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PROMATECT® 50 CEMENT BOUND MATRIX BOARD
PROMATECT® 50 is Promat’s matrix technology of binding organic materials and inorganic minerals within a calculated mineral matrix to form a monolithic core. Known as a Cement Bound Matrix (CBM) board, this low energy environmentally friendly manufacturing process makes excellent boards that o� er not only superior fi re resistance but also exemplary physical strength, robustness and performance.
All below properties are mean values given for information and guidance only. If certain properties are critical for a particular application, it is advisable to consult Promat. PROMATECT® 50 is manufactured under a quality management system certifi ed in accordance with ISO 9001: 2008.
Material properties
Generic description PromaX® technology CBM board
Surface condition Front face: smooth, fair Back face: smooth with fi bre mesh reinforcement
Building regulations Class 0
Thickness tolerance ±0.5mm (standard thickness boards)
Dimension tolerance ±5mm (standard dimension boards)
Physical performance
Property Test method Test results
Density EN 1602 Nominal 1100kg/m³
Flexural strength, EN 12467 Longitudinal 13.76N/mm²Frupture Transverse 10.8N/mm²
Tensile strength, Trupture EN 12467 4.2N/mm²
Compressive strength BS 5669: Part 1 13.1N/mm²
Combustibilty BS 476: Part 4 Non combustible EN ISO 1182
Surface burning BS 476: Part 7 Class 1 AS ISO 9239: Part 1 No ignition for bare fl oors
Heat and smoke AS/NZS 3837 Group 1release rate
Fire propagation BS 476: Part 6 I = 0; i1 = 0; i2 = 0; i3 = 0
Simultaneousdetermination ofignitability, fl ame AS 1530: Part 3 Indices 0/0/0/0-1propagation, heatand smoke release
Thermal conductivity ASTM C518 Approx. 0.193W/mK at 20°C
Typical moisture BS 5669: Part 1 2.4%content (ambient to dry condition)
Emission test ASTM D5116-90 Within limits set out by the (for Green Label Singapore Environment Singapore) Council
PROMATECT® 50 is o� -white in colour and has one smooth surface. Because of the nature of CBM board Level 4 fi nish may not be achievable consistently without additional care. This must be taken in to account when costing out work. The painting specifi cation must always be followed closely and must be asked for and studied before any painting occurs. If a Level 5 fi nish is required or boards will be a� ected by glancing light, then specifi ers must be aware that a high level of expertise will be required when skim coating the whole surface of board (similar to that required by all other board products for this level of fi nish).
PROMATECT® 50 is resistant to the e� ects of moisture and will not physically deteriorate when used in damp or humid conditions. Performance characteristics are not degraded by moisture.
Application
• Steel/timber stud and solid/frameless partitions• Self-supporting ceilings, suspended ceilings• Membrane ceilings, timber fl oor protection• Cladding to steel ducts• M&E services enclosure, riser pipes enclosure
Health and safety
When machining the PROMATECT® 50 product, airborne dust may be released, which may be hazardous to health. Do not inhale the dust. Avoid contact with skin and eyes. Use dust extraction equipment. Respect regulatory occupational exposure limits for tota inhalable and respirable dust. A health and safety data sheet is available from Promat and, as with any other material, should be read before working with the product.
PROMATECT® 50 product is not classifi ed as a dangerous substance so no special provisions are required regarding the transportation and the disposal of the product to landfi ll. The product can be placed in on-site rubbish skips with other general building waste which should then be disposed by a registered contractor in the appropriate and approved manner.
Standard Standard Number of boards Surface Weight of boards Weight thickness dimension per pallet per pallet per m² per pallet
7mm 2440mm x 1220mm 78 232m² Approx. 7.7kg Approx. 1787kg
9mm 2440mm x 1220mm 60 178m² Approx. 9.9kg Approx. 1763kg
12mm 2440mm x 1220mm 45 134m² Approx. 13.2kg Approx. 1769kg
15mm 2440mm x 1220mm 36 107m² Approx. 16.5kg Approx. 1766kg
18mm 2440mm x 1220mm 30 89m² Approx. 19.8kg Approx. 1768kg
20mm 2440mm x 1220mm 27 80m² Approx. 22.0kg Approx. 1762kg
22mm 2440mm x 1220mm 25 81m² Approx. 25.0kg Approx. 1960kg
25mm 2440mm x 1220mm 22 63m² Approx. 27.5kg Approx. 1733kg
Other dimensions are available upon request. Standard dimension for Australia is 2700mm x 1200mm.
PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS
P50 23.60
3
1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm
2 50mm x 50mm x 1mm thick galvanised steel perimeter angle
3 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards
4 30mm x No.8 self-tapping screws at nominal 200mm centres
5 40mm x M6 masonry anchors at nominal 500mm centres
Fire attack from both sidesNon loadbearing partitions
Fire
re
sist
ance
Aco
ust
icC
on
stru
ctio
n
FRL -/60/60
StandardBS 476: Part 22: 1987AS 1530: Part 4: 2005
Approval BRANZ FAR 3980
# STC, Rw (Ctr) 36
StandardISO140: Part 3: 1996ISO717: Part 1: 1996
Predicted assessment
Marshall Day23rd March 2016
Maximum height
3000mm
Maximum length
Unlimited
Partition thickness
Nominal 30mm
Partition mass 33kg/m²
# Margin of error is generally within -3dB
1
3
2
5
4
PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS
P50 23.60
4
Up to -/60/60 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005
1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm
2 50mm x 50mm x 1mm thick galvanised steel perimeter angle
3 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a ) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards
4 30mm x No.8 self-tapping screws fi xed to perimeter angle at nominal 200mm centres
5 40mm x M6 masonry anchors at nominal 500mm centres
6 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance
Typical fi xing for construction up to 3000m highNon loadbearing partitions
at
gle, all a )
6
4
3
1
5
2
4
2
Max
imu
m 3
00
mm
Max
imu
m 3
00
0m
m
PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS
P50 23.60
5
Up to -/60/60 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005
1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm
2 50mm x 50mm x 1mm thick galvanised steel perimeter angle
3 Galvanised steel T-section formed by two units of 25mm x 15mm x 0.6mm thick galvanised steel angle at 1220mm centres
4 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards
5 30mm x No.8 self-tapping screws fi xed to perimeter angle at nominal 200mm centres
6 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance
T-section fi xingNon loadbearing partitions
m x ntres
aximum
6
5
4
5
1
4
2
3
3
Max
imu
m 3
00
mm
Max
imu
m 3
00
0m
m
See illustration below
PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS
P50 23.60
6
Up to -/60/60 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005
1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm
2 50mm x 38mm x 0.6mm thick galvanised steel perimeter channel
3 50mm x 90mm x 1mm thick galvanised steel C-channel at 1220mm centres
4 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards
5 30mm x No.8 self-tapping screws fi xed to perimeter angle at nominal 200mm centres
6 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance
C-channel fi xingNon loadbearing partitions
at
aximum
6
5
4
5
1
4
23
3
Max
imu
m 3
00
mm
Max
imu
m 3
00
0m
m
See illustration below
P50 23.60
7
PROMATECT® 50 SOLID INTERNAL PARTITIONSARCHITECTURAL SPECIFICATIONS
The following are standard architectural specifi cations for solid/frameless internal partition systems using PROMATECT® 50. The designer must determine the suitability of the design to the application and requirements before undertaking or constructing any works relating to the specifi cations and where in doubt should obtain the advice of a suitably qualifi ed engineer.
Fire attack from both sides / non loadbearing partition
Up to 60 minute fi re resistance, integrity and insulation in accordance with the criteria of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005. (1)
Acoustic performance
The partition system shall have a Weighted Sound Reduction Index of Rw 36dB.
Supporting structure
Care should be taken to ensure that any structural element by which the partition system is supported, e.g. concrete/brick, has a fi re resistance equal to or greater than 60 minutes.
Lining boards
Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured by Promat International (Asia Pacifi c) Ltd, on both sides. All stagger joints at minimum 610mm. Standard board dimension 2440mm x 1220mm x 15mm thick.
Fixing
Galvanised steel frame made of 50mm x 50mm x 1mm thick perimeter steel angle will be fastened to the wall/fl oor/ceiling with 40mm x M6 masonry anchors at nominal 500mm centres.
First layer of 15mm board fi xed to perimeter angle using 30mm x No.8 self-tapping screws at 200mm centres. Second layer of 15mm board fi xed to fi rst layer using 40mm x No.8 self-tapping screws at 300mm centres around the perimeter and down the centre of each panel.
30mm x No.8 self-tapping screws are also used to fi x the board __________________________________________________________________________________________________________________________________________________________________________. (2)
Tests and standards
The complete system along with material and framing is tested in accordance with the criteria of AS 1530: Part 4: 2005.
Jointing
Plain butt joints between machined edges of boards. (3)
Joints fi lled in preparation for painting. (4)
Joints fi lled and taped in preparation for decoration. (5)
Follow-on trades
Surface of boards to be prepared for painting/plastering/tiling(6) in accordance with manufacturer’s recommendations.
NOTES:• (1), (3), (4), (5), (6) delete as appropriate.• (2) describe the alternative framing method or delete.• All perimeter gaps caulked with PROMASEAL®-A Acrylic Sealant.
6 Distinction Road
Wangara, WA 6065
T (08) 9445 8300
F (08) 9445 8400
progressivematerials.com.au