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1/3/13 054402 Design & Analysis II 1 Exercise 2 How to chose the best property prediction method for simulation ?

Property selection heuristics

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Page 1: Property selection heuristics

1/3/13 054402 Design & Analysis II 1

Exercise 2 How to chose the best

property prediction

method for simulation ?

James Sutherland
Professor Terry A. RingDepartment of Chemical EngineeringThe University of Utah
Page 2: Property selection heuristics

1/3/13 054402 Design & Analysis II 2

Importance of Selecting the Appropriate Prediction Method

!  Correct predictions of the physical properties of the mixture as a function of temperature and pressure.

!  Each method is suitable only for particular types of components and limited to certain operating conditions.

!  Choosing the wrong method may lead to incorrect simulation results.

!  Particularly important for reliable computations associated with separation operations (distillation, LL extraction, etc.).

Page 3: Property selection heuristics

1/3/13 054402 Design & Analysis II 3

Principle Steps in Selecting the Appropriate Thermodynamics Package

1.  Choosing the most suitable model/thermo method.

2.  Comparing the obtained predictions with data from the literature.

3.  Adding estimates for components that not available in the chosen thermo package. Can they be neglected?

4.  Generation of lab data if necessary to check the thermo model.

Page 4: Property selection heuristics

1/3/13 054402 Design & Analysis II 4

Sources of Information

1.  Publications and professional literature that deal with the process in question or with the components that participate in the process.

2.  Simulator reference manual (HELP). 3.  DATABANKS 4.  Rules of thumb.

Page 5: Property selection heuristics

1/3/13 054402 Design & Analysis II 5

Issues in Selection of the Appropriate Thermodynamics Package

!  Nature of mixture (e.g., hydrocarbon, polar, electrolyte, etc.)

!  Pressure and temperature range

!  Availability of data.

Page 6: Property selection heuristics

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Recommendations for the Selection of the Appropriate Thermodynamics Package

Eric Carlson, �Don�t gamble with physical properties for simulations,� Chem. Eng. Prog. October 1996, 35-46

Prof J.D. (Bob) Seader, University of Utah

Hyprotech Recommendations

Page 7: Property selection heuristics

1/3/13 054402 Design & Analysis II 7

Eric Carlson�s Recommendations

E?

R?

P?

Polar

Real

Electrolyte

Pseudo & Real

Vacuum

Non-electrolyte

Braun K-10 or ideal

Chao-Seader, Grayson-Streed or Braun K-10

Peng-Robinson, Redlich-Kwong-Soave, Lee-Kesler-Plocker

Electrolyte NRTL Or Pizer

See Figure 2 Figure 1

Polarity

R? Real or pseudocomponents

P? Pressure

E? Electrolytes

All Non-polar

Page 8: Property selection heuristics

1/3/13 054402 Design & Analysis II 8

P?

ij?

ij?

LL?

(See also Figure 3)

P < 10 bar

P > 10 bar

PSRK PR or SRK with MHV2

Schwartentruber-Renon PR or SRK with WS PR or SRK with MHV2

UNIFAC and its extensions

UNIFAC LLE

Polar Non-electrolytes

No

Yes

Yes

LL? No

No

Yes

Yes

No WILSON, NRTL, UNIQUAC and their variances

NRTL, UNIQUAC and their variances

LL? Liquid/Liquid

P? Pressure

ij? Interaction Parameters Available

Figure 2

Page 9: Property selection heuristics

1/3/13 054402 Design & Analysis II 9

VAP?

DP? Yes

No Wilson, NRTL, UNIQUAC, or UNIFAC* with ideal Gas or RK EOS

Wilson NRTL UNIQUAC UNIFAC

Hexamers

Dimers Wilson, NRTL, UNIQUAC, UNIFAC with Hayden O�Connell or Northnagel EOS

Wilson, NRTL, UNIQUAC, or UNIFAC with special EOS for Hexamers

VAP? Vapor Phase Association

Degrees of Polymerizatiom DP? UNIFAC* and its Extensions

Figure 3

Page 10: Property selection heuristics

1/3/13 054402 Design & Analysis II 10

     

Bob Seader�s Recommendations

Page 11: Property selection heuristics

1/3/13 054402 Design & Analysis II 11

Bob Seader�s Recommendations

LG?

E?

PC?

HC?

Yes

Yes

No

Yes

See Figure 5

Special: e.g., Sour Water (NH3, CO2, H2S, H2O) Aqueous amine solution with CO2 and H2S

PC?

No

Modified NRTL No

No

PSRK Yes

No See Figure 5

See Figure 6

HC? Hydrocarbons

LG? Light gases

PC? Organic Polar Compound

E? Electrolyte

Yes

Figure 4

Page 12: Property selection heuristics

1/3/13 054402 Design & Analysis II 12

Figure 5

T?

P?

BP?

Narrow or wide

PR

LKP

Cryogenic

Non- Cryogenic

Critical

Non-Critical

SRK, PR

PR, BWRS

Very wide

HC and/ or LG

P? Pressure region

T? Temperature region

BP? Boiling point range of compound

Page 13: Property selection heuristics

1/3/13 054402 Design & Analysis II 13

Figure 6

PPS?

BIP?

Available

UNIFAC

Yes

No Wilson

NRTL, UNIQUAC

Not Available

PC with HC

PPS? Possible Phase Splitting

BIP? Binary Interaction Parameters

Page 14: Property selection heuristics

1/3/13 054402 Design & Analysis II 14

     

Hyprotech Recommendations

Page 15: Property selection heuristics

1/3/13 054402 Design & Analysis II 15

Example !  Find the best thermodynamic package

for 1-Propanol , H2O mixture.

Eric Carlson, �Don�t gamble with physical properties for simulations,� Chem. Eng. Prog. October 1996, 35-46

Prof J.D. (Bob) Seader, University of Utah

Page 16: Property selection heuristics

1/3/13 054402 Design & Analysis II 16

Eric Carlson�s Recommendations for 1-Propanol ,H2O mixture

E? Polar

Non-electrolyte See Figure 2

Figure 1

Polarity

R? Real or pseudocomponents

P? Pressure

E? Electrolytes

Page 17: Property selection heuristics

1/3/13 054402 Design & Analysis II 17

P?

ij?

LL?

(See also Figure 3)

P < 10 bar

UNIFAC and its extensions

Polar Non-electrolytes

Yes

LL? No

No

No WILSON, NRTL, UNIQUAC and their variances

LL? Liquid/Liquid

P? Pressure

ij? Interaction Parameters Available

Figure 2

Page 18: Property selection heuristics

1/3/13 054402 Design & Analysis II 18

Bob Seader�s Recommendations for 1-Propanol ,H2O mixture

LG?

HC?

Yes

No PC?

See Figure 6

HC? Hydrocarbons

LG? Light gases

PC? Organic Polar Compound

E? Electrolyte

Yes

Figure 4

Page 19: Property selection heuristics

1/3/13 054402 Design & Analysis II 19

Figure 6

PPS?

BIP?

Available

UNIFAC

Yes NRTL, UNIQUAC

Not Available

PC with HC

PPS? Possible Phase Splitting

BIP? Binary Interaction Parameters

Page 20: Property selection heuristics

1/3/13 054402 Design & Analysis II 20

1-Propanol, H2O

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 182

84

86

88

90

92

94

96

98

100

1-Propanol mol. frac.

T [o C

]

TXY diagram for 1-Propanol, H2O Perry NRTL PRSV UNIQUAC Van-Laar (Built-inVan-Laar(Perry)

Page 21: Property selection heuristics

1/3/13 054402 Design & Analysis II 21

TXY macro for HYSYS