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© Siemens AG 2015. All rights reserved. Proper Gas Turbine Selection for FPSOs Meet the demands of FPSOs with the right gas turbine

Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

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Page 1: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Proper Gas Turbine Selection for FPSOs Meet the demands of FPSOs with the right gas turbine

Page 2: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Market overview oil and gas O

ff-sh

ore

On-

shor

e

O15

• Technology a key enabler • From diversification of supply to more concentrated

sourcing • 15 countries, “O15”, are expected to account for up to

84 % of the net growth in global oil production capacity over the next 10 years: Russia, Saudi Arabia, Canada, Iraq, Brazil, Kazakhstan, Iran, Kuwait, Algeria, Qatar, Libya, Nigeria, United Arab Emirates, Angola, and Azerbaijan

• Ultra-deep water investment ramped up steadily in the last 5 - 7 years.

• Largest deep water reserves concentrated offshore Brazil, West Africa & Asia

• FPSO, the choice method of deep sea production has driven growth in these regions

• Brazil & West Africa are the regions of greatest new production activity

Page 3: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Siemens gas turbine portfolio

54 to 66 MW Ind. Trent 60

Indu

stria

l and

aer

o-de

rivat

ive

ga

s tu

rbin

es

50 H

z SGT5-8000H

SGT5-4000F SGT5-2000E

307 MW

172 MW

400 MW

SGT6-8000H

114 MW SGT6-5000F SGT6-2000E

296 MW 242 MW

60 H

z

Hea

vy d

uty

ga

s tu

rbin

es

50 o

r 60

Hz

33 / 34 MW

24 / 25 MW

8 / 8 MW

7 / 8 MW

Ind. Trent 60

5 / 6 MW

37 / 38 MW

19 / 19 MW 13 to 14 MW / 13 to 15 MW

48 to 53 MW SGT-800

SGT-750 SGT-700

SGT-600 SGT-500 SGT-400

SGT-300

SGT-200 SGT-100

4 to 6 MW

27 to 34 MW

Ind. RB211

Industrial 501 Aero-derivative Industrial Power generation / mechanical drive Heavy duty 60 Hz Heavy duty 50 Hz

Page 4: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Product range

Mechanical drive

Ind. 501-K 3.9 -6.5 MW

SGT-100 5.05/5.4 MW

SGT-600 24.5 MW

Ind. RB211-G62 (27.2 MW) Ind. RB211-GT62 (29.8 MW) Ind. RB211-GT61 (32.1 MW)

SGT-700 32.8 MW

Ind. Trent DLE (54.0 MW) Ind. Trent WLE (65.6 MW)

SGT-800 47.5/53.0 MW

SGT-600 25.4 MW

SGT-700 33.7 MW

SGT-750 39 MW

SGT-750 38.0 MW

SGT-200 6.75 MW

SGT-400 12,9/14.3 MW

SGT-400 13,4/14.9 MW

SGT-500 19.1 MW

Ind. 501-K 4.0 -5.3 MW

SGT-200 7.68 MW

Power generation

Proven for power generation and cogeneration

Simple and robust design

Excellent steam rising capability

High fuel flexibility with DLE experience

Burns heavy fuel (HFO) oil and crude oil

Excellent steam rising capability

Low maintenance, high availability

Proven, high efficiency

High fuel flexibility Excellent DLE experience

Low maintenance, high availability

Fuel flexibility, fast start time, Aero design

Proven mechanical drive application

Fast start and restart capability

Ind. RB211-G62 (28.5 MW) Ind. RB211-GT62 (30.9 MW) Ind. RB211-GT61 (33.3 MW)

Ind. Trent DLE (54.0 MW) Ind. Trent WLE (65.6 MW)

0 100 MW Power band

SGT-500 19.3 MW

High simple cycle efficiency

Single shaft Twin shaft Three shaft Two-spool design

SGT-300 7.9 MW

Operates on a wide range of fuels

SGT-100 5.7 MW

Operates on a wide range of fuels

SGT-300 7.9 MW

Focused on high availability

Page 5: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Package Feature

N Package Industrial RB211 Package

500/600/700 Package 750 Package Industrial Trent 60

Package

Turbines SGT-100 SGT-300 SGT-400 Industrial RB211 SGT-500 SGT-600

SGT-700 SGT-750 Industrial Trent 60

Application Power Gen. Mech. Drive

X X

X X

X X

X X

X X

Roll/Pitch X X x x X

Single lift X Industrial RB 211 GT30 only X X

Cold match X X X x X

Hot match X X X x

Prepacked x x X X X

Power range 5–16 MW 27 / 34 MW 19–34 MW 38 / 39 MW 51–66 MW

Packages for mechanical drive

Page 6: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Both aero-derivative and industrial gas turbines offer specific advantages

Comparison between aero-derivative and industrial GTs

Aero-derivative

Industrial Criteria

Cycling

Efficiency Weight

Service

Fuel Flex

DLE 1)

Designed for high and rapid cycles 4000+ cycle per life time

Higher SC efficiency above 40%

Light cores (8 tons Ind. Trent / 5 tons Ind. RB211)

Fast core change out (within 24 hours) Core engine swap limited on site service

Better on liquids

Stable proven DLE systems

Designed for high cycles

Designed for high combined cycle plant efficiency

Fast core change out (within 24 hours) Long TBO time

Wide range of gas fuel compositions

Stable proven DLE systems NOx ~10–25 ppmv @ 15% O2

1) DLE = Dry Low Emissions: Emissions combustion system to minimize the emissions to atmosphere

Page 7: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Offshore References for SGT-100, 300 and 400

Facts: • 2 x SGT-100 gas turbines of 6,600bhp (4.92

MW) driving water injection pumps • 2 x SGT-200 gas turbine generating sets (6.75

MW(e)), providing all topside power • 2 x SGT-400 gas turbines of 18,000bhp (13.40

MW), each driving a Siemens two-casing centrifugal compressor train for gas injection

SGT-100

Facts: • Mechanical drives • These gas turbines are used for Water

Injection • This method can improve the recovery factor

of the oil well whilst also maintaining the production rate over a longer period

SGT-400

Facts: • Offshore, fixed • Generating sets • Dual fuel units providing electrical power for

gas platform • Located 110 km from the Libyan coast in the

Bahr Essalam field • Powers the facilities of separation and

treatment of the gas as well as living quarters and helideck

SGT-300 Sakhalin Island, Molikpack – Russia

FPSO Falcon offshore – West Africa 2001

Sabratha Platform Mellitah Oil & Gas B.V Offshore Libya Scope:

• SGT-100, SGT-200 and SGT-400 gas turbines Scope: • 2 x SGT-100 gas turbines

Scope: • 3 x SGT-300 gas turbines

Page 8: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Offshore References for SGT-600, ind. RB211 and ind. TRENT 60

Facts: • Offshore gas compressed for transport of two

billion cubic feet per day of natural gas from Qatar to the United Arab Emirates and Oman via a 364 km subsea pipeline

• The project provides 30% of UAE’s energy needs, transporting 60,000 cubic meters of natural gas per day, valued at US$ 3.2 million per day.

SGT-600

Facts: • DLE • Dual fuel • Over 120 000 operating hours on each

machine

Ind. TRENT 60

Facts: • Power generation • Brazilian offshore platforms will require about

200 energy turbines in ten years as Petrobras and other oil producers tap deep-water reserves

• Petrobras plans US$ 224’’7 of investments through 2015 to develop the so-called pre-salt deposits

• 4 gas turbines per FPSO are required at high levels of local content. RR built a new facility to meet these requirements

Ind. RB211 South Arne Oil and Gas Field Oil and Gas Field, Denmark 1999

Dolphin Ras Laffan, Qatar 2007 and 2013

Petrobras PreSalt Lula and Guara Oil Fields, Brazil 2013 - 2017 Scope:

• 6 Trent 60 DLE in order 1. Order 2, added further 3 units

Scope: • 2 x SGT-600 for power generation

Scope: • Thirty Two Ind. RB211-GT62 PhII

Page 9: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2015. All rights reserved.

Offshore power generation

Why work with Siemens

• Experience

• Reliability

• CAPEX

• Ability to use the available fuels

• Availability and maintenance requirements

• Operating costs

• Environmental impact

• Fast installation time

Page 10: Proper Gas Turbine Selection for FPSOs - Siemens …m.energy.siemens.com/.../08-siemens-extended-gas.pdf · 2015-10-08 · Proper Gas Turbine Selection for FPSOs . ... Siemens gas

© Siemens AG 2013. All rights reserved. © Siemens AG 2015. All rights reserved. © Siemens AG 2015. All rights reserved.

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