle

Butterfly

1. Common Grass Yellow Eurema hecabe

2. Common Indian Crow Euploea core

3. Red Pierrot Talicada nyseus

4. Blue Mormon Papilio polymnestor

5. Blue Pansy junonia orithya

6. Chocolate Pansy Junonia iphita

7. Common Evening Brown Melanitis leda

8. Orange-tip Anthocharis cardamines

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Dragon flies and Damselflies

1. Senegal Golden Dartlet Ischnura senegalensis

2. Yellow Bush Dart Copera marginipus

3. Ditch Jewel Brachythemis contaminata

4. Crimson Marsh Glider Trithemis aurora

5. Long legged Marsh Skimmer Trithemis Pallidinerries

Table No. 3.21. Ave species observed during field visit

Sr. No. Common Name Scientific Name

1. Painted Partridge Francolinus pictus Least Concern

2. Black Kite Milvasmigrans NA

3. Cattle egret Bubulcus ibis NA

4. Indian robin Saricoloides fulicata NA

5. Little cormorant Phalacrocoras niger NA

6. Jungle crow Corrus macrorhynehw NA

7. Darter Anhinga Melanigaster NA

8. Pond heron Ardeola gragisi NA

9. River turn Sterna auranta NA

10. Cotton teal Etapus coromandelisanus NA

11. Kingfisher Halcyon Pisteata NA

12. Grey heron Ardea cinerca NA

13. Purple sunbird Nectarinia asiatica Least Concern

14. Baya Weaver Ploceus philippinus Least Concern

15. Blue rock pigeon Columba livia Least Concern

16. Myna Acridotheres tristis N.A.

17. Indian Grey hornbill Ocyceros birostris Least Concern

18. Brahmini Kite Haliasture Indus N.A.

19. Crow Corvus Splendens Least Concern

20. Pond Heron Ardeola Grayii Least Concern

21. White breasted water hen Amaurnis Phoenicurus N.A.

22. Red Vent Bulbul Pycnonotus sps. N.A.

23. Red whispered Bulbul P.Jocosus N.A.

24. Magpie Robin Copsychus saularis Least Concern

25. Tailor Bird Ortomus Sutorius N.A.

26. Purple Sun Bird Nectarina Asiatica N.A.

27. Little Green Bee Eater Merops Orientalis Least Concern

28. Rose ringed parakeet Psittacula Krameri Least Concern

29. Barn Owl Halcyon chloris Least Concern

30. Kingfisher Alcedo atthis Least Concern

31. Lark Alaudidae Least Concern

32. Coppersmith barbet Megalaima haemacephala Least Concern

33. Green bee-eater Merops orientalis Least Concern

34. Pied bush chat Saxicola caprata Least Concern

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Sr. No. Common Name Scientific Name

35. Black drongo Dicrus adsimilis NA

36. Common swallow Hirando rustica NA

37. Koel Eudynamys scolopacea Least Concern

38. Large Indian parakeet Psiltacula eupatria NA

39. Shrike Disambiguation NA

40. Hoopoe Upupa epops Least Concern

41. Crow pheasant Centropus cinensis NA

Faunal Studies

Table No. 3.22. Birds reported in the Karnala Wild Life Sanctuary

Sr. No. Species Name R/M Status

1 Babbler

2 Indian Scimitar R C

3 Jungle R C

4 Puff Throated (Spotted) R C

5 Tawny Bellied R O

6 Fulveta Brown Checked (Quaker Babbler) R C

7 Barbet

8 Brown headed (large green) R C

9 Coppersmith (Crimson breasted) R C

10 Bee Eater

11 Small green R O

12 Bulbul

13 Red vented R C

14 Red Whiskered R C

15 White Browed R C

16 White Eared (White checked) R Rare

17 Buzzard

18 Oriental Honey R C

19 White Eyed LM O

20 Crow

21 House R C

22 Large billed (Jungle) R C

23 Coucal (Crow Pheasant) R C

24 Cuckoo

25 Koel Asian R C

26 Banded bay BM O

27 Common Hawk BM O

28 Drongo BM rare

29 Pied BM O

30 Dove

31 Emerald R O

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Sr. No. Species Name R/M Status

32 Spotted R C

33 Drongo

34 Ashy M C

35 Black R C

36 Bronzed R O

37 Greater Racket tailed R C

38 Hair crested M O

39 White bellied R O

40 Eagle

41 Black LM rare

42 Booted M rare

43 Crested Serpent R C

44 Egret

45 Cattle R C

46 Falcon

47 Common Kestrel LM O

48 Peregrine-Shaheen R C

49 Hawk/Shikra

50 Shikra R C

51 Basera Sparrow hawk M Rare

52 Eurasian Sparrow hawk M rare

53 Flower pecker

54 Pale billed (Tickle’s) R C

55 Thick billed R C

56 Flycatcher

57 Asian brown M O

58 Asian Paradise LM C

59 Grey headed M O

60 Monarch R C

61 Red Breasted M O

62 Rusty tailed M rare

63 Tickle’s blue R C

64 Ultramarine M O

65 Verditer M O

66 White Throated R C

67 Heron

68 Black crown R C

69 Indian Pond R C

70 Hoopoe

71 Common M O

72 Hornbill

73 Indian Grey R C

74 Iora

75 Common R C

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Sr. No. Species Name R/M Status

76 Fowl

77 Jungle fowl, Grey R rare

78 Peafowl, Common R rare

79 Spur fowl, Red R rare

80 Kingfisher

81 Common R C

82 Oriental dwarf (three-toed) BM rare

83 White Throated R C

84 Kite

85 Black R C

86 Black Shouldered R O

87 Lapwing

88 Red Wattled R C

89 Lark

90 Malabar R O

91 Leaf bird

92 Blue winged /Jordon’s R C

93 Golden fronted R C

94 Martin

95 Dusky crag R C

96 Minivet

97 Orange R C

98 Small R C

99 Munia

100 Scaly breasted R C

101 White rumped R O

102 Avadavat, red R O

103 Myna

104 Common R C

105 Jungle R O

106 Nightjar

107 Grey R O

108 Jungle R O

109 Oriole

110 Black hooded R C

111 Black napped M rare

112 Eurasian golden M C

113 Owlet/Owl

114 Jungle barred R C

115 Spotted R O

116 Parakeet

117 Alexandrine R C

118 Plum-headed R C

119 Rose ringed R C

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Sr. No. Species Name R/M Status

120 Vernal hanging (Lorikeet) LM rare

121 Grey fronted R C

122 Blue Rock R C

123 Yellow footed Green R O

124 Pipit

125 Tree - -

126 Pitta

127 Indian Pitta R O

128 Redstart

129 Black M rare

130 Robin

131 Indian R C

132 Oriental Magpie R C

133 Roller

134 Indian M Rare

135 Sandpiper

136 Common M O

137 Green M O

138 Shama

139 White rumped R C

140 Shrike

141 Long tailed/ backed M C

142 Common hood R C

143 Black headed BM O

144 Large grey R O

145 Sparrow

146 Chestnut – shoulder R C

147 Sparrow house R C

148 Starling

149 Asian pied R O

150 Chest nut tailed M O

151 Sunbird

152 Crimpson R O

153 Crimpson-backed R C

154 Loten’s R O

155 Purple R C

156 Purple rumped R C

157 Swallow

158 Barn M C

159 Red Rumped R O

160 Swift

161 Asian Palm R C

162 House LM O

163 Tailor Bird

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Sr. No. Species Name R/M Status

164 Common R C

165 Thrush

166 Blue Rock M rare

167 Blue capped rock M rare

168 Malabbar whistling R C

169 Orange headed R C

170 Tree Pie

171 Rufous R C

172 Wagtail

173 Forest M O

174 Grey M O

175 Booted M C

176 Greenish M C

177 Sulpher bellied M O

178 Water Hen

179 White breasted R C

180 Weaver

181 Baya R C

182 Wood pecker

183 Brown capped Pigmy R C

184 Heart spotted R O

185 Rufus R C

186 White napped R rare

187 Yellow crowed R O

R= resident M= Migratory LM= Local migratory BM= Breeding Migratory C= Common, O= Occasional Mammals, which are present in the study area, are enumerated in the table below.

Table No. 3.23. Checklist of Prominent Mammals in the Study Area

Sr. No

Scientific Name Common Name IWPA Status IUCN Status

1. Order: Primates - - -

Family: Cercopithecidae Subfamily: Colobinae

- - -

Macaca mulatta (Zimmermann, 1780) Rhesus Macaques

Least Concern

Semnopithecus schistaceus Desmarest, 1822

Hanuman Langoor

- -

2.

ORDER: RODENTIA - - -

SUBORDER: SCIUROMORPHA - - -

Family: Sciuridae (Squirrels) - - -

Subfamily: Callosciurinae - - -

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Sr. No

Scientific Name Common Name IWPA Status IUCN Status

Funambulus paimarum (Linnaeus, 1766)

Indian Palm Squirrel

- Least Concern

3.

SUBORDER: MYOMORPHA - - -

Family: Muridae - - -

Subfamily: Muridae (Rats and Mice) - - -

Mus booduga (Gray, 1837) Little Indian Field Mouse

Schedule V Least Concern

Mus musculus Linnaeus, 1758 House Mouse Schedule V Least Concern

4.

SUBORDER: HYSTRICOMORPHA - - -

Family: Hystricidae (Old world porcupines)

- - -

Hystrix indica Kerr, 1792 Indian Crested Porcupine

Schedule IV Least Concern

5.

ORDER: LAGOMORPHA - - -

Family: Leporidae (Hares and Rabbits) - - -

Lepus nigricollis F. Cuvier, 1823 Indian Hare Schedule IV Least Concern

6.

ORDER: CARNIVORA - - -

SUBORDER: FELIORMIA - - -

Family: Herpestidae (Mongooses) - - -

Subfamily: Herpestinae (Mongooses) - - -

Herpestes edwardsii (t.Geoffroy Saint-Hilaire, 1818)

Grey Mongoose Schedule IV LR-lc

7.

ORDER: ARTIODACTYLA - - -

Family: Suidae (Pigs) - - -

Sus scrofa Linnaeus, 1758 Wild Boar Schedule III LR-nt

Family: Cervidae - - -

Muntiacus Rafinesque, 1815 Bhekar Schedule III Least Concern

3.13.3 Cropping Pattern

Proportion of people engaged in various types of occupations. Rice, Wari, Nachni, Pulses,

Spices, Oil Seeds, Fruits and vegetables and Fodder crops are the major eight crops grown in

the study area.

Table No. 3.24. Major Crops of the region

Sr. No. Crops

1. Rice

2. Pulses (Lab lab bean, cowpea, black gram, horse gram, etc

3. Finger millets

4. Pros millet

5. Groundnut

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6. Sasamum

Horticultural crops – Vegetables, Fruit

7. Mango

8. Cashew

9. Sapota

10. Other fruit crops

11. Okra, Brinjal, Chillil and Leafy vegetables etc.

12. Coconut

13. Arecanut

Interpretation

The vegetation of the area is deciduous type with some evergreen patches. The vegetation

found here consist of shrubs, pasture, and grass and trees are found. As per the ecological

studies conducted it can be seen that the study area shows extreme species diversity. Total

61 floral species recorded & no RET floral species is reported in the study area. The most

abundant species in the study areas are, Acasia Sp. Azadirachta indica Linn. Cynodon dactylon

(L.) Pers., Heteropogon triticeus (R.Br.), Syzygium cumini (L.) Skeels, Pongamia pinnata (L.)

etc.

3.14 Socio-Economic Environment

In order to study the socio-economic aspects of the communities living in and around

proposed project, the required data has been collected from the publications of Census

Department, (2011 Census) Government of India.

The growth of any economy is dependent on various factors which include availability of

natural resources, presence of feasible climatic conditions, skilled man-power, infrastructural

support and a steady orientation and research towards growth and development. A vast

range of developmental projects have been carried out in the country. Their sole purpose has

been improving the living conditions of the citizens.

All developmental activities are primarily centered on human development. However, when

a country needs to grow in terms of its industrial and technological standing, infrastructural

development is necessary. Infrastructure ranges from providing resources to employing sets

of skilled manpower for obtaining the desired results. All these elements when balanced at

an international level bring about global development.

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At a local level when such activities are to be scoped socio-economic surveys play a key role.

They not only emphasize the individual standing of a community but also delineate the

possible socio-economic outcomes of any project. They include all the elements; from the

conditions of the people living in that area to their working status. When developmental

activities are about to occur in any area the socio-economic standing of the locality comes to

the forefront.

A socio-economic survey highlights all the characteristics that jointly constitute a community.

To conduct this study both primary and secondary data sources are used. The methodology

applied for primary data collection is as follows

Sampling Method

A purposive random sampling method has applied for selection of respondents from various

sections of the society. The purposive random sampling method is helpful to choose right

samples for the study.

Data Collection Method

In order to assess and evaluate the likely impacts arising out of any developmental projects

on socioeconomic environment, it is necessary to gauge the apprehensions of the people in

the project area.

Field survey and observations

Field Survey and Observations is made at each sampling village and the quality of life of that

region is studied. The census data is collected from census department. A thoughtful

questionnaire is prepared and during survey the questions were asked to the respondents

and given information is recorded.

Interview Method

The interview method has the advantage that almost all perfect sample of the general

population can be reached and respond to the approach. Interview method helps to collect

more correct and accurate information as the interviewer is present during the field survey.

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The respondents were asked for their awareness/opinion about the region and also of their

opinion about the impacts of the proposed project area which is an important aspect of socio-

economic environment, viz. job opportunities, education, health care, housing,

transportation facility, and economic status.

The salient observations recorded during survey in the study area:

Majority of the respondents are engaged in Working in Industry, Cultivation activity

and other work.

Sanitation facilities are satisfactory in the study area. There are open drains from

where the domestic waste water is disposed. People are not at all aware and careful

about hygiene and cleanliness, this has resulted to increase of health problems in the

area

Power supply facility is available in almost villages and town in the study area mostly

for domestic purpose

Drinking water sources is mostly from MIDC, wells and hand pump. As regard to the

drinking water facility

Medical facilities in terms of Hospital, primary health center and primary health sub

centers in the rural areas are good. The hospitals are available, have very good

facilities. Doctors and nurse visit the villages for providing medical treatment.

Transportation facility is seen very satisfactory in the study area because the road

conditions are very good and satisfactory.

Almost all the people use LPG and Kerosene as a main source of fuel and few people

use wood for cooking purpose

Sufficient communication facility are available in the study area

Educational facilities are available in the form of primary and middle schools. In some

villages, it is extended up to high school. For higher studies people avail the facility

from the nearest town

Houses of the region are mostly puccha house

Awareness among the people regarding the study region project is poor

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3.14.1 Demography of the Taluka

Dynamics of population is one of the prime aspects in environmental studies. The

demographic attributes such as population growth, population density and its distribution,

sex composition, etc. are used to understand the condition of the region. In this phase basic

population aspects are studied. As per provisional reports of Census India, population of

Panvel in 2011 is 180,020; of which male and female are 92,484 and 87,536 respectively. In

education section, total literates in Panvel city are 151,693 of which 79,450 are males while

72,243 are females. Average literacy rate of Panvel city is 93.89 percent of which male and

female literacy was 95.97 and 91.71 percent. he sex ratio of Panvel city is 946 per 1000 males.

Child sex ratio of girls is 904 per 1000 boys. Total children (0-6) in Panvel city are 18,459 as

per figure from Census India report on 2011. There were 9,695 boys while 8,764 are girls. The

child forms 10.25 % of total population of Panvel City.

Table No. 3.25. Village’s wise demography at a glance within 10 km Study Area

Sr. No.

Name No_H

H TOT_P

TOT_M

TOT_F

P_SC P_ST P_LIT P_ILL TOT_

WORK P

MAIN WORK

P

1 Akulwadi 161 747 383 364 4 176 490 257 358 249

2 Ambivali T. Tungartan (CT)

1611 6497 3526 2971 688 397 5262 1235 2340 1911

3 Ambivali T. Tungartan (CT) WARD NO.-0001

1611 6497 3526 2971 688 397 5262 1235 2340 1911

4 Ambivali T.Wankhal 142 659 345 314 6 10 488 171 246 217

5 Apte 901 4007 2048 1959 92 1163 2832 1175 1476 1227

6 Ariwali 183 767 426 341 2 3 662 105 263 248

7 Ashte 89 378 195 183 0 22 261 117 163 161

8 Barwai 282 1306 681 625 174 302 846 460 513 342

9 Bhingar 354 1563 810 753 5 10 1102 461 798 644

10 Bhingarwadi 169 832 429 403 8 20 661 171 244 195

11 Borivali 171 673 409 264 28 36 432 241 288 272

12 Borle 189 890 437 453 35 19 591 299 361 328

13 Chambharli 615 2559 1369 1190 73 43 1937 622 902 733

14 Chawane 163 693 349 344 0 191 416 277 235 200

15 Chinchavan 306 1293 661 632 14 337 775 518 430 423

16 Chirvat 63 278 154 124 0 0 200 78 115 107

17 Chouk Manivali 735 3309 1716 1593 65 921 2158 1151 1226 1113

18 Dahivali 97 440 225 215 0 3 310 130 148 125

19 Dapiwali 230 943 478 465 5 0 737 206 361 356

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Sr. No.

Name No_H

H TOT_P

TOT_M

TOT_F

P_SC P_ST P_LIT P_ILL TOT_

WORK P

MAIN WORK

P

20 Derawali 256 1205 643 562 18 12 849 356 432 353

21 Devloli Bk 165 740 370 370 0 51 567 173 296 286

22 Dharni 112 557 285 272 0 203 293 264 174 172

23 Dolghar 251 1158 591 567 0 1046 809 349 337 276

24 Dushmi 321 1420 720 700 0 325 895 525 595 483

25 Gherakilla Manikgad 27 127 65 62 0 124 36 91 32 5

26 Ghote 94 425 209 216 0 387 161 264 232 232

27 Gulsunde 374 1588 839 749 185 237 1185 403 582 442

28 Hatnoli 674 2837 1483 1354 132 242 2046 791 935 857

29 Isambe 93 463 234 229 0 204 288 175 271 270

30 Jambhivali 274 1279 680 599 0 292 857 422 643 604

31 Jambhivali Tarf Boreti 138 748 386 362 0 0 538 210 381 365

32 Jatade 139 645 346 299 0 0 499 146 193 129

33 Jawali 256 1140 574 566 39 636 575 565 563 363

34 Kaire 255 1083 594 489 44 149 741 342 438 432

35 Kalhe 255 1001 507 494 20 480 673 328 464 455

36 Kaliwali 64 256 131 125 0 101 171 85 118 37

37 Kambe 157 745 392 353 4 2 581 164 296 156

38 Kandroli Tarf Wankhal 153 757 395 362 0 545 343 414 220 50

39 Karade Bk 157 681 350 331 13 4 532 149 276 188

40 Karade Kh. 256 1123 598 525 220 145 770 353 418 394

41 Karnala 326 1506 774 732 33 149 1152 354 494 488

42 Karodi 140 526 261 265 0 374 284 242 301 301

43 Kasal Khand 249 1166 589 577 60 112 865 301 517 402

44 Kasap 127 597 308 289 6 6 442 155 207 186

45 Kasar Bhat 187 862 453 409 0 0 650 212 281 249

46 Kharpada 384 1701 855 846 8 47 1158 543 633 440

47 Kon 503 2187 1182 1005 44 61 1585 602 978 720

48 Kopari 124 605 316 289 0 204 435 170 220 141

49 Koral 33 125 64 61 0 124 38 87 82 68

50 Ladiwali 305 1232 650 582 50 226 924 308 425 354

51 Lohop 102 493 327 166 7 65 365 128 310 190

52 Majgaon 144 746 388 358 97 94 520 226 251 236

53 Mandap 301 1413 721 692 10 769 867 546 700 596

54 Mohili Inam 55 241 124 117 0 85 116 125 120 118

55 Mohili Khalsa 95 359 180 179 6 208 195 164 155 155

56 Mohope 80 386 182 204 0 0 299 87 141 122

57 Mohpada Alias Wasambe (CT)

2360 9694 5118 4576 486 568 7667 2027 3489 3204

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Sr. No.

Name No_H

H TOT_P

TOT_M

TOT_F

P_SC P_ST P_LIT P_ILL TOT_

WORK P

MAIN WORK

P

58 Mohpada Alias Wasambe (CT) WARD NO.-0001

2360 9694 5118 4576 486 568 7667 2027 3489 3204

59 Nadhal 418 1911 995 916 209 901 1042 869 905 836

60 Narpoli 181 827 431 396 0 0 618 209 240 214

61 Nidhavali 70 336 165 171 0 294 138 198 234 234

62 Nigdoli 108 517 279 238 1 26 370 147 260 213

63 Niphad 133 604 309 295 0 381 311 293 353 188

64 Padale 59 288 150 138 0 165 146 142 149 79

65 Pali Bk 53 222 109 113 0 202 55 167 83 70

66 Pali Kh 108 531 277 254 0 6 352 179 156 152

67 Parade 86 328 168 160 19 233 141 187 158 156

68 Parkhande 84 386 193 193 0 143 225 161 166 76

69 Posari 152 677 347 330 93 362 439 238 261 192

70 Poud 50 250 134 116 0 77 164 86 126 125

71 Poyanje 475 2231 1110 1121 100 375 1583 648 915 697

72 Ransai 138 575 308 267 0 213 343 232 246 223

73 Rees (CT) 1983 8632 4555 4077 730 121 7299 1333 3132 2740

74 Rees (CT) WARD NO.-0001

1983 8632 4555 4077 730 121 7299 1333 3132 2740

75 Sangurli 182 811 413 398 0 246 553 258 412 352

76 Sarang 128 646 312 334 142 144 410 236 413 408

77 Sarsai 210 972 480 492 1 821 342 630 507 404

78 Savale 349 1576 803 773 182 11 1213 363 515 440

79 Savane 202 980 496 484 0 700 438 542 460 259

80 Shedung 97 452 236 216 0 0 360 92 145 135

81 Shirdhon 929 3955 2046 1909 57 192 2915 1040 1530 1233

82 Somtane 246 1270 775 495 126 8 903 367 649 482

83 Talashi 35 189 98 91 0 0 134 55 115 55

84 Talavali 190 860 434 426 3 335 487 373 409 393

85 Tupgaon 398 1847 909 938 190 23 1419 428 575 522

86 Turade 561 2408 1246 1162 328 237 1801 607 791 667

87 Turmale 256 1248 602 646 85 53 859 389 426 374

88 Vanivali 115 522 289 233 0 11 397 125 209 179

89 Vat 93 469 244 225 0 0 369 100 226 96

90 Vaveghar 900 4109 2212 1897 148 19 2668 1441 1643 1485

91 Vayal 159 755 296 459 91 0 464 291 275 189

92 Wadgaon 320 1551 802 749 6 315 1062 489 618 400

93 Warad 39 194 99 95 0 4 139 55 54 51

94 Washiwali 180 800 417 383 71 382 436 364 334 316

32088 140403 73463 6694

0 7167 20016

101954

38449

54318 45860

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3.14.2 Health Status

As per the National Health Policy (1983), Primary Health Care has been accepted as main

instrument for achieving this goal of development and strengthening rural health

infrastructure through a three-tier system, viz., Primary Health Centre (PHCs), Sub Centres

and Community Health Centre, which have been established.

During discussion with the supervisor of PHC of the region it has been revealed that the

general prevailing diseases in the region are Gastroenteritis, Diarrhea, Fever and Malaria.

Cough, cold, viral fever, diabetes, hypertension, and tuberculosis are the common diseases

prevalent in the study area. Every Primary health centre organizes immunization camp, pulse

polio camp, eye camp, ANC and PNC clinic and respiratory clinic.

3.14.3 Cultural and aesthetic attributes

A few of the foremost celebrated festivals are Gokulashtami, Gudi Padwa, Rangapanchami,

Diwali, and Ganeshotsav, and popular deities are Ganesha, Shiva and Krishna.

All most all villages have temples in their villages. All people celebrate all Hindu festival

commonly few villages celebrate grand yatra and puja in their villages. Villagers celebrate

Ganesh chaturthi, Shiv Jayanti, Hanuman Jayanti and Gram Dev puja. Proposed project don’t

disturb any cultural and aesthetic environment in study area.

3.14.4 Infrastructure resource base

The infrastructure resources base of the study area with reference to education, medical

facility, water supply, post and telegraph, transportation and communication facility and

power supply etc. are available in the area. The infrastructure resources details have been

abstracted from village Directory CD 2011 of Maharashtra State and are described below:

Education: Educational facilities are available in all of the villages in the study area. Literacy

rate of the study area is quite good that is about 80 %. Primary, Middle and Higher schools

are available in the villages. College facility is available in nearby town. Female literacy is

good; people attitude regarding female education is good.

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Drinking Water: The water supply in the region is mostly through wells and hand pumps. For

drinking purpose people are using only ground water supply, but very few hand pumps are

available for drinking water.

Communication and Transportation: Transportation is to the satisfactory level in the villages.

Bus service is available in all most all villages. The roads condition is good and also properly

maintained. Most of the villages in the study area have the communication facility i.e. post

office at village. Private telephone connections in most of the villages.

Power Supply: Almost all villages are electrified in the region and electricity is available for

domestic purpose in all the villages while power supply used for agricultural purpose is rare.

Medical/Primary Health Care: Medical facilities in terms of; primary health center and

primary health sub centers are adding medical facility in the villages. Primary Health Centre

in the study area is available at a distance of 0-5 km in the villages & primary health sub

centers are also available in most of the village. Community Health worker & doctors visit

villages periodically & provide health facilities to the people. Vaccination & health camps are

also organized by PHC to aware the people about family planning, hygiene, & health care.

Observation

The salient observations recorded during survey in the study area:

Majority of the respondents are engaged in working in Industry, agriculture activity and

other work and allied activities.

Sanitation facilities are unsatisfactory in the study area. There are open drains from

where the domestic waste water is disposed. People are not at all aware and careful

about hygiene and cleanliness, this has resulted to increase of health problems in the

area.

Power supply facility is available in almost villages and town in the study area mostly for

domestic purpose.

Drinking water sources is mostly from gram Panchayat water supply also from wells and

hand pump. As regard to the drinking water facility people expressed that the quality of

river water is poor.

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Medical facilities in terms of primary health center and primary health sub centers in the

rural areas are good. The hospitals are available, have very good facilities. Doctors and

nurse visit the villages for providing medical treatment. Transportation facility is seen

very satisfactory in the study area because the road conditions are very good and

satisfactory.

People awareness about the development of Industrial area. Some of the villagers are

complaining for pollution

3.15 Existing Industries in the Study Area

Alkyl Amines & Chemicals Ltd. Jaysynth Dyestuff Ltd.

A/7, Midc Industrial Area, Patalganga A/29, Midc Industrial Area, Patalganga

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Tal: Khalapur, Dist: Raigad, Pin: 410 220

Amri India Pvt Ltd. Joti Foam Products Ltd.

Plot No. 181, Jawahar Co-Indstrial Estate A/27, Midc Industrial Area, Patalganga

Kamothe Tal : Panvel Dist : Raigad Tal: Khalapur, Dist: Raigad, Pin: 410 220

Anaga Specialities Pvt Ltd Kamani Oil Industries Pvt Ltd

Gat No. 28, 2b, Savroli Kharpada Road, Takai - Adoshi Road Tal : Khalapur

At : Kumbhivali, Tal : Khalapur Khopoli Dist : Raigad

Antony Garages Pvt. Ltd. K.D.L Bio - Tech Ltd.

Plot No. D-2, Add. Patalganga Ind. Area Village : Savaroli, Khopoli - Khalapur

(Engg. Zone) Patalganga, Post Box - 07 Tal: Khalapur, Dist: Raigad

Dist: Raigad, Pin 410 220

Astec Lifesicences Ltd Lakeland Chemicals ( I ) Ltd.

B/17 Midc Industrial Area, Mahad Survey No. 63, 6a, 6b, At : Madap

Dist ; Raigad Tal: Khalapur, Dist: Raigad

Azeocryst Organics Pvt. Ltd. Lona Industries Ltd.

A/17, Midc Industrial Area, Patalganga At : Ladivali, Po : Rasayani

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Dist: Raigad, Pin: 410 207

Baba Steels Pvt Ltd Om Barrels

102/25 Savroli, Khopoli - Khalapur Hissa No. 1 - A / 2 - A, Survey No. 108

Tal : Khalapur, Dist : Raigad Village : Wavanje, Tal : Panvel, Dist : Raigad

Bakul Aromatics & Chemicals Ltd. P I Drugs & Pharmaceuticals Ltd

A/6, Midc Industrial Area, Patalganga Plot No. B - 32, G - 2 & G - 3,

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Midc Industrial Area Mahad, Dist : Raigad

Bhansali Bright Bars Pvt Ltd Parekh Stainless Wire Pvt Ltd

Plot No. 24/2-25/2 Survey No. 107-0,108-B,108-C, Village : Tambati

Village : Kumbhivali Tal : Khalapur Khopoli - Khalapur, Tal : Khalapur, Dist : Raigad

Bhushan Steels Ltd Parale International Pvt. Ltd.

At : Savroli, Tal : Khalapur, At : Vanivali, Tal: Khalapur,

Dist : Raigad Dist: Raigad, Pin: 410 220

Bombay Dyeing & Mfg. Co. Ltd. Pradeep Shetye Pvt Ltd

A/1, Midc Industrial Area, Patalganga 23, Majethia Industrial Estate

Tal: Khalapur, Dist: Raigad, Pin: 410 220 W. T. Patil Marg, Chembur Mumbai - 400 088

Castrol ( I ) Ltd. Prasol Chemicals Ltd

A/8-15, Midc Industrial Area, Patalganga Takai Adoshi Road Honad Village

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Khopoli Tal : Khalapur Dist : Raigad

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Cipla Ltd. Reliance Industries Ltd.

A/33/1-2, Midc Industrial Area, Patalganga B/1, Midc Industrial Area, Patalganga

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Tal: Khalapur, Dist: Raigad, Pin: 410 220

Conros Steel Pvt. Ltd. Rishraj Filaments Ltd

Survey No. 26,28,29,12, At: Vanvathe Survey No. 45,46,47-1-1b( 3 ) At : Kumbhivali

Tal: Khalapur, Dist: Raigad, Pin: 410 202 Tal : Khalapur, Dist : Raigad

D S V Chemicals Pvt. Ltd. Romit Resins Pvt Ltd

Unit No. 2, Plot No. 10, At: Esambe, Po: Majgaon P/25, Gala No. 4, Community Building

Tal: Khalapur, Dist: Raigad, Pin : 410 220 Bawan Bunglow, Panvel Co-Op Hsg. Society

Panvel, Pin : 410 206

Dawood Scrap Merchants Rubby Mills Ltd

Rohinjan Village At : Panvel Village : Dhamni, Savroli - Kharpada Road

Mumbra Panvel Road Dist : Raigad Tal : Khalapur, Dist Raigad

Delta System

Plot No. 17, Panchsheel Ind. Estate Ruchi Soya Industries Ltd.

Savroli Kharpada Road, Kharsundi Village At : Esambe, Tal: Khalapur,

Tal: Khalapur, Dist: Raigad, Pin: 410 202 Dist: Raigad, Pin: 410 220

Dimple Drums & Barreles Ltd. S.H.Kelkar & Co. Pvt. Ltd.

At: Gulsunde, Po: Rasayani Lal Bahadur Shastri Marg, Mulund,

Dist: Raigad, Pin: 410 207 Mumbai 400 080

Dujodwala Products Ltd. Saiprabha Marine Services Pvt Ltd

Savroli Kharpada Road, At: Kumbhivali A/P : Dighode Tal : Uran

Tal: Khalapur, Dist: Raigad, Pin: 410 202 Dist : Raigad

Eastern Petroleum Pvt Ltd Samrat Wire And Steel

235 - 239, Jawhar Indl Estate, Survey No. 202-204, Village : Dheku

Kamothe, Panvel 410 209 Khopoli - Khalapur

Dist - Raigad, Maharashtra Tal : Khalapur, Dist : Raigad

Elder Health & Care Ltd. Santogen Silk Mills Ltd.

A/38-3, Midc Industrial Area, Patalganga A/13, Midc Industrial Area, Patalganga

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Tal: Khalapur, Dist: Raigad, Pin: 410 220

Elder Pharmaceutical Ltd. Satyam Pharma Chem Pvt Ltd

A/36, Midc Industrial Area, Patalganga A/31, Midc Industrial Area, Patalganga

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Tal: Khalapur, Dist: Raigad, Pin: 410 220

Elder Projects Ltd. Siddhant Industries Pvt. Ltd

A/38-2, Midc Industrial Area, Patalganga At: Ransai ( Khopoli Pen Road )

Tal: Khalapur, Dist: Raigad, Pin: 410220 Tal : Khalapur, Dist: Raigad

Gargi Huttenes Albertus Pvt Ltd ( Khopoli Unit ) Silicon International Products

Takai - Adoshi Road, Vill : Atkargaon S R 3615, A - 2, Villege : Dahivali,

Tal : Khalapur Dist : Raigad 410 203 Tal: Khalapur, Dist: Raigad, 410 220

Gayatri Paper Mills Ltd. Sundshield Chemicals Ltd

A/32, Midc Industrial Area, Patalganga Village : Rasal Pali

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Tal : Khalapur Dist : Raigad

Global Towers Limited Tata Power Company Ltd

Gat No. 143, Mouje : Dingrajwadi 42.24 Mw Dg Set Project

Bhima Koregaon, Tal : Shirur Survey No. 119 A/B, Village : Ris

Dist : Pune, Pin : 412 207 ( Lodhivali ) Tal : Khalapur, Dist : Raigad

Hanil Era Textiles Ltd Thermax Ltd

Village : Vanivali, Tal : Khalapur At : Paudh Tal : Khalapur

Dist : Raigad, Pin 410 220 Dist : Raigad

Hindustan Insecticides Ltd. Times Mauser Industries Pvt Ltd

Po : Rasayani, Dist : Raigad Survey No. 160/191 At ; Ambeghar,

Pin : 410 207 Pen Khopoli Road Tal : Pen Dist : Raigad

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Hindustan Organic Chemicals Ltd. Unitop Chemicals Ltd.

Po : Rasayani, Dist : Raigad A/18, Midc Industrial Area, Patalganga

Pin : 410 207 Tal: Khalapur, Dist: Raigad, Pin: 410 220

Hindustan Stainless Vasundhra Fine Organics Pvt Ltd

Savroli - Kharpada Road Village : Kumbhivali 48, Vridc Village : Lohop, Po: Majgaon

Tal / Po : Khalapur, Khopoli, Dist : Raigad Tal : Khalapur, Dist : Raigad

Pin : 410 202

Indian Speciality Chemical Company Venus Wire Industries Pvt Ltd

Gat No. 355, Takai - Adoshi Road, At : Atkargaon Po : Sajgaon

Village - Adoshi, Tal: Khalapur, Tal " Khalapur Dist : Raigad

Dist: Raigad Wanbury Ltd.

Indoco Remedies Ltd A/15, Midc Industrial Area, Patalganga

A/26, Midc Industrial Area, Patalganga Tal: Khalapur, Dist: Raigad, Pin: 410 220

Tal: Khalapur, Dist: Raigad, Pin: 410 220

Inox Air Products Ltd. Woodall India Pvt Ltd

A/5, Midc Industrial Area, Patalganga Plot No. 15, 18, Lophgaon, Po: Isamba (Ptg)

Tal: Khalapur, Dist: Raigad, Pin: 410 220 Tal: Khalapur, Dist: Raigad, 410 220

Insinox Steels Ltd Yash Enterprises

Village : Savaroli, Khopoli - Khalapur Plot No. 32, Honad Tembewada Road Tal: Khalapur, Dist: Raigad Honad, Khalapur, Dist : Raigad

Interdril Repair & Services Zenith Multiple Wires Pvt Ltd

Gat No. 24, At : Borivali, Grass Steels Compound Sr. No. 7

Tal: Khalapur, Dist: Raigad, Pin: 410 220 At : Dheku, Tal : Khalapur, Dist : Raigad

3.17 Conclusion

All the basic facilities like road and rail connectivity, medical and educational facilities and other

required basic facilities are available in and around the project site to some extent. People

residing near MIDC are aware of industrial development around. People have given mixed

opinion about Industrial development. Due to MIDC, Infrastructural development is happen

rapidly. MIDC providing water supply, Road development, employment opportunity. Due to

upcoming proposed project, there will be additional requirement of facilities by the employees

of the project. Baseline Environmental quality fund well within prescribed limit of the IS/CPCB

standard.

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Figure No. 3.13. Photographs during baseline data collection

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Chapter IV: IMPACT ASSESSMENT AND MITIGATION

MEASURES

In this chapter prediction and evaluation of impacts from the various activities during construction and operation

phase of the proposed project are interpreted. The possibility of alteration of environmental conditions or creation of

a new set of environmental conditions, adverse or beneficial, caused or induced by the action or set of actions under

consideration are described in this chapter. Beneficial (positive) and adverse (negative) impacts on various components

of environment are identified based on the nature of the various activities associated with proposed project Predictions

are superimposed over baseline environmental status to derive ultimate environmental scenario

4.1 Identification of the Impacts

The purpose of identifying the impacts is that it aids in making appropriate decision to

mitigate the adverse consequences if any. It may be pointed out that the distinction between

magnitude and importance of impact should be appreciated. Thus the degree of

extensiveness and scale of impacts and the consequences based on value judgments are

generalized while identifying impacts; as it is imperative that the impact will normally lead to

a chain of reactions. The construction of network charts brings out to certain extent the

appropriate levels of risks that may occur due to the interventions while interacting with

hydrological, biological and social systems.

The proposed project may influence the environment of the area in two phases:

Construction phase: During the Construction period, the impact may be temporary or short

term. Construction activities are as under,

Site development (Excavation)

Civil and structural construction

Transportation of raw materials labor

Erection and commissioning phase

Transpiration and Installation of machinery

Erecting other infrastructure

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Operational Phase: During the Operation Phase which may have long term effects

Fuel & raw material consumption

Storage and transportation

Manufacturing process

Resource utilization (power, water, land etc.)

Waste generation (Solid and hazardous waste): handling, storage and disposal

Air emission and its control

Water and waste water minimization, reuse, recycling and final disposal.

Transportation of raw material and end products

Green belt development

Below mentioned environmental parameters are considered while identifying the impact.

Table No. 4.1. Environmental parameter for impact identification

Air Environment

Sources, ambient air quality, emission control, environment and health effects, meteorological conditions

Water Environment

Sources, water & wastewater quality, environment and health effects

Noise Environment Sources, control measures, environment and health effects

Soil/ Land Environment Land use, change in land use pattern, pollution sources, soil quality change, environment and health effects

Biological Environment Flora and fauna of the study area, vegetation and habitat change and control measures

Socioeconomic Environment

Demographical details, economic status, employment status, infrastructure availability, environment and health effects

Occupational health and Safety Environment

Identification of health hazard due to operation, material handling, exposure of hazardous chemical, health and safety plan and disaster management.

Impact criteria will be

Negligible Impacts: It signifies that the actions have some effect, but it will not cause any

harmful quantifiable damage or benefit to the environmental parameters concerned.

Moderate Impacts: The activities and their environmental impacts are to be slightly potential

significant or significant but for short term

Significant Impacts: If the activities and their environmental impacts are to be potential

significant or reversible

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4.2 Impact identification

4.2.1 During construction and commissioning phase

The construction phase of the project is expected to last for about one year. Hence, all

construction impacts on the environment can be considered short term as compared to the

operational impacts. During construction stage, excavation, material storage and movement,

vehicular movement, mixing operation etc. could affect air quality. However, such impacts

will be minimized by taking appropriate measures as described in EMP. The following

activities given in matrix among others are likely to contribute towards impacts on the

surroundings during construction phase

Table No. 4.2. Construction and commissioning phase impact matrix

Environment components

Construction Phase

Project activity Impacts on

Site

cle

arin

g

Site

pre

par

atio

n

Tran

spo

rtat

ion

of

mat

eri

al

Civ

il/co

nst

ruct

ion

wo

rk

Infl

ux

of

con

stru

ctio

n

wo

rker

s

Resources utilization

Fuel √ √ √ √ √

Electricity √ √ √ √ √

Water √ √

Air Air Quality √ √ √ √ √

Land/ Soil Soil erosion √ √

Contamination √ √ √

Alteration of Soil properties/ Soil Quality

√ √ √ √ √

Land topography √ √ √

Noise Noise pollution √ √ √ √ √

Ecology Effect on trees, grasses, herbs & shrubs

√ √ √ √ √

Occupational Health & Hazards

Health √ √ √ √ √

Sanitation √ √

Generation of temporary and permanent Jobs

√ √ √ √

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4.2.1.1 Land/ Soil environment

Table No. 4.3. Impact prediction and proposed mitigation majors for land environment

Activities Impact without mitigation measures

Proposed mitigation measures

Impact Potential control major

Excavation, land clearance

Site preparation activities shall change land use and land cover which will result in loss of fertility of top soil and will change the natural terrain of the land. Fertile soil and nature of terrain supports associated living of organisms.

Proposed site is plan with few undulating patches. No major excavation will be needed. Excavated soil will be stored properly to avoid the spread of wind-blown dust and shall be reused for backfilling and landscape development. Proposed land is vacant with minor scrubby vegetation.

Temporary Negligible impact

Waste water and solid waste from construction activity

Sewage by the worker and other staff involved during construction phase. Untreated sewage and garbage disposal on land might pollute the land which may change physical and chemical properties of soil. Soil properties affects the living organisms present in the soil. Improper disposal of sewage and garbage provides breeding ground for pathogenic bacteria.

Local labor will be involved in the construction work. Hence no labor colony will be on the site. Sewage generation will be very minor and will not cause harmful effect on land. Spillage & leakage material during construction will be prevented by providing well lined/ paved area for the works having potential of leakage/ spillage of fuel or material. Materials like wooden boxes and jute wrappers will be stored and disposed of properly.

Temporary Negligible impact

4.2.1.2 Impacts on Air Quality

Impact will be predicated on sources, ambient air quality, emission control, and environment

and health effects.

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Table No. 4.4. Impact prediction and proposed mitigation majors for air environment

Sources Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

leveling, grading, earthworks, foundation works and other construction related activities

Increase in the levels of SO2, NOx, PM and CO within the plant area. Dust accumulation on leaf retard the photosynthesis rate of plant which affect growth of plants Health problems to construction workers Ex. eye irritation, coughing & sneezing.

Temporary impact within factory premises. Temporary impact within factory premises. Precautions like water sprinkling, PPEs to worker temporary walls around construction site will minimize to health effect and property damage.

Short-term Negligible impact

Resources utilization

Handling construction material such as cement, Stone, Bricks, sand etc. Dust generation. Continuous exposure causes respiratory dieses.

Transportation Increase in the levels of SO2, NOx, PM and CO within the plant area

Covered transportation, regular maintenance of vehicles, PUC check, avoiding overloading, minimize Idling of vehicles

Short-term Negligible impact

4.2.1.3 Impacts on Noise Quality

Major noise generation due to handling of raw material, construction equipment, DG set.

However, it will be up to 75 dB (A) and it will be within plant premises.

Table No. 4.5. Impact prediction and proposed mitigation majors for noise environment

Sources Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

leveling, grading, earthworks foundation works and other

High noise level leads to disturbance to immediate surrounding i.e. workers, biological and social environment.

Ear muffs and Ear plugs shall be provided to workers. Regular maintenance of vehicles. Temporary walls

Short-term Negligible impact

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Sources Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

construction related activities

Biological environment i.e. Birds, reptiles are sensitive to high noise level. Continuous exposure of high noise level sometimes leads to hearing defects and physical

around construction will acts as noise barrier. Night time construction activity shall be prohibited.

Transportation Increasing in road traffic disrupts social environment i.e. Residential, hospital, school religious places in the area.

Peak hour traffic shall be avoided. Regular maintenance of vehicles. Internal village road shall be avoided.

Short-term Negligible impact

4.2.1.4 Impacts on water quality

Anticipated impact on water quality will be from sewage disposal, leachate percolation, and

surface runoff.

Table No. 4.6. Impact prediction and proposed mitigation majors for water environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

Sewage disposal surface and ground water contamination due to percolation of leachate generated during construction

Disposal of sewage, runoff, & percolation of leachate causes water pollution and deterioration of water quality i.e. pH, EC, BOD, COD.

Temporary arrangement for sanitation facility shall be done construction materials shall be stored on tarpaulin sheets Leachate from storage shall not be allowed to runoff into natural water body. Separate drain will be provided to avoid surface runoff.

Short-term Negligible impact

4.2.1.5 Impacts on ecological environment

The proposed project will be located in notified industrial area of Additional Patalganga

MIDC. Hence, impacts on ecology due project on immediate surrounding is not envisaged.

No major impacts on water and land environment is anticipated. Identified impacts are short

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terms and restricted to factory premises. Nearby ecologically sensitive receptor are Karnala

Bird Wildlife sanctuary falls within 5 km radius i.e. around 2.0 km in west and Patalganga

River is flowing at a distance of 0.6 km in North West from the project site. However, as

stated proposed project will be in notified MIDC, there will not be any adverse negative

impact during construction phase. No major tree cutting is involved. Proposed plot is vacant

with minor scrubby vegetation with seasonal herbs and shrubs.

Table No. 4.7. Impact prediction and proposed mitigation majors for Ecological environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

Transportation, leveling, grading, earthworks, foundation works and other construction related activities

Impacts on ecology due project on immediate surrounding is not envisaged. Particulate matter emission affect impacts on flora & fauna in the area. Particulate matter hindered Photosynthetic activities. Proposed plot is vacant with minor scrubby vegetation with seasonal herbs and shrubs.

Temporary walls around construction site will avoid dust emission out site the site. It will be restricted to construction site only. Top soil will be reutilize in green belt development in the factory premises.

Short-term Negligible impact

4.2.1.6 Impacts on Social environment

The proposed project will be located in notified industrial area of Additional Patalganga

MIDC. Hence, there will not be any habitation and resettlement problems. Positive social

benefits are envisaged due to project in terms of employment generation.

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Table No. 4.8. Impact prediction and proposed mitigation majors for social environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

Transportation, leveling, grading, earthworks, foundation works and other construction related activities, Resources consumption,

Emission of particulate matters/dust during construction work.

Dust emission may cause health impact like respiratory problems.

Risk associate during construction work. Accidents due to unsafe practices, leads to sever health injuries.

Influx of people causes minor increase in road traffic.

There will be direct and indirect employment generation.

Approximately 50 workers will be benefited.

All necessary PPEs shall be provided to workers.

Water sprinkling will be done whenever necessary.

Training shall be conducted between construction workers for safe practices.

Proper supervision on construction work to avoid major accidents

The impacts on traffic due to increase in vehicle movement shall not be anticipated as truck trips will not exceed more than 5 trips per day.

Short-term Negligible impact with some positive Impact in terms of employment generation.

4.2.2 During operation phase

During operation phase emission from storage, transportation, manufacturing processes

there will be minor impacts on air, water, soil, and biological environment. In absence of

mitigation measures effluent generation deteriorates the water quality, which ultimately

affect other environmental parameters.

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Table No. 4.9. Operation phase impact matrix impact assessment

Environment components

Operation Phase

Activities Impacts on

Man

ufa

ctu

rin

g

Ther

mo

pac

k o

per

atio

n

Sto

rage

of

raw

mat

eri

al &

P

rod

uct

s

Fugi

tive

an

d S

tack

em

issi

on

s

Effl

uen

t ge

ner

atio

n

Solid

haz

ard

ou

s d

isp

osa

l

Traf

fic

Ru

no

ff

Gre

en b

elt

dev

elo

pm

ent

Resources utilization

Fuel √ √

Electricity √ √ √

Water √ √

Air Air Quality √ √ √ √ √ √ √ √

Soil/Land Contamination √ √ √ √

Alteration of Soil properties/ Soil Quality

√ √ √ √ √

Noise Noise pollution √ √ v √ √

Ecology Effect on trees, grasses, herbs & shrubs, fauna

√ √ √ √ √ √

Occupational Health & Hazards

Health √ √ √ √ √ √ √ √ √

Sanitation √ √ √ √

Generation of temporary and permanent Jobs

√ √ √

Considering the project activities above mentioned impact prediction has been made, the

anticipated considerable impacts on the environment are,

Land/ Soil environment

Ambient air quality

Water quality

Noise levels

Water resources

4.2.1.1 Land/ Soil environment

Soil quality can be deteriorate due to improper storage and disposal of chemicals & products.

Major anticipated impacts are described below.

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Table No. 4.10. Impact prediction and proposed mitigation majors for Soil environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

Storage and transportation of chemicals, other raw material, product.

Leakages through various connecting pipelines, breakdown of storage utility other control equipment

Soil deterioration

change in soil properties due to disposal of chemicals

Other toxic material leads to low fertility.

Regular monitoring of the storage area for leakages

Periodic maintenance of vehicles and storage facility

Provision of garland drain.

Training to employees for proper handling and precautionary measure to be taken.

Concrete flooring will be provided within the storage area and plant area.

In case of failure of pollution control equipment emergency shutdown shall be taken.

Negligible

Storage of hazardous chemicals, Waste material. Storage of Propionic acid, acetic acid Hydrated Lime/Lime, Sodium hydroxide, potassium hydroxide , Furnace oil.

Hazardous waste will be Sludge (20-25 kg/m) and filter material from the process (85 kg/m).

Disposal or leakages on land causes soil deterioration, change in soil properties due to disposal of chemicals or other toxic material leads to low fertility.

Hazardous will be stored in designated area.

Leakages shall be avoided with proper maintenance and monitoring.

Hazardous waste shall be send to CHWTSDF.

Negligible

Waste water generation and disposal. Total effluent generation will be 75.02 CMD; out of that 70 CMD will be recycled in the process. Other domestic effluent and

Untreated effluent may increase level of toxic compound in soil. Toxic compound in soil will result in change in soil property ultimately leads to low fertility of the soil of the contaminated area.

Proper effluent treatment shall be provided. No effluent shall be dispose on the land. Factory proposes ZLD scheme for proposed effluent treatment.

Negligible

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Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

lab effluent will be treated in proposed ETP of 5 CMD capacity.

Negative effect on aesthetic environment

4.2.1.2 Ambient Air Environment

No process emission from the manufacturing process. Air emissions are anticipated from

Thermo Pac and D.G set stack. Two DG set of capacity will be utilized in case of power failure.

Three Thermo Pac with total capacity 15 lacs kcal/hr will be provided. Adequate stack height

of 39.5 m will be provided.

The air pollutant that are discharged from the proposed unit are

Dust particulate from vehicular movement in the premises

Particulate matter Sulphur-di-Oxide and Nitrogen oxide etc. from DG and stack.

Fugitive emissions from raw material storage and handling.

TPM shall be less than <100 mg/NM3, SO2 and NOx emission shall be below prescribed limit

of MPCB guideline.

Probable Ground Level Concentration (GLC) of pollutant due to proposed project is estimated

by AERMOD model. Anticipated impact and its mitigations measures are described in below

Table.

Table No. 4.11. Impact prediction and proposed mitigation majors for Air Environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

Vehicular movement, material and product transportation

Increase in PM, SO2, NOx & CO due to vehicular emission. The truck trips during the operation phase will not exceed more than 8-10 truck trips per day. Air quality gets deteriorated

Periodic maintenance of vehicles should be carried out. Green belt development

Negligible impact

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Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

and negatively affect human & ecological health.

Fugitive emissions due Storage and handling of raw materials & products

Impact on air quality are likely to occur due to fugitive emissions during handling and transferring of materials, products & storage

Tanks, in case of improper handling or absence of proper control.

During product storage & packing odour will be generated which could affect mood, anxiety and stress level.

Hazards material storage may affect impact on ambient air quality and may cause human & ecological health due to temporary increase in level of PM, SO2, NOX

Periodic maintenance of vehicles and material storage area

Workplace monitoring will be carried at regular intervals.

Negligible impact

Process emissions & Utility Operations

No process emissions are anticipated

Air emissions are anticipated from Thermo Pac stack and from DG set

Thermo Pac with adequate 39.5 m stack height. DG set will be utilized in case of power failure. D.G set will be placed in acoustic enclosure with adequate stack height as per CPCB norms. Also, the predicted level of pollutants in the ambient air are well below the National Ambient Air Quality Standards.

Moderate Impacts

System break down

Deterioration ambient air quality due to emissions resulting in increase in PM, SO2, NOx, CO & VOC

Emergency shutdown will be done in case of system failure

Solid hazardous waste management (handling, storage, transportation, & disposal) shall be made as

Significant Impacts

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Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact Potential with control major

per statutory equipment/ guidelines.

For complying with the regulations regarding emergency situations, standard operating procedures shall be made.

Model accepts hourly meteorological data records to define conditions for plume rise,

transport, diffusion and deposition. The model estimates the concentration value for source

and receptor combination for each hour of input meteorology and calculates user-selected

short-term averages.

Air modeling

Air pollution causes harmful effect on environment and on living organism. Air pollutants

can be in the form of particulate matter which can be harmful to human health. Short-term

effects include irritation to the eyes, nose and throat, and upper respiratory infections such

as bronchitis and pneumonia. Others include headaches, nausea, and allergic reactions.

Short-term air pollution can aggravate the medical conditions of individuals with asthma and

emphysema. Long-term health effects can include chronic respiratory disease, lung cancer,

heart disease, and even damage to the brain, nerves, liver, or kidneys. Continual exposure to

air pollution affects the lungs of growing children and may aggravate or complicate medical

conditions in the elderly.

Air emissions from stacks and other sources can cause health and nuisance problems in the

locality. Air Dispersion Modelling predicts emissions from a site and help explore the effect

of various solutions. The air dispersion model will take the stack emissions and combine these

with the weather conditions and effects of topography (hills, buildings etc.) and then predict

the concentration at ground level of the emissions. The concentration of the substances are

then generally compared to the ambient air quality standards.

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Methodology

The dispersion modeling studies of proposed pollutant was carried out using AERMOD

version 8.1.2 which is also approved by United States Environmental Protection Agency

(USEPA) and also recommended by the Ministry of Environment, Forests and Climate

Change (MoEFCC).

The AERMOD atmospheric dispersion modeling system

Atmospheric dispersion modeling is the mathematical simulation of how air pollutants

disperse in the ambient atmosphere. It is performed with computer programs that include

algorithms to solve the mathematical equations that govern the pollutant dispersion. The

dispersion models are used to estimate the downwind ambient concentration of air

pollutants or toxins emitted from sources. They can also be used to predict future

concentrations under specific scenarios.

Prior to air quality modeling exercise, meteorological condition of one season within the

study area was studied. Concentrations were estimated for the critical pollutants over 8 and

24 hours and compared with NAAQS.

Potential Air Environment Impact Assessment

During operation phase, three Thermo pack 15 lac kcal/hr will be proposed with separate stack.

The main air pollution source and SO2 and NOx may be expected as prime criteria air pollutants.

Based on the model simulation result under observed meteorological condition, 24 hours

average maximum GLC of SO2 and NOx due to proposed boilers are predicted to be

approximately 11.0 and 11.12 µg/m3 respectively and occurs at a distance at about 750 m from

the common stack location in the SE and W direction. Model simulated result envisages that

incremental ground level concentrations of critical pollutants due to proposed plant operation

may be expected minimal and the resultant concentration level of SO2 and NOx pollutants may

also be expected well within the NAAQS.

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Table No. 4.12. Stack height details

No Particulates Stack One Stack 2

1 Fuel Firing rate 177.0 177.0

2 Air/Fuel Ratio 14.0 14.0

3 Excess air 17.0 % 17.0 %

4 Temperature 320 oC 320 oC

5 Flow 2379 Nm3/hr 2379 Nm3/hr

6 Analysis% N2 69.8 O2 5.6 CO2 12.3 H2O 12.3

7 SO2 quantity 15.9 kg/hr 15.9 kg/hr

8 Height 39.5 m 39.5 m

9 Stack dia 375 mm 375 mm

10 Exit temp. 180 oC 180 oC

Figure No. 4.1. Spatial distribution of 24-hour average SO2 conc. (g/m3)

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Figure No. 4.2. Spatial distribution of 24-hour average NO2conc. (g/m3)

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4.2.1.3 Impact on traffic density

Incoming raw material will be mainly Propionic acid, Acetic acid, Hydrated Lime/Lime,

Sodium hydroxide, potassium hydroxide. The transportation shall be carried out by tempos

or trucks.

Existing Road network details

The site is well connected by pacca internal village roads Savroli – Kharpada road adjacent

and Mumbai –Pune express way 5 km.

Impacts

During operation phase, approx. 10-15 nos. of raw material transportation vehicles

will be running.

Present road condition is good and capacity to carry the number of vehicle during

season. Road will be maintained in good condition.

Covered transportation shall be preferred. Hence there will not be any fugitive dust/

VOC generation during transportation of raw materials, fuel, and products.

Good traffic management system will be developed and implemented for the

incoming and outgoing vehicles so as to avoid congestion on the public road.

Separate 1495 sq.m. area is earmarked for parking in the company premises.

4.2.1.4 Impact on Noise Environment

Ambient noise levels will be increased during operation phase due to machineries and other

industrial activities. However the impacts of noise during this phase will be confined within

plant boundary or within the source of generation.

Table No. 4.13. Impact prediction and proposed mitigation majors on Noise Environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

Vehicular movement, material, product transportation, storage

Loading and unloading of material /products continuous

Regular maintenance of vehicles and PPES to workers

Negligible impact

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Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

and handling of raw materials & products

exposure causes hearing problems

Process & Utility Operations (Raw & finished product handling, machineries, Thermo- packs, DG set etc.)

Fans, blowers and compressors, Thermopack, anticipated noise level will be < 70 dB. continuous exposure causes hearing problems

PPES to workers

Maintenance of all equipment’s.

Acoustic enclosures will be provided to all high noise generating equipment’s.

Green belt development in the premises helps to minimize and restrict the noise level in the factory premises.

Moderate impact

4.2.1.5 Water Environment

The total water requirement is about 220 CMD for domestic, process, cooling and gardening

purpose. It will be source from MIDC which is available at site. Total effluent generation will

be 73.85 CMD; out of that 70 CMD will be recycling in the process. Domestic effluent and

process, lab effluent will be treated in proposed ETP cum STP of 5 CMD capacity. Zero

discharge system will be achieved.

Table No. 4.14. Composition of waste water generated

Sr. No.

Parameter Unit Inlet to ETP

After Primary

treatment

Inlet to

STP

Composite ETP and

STP

After Sec. treatment

Tert. Treatment

1. Flow m3/d 0.05 0.05 4.95 5 5 5

2. BOD mg/l 4000 3600 300 330 50 50

3. COD mg/l 8000 7200 600 660 370 100

4. TSS mg/l 500 50 150 100 100 <100

5. TDS mg/l 4200 4200 500 550 550 550

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Table No. 4.15. Impact prediction and proposed mitigation majors for Water Environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

Storage and transportation of raw materials & products

Disposal/leakages/ spillage deteriorate the surface water and ground water quality in the area which ultimately affect aquatic & terrestrial ecosystem.

Dyke wall shall be constructed wherever necessary. Storage area shall be on concrete based plant form

Negligible Impact

Consumption of resources (water)

Exploitation of resources So surface water extraction will be done. Water will be recycled in the process and in gardening. Roof top rain water harvesting shall be done in the premises.

Moderate Impact

Manufacturing of Products and Utility operations

Disposal of untreated effluent into surface water and ground water will deteriorate water quality in the area which affect aquatic and terrestrial ecosystem

Wastewater will be generated from cooling and domestic, laboratory, and very less effluent will be generated from processing. Cooling blow down and domestic water shall be treated in proposed 5 CMD ETP cum STP.

Strom water drainage shall be provided to avoid missing of industrial area runoff to the natural rain water runoff.

Negligible

Temporary breakdown & repair of equipment

Untreated water spillages on land or surface water bodies will contaminate water.

Regular maintenance of the ETP shall be done.

ETP tanks shall have impervious flooring with garland drains.

In case of failure of ETP, emergency shutdown of plant will be taken.

Moderate

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Figure No. 4.3. ETP-STP hydraulic flow diagram

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4.2.1.6 Impact on Ecological Environment

As stated earlier project will be located in notified MIDC area. There will not be any ecological

damage is anticipated as far as the project site is concern. No major tree cutting will be

envisaged. Only ground clearance with some herbaceous species with few shrubs and 2-3

tress will be cleared. Karnala Bird sanctuary is within 5 km from the project site. River

Patalganaga flowing at a distance of 0.6 km in west. There will be no major impact anticipated

on air, water, noise, land environment considering the potential emissions form the

proposed project. Hence, no major ecological damage will be on occurred.

Table No. 4.16. Identification of impacts & mitigation measures for Ecological environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

Storage and transportation of raw materials & products, Hazardous storage

Disposal of raw material/ product on land, dust accumulation causes toxic effect on terrestrial flora in terms of hindering the growth, photosynthetic activity, burning of leaves, affect flowering fruiting.

Covered transport, concreted storage lining.

Reduction of fugitive emissions through Proper storage, regular maintenance of raw material and product.

Negligible Impact

Manufacturing of Products and Utility operations

Burning of fuel stack emissions of PM, SO2, NOx, and CO etc.

Disposal of untreated effluent, Storm water runoff drains contaminates of surface water bodies thereby changing water characteristics which effect aquatic in terms of flora loss of species, bioaccumulation and bio- magnification ultimately can affect food chain.

Adequate stack height will be provided by the proponent for better dispersion of pollutants generated from the utilities.

Negligible Impact

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Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

Temporary breakdown & repair of equipment

Ecological damage in case of complete failure of the pollution control equipment’s and other utilities.

Regular maintenance and supervision of the all pollution control equipment’s and the process utilities.

Moderate Impact

4.2.1.7 Impact on Socio-Economic Environment

No resettlement and rehabilitation (R&R) will be required as the proposed project will be

located in notified industrial estate of Additional Patalganga MIDC. No additional

infrastructure is required, MIDC has provided proper road network, Water, electricity

availability. Hence, there will not be any burden of natural resources exploitation on local

community. Minor increase in traffic is anticipated due to transportation of materials.

Table No. 4.17. Identification of impacts & mitigation measures for socio-economic environment

Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

Storage and transportation of raw materials & products

Occupational health and safety hazard may occur due to transportation & handling of materials. Exposure of chemicals causes health effect like, bronchitis, eye irritation, cough, stress, skin irritation and headache.

All precautionary PPES shall be provided.

Safety officers shall monitor the workers

Proper training for handling of equipment’s, chemicals shall be provided.

Precautionary measures signs shall be displayed wherever needed.

Standard operating procedure for storage & handling, safety, disaster & emergency action shall be displayed and strictly followed by the workers/ staff engage in such activities.

Negligible impact

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Sources/Activity Impact without mitigation measures

Proposed mitigation measures

Impact potential with control major

Safety officer will supervise the same.

Solid hazardous waste management

Impact on health of the employee and the immediate surrounding if improperly handled.

Identification of risk and hazards due to storage and of hazardous waste like process filtrate, process residues and spent oil shall be assessed and its emergency action plan shall be executed. SOPs shall be made and displayed wherever it is necessary.

Moderate impact

Manufacturing of Products and Utility operations

Fugitive emissions are storage, transportation, handling are anticipated.

Health and safety during operation of equipment operation

Employment generation

Migratory population influx causes certain changes in the social culture

All precautionary PPES and first aid shall be provided.

Local people shall be engaged as much as possible to avoid migratory influx

Corporate Environment responsibility plan as per MOEFCC rules with the help of local need shall be implemented.

Temporary breakdown & repair of equipment

Spillage/emissions of chemicals, gaseous emissions, effluents, hazardous waste affect human health of immediate surrounding

Proper safety measures with PPES, First aid box, awareness, and training will be provided.

Moderate impact

4.3 Impact Assessment Matrix

Impact matrix facilitates to identify components and phases of project activities for

determination of likely impacts. Matrix identifies the interaction between project activities

and environmental components using a grid like table. Entries are made in the cell which

highlights impact severity in the form of symbols or numbers or descriptive comments. The

impact of different project activities on various environmental components like biological

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environment, air environment, aesthetics and socio-economic have been summarized in a

form of a matrix in Table 4.18.

Environmental Pollution

Water: surface and ground water pollution

Air: Ambient air quality

Soil: Soil quality

Land: Change in land use pattern and topography

Biological Environment

Existing Flora and fauna

Aquatic Ecosystem

Socioeconomic Environment

Health and safety, cultural, aesthetic and economic aspects

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Table No. 4.18. Impact Matrix of Proposed Project

Pre-construction Construction Phase Operation and maintenance

Environment components

Project activity Parameters

Lan

d a

cqu

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ion

Site

cle

arin

g

Site

pre

par

atio

n

Exca

vati

on

/ T

em

po

rary

st

ruct

ure

Tran

spo

rtat

ion

of

mat

eri

al

Civ

il/co

nst

ruct

ion

wo

rk

Infl

ux

of

con

stru

ctio

n

wo

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s

Tran

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ion

of

mat

eri

al

Mo

vem

en

t o

f e

ne

rgy

rese

rve

s

Man

ufa

ctu

rin

g p

roce

ss

Raw

Mat

eri

al /

Fin

ish

ed

P

rod

uct

s S

tora

ge &

Han

dlin

g

Sto

rage

of

raw

mat

eri

al a

nd

fin

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ed

pro

du

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Op

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m

Po

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co

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eq

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me

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ing

Resources utilization

Fuel 0 0 0 0 0 0 0 -1 -1 -1 0 0 0 0

Electricity 0 0 0 0 0 -1 -1 0 0 0 0 0 0 0

Water 0 0 0 0 0 -1 -1 0 -1 -1 0 0 -1 0

Construction material ex. Stone

0 0 0 0 0 -1 0 0 0 0 0 0 0 0

Land 0 0 0 0 0 0 -1 0 0 0 0 0 0 0

Air Air Quality 0 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 0 -2

Climate 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Water Alteration of surface/ groundwater bodies

0 0 0 0 0 0 0 0 0 0 0 0 0 -2

Alteration of surface run-off and interflow

0 0 0 0 0 0 0 0 0 0 0 0 0 0

Alteration of Hydraulic Regime

0 0 0 0 0 0 0 0 0 0 0 0 0 0

Contamination 0 0 0 0 0 0 -1 0 0 -1 -1 -1 -1 -2

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MITCON Consultancy & Engineering Services Ltd. 112

Pre-construction Construction Phase Operation and maintenance

Environment components

Project activity Parameters

Lan

d a

cqu

isit

ion

Site

cle

arin

g

Site

pre

par

atio

n

Exca

vati

on

/ T

em

po

rary

st

ruct

ure

Tran

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ion

of

mat

eri

al

Civ

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wo

rk

Infl

ux

of

con

stru

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n

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s

Tran

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mat

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Mo

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Man

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ss

Raw

Mat

eri

al /

Fin

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ed

P

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Han

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Sto

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of

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nd

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pro

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Op

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Po

lluti

on

co

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eq

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nt’

s n

on

fu

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ion

ing

Soil/Land Soil erosion 0 0 0 -1 0 0 0 0 0 0 0 0 0 0

Contamination 0 0 0 0 0 -1 -1 0 -1 -1 -1 -1 -1 -2

Alteration of Soil properties/ Soil Quality

0 0 -1 -1 0 -1 -1 0 -1 -1 -1 0 -1 -2

Land topography 0 -1 -1 -1 0 0 0 0 0 0 0 0 0 0

Noise Noise pollution 0 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 0 -1 -2

Ecology Effect on trees, grasses, herbs & shrubs

0 -1 -1 -1 -1 0 0 -1 0 0 0 0 0 -2

Effect on farmland 0 0 0 0 -1 0 0 0 0 0 0 0 0 0

Effect on aquatic 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Effects on fauna ex. Birds, butterflies, mammals etc.

0 0 0 0 0 0 0 0 0 0 0 0 0 -2

Habitat change and removal

0 0 0 0 0 0 0 0 0 0 0 0 0 -1

Introduce new exotic species

0 0 0 0 0 0 0 0 0 0 0 0 0 0

Health 0 0 -1 -1 -1 -1 0 -1 0 -1 -1 -1 0 -2

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113 MITCON Consultancy & Engineering Services Ltd.

Pre-construction Construction Phase Operation and maintenance

Environment components

Project activity Parameters

Lan

d a

cqu

isit

ion

Site

cle

arin

g

Site

pre

par

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n

Exca

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Raw

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Occupational Health & Hazards

Sanitation 0 0 0 0 0 0 -1 0 0 0 0 0 0 0

Socioeconomic Creation of new economic activities

+1 0 0 0 0 +1 0 +1 0 +1 0 0 0 0

Commercial value of properties

+1 0 0 0 0 0 0 0 0 0 0 0 0 0

Generation of temporary and permanent Jobs

0 0 0 0 0 +1 0 0 0 +1 +1 +1 0 0

Effect on crops 0 0 0 0 0 0 0 0 0 0 0 0 0 -1

Reduction of farmland productivity

0 0 0 0 0 0 0 0 0 0 0 0 0 -1

Income for the state and private sector

+1 0 0 0 +1 0 0 +1 0 +2 0 0 0 0

Savings in foreign currency for the state

0 0 0 0 0 0 0 0 0 +2 +1 0 0 0

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Pre-construction Construction Phase Operation and maintenance

Environment components

Project activity Parameters

Lan

d a

cqu

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ion

Site

cle

arin

g

Site

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Exca

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Man

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Training in new technologies & new skills to workers

0 0 0 0 0 0 0 0 0 +1 0 0 0 0

Political/social Conflicts 0 0 0 0 0 0 0 0 0 0 0 0 0 -2

Land use change 0 0 -1 -1 0 0 -1 0 0 0 0 0 0 0

Aesthetics and human interest

0 0 0 0 0 0 0 0 0 0 0 0 0 -1

Cultural status 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Evaluation marking criteria

Description Value

No / Zero Impact : 0 Minor/ Negligible negative impacts : -1 Minor / Negligible positive impacts : +1

Significant negative impact : -2 Significant positive impact : +2

High negative impact : -3 High positive impact : +3

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4.3.1 Conclusion of impact matrix assessment

Malfunctioning of pollution control equipment, project will have high negative impact.

Appropriate Environmental Management Plan (EMP) nullifies all high potential adverse

impacts. Moreover, implementation of EMP helps to convert negative impact into positive

impacts. Thus proposed project is certainly safe from the environmental point of view.

4.4 Summary of anticipated Impacts and Proposed Mitigation Measures

Significant impact from the project activities and its mitigation measures are summarize in

Table 4.19.

Table No. 4.19. Impacts and mitigation measures

Sr. No.

Environment Aspects

Potential source of Impact

Proposed mitigation measures

1. Air Environment

Stack emissions, vehicular movement, raw material handling

Effective stack height

PUC of the vehicles shall be checked periodically

Periodical maintenance of vehicles

If required spraying of water on the road to suppress the dust emission

2. Water Environment

Exploitation of surface water and disposal of waste water on land

The total water requirement is about 220 CMD for domestic, process, cooling and gardening purpose. It will be sourced from MIDC which is available at site.

3. Land Land use Land is in MIDC area. It is under Industrial use.

4. Soil Disposal of waste on the land

Total effluent generation will be 73.82 CMD; out of that 70 CMD will be recycled in the process. Other domestic effluent and process, lab effluent will be treated in proposed ETP of 5 CMD capacity.

5. Noise During Operation Acoustic enclosure will be provided.

Sound from the machineries or from other operation shall be restricted within plant boundary

6. Ecology Release of pollutant in environment and loss of

No major vegetation clearance is required

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vegetation during construction

All required pollution control equipment will be provided to ensures the control of pollution

7. Socioeconomic Influx of people, settlement and existing resource utilization

Over all positive impact is envisaged

CSR activities by proponent will be beneficial to local people

8. Occupational Health and safety

Exposure to the chemicals, Operation of machines, Fire hazardous

All safety measures and safety equipment’s will be placed.

PPEs will be provided to workers and associated staff

4.5 Conclusion

Major impact envisaged from proposed project activity will be waste water disposal, solid

waste disposal and air emissions. An effective mitigation measure, reduction at source will

reduced level of significant impact. All required control measures and required equipment

shall be provided to mitigate the impacts.

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Chapter V: ALTERNATIVE ANALYSIS

Chapter provides the information on various alternatives for the site and technology. The industry shall explore and

adopt cleaner technologies and improve the management practices to reduce generation of pollutants.

5.1 Site Selection

The proposed project site is located in the MIDC area and the said area is having number of

industrial estates, all basic infrastructure facilities like availability of water, electricity, fuel,

transport, telecommunication systems etc. MIDC plans to further develop the infrastructure

in the area. The Patalganga industrial area, adjacent to the Mohopada village, is one of the 13

chemical industrial areas developed by MIDC. Advantages of site selected are

▰ Required land is available and it is allotted by MIDC

▰ Intended use of land is for industrial use only

▰ Port availability and distance

▰ All relevant infrastructures and utilities will be provided by MIDC

▰ Site is well connected by road to Mumbai -Pune highway/Expressway

▰ Raw material and products will be transported by road

No homesteads are affected, hence no displacement

Availability of raw material/fuel

Proximity of raw material and cost-effective transportation logistics

Availability of water supply

The availability of water from the source is adequate to meet the requirement. Source of

water for project is from MIDC.

Availability of infrastructural facility

Industrial infrastructural facilities such as roads, transport, security, water, power,

administration etc. are available with existing MIDC. Community facilities such as quarters,

medical services, education and training facility etc. are also available at site.

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Environmental features of site

There are no biosphere, mangrove, national parks etc. or protected monuments, historical

places within 5 km from the site. Karnala Bird Wildlife sanctuary falls within 5 km radius i.e

around 2.5 km in west. Hence, proposed project will be apprised at EAC Ind-II, MoEFCC.

Patalganga River is flowing at a distance of 0.6 km in North West from the project site. Nearest

village is Karade Village at 0.30 km., nearest town Mohopada at 3 km, Panvel at 13 km.

5.2 Technology Alternatives

The technology selection is done on the basis of following considerations

Indigenous technology

Least stress on resources

Reduce, recycle and reuse of wastes

Reduce the pollution from the industry

No risk to human and property

Technology selection has been done on the basis of efficient utilization of raw material, water,

electricity, fuel, and considering the recycle and reuse of wastes generated from industry.

Proposed industry will be manufacturing food preservatives i.e. Calcium Propionate / Sodium

Propionate powder/ calcium acetate through spray drying method and mixing method.

Proponent has proposed, use of clean fuel PNG. At present Add. Patalganga MIDC does not

have PNG gas provision. Whenever, PNG come to MIDC, factory management will switch to

PNG, so as to reduce air emission from the stack.

5.3 Conclusion

This chapter described possibility for alternative of site location and technology. Proponent

has considered efficient utilization of raw material, water, electricity, fuel, and considering

the recycle and reuse of wastes generated from industry. Due care will be taken from the

factory management to adopt newer technology which will reduce consumption of the

resources which ultimately reduce carbon foot print.

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Chapter VI: Environment Monitoring Program

Present chapter delivers environment monitoring program, its frequency, parameters, and methodology for air, water,

noise, and solid hazardous waste/ soil environment. It also furnishes the information of reporting system of

environmental parameters and responsibility of environmental monitoring program. An environmental monitoring

plan provides a delivery mechanism to address the adverse environmental impacts of a project during its execution by

periodic monitoring of important environmental parameter so as to maintain the environmental quality within the

standards, and to introduce standards of good practice to be adopted for all project works.

6.1 Importance of Post Environment Monitoring

An environmental monitoring program is important as,

It assists in detecting the impacts and control measures.

It evaluates the performance and effectiveness of mitigation measures proposed in

the Environment Management Plan (EMP) and suggests improvements in

management plan, if required.

An Environmental Monitoring Program has scheduled with the following objectives,

To verify the result of the impact assessment study with respect to new developments

To study the parameters which have been identified as critical

Status of pollution load within the project site and its vicinity

Generation of data for predictive or corrective purpose in respect of pollution

To check or assess the efficiency of controlling measures

6.2 Environment aspects to be monitored

Proposed project shall monitor the following environmental aspects to ensure effectiveness

of EMP and mitigate any impact envisaged during the commissioning and operation phase.

6.2.1 Ambient Air and Stack Monitoring

Ambient air quality will be monitored at three locations and pollutants monitored will

be Respirable Suspended Particulate Matter (PM 10, 2.5), Sulphur Dioxide (SO2),

Oxides of Nitrogen (NOx),TOC/ VOC’c , O3, CO and HC

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Monthly monitoring of stack will be carried out for the parameters such as PM, SO2

and NOx , VOC’c to assess the performance of pollution control facilities installed for

the unit.

6.2.2 Water and waste water quality

Surface and ground water samples towards downstream of project will be collected

and analyzed periodically.

Inlet and Out let characteristics of ETP

The characteristics of cooling water, process, and steam condensate wastewater will

be analyzed periodically.

Environment Statement Reports will be filed as per the schedule prescribed by

Pollution Control Board

Analysis of water, wastewater will be in laboratories approved by Ministry of

Environment, Forest, and Climate Change (MoEFCC) or National Accreditation Board

of Laboratory (NABL) will be hired.

6.2.3 Soil and Solid/ Hazardous Waste

One surface soil sample from proposed ETP and project site will be taken and analyzed

as per the standard method.

Solid hazardous waste will be disposed of regularly as per EMP.

6.2.4 Noise monitoring

Five noise monitoring location will be selected considering noise generation area.

Personal protective equipment like ear plugs/ear muffs will be provided to employees

working near such noisy area.

The noise attenuation measures will be taken at the design stage.

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6.2.5 Occupational health and safety

Routine medical examination of personnel will be carried out at regular intervals and followed

for all workers to determine any changes in health condition due to the working conditions.

Pre-medical check-up will also be carried out at the time of employment.

6.3 Environment Monitoring Plan

The post project monitoring plan will be as follows,

Prior to the commencement of operation

After 6 months of commencement of operation

Once in a year from the commencement of operation

Environmental parameters to be monitored and its frequency after commissioning of

proposed project is mentioned in Table 6.1 and 6.2

6.3.1 Environmental Monitoring During Project Construction Stage

The proposed activity envisages setting up of production structure, machineries, admin office,

establishment of storage facilities etc. The construction activities are expected to one year

from zero date. The generic environmental measures that to be undertaken during project

construction stage are given in Table 6.1

Table No. 6.1. Environmental monitoring during project- Construction Stage

Sr. No.

Potential Impact

Action to be Followed Parameters for Monitoring

Frequency of Monitoring

1. Air All equipment’s to be operated within specified design Parameters.

Random checks of equipment’s logs/manuals

Weekly

Vehicle trips to be minimized to the extent possible

Vehicle logs Weekly during site clearance & construction activities

Maintenance of DG set emissions to meet stipulated standards

Gaseous emissions (SO2,CO,NOX)

Monthly emission monitoring

Ambient air quality within the premises of the

The ambient air quality will conform to the standards for

As per CPCB/SPCB requirement or on

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Sr. No.

Potential Impact

Action to be Followed Parameters for Monitoring

Frequency of Monitoring

proposed unit to be monitored.

PM10, PM2.5, SO2, NOX

monthly basis whichever is earlier

2. Noise List of all noise generating machinery onsite along with age to be prepared. Equipment to be maintained in good working order.

Equipment logs, noise reading

Weekly during construction activities

Night working is to be minimized.

Working hour records

Daily records

Generation of vehicular noise

Maintenance of record of vehicles

Daily records

Noise to be monitored in ambient air within the plant premises.

Spot noise recording As per CPCB/ SPCB requirement or on monthly basis whichever is earlier

3. Wastewater Discharge

No untreated discharge to be made to surface water, ground water or soil.

No discharge hoses shall be in vicinity of watercourse

Monthly during construction activities.

4. Soil Erosion Protect top soil stockpile where possible at edge of site.

Effective cover in place

Period during construction activities

5. Drainage & Management

Ensure drainage system and specific design measures are working effectively The design to incorporate existing drainage pattern and avoid disturbing the same.

Visual inspection of drainage and record thereof

Weekly during construction activities

6. Waste Management

Implement waste management plan that identifies and characterizes every waste arising associated with proposed activities and which identifies the procedure for collection, handling & disposal of each waste arising.

Comprehensive Waste Management plan should be in place and available for inspection onsite. Compliance with MSW Rules,1998 and Hazardous Wastes (Management and Handling Rule)2003

Fortnightly check during construction activities

7. Non-routine events and accidental releases

Plan to be drawn up, considering likely emergencies and steps required to prevent/limit consequences

Mock drills and records of the same

Monthly during construction activities

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Sr. No.

Potential Impact

Action to be Followed Parameters for Monitoring

Frequency of Monitoring

8. Health Employees and migrant labour health checkup

All relevant parameters including HIV

Six monthly check ups

9. Environmental Management Cell/Unit

The Environmental Management Cell/Unit is to ensure implementation and monitoring of environmental safeguards

Responsibilities and roles will be decided before the commencement of work.

During construction phase

10. Loss of flora and fauna

Re-vegetation as per Forest guidelines

No. of plants, species

During site clearance Phase.

6.3.2 Monitoring during Operational Phase

The hazardous waste generation from proposed unit will be ETP sludge and ETP silt discarded

bags, process sludge/residues/filtrates. Regular monitoring of wastes generated shall be

done. The following attributes which merit regular monitoring based on the environmental

setting and nature of project activities are listed below,

Source emissions and ambient air quality;

Groundwater quality;

Water and wastewater quality (water quality, effluent quality etc.);

Solid and hazardous waste characterization (oily wastes ETP sludge, used and waste oil);

Soil quality;

Noise levels (equipment and machinery noise levels, occupational exposures and

ambient noise levels)

Ecological preservation and afforestation.

The following routine monitoring program as detailed in Table 6.2 shall be implemented at

site. Besides to this monitoring, the compliances to all environmental clearance conditions

and regular permits from SPCB/MoEFCC shall be monitored and reported periodically.

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Table No. 6.2. Environmental monitoring schedule during Operation

Sr. No.

Particulate Parameters Number of location Frequency

1. Ambient air quality

PM10, PM2.5, SO2, NOx, CO, TOC/ VOC’s, O3 and HC etc.

Ambient air quality at minimum 3 locations. 1 location within the plant premises, 1 location in upwind, 1 location in downwind direction and 1 location in cross wind direction.

Monthly

2. Stack gas PM, SO2 and NOx Number of stacks Monthly

3. Work place PM2.5, SO2, NOx, CO, O3 Process emission in workplace area/plants (for each area/plant minimum 2 locations and 1 location outside plant area near vent)

Monthly

4. Waste water pH, EC, SS, TDS, O&G, Ammonical Nitrogen, COD, BOD, Chloride, Sulphides etc.

Wastewater from all sources. Inlet & outlet of ETP

Monthly

5. Surface water and ground water

pH, Salinity, Conductivity, TDS, Turbidity, DO, BOD, Phosphate, Nitrates, Sulphates, Chlorides, Total Coliforms (TC) & E.Coli

3-5 location Ground as well as Surface water

Half yearly

6. Solid waste ETP sludge, process sludge

Process dust generated sludge.

Monthly

7. Noise Equivalent noise level - dB (A) at min. Noise Levels measurement at high noise generating places as well as sensitive receptors in the vicinity

5 location At all source and outside the Plant area.

Monthly

8. Green belt Number of plantation (units), number of survived plants/ trees,

In and around the plant site

Monthly

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number of poor plant/ trees.

9. Soil Texture, pH, electrical conductivity, cation exchange capacity, alkali metals, Sodium Absorption Ratio (SAR), permeability, porosity.

2-3 near Solid/ hazardous waste storage. At least five locations from Greenbelt and area where manure of biological waste is applied.

Quarterly

10. Occupational health

Health and fitness checkup of employees getting exposed to various hazards and all other staff

All worker Yearly/ twice a year

11. Drainage and effluent Management

Design to incorporate Existing drainage pattern and avoid disturbing the same.

Ensure drainage system and specific design measures are working effectively.

Periodic during operation phase

12. Emergency preparedness, such as fire fighting

Mock drill records, on site emergency plan, evacuation plan

Fire protection and safety measures to take care of fire and explosion hazards, to be assessed and steps taken for their prevention.

Monthly during operation phase

6.3.3 Monitoring methodologies

Environmental samples will be collected as per the guidelines provided by MoEFCC/ CPCB.

The method followed for monitoring will be recommended/ standard method approved/

recommended by MoEFCC/ CPCB. Detail of the same is mentioned in Table 6.3.

Table No. 6.3. Methodology of environmental monitoring

Sr. No

Description Method

Sampling/ Preservation Analysis

1. Ambient air monitoring

Samplers (Designed as per USEPA) to collect PM 2.5, PM10 & the gaseous samples

Any standard methods such as IS 5182, CPCB guideline etc.

2. Stack gas monitoring

Samplers (Designed as per USEPA) to collect particulate matter & the gaseous samples

-

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3. Water and waste water

Standard methods for examination of water and wastewater published by APHA 21st edition, 2005

Standard methods for examination of water and wastewater published by APHA 21st edition, 2012

4. Noise monitoring Instrument : Sound level meter -

5. Soil monitoring Collected as per soil analysis reference book, M. I. Jackson and soil analysis reference book by C.A. Black

Analysis reference book, M. I. Jackson and soil analysis reference book by C.A. Black

6.4 Reporting and documentation

All the necessary reports and documents will be prepared to comply with statutory rules and

regulations. The records of the monitoring program along with the results of all the

parameters being monitored will be maintained on regular basis.

The environmental monitoring activities will be recorded and the following documents are

proposed to be maintained,

1. Log sheets of operation and maintenance of pollution control facilities/ equipment such

as ETP, stack test results of inlet and outlet.

2. Instruction manuals for operation and maintenance of pollution control facilities/

equipment like ETP as well as for manual for monitoring of water, solid and gaseous

parameter discharged from the project.

3. Statutory records as per the environment related legislation.

4. Monthly and annual progress report.

5. Bi-annual compliance statement for Regional Office, MoEFCC.

6. Annual environmental audit statements and compliance to NOC/ Consent conditions to

State Pollution Control Board/ Regional Office, MoEFCC.

6.5 Formulation of Environment Management Cell (EMC)

The Environmental Management Cell shall be responsible for the environmental

management, monitoring, and implementation activities of the proposed unit. EMC will carry

out various activity of environment under the supervision of the Head of the plant.

EMC cell shall be responsible for,

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Monitoring of efficiency of pollution control equipment’s

Preparation of maintenance schedule of pollution control equipment and treatment

plants and see that it is followed strictly.

Monitoring activities within core and buffer zone of proposed project as per

monitoring schedule.

Inspection and regular cleaning of setting tanks, drainage system etc.

Greenbelt development and maintenance

Water and energy conservation measures

Good housekeeping

Structure of EMC is mentioned in below

Figure No. 6.1. Environment Management Cell

6.6 Budgetary Provision for Environment Management

The costs involved in environmental monitoring and management to mitigate the adverse

effects will be put on account for the proposed project. The approximate cost for the EMP

will be Rs. 97 Lakhs. Bifurcation of the EMP cost is given in Table 6.4.

Sr. Vice president operations

General Manager

Process Manager

Sr. Manager Environment health & safety officer

Safety Officer

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6.7 Conclusion

Considering environmental emissions from the project monitoring program, its frequency,

parameters, and methodology for air, water, noise, and solid hazardous waste/ soil

environment has been given. Monthly monitoring of Air (stack and workplace), Water, Soil,

Solid waste and Noise shall be done. Periodic monitoring shall be for drainage system,

Occupation health, and safety of the worker, emergency preparedness, such as firefighting.

Budgetary provision for En. Monitoring and occupation health is also given i.e. 2.5 and 5 lakhs

per year respectively. Moreover, information of reporting system of environmental

parameters and responsibility of environmental monitoring program has been described.

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Chapter VII: ADDITIONAL STUDIES

7.1 Public Consultation

The said project is being located in Notified Industrial Estate (MIDC) area will be considered

as category ‘A’ project and public hearing (consultation) is exempted.

7.2 Rehabilitation & Resettlement Plan (R & R Plan)

The intended use of land is for industrial activity and the land already has been allotted

by MIDC. So there are no issues related to displacement of people.

7.3 Risk Assessment & HAZOP Study

This QRA report is prepared for the above mentioned proposal towards compliance to TOR

conditions and forms a part of the EIA report required for obtaining Environmental Clearance.

Risk assessment Methodology used is as per the Technical EIA Guidance Manual for Synthetic

Organic Chemicals, prepared for the Ministry of Environment, Forests and Climate Change,

Government of India (MOEF&CC 2010). Detail report of QRA and HAZOP study is attached

as Annexure.

Identification of hazards materials handled and processes was examined. MSDS of the

substances taken for study. Applicability of Manufacture Storage and Import of Hazardous

Chemicals (MSIHC) Rules, 1989” -formed under Environment protection Act 1986, these were

amended in 1994and 2000 - checked for inventory. The inventory of does not exceed the

criteria of threshold quantity as per schedule 2 parts I and Part II of these rules hence the site

is not classified as MAH (Major accident hazard installation. Relative ranking by DOW Fire,

Explosion & Toxicity index, and MOND Index assessment carried out for the storage

installations analysis are applied for storage of flammable substances area, decompositions

products, and reactivity and compatibility hazards are assessed.

HAZOP study carried out considering storages, major unit processes, and ETP as separate

node. The methodology used is as per Hazard Identification and Hazard Analysis Techniques

of Hazard Identification and Risk Analysis – Code of Practice IS 15656: 2006. As an outcome

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of this identification of hazards exercise worst possible events are listed and used for selection

of events for carrying out consequence analysis.

7.3.1 Scope of work

The scope of the report covers the proposed site activities of manufacturing. The battery

limits of this study are restricted to the installations indicated over the proposed site plan (

18°52'30.22"N Latitude and 73° 9'48.79"E Longitude, elevation 10 meter above MSL.)Plot

area 12,000 sq. m.; presently there is an existing warehouse on the site admeasuring around

2250 sq.mt of area from that of the plot area.

7.3.2 Methodology

The major steps in risk assessment are as outlined below;

Hazard Identification

Failure Frequency Analysis

Consequence Analysis

Impact Assessment

Protective System & Hazard Analysis

Risk Mitigation Measures

DMP

7.3.3 Site activity

Table No. 7.1. List of Products for Environmental Clearance

Sr. no.

Cas Name of products Batch size Mt

Capacity MTA

Total Capacity MTA

1 Spray Drying method 10,000

1.1 4075-81-4 Calcium Propionate &/or 2.950

1.2 137-40-6 Sodium Propionate &/or 4.500 10,000

1.3 62-54-4 Calcium acetate 3.160

2 Mixing method 15,000

2.1 4075-81-4 Calcium Propionate 4.080 15,000

TOTAL - - 25000

By product: nil

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Table No. 7.2. Hazardous Waste

Category No. Type Of Waste Quantity Method of disposal

1 Sludge 20-25 kg/m CHWTSDF

2 filter material from the process

80-85 kg/m CHWTSDF

Table No. 7.3. Inventory

No. Name Mode of storage Maximum Quantity Stored at any point of time

Remark

1 Calcium Propionate

2 Sodium Propionate Bags 400 MT Finished Good

3 Calcium Acetate

4 Propionic acid 250 kl Tank- 5 nos. 1250 KL Raw Material

5 Hydrated Lime Silos 2 nos / bags 9900 MT Raw Material

6 Sodium hydroxide Bags 450 MT Raw Material

7 Acetic acid 150 Kl tank 1 no. 100 KL Raw Material

8 Furnace oil 100 kl (AG )Tank 100 KL Fuel

9 Diesel 20 kl (UG) Tank 20 KL Fuel

10 Sludge Bags 84 MT

Non- Hazardous Waste

11 filter material from the process

Table No. 7.4. Inventory Level (Tank Farm)

No. Name Maximum Quantity Stored at any point of time

Max Consumption level TPM Qty

Inventory level Number of days storage

1 Propionic acid 1250 MT 1563 24

2 Acetic acid 150 KL 625 5

3 Hydrated Lime 200 KL 764 12

4 Furnace oil 100 KL 250 12

*Imported, Transport to site is by road truck/tankers.

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7.3.4 Identification of Hazards

7.3.4.1 Hazardous Chemicals

Table No. 7.5. Flammability Hazards (Top Five)

NFPA 704 M Hazard Index, Scale 1 to 4. , NA data not available Toxic *-Indicative Criteria used as per “MSIHC Rules 1989, schedule I, Part I (a )”.

Table No. 7.6. Toxicity Hazards (Top Five)

Sr. No.

Name Oral LD50 Dermal LD50 Inhalation LC50 NFPA Health Index N h Mg/kg. Ml/kg. mg/m3

1 Propionic acid Toxic * NA NA 3

2 Sodium hydroxide Toxic * NA NA 3

3 Acetic acid Toxic * Toxic * Toxic * 2

4 Hydrated Lime NA NA NA 2

5 Lime NA NA NA 2

Mg/kg. Ml/kg. mg/m3 N h

Table No. 7.7. Reactivity Hazards (Top Five)

NFPA 704 M Hazard Index, Scale 1 to 4. , Material factor scale 1 to 40. Table No. 7.8. Applicability of MSIHC Rules 1989

Group Material Max. Storage Capacity

Threshold Qty. Mt.*

5.5 Highly Flammable Liquids

Chemicals having 230 C < flash point ≤ 600 C. Acetic Acid Propionic acid

150 kl 1250 MT

2500

Sr. No.

Name LEL UEL Flash Point

Boiling Point

NFPA Flammability Hazard Index

% % 0c 0c Nf

1. Acetic acid 5.4 16 39 118 2

2. Diesel 0.6 7.5 32 -62 >150 2

3. Propionic acid 2.9 12.1 52.2 141 2

4. Furnace Oil 0.7 5 >65 175-325 2

5. Sodium Propionate - - >200 NA

Sr.No. Name CAS No. NFPA Hazard Index Material Factor

N f Nr MF

1 Hydrated Lime 1305-62-0 0 2 24

2 Propionic acid 79-09-4 2 1 14

3 Sodium hydroxide 1310-73-2 0 1 14

4 Lime 1305-78-8 0 1 14

5 Acetic acid 64-19-7 2 0 10

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Diesel 20 kl

5.6 Flammable Liquids

Chemicals having 600 C < flash point < 900 C Furnace oil

100 kl

5000

*Criteria used: “MSIHC Rules, 1989”, schedule 2 part I and Part II of these rules. Inventory analysis revels that the inventory of hazardous chemicals of any group does not

exceeds the threshold specified quantity specified in Schedule II Column 3 of "The the MSIHC

Rules, 1989”. Thus the site is not classified as Major Accident Hazards (MAH) Installation.

7.3.5 Relative ranking

7.3.5.1 Dow F&E index

As per DOW F & E index assessment propionic acid storage installation is having the

highest radius of exposure of 10.5 m with damage factor 0.31 and methanol storage

installation Toxicity category as I.

Table No. 7.9. Dow F & E index

Sr. No.

Installation DOW F&E Index

The Degree Of Hazard

Radius Of Exposure (m)

Damage Factor

Toxicity Index

Toxicity Category

1. Propionic Acid

43.7 Light 11.2 0.32 8.50 II

2. Acetic acid 38.6 Light 9.9 0.30 5.87 I

3. Furnace oil 20.7 Light 5.3 0.12 - -

4. Diesel 19.8 Light 5 0.10 - -

7.3.6 Mond Index

Table No. 7.10. Mond Index

Sr. No.

Installation Fire Index Internal Explosion Index

Aerial Explosion Index

Over All Hazard Rating

1 Propionic Acid High Moderate Low High Group II

2 Furnace oil Low Moderate Low Moderate

3 Diesel Light Moderate Light Moderate

4 Acetic acid Moderate Moderate Low High Group II

The MOND Index is a rapid hazard assessment method for use on chemical plant or in plant

design. The use of this technique puts the hazard of a plant on a numerical scale, where the

comparative pictures of all subdivisions of the plant form emerge. The assessment is carried

out as per MOND INDEX Manual 1993.

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As per Mond index assessment for the hazardous chemical storages are Moderate or less than

that “as overall hazard rating. It is reasonable to assume that a unit assessed at this level can

be operated in a satisfactory manner by providing adequate off setting measures, giving full

regard to the hazards indicated by the assessment It should be noted that the assessment

depends heavily upon the maintenance of the hardware and of the management procedures;

neglect of either will lead to loss of protection and the rating will rise.

7.3.7 Compatibility /Reactivity Hazard

Table No. 7.11. Compatibility /Reactivity Hazard Chart

Chemicals Mixing With →

Acetic acid

Air, Compressed

Calcium Carbonate

Calcium Hydroxide

Propionic Acid

Sodium Hydroxide Solid

Potassium hydroxide

Water

Acetic acid

Air, Compressed C

Calcium Carbonate

C Y

Calcium hydroxide C Y Y

Propionic acid Y C C C

Sodium hydroxide N C Y Y N

Water Y Y C C Y C

CHART LEGEND

Y Compatible - No hazardous reactivity issues expected

N Incompatible - Hazardous reactivity issues expected

C Caution - May be hazardous under certain conditions

SR Self-reactive - Potentially self-reactive e.g. polymerizable

(Incompatibility implies as the equimolar mixing of two materials under ambient temperature and pressures that will produce heat (10Kcal per mole), gases, or other real and immediate hazards)

Risk Mitigation

Storage of chemicals considering the compatibility and reactivity hazards. Smoke detector at

warehouses.

Transformation products

Hazards due to gases released decomposition, transformation during fire condition.

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7.3.8 Transformation hazards

Table No. 7.12. Transformation If any which could occur

Sr.No. Name Decomposition Products In Case Of Fire

1. Sodium hydroxide

Sodium oxide. Decomposition by reaction with certain metals releases flammable and explosive hydrogen gas.

2. Calcium hydrate slaked lime

Caustic fumes of calcium oxide form when heated to decomposition (580C; 1076F).

3. Furnace oil Carbon dioxide and carbon monoxide may form when heated

to decomposition.

4. Diesel Carbon dioxide and carbon monoxide may form when heated

to decomposition. 5. Propionic acid Poisonous gases are produced in fire.

6. Calcium Acetate Decomposes above 160) C producing Acetone vapors and

Calcium carbonate.

7. Lime Reactivity with water – heat may cause ignition of

combustibles, material swells during reaction.

Separate chemicals storage in bulk considering the compatibility and reactivity hazards at

open storage area and warehouse.

7.3.9 Preliminary Hazard Analysis

Preliminary hazard analysis considers stages of the proposal such as pre construction phase,

Operation phase and Post operation/De-commissioning /demolition phase. Following aspects

are considered during the study.

Natural calamities

Physical hazards

Biohazards

Electrical hazard

Hazardous substances and wastes

Mechanical hazards

Frequent causes of accidents during construction Activity

Ergonomics & psychosocial hazard

General Hazards

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7.3.10 HAZOP Study

7.3.10.1 NODES: Identification of hazards by HAZOP Study under following nodes:

Table No. 7.13. Table 7.13: Nodes of HAZOP Study

Node 1 Propionic acid storage tank

Node 2 Furnace oil storage tank

Node 3 Diesel storage tank

Node 4 Caustic soda storage tank

Node 5 Acetic acid storage tank

Node 6 Spray Drying method Operations

Node 7 Mixing method Operations

Node 8 ETP

7.3.11 Identified Hazards

Top ten identified hazards/events / accident scenarios having risk rating (evaluating the

identified hazardous event on severity(S) and Probability (P) of the event on the scale 1 to

5 resulting in risk rating (R) on the scale 1 to 25 during HAZOP study) in 16 to 25 ranges

are as follows

Table No. 7.14. Top Ten –Identified Hazards

Sr.no. Identified hazard S P R

1 Spill of Propionic acid , Fire / explosion hazard on propionic acid release as above 54°C explosive vapour/air mixtures may be formed also it Attacks many metals forming flammable/explosive gas (hydrogen )

5 4 20

2 Spill of Furnace oil followed by pool fire 4 4 16

3 Spill of Diesel followed by pool fire 4 4 16

4 Organic contaminated water generated during firefighting operations entering storm drain.

4 4 16

5 Static charge accumulation to dangerous level in handling of materials , fire hazard ., Dust explosion at spray dryer operations

5 4 20

6 Reactivity and compatibility hazards due to accidental spill and mix up at tank farm / ware house

4 4 16

Sr.no. Identified hazard S P R

7 Health hazard due to minor leaks / vapors emissions, and vent of the spray dryer odor issues at work place. (Propionic acid is a colorless liquid with a pungent odor. The odor threshold is 0.16 ppm)

4 4 14

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8 Handling alkaline materials at high temperature for long years of service may result in “Caustic imbrutement” for MS equipment’s and weaken the equipment leading to rupture at these week points’ especially welding joints.

5 4 20

9 Accumulation Impurity in product due to recycle streams 4 4 16

10 Emergency in the neighborhood industrial installations. 4 4 16

7.3.12 Consequence Analysis

7.3.12.1 Introduction

The accident scenarios as identified during HAZOP study are divided in two categories

considering the consequence seriousness and occurrence frequency.

Maximum Credible Loss Scenario (MCLS)

Worst Possible Scenario.

7.3.12.2 Maximum Credible Loss Scenario (MCLS)

Maximum Credible Loss Scenario (MCLS) is one of the methodologies evolved to access the

events in realistic and practical way. An MCLS can be described as the worst “credible”

accident or as an accident with a maximum damage distance, which is still believed to be

probable. Minor Leaks from hose/ piping failure are quite probable events. Such accidental

release is considered as MCLS.

Worst Possible Scenario

Worst Case Scenario/ MCA (Maximum Credible Accident) Accident Scenario accidental

release of Acetic acid release followed by dispersion down wind and fire/explosion is

considered as Worst Case Scenario/ MCA (Maximum Credible Accident).

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7.3.12.3 Results

Table No. 7.15. Down Wind Affect Distance

Sr. No.

Accident Scenario Downwind Affect Distance (m)

Toxic Vapor Cloud Flammable Vapor Cloud LEL

PAC 3 PAC 2 PAC 1 IDLH 60 % 10 %

1 Propionic Acid 75 347 508 - 11 22

2 Furnace oil - - - - <10 <10

3 Diesel - - - - <10 <10

4 Acetic acid 117 399 1200 327 <10 23

Table No. 7.16. Down Wind Affect Distance

Sr. No.

Accident Scenario Downwind Affect Distance (M)

Blast Over Pressure Psi Thermal Radiation (KW/M2)

8 3.5 1.0 10 5 2

1 Propionic Acid - - - 20 30 40

2 Furnace oil - - - 9 13 18

3 Diesel - - - 11 12 13.5

4 Acetic acid - - - 10 13 21

7.3.13 Frequency Analysis

7.3.13.1 Event Tree

Event trees begin with an initiating event and work toward a final result. This approach is

inductive. The method provides information on how a failure can occur and the probability of

occurrence. Frequency of the incident is estimated by Event Tree.

POOL FIRE EVENT FREQUENCY: 1 X 10-4 per Year

Figure No. 7.1. Event Tree

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Initiating event frequency/yr range (all causes included) is 1 x 10-2 to 1x 10-3 typical frequency

values assigned to initiating events. (Raf: Table 11.3, Chemical process safety fundamentals

with applications; Daniel A Crawl / Joseph L. Second edition).

Table No. 7.17. Event Failure Frequency

S.N. Event Event Frequency/ Yr

1 Acetic acid pool fire 1.0 × 10-4

2 Propionic Acid pool fire 1.0 × 10-4

3 Furnace oil pool fire 1.0 × 10-4

4 Diesel pool fire 1.0 × 10-4

It is reasonable to assume this frequency however it should be noted it depends heavily upon

the maintenance of the hardware and of the management procedures; neglect of either will

lead to loss of protection and the rating will rise to the original estimate (a ) indicated above

7.3.14 Impact Assessment

7.3.14.1 Toxicity Impact

ALOHA modeling of the vulnerable zones is superimposed on satellite site maps Called

MARPLOT for acetic acid release is as follows

Figure No. 7.2. Marplot: Vulnerable Zone: Acetic acid release

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Short Term Exposure: Can cause severe irritation, burns, and permanent eye damage. Skin

contact can cause severe irritation and burns. Breathing can cause irritation of the mouth,

nose, and throat; coughing; and shortness of breath. Higher exposures can cause

bronchopneumonia and pulmonary edema, a medical emergency. Medical observation

recommended for 24_48 h following inhalation overexposure, as pulmonary edema may be

delayed.

Figure No. 7.3. Marplot: Vulnerable zone: Acetic acid release

Short Term Exposure: Corrosive to the eyes, skin, and respiratory tract. Contact can cause

severe eye burns, leading to permanent damage. Skin contact causes skin burns. Inhalation

can cause irritation of the respiratory tract with mild cough; asthmatic response was found in

medical reports of acute exposure of workers.

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Figure No. 7.4. Marplot: Vulnerable Zone: Propionic Acid Release

IMPACT

Acetic acid and Propionic acid release - ERPG 3 concentration prevails up to 117 and 75

m downwind respectively and immediate evacuation of the area is required

It is reasonable to assume that well trained employees within the vulnerable zone are

likely to move out of this zone in less than 10 minutes hence avoiding fatality.

It should be noted that depending the prevailing atmospheric conditions at the time of

the event the impact will undergo change.

The event if not controlled immediately has potential of serious off site consequences

affecting surrounding population.

Acetic acid can react with water and/or water vapour. This can affect the downwind

dispersion estimate.

7.3.15 Thermal Radiation Impact

Release of Flammable material leading to Pool fire at tank farm will result in thermal

radiations and likely to have direct impact on the personnel in vulnerable zone with burn

injuries and even fatality as given in below table,

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Figure No. 7.5. Marplot: Vulnerable Zone: Acetic Acid Pool Fire

Figure No. 7.6. Marplot: Vulnerable Zone: Propionic Acid Pool Fire

Table No. 7.18. Fatal Thermal Radiation Exposure Levels

Radiation Level Kw/M2

Seconds Exposure For A % Fatality Levels

1 % 50 % 99 %

1.6 500 1300 3200

4.0 150 370 930

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Radiation Level Kw/M2

Seconds Exposure For A % Fatality Levels

1 % 50 % 99 %

12.5 30 80 200

37.5 8 20 50

Table No. 7.19. Effects of Thermal radiation on unprotected skin.

Radiation Level (Kw/M2)

Duration Period Seconds Before

Pain Is Felt Blistering Starts

22 02.0 03.0

18 02.5 04.3

11 05.0 08.5

08 08.0 13.5

05 16.0 25.0

2.5 40.0 65.0

Below 2.5 Prolonged exposure can. Be tolerated.

7.3.15.1 Impact

Acetic acid and Propionic acid release followed by pool fire is estimated to be resulting 30

% and 31 % damage within 9.9 and 10.5 m radius zone respectively.

Thermal radiations of 10 Kw/m2 from Acetic acid and Propionic acid are likely within 10 and

20 m radius zone respectively, which is mainly tank farm. It is reasonable to assume that well

trained employees within the vulnerable zone are likely to move out of this zone within 90

seconds hence avoiding fatality. Continued exposure to heat flux of 4.0 KW/m2 level of heat

flux or greater is considered sufficient to cause injury. Hence, injury risk is likely up to 10 m

around the pool fire it may be noted that thermal effect of a pool fire is usually limited to a

distance of 2 to 3 times the pool diameter. Acetic acid and Propionic acid pool fire impact at

Assembly point will not be significant.

7.3.15.2 Over Pressure Impact

ALOHA modeling of the vulnerable zones are superimposed on satellite site maps called

MARPLOT for estimation of impact Flammable vapors cloud in flammable range finding

source of ignition resulting into vapor cloud explosion is considered as Worst case scenario

and following Table indicates the over pressure impact.

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Table No. 7.20. Effect of Blast Pressure Wave

Over Pressure (Bar) Effects

0.01 Shattering of glass windows. Failure of panels.

0.03 Shattering of asbestos siding.

0.1 Collapse of steel framing panels.

0.3 Shearing of brick walls (8-12 inches).

Any of the events studied Explosion is not likely as flammable cloud is not formed.

7.3.16 Risk estimation

7.3.16.1 Individual Risk

Individual Risk (Ir) = (1 /N) ∑ Ii X F

Where,

N = number of persons

i = Incident identification number

I, = impact of Incident i

Fi = frequency of the i incident

Manpower Approx. 80 (65 + 15) skilled and unskilled .The proposed activity required 30-50

workers during construction and during operation 80,

7.3.16.2 Threat at assembly point

Thermal Radiation Estimates at the AP:

Max Thermal Radiation: 0.114 kW/ (sq. m.)

Max Concentration: Outdoor: 387 ppm and Indoor: 135 ppm

Average individual risk estimated at assembly point is less than 1.25 x 10 -6 Table No. 7.21. Individual Fatality Criteria

Individual Fatality (IR) Individual Fatality Criteria

1 × 10-4 per year This contour remains on-site.

1 × 10-5 per year This contour extends into industrial developments only.

1 × 10-6 per year This contour extends into commercial and industrial developments only.

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Table No. 7.22. Individual Risk Results*

Contour No.

Individual Fatality (IR) Downwind Affect Distance (M)

Remarks

1. 4.3 × 10-4 per year. <10 This contour remains within the site.

2. 4.4 × 10-5 per year. <10 This contour remains within the site

3. 4.4 × 10-6 per year. 12 This contour remains within the industrial area

7.3.17 Societal Risk

Figure No. 7.7. Marplot: Vulnerable Zone: Acetic acid Pool fire

Table 7.3: Societal risk

Sr. No. Release event No. Of fatality

Cumulative frequency

1. Acetic acid pool fire 0 1.0 × 10-4

2 Propionic Acid pool fire 0 2.0. × 10-4

3 Furnace oil pool fire 0 3.0 × 10-4

4 Diesel pool fire 0 4.0 × 10-4

7.3.16 Risk Mitigation Measures

To address the residual risk issues risk mitigation measures are suggested which includes

preventive as well as protective measures to achieve reasonable acceptable risk level.

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1.0 Accidental Spill Control

1.1 Provide dyke for accidental spill containment for above ground storage tanks with mobile

pump arrangement to transfer the accidental spill contained in dyke to emergency spare

tank.

1.2 Provide overflow line of the day tank back to the storage tank of the origin in order to

avoid any spill hazard.

1.3 Provide arrangement to avoid any organic contaminated water generated during

firefighting operation going to storm drain without proper treatment

1.4 Provide acid / alkali proof tile lining flooring at corrosive chemicals handling area.

2.0 Fire Protection

2.1 Provide Fire hydrant system, Portable fire Extinguishers, Personnel Protective Equipment (PPE) especially SCBA sets, Safety Shower & Eye Wash Fountain and safety training.

2.2 Avoid any sources of ignition and fire hydrant at parking area for road tankers of Acetic acid, Propionic acid, and fuels.

3.0 Dust Handling

3.1 Carry out powder safety tests.

3.2 Ensure absence of any flammable organic vapors at fine powder handling

Equipment’s such as disintegrator, sifter and packing in this section to eliminate the

possibility of formation of Hybrid powder mixture.

3.3 Provide explosion vent at the spray dryer and locate the vent to safe place to avoid

any secondary dust explosion.

3.4 Provide electrical to suit the IP class of the powders handled in the area.

4.0 General

4.1 Store chemicals considering the compatibility and reactivity hazards at tank farm. 4.2 Provide effective measures for prevention of static charge accumulation to dangerous

level. 4.3 Fugitive emissions over reactors, dusting etc., are to be collected through Hoods & ducts by induced draft, and controlled by scrubber/dust collector. 4.3 Adopt standard engineering practices, System of leak detection and repair (LDAR)

program especially for solvents should be developed 4.4 Monitor concentration of air born chemicals within the prescribed limits.

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4.5 Handling alkaline materials at high temperature for long years of service may result in Caustic imbrutement and weaken the MS equipment leading to rupture at week points .especially welding joints .Hence Avoid MS for such service .

4.6 Transport of hazardous materials / waste -Display of class labels, Valid registration to carry the said goods , PPE, First aid box, tool box, safety equipment’s, antidotes as may be necessary to contain an accident , TREM card , MSDS , Training to drivers and Specified predetermined routes.

5.0 Disaster management plan

A practical working document on site disaster control plan to address the residual risk

issues is drawn as per the format specified under "The the MSIHC Rules, 1989".

Figure No. 7.8. Disaster Management Plan

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7.4 Conclusion

The potential consequences from the hazardous scenarios identified are determined and the

impact zones modeled using ALOHA and PHAST software tools. The primary consequence

types are pressure wave, thermal radiations, and toxic gas release. The stable atmospheric

stability conditions, ambient temperature of 30oC, wind speed was 1.5 m/s. and humidity

(50%), No inversion used for Consequence Analysis.

Consequence analyses is carried out modeling propionic acid evaporating pool, dispersion

down wind, and pool fire is considered as worst possible scenarios having potential for serious

off site consequence are considered for further quantities risk estimation . Consequence

analyses of furnace oil and Diesel storage tanks pool fire are also carried out.

Apart from the maximum credible releases, the conservative approach appears in adoption

of atmospheric conditions, used in the dispersion calculation. In general, the assumptions/

conditions will result in the largest damage distances. Hence, it must be remembered that this

analysis will be pessimistic & conservative in approach & is only a planning tool. Its use should

not be extended without understanding its limitations. Estimation of the event frequency of

event is carried by developing Event tree for spill of Acetic acid, Propionic acid & Fuels at

storage tank installation. Initiating event frequency as available from the literature is

considering while developing the Event tree. The vulnerable zones as obtained during

consequence analysis are superimposed on the satellite image of site plan termed as

MARPLOT to assess the impact on the site activities and surroundings. The individual risk

considering 80 employees engaged in site operations is estimated. The site is located in MIDC

industrial Area hence assuming the same population density as that of the site societal risk of

fatality is estimated data collected for constructing F-N curve. It should be noted that the risk

estimation is for unmitigated risk. A series of risk mitigation measures are of two types 1) to

reduce the probability of undesired event and 2) reducing the severity of the consequences.

As a part of risk mitigation measures in order to address the residual risk after providing risk

mitigation measures following disaster control plans are prepared. Emergency Preparedness

Plan, On Site Disaster Control Plan and Off Site Disaster Control Plan. In essence these plans

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are relevant to emergency level 1, 2 and 3 respectively. The offsite disaster control plan gives

fact sheet and other dove tailing data for further use by the disaster Management Authorities.

The study reveals that the risk posed by the proposed site activities are at reasonably

acceptable level however, it should be noted it depends heavily upon the maintenance of the

hardware and practicing of the management procedures; neglect of either will lead to loss of

protection and the rating will rise to the higher level .

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Chapter VIII: Project Benefits

Project benefit focused on those points which become beneficial to the surrounding area or community in terms of

infrastructural development, social development, boosting employment, and other tangible benefits due to upcoming or

proposed activities in form side benefits.

8.1 Proponent approach towards the project

Fine Organic Industries Ltd., proposes to establish a new manufacturing facility for ‘food

preservatives’ at Additional Patalganga MIDC, Panvel, Raigad, Maharashtra. Considering the

increasing demand in bakery industry especially breads and cake application. Present

manufacturing facility of Fine Organic at Dombivali is falling short for catering the increasing

demands of domestic needs for these additives and also meets the additional export market

needs. Thus company has decided to initiate this proposed project at additional MIDC,

Patalganga.

8.2 Project Benefits

The proposed establishment of these products are due to market demand. Nearly 80% of the

products are getting exported to different countries which are certainly increasing the foreign

exchange. Also many of these products are equal or better in quality to that of certain

imported products. This reduces the dependency on importing the products.

8.3 Social Benefits

Project will definitely open an avenue for the young generation of our nation by generating

employment. Company will be hiring the local residents nearby project site for employment,

as per their competency. This will create employment to these people & thereby will improve

their living standard. The proposed project is already located in MIDC area so area

development will be as per MIDC, which will improve the living standards of the local people.

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Chapter IX: ENVIRONMENT COST BENEFIT

ANALYSIS

This chapter furnishes information about benefits of the proposed project to the environment. Project is intended to

achieve the objective of sustainable development.

9.1 Environmental Benefits

The proposed project will have overall positive impact

The proposed establishment of these products are due to market demand. Nearly 80% of

the products are getting exported to different countries which are certainly increasing the

foreign exchange. Also many of these products are equal or better in quality to that of

certain imported products. This reduces the dependency on importing products.

Factory proposes zero liquid discharge method for waste water treatment. Maximum

waste water will be recycled back into the system.

Factory will developed greenbelt around the factory.

Air pollution will be abate through proper stack height, greenbelt around the factory.

Water will be recycled in the process, thereby reducing the fresh water demand.

Various social and environmental program under CER scheme as described in chapter X.

9.2 Conclusion

Environmental benefits of the project comprises, greenbelt development, rainwater

harvesting system in the factory premises. Also under CER program, factory proposed

different social, and environment program in the area like greenbelt development in the area,

closed drainage, filtered drinking water facilities, solar panels for street lightening etc.

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Chapter X: ENVIRONMENT MANAGEMENT PLAN

Environment Management Plan (EMP) is a system to address potential adverse impacts and to instruct project

proponent to introduce standards of good practice to be adopted for all project activities. EMP will ensure that the

project will be implemented in an environmentally sustainable manner and where all concerned persons of the industry

as well as contractors, understand the potential environmental risks arising from the proposed project to implement

appropriate actions so that risk can be managed properly. Detail description pertaining to identification of pollution

sources, its assessment, and related impact along with mitigation measures are given in Chapter IV

10.1 Introduction

Environmental Management is a resource management and environmental planning similar

to development planning. Suitable environmental management measures need to be

incorporated during the entire planning, construction and operating stages of the project to

minimize any adverse environmental impact and assure sustainable development of the area.

Proposed project is a manufacturing unit for food preservatives and it is well connected all

cities nearby. Details of the proposed project are covered in Chapter II whereas; various

existing environmental scenarios are presented in Chapter III Deliberations and prediction

of environmental impacts and its analysis are made in Chapter IV. Environmental Impact

Analysis carried out in Chapter IV indicated that proposed developmental project would

have less significant impact on the environmental attributes. On the other hand, it will have

beneficial impacts on socio-economic features, and occupational structure provided

following measures are undertaken. The EMP is generally:

Prepared in accordance with rules and requirements of the MoEFCC and the State

Pollution Control Board

To ensure that the component of facility are operated in accordance with the design

Process that confirms proper orientation through supervision and monitoring

System that addresses public complaints during construction and operation phase

Plan that ensure remedial measures are implemented immediately.

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The key benefits of the EMP are that, it provides the organization with means of managing its

environmental performance thereby allowing it to contribute to improved environment

quality. The other benefits include cost control and improved relation to stakeholders.

EMP includes four major elements

Commitment and Policy: of proposed project will strive to provide and implement

the Environmental Management Plan that incorporates all issues related to air, land

and water.

Planning: This includes identification of environmental impacts, legal requirements

and setting environmental objectives.

Implementation: This comprises of resources available to the developers,

accountability of contractors, training of operational staff associated with

environmental control facilities and documentation of measures to be taken

Measurement and Evaluation: This includes monitoring, corrective actions, and

record keeping.

During study of the environmental attributes it was seen that all the aspects would be

considered to promote the better development in case of future aspects of project as

well as environmental aspects.

10.2 Environmental management during construction phase

The construction activities of the proposed unit will increase dust concentrations and fugitive

emission. The following control measures are recommended to mitigate the probable adverse

impacts.

10.2.1 Site preparation

The development of site for erections of plant structure, office building & other allied

activities shall require careful management planning as the construction activities shall be

located in plain barren land owned by the project proponent. It is necessary to control the

dust nuisance that would be created by excavation, leveling and transportation activities so

that impacts on the various components of environment would be minimized. Minor

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vegetation clearance will be required at site along with soil excavation. Regular sprinkling of

water around vulnerable areas of the construction sites to control the dust spread or emission

into the atmosphere. However identified impacts would be of temporary type and within the

plant boundary. Excavated soil will be covered with tarpaulin sheet or shall be kept in such

way that dust emission will be avoided. Green belt area shall be developed to reduce air and

noise pollution impacts. Top excavated soil be used in greenbelt development, rest hard rock

will be used in leveling work. First aid facilities shall be made available during construction.

10.2.2 Noise

Though level of construction activities shall not be very high, still some specific sources of

noise like welding, transportation, movement of earth movers, tractors, concrete or asphalt

mixing etc. should be carried out in a controlled manner. Neither the plant nor the

construction workers should be exposed to excessive noise levels. No idling of machine shall

be allowed during construction activities night time construction activities and vehicular

movement shall not be allowed. Personal protective equipment like ear muffs or ear plugs,

masks etc. will be provided to workers who will be exposed to high noise.

10.2.3 Construction equipment and waste

Transport vehicles as well as transport routes should be properly maintained during whole

construction phase to minimize smoke / dust emission from vehicle exhausts and unpaved

roads. Composite solid wastes including metal scrape, earthwork, other wastes, getting

generated in construction process should be disposed of in safe manner. Certain hazardous

waste materials, though the requirement of such materials shall be small, should be stored

safely and be disposed of properly.

10.2.4 Site security

To ensure that the local inhabitants are not exposed to these hazards, the site shall be secured

by fencing and manned entry points. It will be fully illuminated during nighttime

Necessary care will be taken as per the safety norms for the storage of the chemical products

Contractor will supervise the safe working of their employees.

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Barricades and fences will be provided around the construction area personnel

protective equipment’s e.g. safety helmet, goggles, gumshoes, etc. will be provided

to the workers.

Accidental spill of oils from construction equipment and storage sites will be

prevented.

Tree plantation will be undertaken during the construction phase to prevent air

pollution.

Provision of mobile toilet facilities during construction period

10.3 Environment Management Plan for Operation Phase

Factory proposes comprehensive environment management plan to combat pollution arising

from the project activities. Detailed EMP is described below for various environmental

parameters.

10.3.1 Air Pollution Management

Baseline ambient air quality monitoring has been carried out during the month of March

2018 to May 2018. It is observed that the concentrations of PM10, PM2.5, SO2, NOx and

VOC’s are well within the prescribed limits as per the National Ambient Air Quality

Standards. The major sources of air emissions from the proposed projects include non-

point and point source emissions.

The major sources of air pollution from the proposed projects will be from flue gas

emission, process emission and vehicular emissions. There will not be any air emission

anticipated from the process.

Emission other sources are particulate matter, sulphur-di-oxide and nitrogen oxide etc.,

from DG and stack.

Thermopac with adequate 39.5 m stack height.

Total particulate matter from stack will be <100 mg/NM3

All the conveyors/vehicles conveying raw material within or outside the plant premises

shall be covered from all sides to prevent blowing of particles due to wind.

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To control the vehicular pollution, control measures will be implemented such as

periodical check of Vehicle for its fitness and PUC certificates. Observance of periodical

maintenance schedule and its proper implementation.

Table No. 10.1. Utility emission

Stack Height (meter)

Diameter (meter)

Fuel Air Pollution Control Device

Emission concentration

Three Thermopac of 15 lac kcal/hr

39.5 0.375 m Furnace oil 354 kg /hr

Stack height PM-< 100 mg/ Nm3 SO2- 31.8 kg/hr

Table No. 10.2. Fugitive emissions

Sr. No.

Process Emissions Mitigation

1. Loading-unloading section

Particulate matter Dust collectors/ Water sprinkling whenever required. Close conveyer wherever possible.

Training to workers of proper handling of material.

Good housekeeping.

2. Storage of chemicals, product, fuel and raw material

Odor, volatile emissions, gaseous emissions

Ventilation

Training to workers of proper handling of material

Good housekeeping

3. Vehicular emissions

Particulate matter, SO2, NOx

Vehicles with valid PUC Certificate.

Dust suppression on haul roads

10.3.2 Noise Pollution Management

Various components of industrial operations cause some amount of noise, which shall be

controlled by proper maintenance and compact technology.

Closed room shall be provided for all the utilities so as to attenuate the noise pollution.

Acoustic enclosure shall be provided to D.G sets.

The insulation will be provided to reduce noise.

Layouts of equipment foundations and structures will be designed keeping in view the

requirement of noise abatement;

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Central control room(s) provided for operation and supervision of plant and

equipment will be air-conditioned, glass fiber insulated frames which will help in

reducing noise levels. Necessary enclosures will also be provided on the working

platforms/areas to reduce the noise levels ;

Acoustic laggings and silencers will be provided in equipment wherever necessary. The

compressed air station will be provided with suction side silencers. Ventilation fans

will be installed in enclosed premises.

The noise level will not exceed the permissible limit 75 dB (A) during the day time 70

dB (A) night time within the plant premises. Green belt around the plant area will

reduce the noise level further.

Occupational Health & Safety (OHSAS) System for evaluation of exposure of noise

pollution on the associated staff and comparing it with permissible exposure and

subsequently taking corrective actions will be developed.

Free flow of traffic movement shall be maintained. Earmuffs shall be used while

running equipment’s of the plant.

Proper maintenance, oiling and greasing of machines at regular intervals shall be done

to reduce generation of noise.

Regular monitoring of noise level shall be carried out.

Greenbelt shall be developed around the periphery of the plant to reduce noise levels.

10.3.3 Water and Waste Water Management

Required water source will be Additional Patalganga. Necessary permission for water

extraction is available with the factory.

Waste water generation from process, domestic, laboratory etc. will be treated in ETP of

Capacity CCC

Details are mentioned below:

Primary treatment

Raw effluent will be received in Bar Screen Chamber where coarse screen and it will be placed to

prevent inorganic coarse solids and debris from entering the tank and prevent clogging of pipes

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and equipment. Over flow go to collection cum Equalization tank through Oil & Grease trap where

floating oil & grease will get removed manually. Oil collection drum shall be provided by client to

collect the oil for discharge. In equalization homogenization of effluent is done with the help of

blown air through coarse bubble diffuser system. With the help of centrifugal pump effluent is

directly pumped to flash mixer where alum will be used as coagulant for separation of suspended

solids. Over flow of flash mixer enters primary settling tank where suspended solids settle down

& clear overflow enters Bioreactor for biological treatment

Secondary treatment

Bio Reactor tank will be provided with suspended biological mass. The mixing and Oxygen

transfer in the reactor will be provided by fine bubble diffused aeration system. The MLSS

from the Bio Reactor overflows to the hopper bottom settling tank. Here the bio-solids settles

down and gets separated from the sewage. The settled biomass will be recycled back to the

bio reactor for maintaining the MLVSS concentration. Excess biomass shall be taken to Sludge

handling unit. The clear supernatant of the Settling tank shall overflow to an intermediate

tank.

Tertiary treatment

This biologically treated effluent from intermediate tank shall be pumped through a pressure

sand filter (PSF) for removing any fine solids escaping the secondary settling tank & then

through Activated Carbon filter for removal of odor & color. An inline dose of NaOCl shall be

given for disinfection. The final treated water shall be collected in the final treated water tank.

Treated water from the final tank will be pumped to evaporation system

Sludge Dewatering Unit

The excess sludge from primary & secondary settling tank will be taken to Sludge Dewatering

Unit (SDU). The solid and dried cake from SDU shall be taken for disposal and dewatered

liquid shall be pumped back to collection cum equalization tank.

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10.3.4 Solid hazardous waste management

The hazardous waste generated shall be ETP sludge and filter material from the

process will be send to CHWTSDF.

All solid waste and hazardous waste shall be properly collected, stored, and disposed.

Paved areas at the boundary shall be developed with permeable paving &

impermeable surfaces to direct all runoff towards storm water collection pits. Storm

water shall be collected in proposed rain water harvesting pits & shall recharge the

ground water.

Table No. 10.3. Solid waste generation and disposal

Sr. No. Waste Quantity Treatment and Disposal

1. Sludge 25-50 kg /m Send to CHWTSDF 2. Filter material from the

process/ filter sludge 80-85 MT/m

10.3.5 Greenbelt Development

Development of greenbelt in and around the industrial complex is an effective way to

attenuate air pollution. The degree of pollution attenuation depends upon height, width,

foliage, surface area of leaf and density of planted trees. Greenbelt will be developed as per

CPCB guidelines. Taking into consideration ecological perspectives and availability of space

and other aspects greenbelt development has been planned for the proposed project. This

will help in increasing the aesthetic effect of the environment. Greenbelt will be developed

along most of the periphery of the project area as well as along roads for avenue plantation.

Area under plantation will be 1491 sq. m. (33 % of the open available plot area). The following

characteristics have been taken into consideration while selecting plant species for green belt

development and tree plantation.

Fast growing

Thick canopy cover

Perennial and ever green

Large leaf area

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Preferably Indigenous

Resistant to pollutants and should maintain ecological balance for soil and geo-

hydrological conditions of the region.

Abundance of surfaces on bark and foliage through roughness of bark, epidermal

outgrowth on petioles, abundance of auxiliary hairs, hairs or scales on laminar

surfaces and protected stomata (by wax, arches, rings, hairs, etc.)

Since, the greenbelt development will be done as per the requirement i.e. type of activity

performed at a particular area/ block/ plot, thus the tree spacing will vary from plot to plot.

Therefore, approx. 320 plants (including trees and shrubs) are proposed for the greenbelt

development. The general guidelines for development of greenbelt will be as follows:

Trees growing up to 5 m or more will be planted along the plant premises and along

the road sides

Planting of trees will be undertaken in rows.

Open areas inside the plant boundary will be covered with grass.

The spacing between the trees will be maintained slightly less than the normal spaces,

so that the trees will grow vertically and slightly increase the effective height of the

green belt.

Since the trunks of the tall trees are generally devoid of foliage, it will be useful to have

shrubs in front of the trees so as to give coverage to this portion.

Shrubs and trees will be planted in encircling rows around the project site.

The small trees (<10 m height) will be planted in the first two rows (towards plant side)

of the green belt. The tall trees (>10 m height) will be planted in the outer three rows

(away from plant side).

Trees should be planted along road sides, to arrest auto-exhaust and noise pollution.

Table No. 10.4. Planned Schedule for greenbelt development

Trees interspacing

Planned scheduled

Tree density per 100 m2

Size/type Location Providing

3 x 3m Two year plan

25 Shrubs, small and medium trees

Near storage tanks, process area

- Plan to develop well designed greenbelt as per CPCB guidelines

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Trees interspacing

Planned scheduled

Tree density per 100 m2

Size/type Location Providing

5 x 5m 09 Medium to large size trees

Boundary of plot area, periphery of the factory

- Irrigation facility for greenbelt

- Monitoring survival rate

- Providing fertilizers

20-25m 04-05 Large size trees

Road side large size trees

Table No. 10.5. List of Plant Species for Plantations

Sr. No. Species Name Local Name Habit No. of trees to

be planted

1. Terminalia arjuna Arjuna Tree 10

2. Saraca asoca (Roxb.) Willd. Ashok Tree 5

3. Aegle marmelos (L.) Corr. Bel Tree 5

4. Erythrina indica Indian Coral Tree Tree 6

5. Azadirachta indica Linn. Neem Tree 10

6. Schleichera oleosa Kusumb Tree 5

7. Madhuca indica Moha Kat-illipi Tree 10

8. Butea monosperma L. Palas Tree 10

9. Pongamia pinnata (L.) Pierre Karanj Tree 10

10. Dalbergia latifolia Roxb. Sisoo Tree 10

11. Michelia champaca Champak Tree 10

12. Tamarindus indica L. Chinch Tree 10

13. Ravenala madagascariensis Travellers palm Tree 10

14. Couroupita guianensis Kailashpati Tree 10

15. Terminalia catappa L. Badam Tree 10

16. Syzygium cumini (L.) Skeels Jambhul Tree 10

17. Alstonia scholaris (L.) R.Br. Saptaparni Tree 10

18. Plumeria alba L. Chapha Tree 10

19. Tectona grandis L.f. Sag Tree 10

20. Ficus benghalensis L. Wad Tree 10

21. Ficus religiosa L. Pimpal Tree 10

22. Ficus racemosa L. Umbar Tree 10

23. Caryota urens L. Fish Tail Palm Tree 10

24. Nyctanthus arbor-tristis L. Parijatak Tree 10

25. Bombax ceiba Linn. Katesawar Tree 10

List of Some Hedge Plants

26. Justicia adhatoda L. Adulsa Shrub -

27. Nerium indicum Mill. Kanher Shrub -

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Sr. No. Species Name Local Name Habit No. of trees to

be planted

28. Tecoma stans (L.) H.B.& K. Tabobia/Phutani Shrub -

29. Ocimum americanum L. Ran Tulas Herb -

30. Hibiscus indicus Burm. F. Hochr Jasvand Shrub -

Total ~320

10.3.6 Rainwater Harvesting Plan

The Rain Water Harvesting (RHW) program can helps in many ways starting from conservation

of natural resources to prevention of soil erosion. Rainwater is very helpful to industry in

terms of saving of economy of water consumption. The rainwater collection by roof top

harvesting has been preferred at present for the proposed project. Proponent has planned to

conduct a detailed study after inception of proposed project for assessment feasibility,

suitability of available techniques for implementation of rainwater harvesting program.

Proponent has decided to conduct rainwater harvesting. The collected rain water will be used

for groundwater recharging. The probable available catchment areas worked out to be

approximately 12000 m2. The calculated harvesting potential details are provided in Table

10.6.

Storm Water Drainage Line: Channels will be installed wherever required to collect and

transport rain water to the storage tank. Drainage will be semi-circular and will be made using

Galvanized Iron sheet folded to required shapes. Drainages will be fixed using Iron Brackets.

Conduits: Pipes will be used to carry rain water from catchment to the recharge pit, passing

through filter. A valve will be put at the end of wall for first flushing.

Filter: Sand Filter will be used to remove suspended pollutants from the rainwater.

Recharge: After filtration, water will be recharged using percolation pit, filled with pebbles or

brick and river sand and covered with perforated concrete slabs. Depth of recharge pit will be

designed according to ground water table of the area.

10 The quantum of water that could be harvested in the study area is calculated using the

formula,

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Harvesting potential = Catchment Area (m2) * Runoff Coefficient * Annual Rainfall (mm)

RWH Quantification

Runoff coefficient for calculating flow for rainwater design based on Central Pollution Control

Board Ministry of Environment & Forests data. Average rainfall of Panvel District from last 10

years is 3016.90mm

(Source. cgwb.gov.in/District_Profile/Maharashtra/Raigarhf and www.agri.mah.nic.in).

Table No. 10.6. Incremental Run off due to project development

Particulars

Total Avg. rainfall 3.0169 m

Catchment area (m2) Rooftop area 2754 6724 m2

Landscape area(soft cape) 2500

Open area 1470

Run off co-efficient Rooftop area 0.95

Landscape area(soft cape) 0.6

Open area 0.8

Harvesting potential (m3) Rooftop area 7893.11547 15966.34 m3/year Road area 4525.35

Open area 3547.8744

Recommendations: Owing to the nature of aquifer rock, i.e. moderately weathered,

fractured/jointed at most of the places, it is having moderate potential for recharge of

aquifers.

1. Based on the survey and sec. information area shallow recharge structures such as

recharge bores of limited depth around 2-5 m are suitable for the area.

2. Recharge pit around the dug well is recommended on site.

3. A recharge pit of 1.0 m x 1.0 m x 1.5 m depth should be constructed around the with filter

media.

Surrounding recharge pits and filter media as provided in the design can be sufficient to

recharge the aquifer area available on site in a scenario of reasonable distributed rainfall in

the season.

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The surface run off is not directly led into the recharge bore, to avoid chances of

contamination of groundwater. Instead rainwater is collected in a recharge pit which will

be 1.0 m x 1.0 m x 1.5 m depth. After the excavation the pits are filled with pebbles,

boulders as well as coarse sand which act as filter. The size of the filter material is generally

taken as:

Coarse sand – 1.5 to 2 mm

Gravels – 5 to 10 mm

Boulders- 5 to 20 cm

The filter material should be filled in graded manner. Boulders at the bottom, gravels in the

middle and coarse sand at the top. Inside this tube well a perforated casing should be inserted

up to the depth where the upper loose strata give way to the hard strata. The annular space

between the tube well and the slotted casing should be filled with gravel.

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Figure No. 7.9. Rainwater harvesting and storm water drainage plan

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10.3.7 Occupational Health and Safety (OHS)

All precautionary methods will be adopted by the company to reduce the risk of exposure

of employees to occupational safety and health hazards. Pre & post medical check-ups will

be done of all the employees. Employees will be regularly examined and the medical records

will be maintained for each employee. Pulmonary function test and periodical medical

checkup shall be done once in every year. The following tests shall be conducted for each

worker.

Lung Function Test

Radiology – X-ray

Pulmonary Function Test

Audiometric Test

General clinical examination with emphasis on respiratory system

Pre-employment examinations

Periodical medical examinations at the time of employment and after completion of

employment

Following control measures will be taken for the employees and workers engaged in work:

Personal protective equipment’s will be provided to all concern staffs and workers.

All safety signs will be placed at proper location

First aid kits will be made available at every department

Medical checkup at regular intervals for monitoring of health status of all workers

Work permit system will be introduced to avoid un-authorized person‘s entry

Fire hydrant system, fire extinguishers will be provided at specific locations

All staff and workers will be trained to fight the emergency situation

Good housekeeping also plays important role in avoiding the undesirable incidences.

Therefore, good housekeeping practices will be employed.

Facilities such as provision of good quality water, sanitation and clean room for eating and

resting shall be provided. It is evident from the project details that the risk or accidental

spillage of chemicals may cause ill effects on the health of employees involved. In view of the

effect on the health of workers from various activities and exposure during the work,

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required mitigation / control measures shall be implemented to reduce the associated risk

and hazards.

10.3.8 Socioeconomic Development

Proponent is planning to implement the CER activities for the nearby areas like infrastructure

facility development, to make the provision of health and sanitation facilities considering the

local people requirement and in consultation with district collector whenever needed. The

company is planning to spend Rs. 1 Cr. which is about 2.0% of project cost (52.96 cr.) within

a period of 3 years. The time bound action plan for implementation of CSR activities is given

in Table 10.7

Proposed CER activities:

Construction roads in the locality

Skill development programs

Close drainages in villages

Implementation of different schemes for women empowerment in the study area

Lighting by CFL bulb / solar street lamps.

Free health camp

Greenbelt development

Table No. 10.7. CER Activity Action Plan

CER activity 2019-20 (Lacs)

2020-21 (Lacs)

2021-22 (Lacs)

Total (Lacs)

Lighting by CFL bulb/ Solar panels 5 5 3 13

Free health camp 7 6 5 18

Providing Water filters 5 3 2 10

Construction roads in the locality 8 5 3 16

Skill development programs 3 3 3 9

Close drainages in villages 5 5 3 13

women empowerment scheme in the area

3 3 3 9

Drinking water facilities/storage tanks 5 5 2 12

Total 41 35 24 100

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10.4 Environment Management Cell (EMC)

Environmental Management Cell will be established, which will be supervised and controlled

by an independent Plant Manager supported by a team of technically qualified personnel

apart from other operating staff.

It will be the responsibility of this Cell to supervise the monitoring of environmental

attributes viz. ambient air quality, water and effluent quality, noise level etc either

departmentally or by appointing external agencies wherever necessary. In case the

monitored results of environmental contaminants are found to exceed the standard limits,

the Environmental Management Cell will suggest remedial measures and get them

implemented.

Structure of EMC is given in below table

Figure No. 7.10. Environment Monitoring Cell

Table No. 10.8. Environment Monitoring Cell and its responsibilities

Sr.No. Members Number Responsibility

1. Director One Overall implementation of environment management in the factory.

2. General Manger

One Supervision of overall implementation of environment management in the factory.

3. Process manager

One Implementation of mitigation measures considering all environment components.

Director

General Manager

Process Manager

Sr. Manager Environment health & safety officer

Safety Officer

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Responsibilities of Environmental Management Cell

The EMC has the responsibility to supervise all the activities in the plant to ensure that those

are being carried out as per the standard operating procedure to avoid any type harm to the

environment. The EMC also undertake periodical monitoring or survey of various

environmental parameters including monitoring and analysis of effluent, air, water and noise

to ensure that these parameters are maintained within the prescribed limits. If any deviation

observed, they will inform to initiate corrective action by the concern department or they

will do themselves if required.

They also undertake the physical survey of the green belt to ensure required growth and

survival rate of the plant. They will also inform the concern department for corrective action

if any to have proper growth of the plants.

Environmental monitoring: EMC will ensure that pollution is well below the prescribed limits

or there is no much difference between the present concentrations and baseline data. If wide

difference is observed then they will need to initiate required corrective action either by

optimizing the treatment process or by providing equipment or improving the performance

of existing pollution controls equipment. In case the results indicate parameters exceeding

the prescribed limits, remedial actions will be taken through the concerned plant people. The

4. Sr. Manager Environment health & safety officer

One Implementation of mitigation measures considering all environment components, Health and safety of the workers. Technical advisory for all legal issues of environment as well as implementation of Environment Management in the Factory. Arranging the training programs for staff. Monitoring of efficiency of pollution control equipment’s, Water and energy conservation measures, Maintenance, supervision on housekeeping, ETP, Supervision and record keeping of compliance of all regulatory authorities.

5. Safety Officer

One Monitor the work environment, health and safety of the workers. Implementation of occupational health and safety policies, program, procedures. Undertaking the Awareness activities.

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actual operation and maintenance of pollution control equipment will be the responsibility

of respective department head or a plant in charge.

Legal and statutory compliance: EMC will also supervise the work of other department

pertaining to the activities of preparation of environment statement report, environment

audit, Water Cess return and consent application as per the requirement under various Rules

and regulations. They will also guide the HODs of individual department to fulfill the statutory

requirements under various acts and applicable rules. Following Rules shall be applicable to

the facility:

The Water (Prevention and Control of Pollution) Act, 1974

The Air (Prevention and Control of Pollution) Act, 1981

Hazardous and Other Waste (Handling and Trans-boundary Movement) Rules,

2016

The Environment Protection Act, 1986

Explosive Act 1884 & the Explosive Rules, 2008

E-Waste (Management) Rules, 2016

Documentation: The cell will also be responsible for maintaining the records of data,

documents and information in line with the legislative requirement and will regularly furnish

the same to the concern statutory authorities.

10.5 Post Clearance Monitoring Protocol

After grant of environmental clearance by the MoEFCC, half yearly compliance reports will

be submitted in hard and soft copies to the concerned regional MoEFCC office on 1st June

and 1st December of each calendar year with respect to EC conditions. All such compliance

reports submitted will be the public documents. Copies of the same will be made available

to the stakeholder upon the request. Existing factory has submitted all compliance to the

regional MoEFCC office.

10.6 Environment Management Plan Implementation schedule

Four components are essential for effective implementation of EMP:

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Training & Development

Communication

Review & Revision

Evaluation

Training & Development

General environmental awareness shall be provided for all members of staff, with specific

information and/ or training given to those responsible for environmental management

tasks. Communication

Company shall regularly keep practice of communication with employees and outsiders in

action. All communication done with employees and those outside of the company, such as

farmers, industries or business house, should be documented.

Revision & Review

Management shall review and update the EMP regularly to ensure it reflects the current

situation in the company. An annual review is required as a minimum. After review,

management shall make the necessary changes as required and update them into the EMP.

Any changes shall be properly updated in all relevant section or part of the EMP.

Evaluation

Evaluating (checking) the environmental performance, discovering problems and correcting

them. Monitoring and Evaluation (M&E) of EMP provides useful feedback to the

management on their own actions. So that management can evaluate the cause of any

problem, check on compliance, find the lacunae in performance and become more efficient

and recognize success and achievements.

Implementation of Pollution control equipment’s

Pollution control equipment’s will be installed during commissioning of the project.

General plan for EMP implementation is given below.

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Table No. 10.9. EMP implementation phases during Construction

Sr. No.

Activity Responsibility Implementation Record

1. Water Pollution Control devices

Site engineer /supervisor and safety officer

Immediate during construction work

Water consumption records Supervision of Hygiene facilities, sewage disposal, PUC certificate

2. Air Pollution Control devices

Site engineer /supervisor And safety officer

Immediate during construction work

Monitoring record Records of occupation health checkup

3. Noise pollution

Site engineer /supervisor and safety officer

Immediate during construction work

Vehicular check record

4. Solid waste Management

Site engineer /supervisor and safety officer

Immediate during construction work

Records of construction waste generation & disposal

5. Greenbelt development

Site engineer /supervisor and safety officer

Gradually during construction and commissioning

Record of planting, mainly around the factory supervision on irrigation facility and survival rate

6. Occupational Health and Safety

Site engineer /supervisor and safety officer

During construction work

Record and Supervision of Personal protective equipment’s provided Record of all safety signs Record of First aid kits Record of medical check up Supervision and record of good house keeping

Table No. 10.10. EMP implementation phases during Operation

Sr. No.

Activity Responsibility Implementation Record

1. Water Pollution Control devices

Sr. Manager Environment health & safety officer, Safety officer

Immediate implementation Installation of ETP during construction

Record of ETP performance, inlet, and outlet characteristics. Record of third party laboratory analysis report analysis. Regular inspection record, control & necessary

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Sr. No.

Activity Responsibility Implementation Record

maintenance for reduction of evaporation loss and blow down from cooling system, Optimization of COC in cooling system

2. Air Pollution Control devices

Sr. Manager Environment health & safety officer, Safety officer

Immediate during construction work

Ambient and stack Monitoring record Maintains record for storage of raw material and products

3. Noise pollution

Sr. Manager Environment health & safety officer, Safety officer

Immediate during Operation

Record of noise monitoring. Supervision record for Acoustic enclosure to DG, insulation wherever needed, acoustic laggings and silencers

4. Solid waste Management

Sr. Manager Environment health & safety officer, Safety officer

Immediate during operation

Records of generation of solid waste. Supervision record of storage and disposal to TSDF. Record of TSDF facility membership and transport of Hazardous material. Record of housekeeping.

5. Greenbelt development

Sr. Manager Environment health & safety officer, Safety officer

Gradually during Operation

Record of planting/number of plants planted and to be plant, supervision on irrigation facility and survival rate ensuring healthy and dense greenbelt.

6. Rainwater harvesting and storm water drainage

Sr. Manager Environment health & safety officer, Safety officer

Gradually during construction and operation

Record of rainwater harvesting plan in the factory, No. of recharge pit provided and location of the same. Record of supervision and maintenance.

7. Occupational Health and Safety

Sr. Manager Environment health & safety officer, Safety officer

During Operation Record and Supervision of Personal protective equipment’s provided Record of all safety signs Record of First aid kits Record of medical check up

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Sr. No.

Activity Responsibility Implementation Record

Supervision and record of good house keeping Record ad supervision of firefighting equipment’s provided and its regular check/

8. CER Sr. Manager Environment health & safety officer, Safety officer

During Operation Maintain separate record of CER activity carried out year wise and amount spent on that.

9. Resource saving, Recycle/ Recovery

Sr. Manager Environment health & safety officer, Safety officer

During Operation Reuse of process water, recycling of ETP treated water, recycling of used oil, use of power saving equipment’s, natural ventilation designs in construction phase, use of thermal insulations wherever heat transfer is anticipated, CFL lighting, photosensitive switches, rainwater harvesting

10.7 Environment Management Cost

The costs involved in environmental monitoring and management to mitigate the adverse

effects will be put on account for the proposed project. The approximate cost for the EMP

will be Rs. 97 Lakhs. Bifurcation of the EMP cost is given in Table 10.11.

Table No. 10.11. EMP Cost Bifurcation

Sr. No. Description Capital Cost (Lakhs)

Recurring Cost per annum (Lakhs)

1. Air Pollution Control 40 5

2. Water Pollution Control 30 2

3. Environment monitoring and Management

- 2.5

4. Rain Water harvesting 10 3

5. Occupational health 4 4

6. Green belt 10 3

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7. Solid waste management 3 36

Total 97 55.5

10.8 Conclusion

Major potential environmental impacts from proposed project will be from solid waste

generation, wastewater generation, and flue gas emission. However, an effective

environment management plan and its implementation reduces level of significant impact

on the environment. Factory will implement effective occupational health and safety

measures.

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Chapter XI: SUMMARY AND CONCLUSION

This chapter executes summary of whole EIA study report which includes project description in brief, environmental

setting in 10 km radius, impact identification and mitigation measures, and environmental management plan.

11.1 Salient Features of the Project

Considering the market demand in bakery industry and catering short fall of present facility

at Dombivali. Fine Organic Industries Ltd., proposes to establish a new manufacturing facility

for ‘ Food preservatives ’ at Additional Patalganga MIDC, Panvel, Raigad, Maharashtra. Breif

description of the project, its size, and magnitude is given below.

11.2 Project description

11.2.1: Size and magnitude of the operation

Table No. 11.1. Project description in brief

Sr No Particulars Details 1. Products Calcium Acetate, Calcium Propionate & Sodium Propionate 2. Location Plot no E-73, Additional Patalganga MIDC, DistRaigad,

Maharashtra, India. 3. Product Capacity Proposed manufacturing unit for production of food preservatives

(Calcium Propionate/ Calcium Acetate / Sodium Propionate) (1) Spray drying method – 10,000 MTPA (2) Mixing method – 15,000 MTPA Total production – 25,000 MTPA

4. Total plot area 12,000 sq. m. 5. Total built up area 10887.28 sq. m. 6. Raw material Raw Material Unit Quantity

Propionic acid MTA 20,000

Acetic acid KLA 150

Hydrated Lime / Lime MTA 9900

Sodium hydroxide MTA 500 7. Water Total fresh water requirement shall be approximately 220 CMD. It

will be source from MIDC. 8. Power Total power requirement is 2000 KVA. It will be sourced from

MSEDCL. 9. Thermopac 2 + 1 = 3 (15 lack cal/hr) 10. DG set 2 DG sets of total 1000 KVA (each) capacity are proposed to be

installed at this site.

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Sr No Particulars Details 11. Fuel Furnace oil 354 kg /hr 12. Manpower Approx. 80 (65 + 15)skilled and unskilled 13. Waste water

quantity (estimate)

Total effluent generation approx. 5.01 CMD and it will be treated in 5 CMD ETP cum STP.

14. Air emissions The air emissions will be from Thermic fluid heater and DG set. DG sets shall act as stand by source of electricity for the site. Adequate 39.5 m stack height as per statutory norms will be provided to all the utilities.

15. Project cost Approx. 52.96 Cr. 16. EMP cost Rs. 75.0 lakhs

11.2.2 Environment setting pertaining to site

Particular Description

Geographical Coordinates

Latitude and 18°52'30.22"N and 73°09'48.79"E, MSL 10m

Toposheet number 47F/1 and 47 F/5

Nearest road Savroli – Kharpada road adjacent Mumbai –Pune express way 5 km

Nearest railway station

Railway station: Rasyani at 2.4 km, Apta at 1.72 km Panvel Railway station 13.46 km

Nearest airport Chhatrapati Shivaji international airport 39.5 lm

Nearest town Rasyani at 2 km, Panvel at 13.51 km

Nearest habitation Kharade Village 0.30 km

Surface water body Patalganga River 0.6 km

Protected area Karnala Bird Wild Life Sanctuary 2.0 km in west

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11.2.3 Manufacturing Process

Figure No. 11.1. Manufacturing flow chart of Calcium Propionate/ Calcium Acetate /

Sodium Propionate by spray drying method

Propionic Acid / Acetic Acid

Water + Hydrated lime / Caustic Soda

Calcium propionate (CP) / sodium propionate (SP) / calcium acetate (CA)

solution

Filter Press

Clear Semi-Liquid Calcium Propionate/ Sodium Propionate /

Calcium Acetate

Spray dryer

Calcium Propionate (CP) / Sodium Propionate (SP) / Calcium Acetate

(CA) Powder

Packing

Water Loss as steam

Scrubber

Condenser

Filter washings recycled to next batch

Recovered product recycled back

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Figure No. 11.2. Manufacturing flow chart of Calcium Propionate/ Calcium Acetate /

Sodium Propionate by mixing method

11.3 Description of Environment

The baseline studies required for EIA report has been conducted as per the ToR granted by

letter no. No.IA-J-11011/47/2018-IA-II(I)dated 22ndMar 2018.Detail baseline study was

undertaken during the month of 1st March to 31st May 2018. Baseline data monitoring and

its observation along with interpretation is given below,

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Table No. 11.2. Frequency of primary data collection and its results

Environmental Attributes

Frequency of monitoring

Parameters Observed Results (Oct 2016- Dec 2016)

Meteorology Microprocessor based Weather Monitoring Station Continuous hourly recording

Wind speed,

Wind direction East & North East

Max. Temp. 31.16 °C

Mini. Temp. 15.13 °C

Relative Humidity 40.30%

Precipitation -

Ambient Air Quality

9 Locations 24 hourly samples Twice a week for 3 months (in µg/m3)

PM10 Within NAAQ limit - PM2.5

SO2

NOx

Water Quality (Ground & Surface)

Once in season at 16 locations (Physical, chemical and biological parameters)

Colour All parameters are within limit except MPN count and E-Coli in surface water as well as ground water.

pH

TDS

COD

E-Coli

Soil Quality Once in season at 11 locations

Soil type and texture, Physico-chemical properties, NPK

Dark brown to black, clay loam, soil is medium in fertility, good water holding capacity, heavy metal contamination signs not seen.

Noise Quality Once in season at 9 Locations (Noise levels in dB(A))

Average Day Within CPCB limit

Average Night

Land use Pattern One time visit of the study area for ground truthing

Identification & classification of land use

Most of the land is Agricultural land followed by Barren land

Geology and hydrogeology

Primary observation during visit and sec. data

Geology and hydrogeology of the study area

Basaltic lava flows, the ground water in deccan trap basalt occurs mostly in the upper weathered and fractured parts down to 20-25 m depth, alluvium occurs in small areas.

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Ecology General in 10 km radial study area and data collected around the project site through field visits.

Flora Alstonia scholaris, Cassia tora, Senna siamea etc.

Fauna Common mormon, Lemon pansy, green bee-eater, drongo etc.

Socioeconomic Data

Primary and sec data in 10 km radial study area and data collected around the project site through field visits

Socio-economic characteristics of the affected area

Sanitation facilities are unsatisfactory, Power supply facility is available in almost villages and town, Drinking water sources is mostly from PWD water supply, Medical facilities in terms of primary health center and primary health sub centers in the rural areas are good.

11.4 Anticipated Environment Impact

Air Environment Probable increase in concentration of air pollutants due to process, fugitive and utility emissions. < 100mg/Nm3 TPM emission, SO2 < 35 µg/m3

Water Environment Generation of industrial & domestic wastewater. Total effluent generation will be recirculated back in process, remaining 5 CMD will be treated in ETP

Land Environment Impacts on land due to improper disposal of hazardous/ solid waste.

Ecological Environment Positive as greenbelt of appropriate width will be developed and maintained by the company in the area. No impacts are envisaged on aquatic flora & fauna as there will be zero effluent discharge outside the plant premises.

Social Environment Overall development of the area in respect of the infrastructure development, educational growth etc.

Economic Environment Positive impacts on economy of the region and the country.

Noise Environment Minor increase in noise level within the project area.

Occupational Health & Safety

Major health hazards are identified in worst case scenario.

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11.5 Alternative analysis

The proposed project site is located in the MIDC area. Technology selection has been done

on the basis of efficient utilization of raw material, water, electricity, fuel, and considering

the recycle and reuse of wastes generated from industry.

11.6 Environmental monitoring

Detail Environmental monitoring has been described in chapter VI. Proposed project shall

monitor for environmental aspects like ambient air, waste water, solid hazardous waste,

ecology, occupational health, and safety during construction and operation. Besides

monitoring, the compliances to all environmental clearance conditions and regular permits

from SPCB/MoEFCC shall be monitored and reported periodically.

11.7 Additional studies

Additional studies have been included in chapter VII are as below,

Risk Assessment in which risks arising from

– Storage and Handling raw material and product.

– Operation of DG sets, production, Boiler, Storage and Handling of hazardous

chemicals

Disaster Management Plan

Occupational Health and Safety Management System

11.8 Project and Environmental Cost Benefits

Proposed Project has a demand in bakery industries especially breads and cake application.

Other Unit of Fine Organic Industries at Dombivali is falling short for catering the increasing

demands of domestic needs for these additives and also meets the additional export market

needs. Thus company has decided to initiate this proposed project at additional MIDC,

Patalganga. Nearly 80% of the products will be getting exported to different countries which

are certainly increasing the foreign exchange. Also many of our products are equal or better

in quality to that of certain imported products. This reduces the dependency as well as money

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of our customers by importing the products. In social benefit project will open an avenue for

the young generation of our nation by generating employment at our project site.

Factory proposes zero liquid discharge method for waste water treatment. Maximum waste

water will be recycled back into the system. Factory will be reuse of process water, recycling

of ETP treated water, recycling of used oil, use of power saving equipment’s, natural

ventilation designs in construction phase, use of thermal insulations wherever heat transfer

is anticipated, CFL lighting, photosensitive switches, rainwater harvesting.

11.9 Environmental Management Plan (EMP):

Major direct potential impact management is briefed in below table.

Sr. No.

Activity Impact Mitigation measures Implementation Responsibility

1. Site preparation/ Excavation/ foundation

Loss of fertile soil

Loss of vegetation

Temporary impacts because of air contamination due to dusting & emissions from machineries. Health effects like allergic sickness, breathing problems etc., due to dust emission.

Noise generation due to excavation machineries created hearing problems

Excavated soil will be used for greenbelt development.

There will be minor vegetation clearance and earth excavation required. However, no major impact is anticipated.

Personal protective (PPs) equipment like masks, ear muffs will be provided to worker.

All construction machineries/equipment’s and vehicles will be turned off, when not in use.

Immediate during construction work

Site engineer /supervisor and safety officer

2. Transportation of constructio

Air emissions created occupational

During the transportation of dusty materials,

Immediate during

Site engineer /supervi

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Sr. No.

Activity Impact Mitigation measures Implementation Responsibility

n material, equipment and machineries

health hazards like allergic sickness, breathing problems etc.

Noise generation

loaded trucks will be covered to avoid PM dispersion level in air.

Regular spraying of water for dust suppression.

Electrically operated machineries shall be preferred

construction work

sor and safety officer

3. Handling of raw material /loading and unloading of material

Health effect on labor due to dust emission while handling of construction material.

Occupational health issues due to frequent exposure of dust, chemicals etc.

Personal protective (PPs) equipment like masks, ear muffs will be provided to worker.

Immediate during construction work

Site engineer /supervisor and safety officer

4. Civil work Disposal of construction waste on land changes the soil physical and chemical properties.

During construction, occupational health hazards due to frequent exposure of dust. Labor may suffer from respiratory and allergic disease.

Air pollution due to emission of dust.

Construction waste dispose will be done safely in accordance with statutory norms.

Personal protective (PPs) equipment like masks, ear muffs will be provided to worker to avoid the heath effect.

Immediate during construction work

Site engineer /supervisor and safety officer

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Sr. No.

Activity Impact Mitigation measures Implementation Responsibility

Noise pollution due to machineries and equipment. Frequent exposure of high decibel noise causes hearing problems in construction labors.

5. Domestic activities

Sewage generation causes water pollution, if water is dumped in the water body or soil pollution if it disposed on the soil.

Soil pollution occurs if solid waste disposed on the soil.

Septic tank /soak pits will be provided/ temporary toilets

Immediate during construction work

Site engineer /supervisor and safety officer

Operation Phase

1. Manufacturing process

Resources consumption surface water extraction Air emissions Boiler stack releases air

Rain water harvesting will be implemented

Air pollution control through stack height

Gradually during construction and commissioning

Sr. Manager Environment health & safety officer, Safety officer

Waste water from cooling, process and domestic Noise generation Noise due to Thermopack

Waste water will be treated in 5 CMD ETP

Treated water will be recycled back into the process.

Noise will be concise in the working area only.

Immediate implementation Installation of ETP during construction

Sr. Manager Environment health & safety officer, Safety officer

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Sr. No.

Activity Impact Mitigation measures Implementation Responsibility

operation and during operation of other machineries equipment. Occupational health hazardous can be faced by operators and other staff whoever working in that area.

Solid waste generation

ETP sludge

Other hazardous and non-hazardous waste like empty containers, batteries etc.

Social environment

Employment generation

No rehabilitation and resettlement required, hence no negative impacts

No change in land use hence no negative impacts

PPEs will be provided to operators/ workers to avoid the occupational health hazards

Disposal of hazardous waste to CHWDF/ sold to authorize buyers if any.

No negative impacts are anticipated. Overall positive impact and CSR activities will be planned by the project proponent.

Immediate during operation Immediate during operation

2. Transportation of raw material and product

Major pollutant during transportation is dust and other fugitive emissions, which

Use of vehicles meeting the statutory norms related to emission.

Use of vehicles with PUC certificates

Immediate during operation

Sr. Manager Environment health & safety officer,

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Sr. No.

Activity Impact Mitigation measures Implementation Responsibility

causes health effect and loss of vegetation of nearby area due to deposition of dust on the leaves of trees.

Proper traffic management

Tar road will be developed hence; no major dust emission is anticipated.

Safety officer

3. Handling and storage of raw material

Risk of accident due to leakage/explosion of chemicals which directly affect health of working staff.

Risk associated with fire. If accident arises, factory staff gets trapped in the fire.

PPEs will be provided to operators/ workers to avoid the occupational health hazards.

Firefighting facility as per norms.

All safety measures will be undertaken to avoid accidents

Immediate during operation

Sr. Manager Environment health & safety officer, Safety officer

11.10 Conclusion

Proposed project does not attract rehabilitation and resettlement of people, since the

proposed site in open and vacant.

Proposed project does not anticipate any adverse impacts on environment.

Production process is environmentally safe as ZLD is proposed with efficient mitigation

measures implemented.

Air emissions control through stack height and it will be less than TPM <100 mg/Nm3, SO2,

NOX through stack

Loss of vegetation and habitat will not be attributed.

Workplace/ operation hazards, which will be minimized by providing personal protective

equipment’s, safety precautions, emergency plan & disaster management plan.

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Consequently, impacts on air, water, land and ecological environments are insignificant

and the socio-economic benefits are predominantly positive.

Thus, overall project features, process, potential of pollution, pollution prevention

measures and environmental management plan proposed by proponent illustrates that

proposed project will not have any considerable impacts on environment as well as on

socio-economic & ecological conditions of the project area.

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Chapter XII: DISCLOSURE OF CONSULTANT

Chapter provides the information of Environment consultant involved in preparation of Environment Impact

Assessment Report, NABET accreditation status of the Consultant organization and team of experts involved in

preparation of EIA report

12.1 Background of the Organization

MITCON Consultancy and Engineering Services Ltd., (MITCON) is a rapidly growing, an ISO

9001-2008 certified Consultancy Company, promoted by ICICI, IDBI, IFCI, and State

Corporations of Maharashtra and Public Commercial Banks. It was founded in 1982; with

Head Office at Pune and with supporting offices spread over entire country including

Mumbai, Delhi, Bangalore, Hyderabad, Chennai, Chandigarh, and Ahmadabad etc. With

experience, expertise, and track record developed over last almost three decades, MITCON

provides diverse range of macro and micro consultancy services in the areas of

Environment Management and Engineering (EME).

Energy Efficiency.

Biomass and Co-gen power.

Agricultural Business and Bio-technology.

Infrastructure.

Market Research.

Banking Finance and Securitization.

Micro Enterprise Development.

IT Training and Education

12.2 Environmental Management and Engineering Division (EME)

Environmental Management and Engineering Division (EME) is one of the key divisions of

MITCON and provide expert consultancy and laboratory services for various matrixes of

services in the field of environmental management. Thus, EME division partners with an

organization in their efforts of achieving sustainable business model.

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Some of our credentials of EME division is,

State-of-the-art Environment Laboratory with experienced and trained

manpower.

Recognition by Ministry of Environment , Forest and Climate Change (MoEF&CC),

Government of India and OHSAS 18001/2007.

We are recommended as Technical Consultant by Directorate of Municipal

Administration, Govt. of Maharashtra, Mumbai, for preparation of Detailed

Project Reports (DPR) on Municipal Solid Waste Management for the Municipal

Councils in Maharashtra.

Accredited by QCI-NABET as an EIA consultant.

Environmental Impact Assessment

Environmental Audit / Status Report

Consent from SPCB

Municipal Solid Waste Management (MSW)/ Hazardous Waste (HZ) Management

& Technical Services

Water Supply and Sanitation

Small Turnkey Projects

Technical Appraisal

GIS and Remote Sensing

Laboratory Services

Water Quality

Soil Quality

Wastes (Solid & Semisolid)

Specialized Services

Monitoring Services

Operation&Maintenance Services

EME division of MITCON serves to various sectors like – GIS & RS, solid waste, infrastructure,

power, sugar, engineering, chemical, real estate etc.

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12.3 NABET Accreditation

MITCON Consultancy and Engineering Services Ltd. is accredited from National Accreditation

Board for Education and Training (NABET), Quality Council of India for the EIA consultancy

services in 18 sectors.

12.4 Key personnel’s engaged in preparation of EIA report

Mr. Sanjay Shevkar is an EIA coordinator for this project. Other Functional Area Expertise

(FAE) and Team Members (TM) undertaking this project with their specific roles and

responsibilities are given in below,

Table No. 12.1. Experts engaged in the EIA report

Sr. No. Name of expertise EIA Coordinator/ Functional Area

1. Mr. Sanjay Shevkar Coordinator, AP, WP

2. Dr. Sandeep Jadhav Ecology & Biodiversity, Soil Conservation

3. Mr. Sunit Natu NV

4. Mr. Shrikant Kakade Ecology & Biodiversity, Noise and Vibration

5. Ms. Hemangi Nalavade Air pollution, Air Quality modeling & Water pollution

6. Ms. Swati Bopinwar Ecology & Biodiversity

7. Mr. Ganesh Khamgal Socio Economic

8. Mr. Annat Gadre Land Use

9. Mr. Chetan Patil Solid Hazardous Waste

10. Mr. Aniket Taware Risk Hazard

11. MR. Nikhil Chvhan AP and AQ