PROLITE SYSTEMS INC.PLASTICS DIVISION

C U S T O M FA B R I C AT O R S & D I S T R I B U T O R S O F C O R R O S I O N R E S I S TA N T P R O D U C T S

PSI20127 - 113B AvenueMaple Ridge, BCCanada V2X 0Z1

Tel: 604.460.8250Fax: 604.460.8254

www.prolitepiping.com

Contents

Introduction to Dualaminate Piping

PDLS-PVC/PDLS CPVC (PVC/FRP, CPVC/FRP)

PDLS-PP/ PDLS-PE (PP/FRP, PE/FRP)

PDLS-PV (PVDF/FRP)

PDLS-Halar (ECTFE/FRP)

PDLS (MFA/FRP)

Typical Properties of Most Engineered Thermoplastics

Design Parameters of PDLS Piping

Standard Dimensions of PDLS Piping

Metric DIN Standards

Japanese Industrial StandardsReferences to International Standards

1

2• Diagram – Thermoplastic Products:

Service Temperature versus Chemical Resistance 5

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9

12• Diagram – Fluoropolymer Chemical Resistance:

Fluoropolymers within their Temperature Rating 15

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19

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• Filament Wound Pressure Pipe (Chlorolam-Class P, Chlorolam-Class C) 21• Filament Wound Pressure Pipe (Polylam-Class PP, Polylam-Class PE, 22

Fluorolam-Class PV, Flurolam-Class E, Fluorolam-Class M)• HLU Pressure Pipe (Chlorolam-Class P, Chlorolam-Class C) 23• HLU Pressure Pipe (Polylam-Class PP, Polylam-Class PE, 24

Fluorolam-Class PV, Flurolam-Class E, Fluorolam-Class M)• PDLS PVC/FRP and CPVC/FRP Full Face Flanges 25• PDLS PP/PE, PVDF, ECTFE and MFA Full Face Flanges 26• PDLS PP/PE, PVDF, ECTFE and MFA Stub Flanges 27

• Reference values for distance between supports [m] for pipes 28without thermal insulation

• Pipes to DIN 16 965, Part 2 29• Elbows to DIN 16 966, Part 2 30• T-Pieces and Branches to DIN 16 966, Part 4 31• Reducing Adapters, Concentric to DIN 16 966, Part 5 32• Reducing Adapters, Eccentric to DIN 16 966, Part 5 33• Nozzle with Bonded Collar and Backing Flange to DIN 16 966, Part 6 34• Connector with Integral Collar and Floating Flange to DIN 16 966, Part 6 35• Connector with Integral Fixed Flange to DIN 16 966, Part 6 36• Laminated Joints to DIN 16 966, Part 8 37

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1

Introduction to Dualaminate PipingDUALAMINATE PIPING PROGRAM IN CONFORMANCE WITH ASME B 31.3THERMOPLASTIC LINED FRP PIPING SYSTEMSA. ADVANTAGES OF DUALAMINATES

Prolite Systems Inc. is a diversified custom fabricator of corrosion resistant process piping and equipmentand specializes in severe chemical services which require that our systems be specific to each application.

B. WHAT IS DUALAMINATE AND WHY IS IT BETTER?A dual laminate bonded pipe is one where the FRP has been bonded to the liner to overcome vacuum and

the different coefficients of thermal expansion. Our bonded PDLS system, by preventing the concentrationof stresses, eliminates the potential of mechanical damage due to expansion differential. In addition, thethermoplastics’ temperature and pressure handling capabilities are enhanced due to the FRP bonding as shownon the following chart.

C. AVAILABLE MATERIALS OF CONSTRUCTIONThermoplastic Liner Maximum Temperature Resin Test Method Service Temperature

Thermoplastic Only Dualaminate1. PVC 60˚C (143˚F) ASTM D1784 80˚C (190˚F)2. CPVC 90˚C (195˚F) ASTM D2848 100˚C (212˚F)3. P-72 ABS/Styrene 100˚C (212˚F) ASTM D1784 100˚C (212˚F)4. Polypropylene 90˚C (195˚F) ASTM D4101 95˚C (205˚F)5. PVDF 140˚C (280˚F) ASTM D3222 121˚C (250˚F)6. ECTFE 180˚C (350˚F) ASTM D3275 121˚C (250˚F)7. MFA 260˚C (500˚F) ASTM D6314 121˚C (250˚F)Disclaimer: The maximum service temperature of each individual Thermoplastic is increased with Professional

FRP Dualamination (Vinylchlorides and Polyolefins) but the Chemical Resistance above that temperature shouldbe checked with Prolite.

D. ADVANTAGES OVER PLASTIC LINED CARBON STEEL, STRAIGHT FRP, AND THERMOPLASTIC PIPEInadequacies of metals in severe chemical applications led to the development of plastic lined steel.

However, without any bonding to the steel, the normal characteristics of plastics such as creep, high thermalcontraction and expansion, plastic memory and lower strength leads to the mechanical failure of the lining.

1. Replacing lined steel pipingA. PDLS piping can be used in full vacuum and at higher temperaturesB. PDLS piping will not externally corrode from exposure to industrial environments as steel doesC. PDLS weighs 75% less than lined steel

2. PROLAM compared to FRP pipingA. PDLS pipe is not nearly as prone to impact cracking or crazing during handling and installationB. PDLS piping has a far broader range of corrosion resistance and is more abrasion resistantC. All structural fibers are isolated from process fluid streamD. PDLS pipe can be fusion welded. This minimizes flange connections.

3. Replacing thermoplastics pipeA. PDLS retains the pressure rating even with temperature increase.B. PDLS is not nearly as subject to brittle fracture at low temperatures.C. Allowable support spacings can be easily doubled.

E. TECHNICAL ADVANCES IN FUSION & BONDING TECHNIQUESWith the advent of pipe and sheet butt fusion and the glass backing impregnation of thermoplastic sheet,

the Canadian PDLS dual lamination processes have become as reliable and as cost effective as any plasticlined steel or straight Fiberglass systems. We will detail the situation and response methods in our individuallyspecific Technical Literature.

F. PROOF TESTING AVAILABLE IN ACCORDANCE WITH ASME B 31.3 CHAPTER 7, PART 9.

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PDLS PVC/FRP AND CPVC/FRP Product and Material SpecificationsPRODUCT SPECIFICATIONS #APP 1961CHLOROLAM-CLASS P PIPING (PVC/FRP) AND CHLOROLAM-CLASS C (CPVC/FRP)

A. ADVANTAGES OF CHLOROLAM-CLASS P & CHLOROLAM-CLASS CPVC and CPVC are used as the basic chemical resistant liner for a very wide range of acids and alkalies at a

relatively low cost. They are resistant to most inorganic compounds and to a great many oxidants up to 80°C(PVC:FRP) and 100°C (CPVC:FRP). They are also resistant to most organic compounds except chlorinatedsolvents and aromatics.

B. APPLICATIONS OF CHLOROLAM-CLASS P & CHLOROLAM-CLASS CAt a moderate extra cost, PVC:FRP and CPVC:FRP dual laminates offer better chemical resistance and

longer service than Fiberglass. Like all thermoplastics, their abrasion resistance is better. With the advantage ofusing a wide range of PVC & CPVC resins, the bulk chemical businesses such as Sodium Chlorate, Chlorineand Caustic manufacturing have found very good success with these materials.

Other areas where these systems have been extensively used are in Zinc & Copper leaching processes usingSulphuric acid. Also Chlorine Dioxide manufacturing processes in Pulp & Paper bleaching are a major user.

SpecificationsPVC and CPVC LaminatesCHLOROLAM-CLASS P and CHLOROLAM-CLASS C

Special Fabrications – Chlorolam-Class NL and Chlorolam-Class HT:Prolite specializes in Trovidur Red NL unplasticized fabrications and Trovidur HT PVC-C fabrications.

Contact Prolite Engineering for custom systems.

1. SCOPEThe following design information applies to CHLOROLAM-CLASS P and CHLOROLAM-CLASS C

dual laminate or armoured thermoplastic piping products. This covers all piping, spooling, fittings and specialfabrications.

Pressure RatingsDual Laminate PDLS piping is available with pressure ratings of 50, 100 and150 psi.

Temperature RatingsFor continuous service operations, the maximum service temperatures should not exceedCHLOROLAM-CLASS P: — <180°FCORLAM-CLASS C: — <210°F

Thermal ExpansionCare should be exercised to compensate for thermal expansion & contraction forces, but for unreinforced

thermoplastics, the co-efficient is higher.CHLOROLAM-CLASS P 1.7 X 10-5/inch/inch/°FCORLAM-CLASS C

Bonding Procedure for CHLOROLAM-CLASS P and CHLOROLAM-CLASS CThe success of the PROLAM Systems Inc. lies with the chemical bond for PVC and CPVC bond

between the specific thermoplastic and the heterogenous fiberglass structural reinforcement. This bond isachieved by very careful preparation of the thermoplastic by sanding prior to applying the primary bondingagent. This is let cure for 24 hours. Subsequent to that, the fiberglass overlay is machine wound or customcontact moulded to achieve 7N/mm2 in accordance with DIN Test Method 53769 Part 1 for Shear strengthand ASTM D-1781-98 for Peel strength.

The general quality requirement is detailed in DIN 16964.

Vacuum ServiceThe bond strength and the fiberglass overlay allows PDLS piping to be made to accept full vacuum.

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3

PDLS PVC/FRP AND CPVC/FRP Product and Material Specifications

2. MATERIALSOnly virgin pipe or sheet is used for thermoplastic liner. The thermoplastic resin will meet ASTM D-1784

requirements. A partial list of physical properties is shown below:Property PVC CPVC Test MethodSpecific Gravity 1.38-1.40 1.52 ASTM D-792Tensile Strength, psi 7,700 8,200 ASTM D-638

The fiberglass structural shall be made of either premium grade vinyl ester or polyester resin with the glassreinforcing applied by filament winding or by hand layup. The outer coating shall consist of a veil with a resinrich UV stabilized resin glaze coat. Where required, fire retardant resins can be used.

3. DIMENSIONAL DATAAll socket fittings shall conform to ASTM D-2567, all flanged fittings are to be in accordance with

ANSI B 16.0 for dimension and ANSI B 16.5 for standard 150 lb drilling. Socket fittings shall comply withASTM D-2467 for face to centerline dimensions.

TolerancesPipe and fitting tolerances are as follows:

Description Dimension TolerancesPipe spools Length ± 1/8”

Flange alignment ± 1/16”Flanges All data to comply ANSI B 16.5

except thicknessFittings Face to centerline ± 1/8”

Alignment ± 3/64”Flange I.D. radius 1/4” ± 1/16”

4. CORROSION RESISTANCEThermoplastic liner

The acid and alkali resistance of CHLOROLAM-CLASS P or CHLOROLAM-CLASS C is excellent. Forspecific data, consult Prolite.

Structural reinforcementThe chemical resistance of the vinylester or polyester resins to corrosive atmospheres does not normally

require any additional protection. This structural FRP casing also allows for direct burial. For specific environ-ments, consult Prolite.

Additional ServicesPDLS piping can be heat traced. Consult with Prolite. Without heat tracing and additional insulation,

the insulating properties are approximately K=1.5 BTU/ft/hr/°F/in.

5. FABRICATIONThermoplastic liner

All connections, flanges and fittings shall be joined to the pipe using hand welding and welding rod of the same resinquality. Butt fusion is permitted, where feasible. Where standard moulded fittings are used, they shall be cemented tothe pipe using proper thermoplastic procedures. All fittings shall be backwelded min. 24 hours after cementing. Anyfabricated pipe shall be fused along the length, where feasible, using modern automatic fusion machinery.

FiberglassAll fiberglass fabrication shall be in general accordance with NBS PS-15-69 for the structural reinforce-

ment. FRP reinforcements shall be made either by hand or via filament winding and comply with the requiredpipe pressure requirements. All thermoplastic fittings having an end lip, such as moulded connections, shallhave a putty radius applied to allow a smooth FRP overlay.

PermeationPermeation is not a problem with PDLS as it is with metal clad plastics. No weep holes are needed as

the FRP resin will allow and condensation to migrate safely.

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PDLS PVC/FRP AND CPVC/FRP Product and Material Specifications

6. MAXIMUM BOLT TORQUE - FIBERGLASS FLANGES*Foot Pounds of TorqueNominal Internal Pipe Pressure Rating, PSIG, StandardDiameter 25 50 75 100 125 150

1” 15 15 15 15 15 151 1/2” 15 15 15 15 15 15

2” 25 25 25 25 25 253” 25 25 25 25 25 254” 25 25 25 30 30 306” 30 30 30 30 30 408” 30 30 35 40 40 40

10” 30 30 35 40 40 4012” 30 30 40 40 40 4514” 35 35 40 50 50 5016” 35 35 40 50 50 5018” 35 35 40 50 50 5020” 35 35 40 50 60 6024” 45 45 45 60 65 65

* The indicated bolt torque is required to seat gaskets of 65 durometer on full face flanges.

Torque of BoltsA. Grease all bolts and nuts with a suitable grease, finger tighten all nuts.B. With torque wrench, using a crisscross method, tighten each bolt until the torque for each bolt falls

within the range listed above.C. After 24-30 hours or a temperature cycle or a pressure cycle, torque for each bolt shall be checked and

those below the minimum are to be re-torqued to the range listed above.

Auxiliary neoprene gaskets and spacers must be used when flanging CHLOROLAM-CLASS P/CHLOROLAM- CLASS C of dissimilar material. Recommended gaskets to be 55 – 70 durometer.

Small SAE washers shall be used on all flanged fittings.

7. APPROXIMATE WEIGHTS OF CHLOROLAM-CLASS P/CHLOROLAM-CLASS C PIPES AND FITTINGS (in lbs.):Pipe Size 1-1/2” 2” 3” 4” 6” 8” 10” 12”Weight/Ft. 1.75 2.05 3.75 4.34 7.05 11.16 16.25 22.07Flanged 90° ELL 3.5 4.5 8.1 12.5 23.7 40.7 60.6 98.8Flanged 45° ELL 2.7 3.7 6.6 10.4 18.3 29.8 42.8 69.2Flanged Tee 4.5 6.0 11.2 16.9 32.5 53.5 80.0 126.7Flanged Cross 6.0 8.0 15.0 22.6 43.4 71.4 106.7 169.0Flanged 45° Lateral 4.9 6.6 12.1 19.0 37.2 64.1 95.3 158.2Flange 1.0 1.3 2.4 3.8 6.3 10.2 13.7 21.8Based on Filament Wound pipe. Flanges and fittings are contact moulded.

8. EXPANSION AND CONTRACTION OF PLASTIC PIPE (THERMOPLASTIC ONLY)Calculating Dimensional ChangePlastics, like other piping materials, undergo dimensional changes as a result of temperature variations

above and below the installation temperature. The extent of expansion or contraction is dependent upon thepiping material of construction and its coefficient of linear expansion which, for convenience, is listed below forseveral materials in units of inches of expansion per 10°F temperature change per 100 feet of pipe. It is alsolisted in the more conventional form of inches of expansion per inch of length.

Expansion CoefficientMaterial -in/in/°F x 10-5 Y-in/10°F/100 ft.PVC 4.0 .360CPVC 3.8 .456PP 8.0 .600PVDF 7.0 .948

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PDLS PVC/FRP AND CPVC/FRP Product and Material Specifications

The degree of thermal expansion or contraction is also dependent upon the system temperature differentialas well as the length of pipe run between changes in direction and it can be calculated using the followingformula:

∆L = Y(T1 - T2) X _L_ 10 100

∆L = Dimensional change due to thermal expansion or contraction (in.).

Y = Expansion Coefficient (See Table above).(in/10°F/100 ft)

(T1 - T2) = Temperature Differential between the installation temperature and the maximum orminimum system temperature, which provides the greatest differential (°F).

L = Length of pipe run between changes in direction (ft).

9. For all fittings and dimensional drawings, such as 90˚ Elbows, 45˚ Elbows and Concentric Reducers,Contact Prolite Engineering.

THERMOPLASTIC PRODUCTSService Temperature versus Chemical Resistance

Chemical Resistance

PVC

PP

FLUORINE CONTENT

Cont

inuo

us S

ervi

ce T

empe

ratu

re

PVDF

HALARECTFEETFE

FEP

MFAPFAPTFE

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PDLS-PP/ PDLS-PE Product and Material SpecificationsPRODUCT SPECIFICATIONS #APP 1967POLYLAM-PP PIPING (PP/FRP) and POLYLAM-PE PIPING (PE/FRP)

A. ADVANTAGES OF POLYLAM-PP/POLYLAM-PEPolyolefins such as Polypropylene and Polyethylene have been widely used in industry as a dualaminate

liner due to a combination of high chemical resistance and good abrasion resistance. Widely used in severechemical environments and Hydrometallurgy it is chemically resistant to virtually all inorganic chemicals exceptfor strong oxidizing agents and free chlorine.

It is also resistant to most organic compounds (unlike PVC or CPVC) except strong or chlorinated solvents.One additional advantage of Polypropylene and Polyethylene is that it is non-toxic and meets U.S.F.D.A.

regulations for foodstuffs and Pharmaceuticals. The non-stick surface aids cleaning for hygiene reasons. At amoderately higher cost POLYLAM-PP/POLYLAM-PE offers much better chemical resistance than S.S.316 orFRP.

B. APPLICATIONS OF POLYLAM-PP/POLYLAM-PEUsed in areas where abrasion is evident such as slurries in mining e.g. strong acid storage – HCl H

2SO

4,

HF. Zinc, Copper and Uranium leaching is an excellent application where Sulphuric Acid is used in a slurry.Widely used in steel pickling acid tanks and piping for its corrosion resistance it will handle

temperatures too high for PVC. Also, food manufacturing and pure water manufacturing are two industriesrelying on Polypropylene.

Prolite recommends the use of PP-H 2222 Block Co-Polymer for the Hi-purity membrane caustic inChlor-Alkali due to its superior corrosion resistance in the pipe liner and particularly the Hot gas bead weldingused for long term exposure at 95˚ C.

The preferred Resin for Hydrometallurgy for transfer of Sulphuric acid bearing ores such as Zinc, Copperand Uranium is the PP-R, Random Co-Polymer because of the better malleability of the liner joint fusion,which allows it to stretch before breaking on hot or cold thermal cycling.

1. SCOPEThis specification provides design information applicable to patented POLYLAM-PP/POLYLAM-PE

Laminate piping products. These products include pipe spools, fittings and fabrications.This specification covers products with flange drilling per ANSI B16.5 which are suitable for 150 PSI

continuous service.Butt fusion system fittings to DIN 16962. Flanged fittings are to ANSI B 16.1 dimensions.Products covered by this specification are suitable for continuous service temperatures to PP 195˚F

(PE 195˚F) unless otherwise specified.Because of bonded liner construction these products can be designed for full vacuum service.

2. MATERIALSLiner

Polypropylene Homopolymers, Random Co-Polymers and Block Co-Polymers are used in the extrusion of liners.This resin meets the requirements of ASTM D-4101 and may include less than 1% inorganic pigment for identifi-cation. A partial list of the physical properties is below:

Property PP PP TestSpecific Gravity .90 – .91 .9555 ASTM D-792Tensile Strength (PSI) 4,500 3,500 ASTM D-638

Bonding ProcedureUsing a Prolite process, a knit glass cloth is melt bonded to 50% mechanical embedding as per DIN 16964

to 3.5N/mm2. It has been tested in accordance with DIN Test Method 53769 Part 1 for Shear Strength andASTM D-1781-98 for Peel Strength.

Outer CasingThe outer casing is rated for 50 PSI to 150 PSI and full vacuum, using a premium grade vinyl ester resin

with glass reinforcement and UV stabilized exterior gel coat.

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PDLS PP/FRP AND PE/FRP Product and Material Specifications

3. DESIGN AND FABRICATION DETAILSFlanges for pipe spools and fitting shall have bolt circle diameters, hole diameter and number of bolt holes

in accordance with ANSI B 16.5, unless otherwise specified.Pipe fittings fabrication tolerances are as follows:

Item Dimension TolerancesPipe spools Length ± 1/8”

Bolt hole alignment ± 1/16”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

Flanges All dimensions ANSI B 16.5except thickness

Fittings Face to centerline ± 1/8”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

I.D. Radius Flanges 1/4” ± 1/16”

4. APPLICATIONS AND OPERATIONAL PARAMETERSTemperature Range: PP/PE is suitable for continuous to PP 205˚ F (PE 205˚F), unless otherwise specified.Pressure Range is suitable for continuous operation from full vacuum service to 150 PSI.Thermal expansion and contraction of the P/F systems is 1.7 X 10-5 in/in/˚F.Chemical Resistance (liner): PP (PE) liner is chemically inert to the following broad general commercial

chemicals: PP (PE) – mineral acids, alkalies, salt solutions, alcohols.Chemical Resistance (outside casing): The inherent resistance of the vinyl ester casing to chemical plant

corrosive atmospheres normally requires no additional protection. This casing also allows direct burial withoutadditional protection. For specific environments, consult factory. Casing does contain UV stabilizer and fireretardant protection is available.

Permeation: The gas permeation if present through PP (PE) occurs faster through the vinyl ester casingeliminating the condensation between liner and casing which occurs in lined steel pipe. Since these gases arenot trapped by the PP/PE vinyl ester casing material, no weep holes required.

Heat Tracing: Internal heat tracing can be provided between liner and casing taking advantage of the vinylester fiberglass casing’s inherent insulating properties. Consult factory for specifics.

Insulation Qualities of Casing Material: Fiberglass construction yields a heat conduction factor ofK = 1.5 Btu/ft/hr/˚F/in. Check dimensional data for casing thickness.

5. ASSEMBLY BOLT TORQUEFoot Pounds of TorqueNominal Internal Pipe Pressure Rating, PSIG, StandardDiameter 25 50 75 100 125 150

1” 15 15 15 15 15 151 1/2” 15 15 15 15 15 15

2” 25 25 25 25 25 253” 25 25 25 25 25 254” 25 25 25 30 30 306” 30 30 30 30 30 408” 30 30 35 40 40 4010” 30 30 35 40 40 4012” 30 30 40 40 40 4514” 35 35 40 50 50 5016” 35 35 40 50 50 5018” 35 35 40 50 50 5020” 35 35 40 50 60 6024” 45 45 45 60 65 65

* The indicated bolt torque is required to seat gaskets of 65 durometer on full face flanges.

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PDLS PP/FRP AND PE/FRP Product and Material Specifications

Torque of BoltsA. Grease all bolts and nuts with a suitable grease, finger tighten all nuts.B. With torque wrench, using a criss-cross method, tighten each bolt until torque for each bolt falls within

the range listed above.C. After 24 – 30 hours or a temperature cycle or a pressure cycle, torque for each bolt shall be checked and

those below the minimum are to be re-torqued to the range listed above.

Auxiliary neoprene gaskets and spacers must be used when flanging PP/PE items to flanges of dissimilarmaterial. Recomended gaskets to be 55 – 70 durometer.

Small SAE washers shall be used on all flanged fittings.

6. APPROXIMATE WEIGHTS OF POLYLAM-PP/POLYLAM-PE PIPE AND FITTINGS: (IN LBS.)Pipe Size 1-1/2” 2” 3” 4” 6” 8” 10” 12”Weight/Ft. 1.9 2.03 3.27 4.3 7.3 11.6 17.9 26.7Flanged 90° ELL 3.5 4.5 8.1 12.5 23.7 40.7 60.6 98.8Flanged 45° ELL 2.7 3.7 6.6 10.4 18.3 29.8 42.8 69.2Flanged Tee 4.5 6.0 11.2 16.9 32.5 53.5 80.0 126.7Flanged Cross 6.0 8.0 15.0 22.6 43.4 71.4 106.7 169.0Flanged 45° Lateral 4.9 6.6 12.1 19.0 37.2 64.1 95.3 158.2Flange 1.0 1.3 2.4 3.8 6.3 10.2 13.7 21.8Based on Filament Wound pipe. Flanges and fittings are contact moulded.

7. For all fittings and dimensional drawings, such as 90˚ Elbows, 45˚ Elbows and Concentric Reducers,Contact Prolite Engineering.

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PDLS-PV (PVDF/FRP) Product and Material SpecificationsPRODUCT SPECIFICATIONS #APP 1972PDLS-PV (PVDF/FRP) FLUOROLAM-CLASS PV PIPING

A. ADVANTAGES OF PDLS-PVPVDF or Kynar is a fluorinated polymer similar to PTFE Teflon. Its excellent chemical resistance lends

itself to a wide range of inorganic and organic chemicals including solvents. One of the important factors ofPVDF is its 121˚C (250˚F) temperature range. It is also non toxic and meets U.S. F.D.A. regulations forfoodstuffs and pharmaceuticals. The non-stick surface aids cleaning for hygienic applications and resistsabrasion. PVDF is virtually inert and does not age.

B. APPLICATIONS OF PDLS-PVPVDF is used mainly in applications where its resistance to acids and organics rules out most other

Thermoplastic Linings. In the pulp and paper industry it is used for Sulphuric and HCl handling and storage aswell as Sodium Chlorate and Chlorine Dioxide. In the bulk chemical manufacturing it is used in Nitric andSulphuric production, Liquid Bromine handling, Organic Insecticides and Chlorinated Solvents such as VinylChloride.

PVDF is also one of the best materials for Ultra-Pure water manufacture for biological research and highpurity acid manufacturing for the Microelectronic Industry.

C. STANDARD GRADE PVDF LINERSThe chemical resistance is good up to a pH of 11 with good dimensional stability from -40˚C up to 150˚C

without compression. It is good for abrasion resistance as well as having good aging stability.Standard grade PVDF is resistant to UV degradation and has very good dielectric and piezoelectric properties.

D. SPECIAL GRADE PVDF LINERSFor special situations, PVDF Liners are available for such applications where explosion hazard exists, in an

antistatic form (black in colour).PVDF Liners also are available for Dualamination with a synthetic veil or glass veil backing impregnated

for improving bond to the structural FRP, or chemically etched HV Liners.Co-Polymers of PVDF are now being used mainly for flexibility of parts and for higher purity.

1. SCOPEThis specification provides design information applicable to FLUOROLAM CLASS-PV Dual Laminate

piping products. These products include pipe spools, fittings and fabrications.This specification covers products with flange drilling per ANSI B 16.5 which are suitable for 150 PSI

continuous service.Flanged fittings covered by these specifications are to ANSI B 16.1 dimensions.Products covered by this specification are suitable for continuous service temperatures to 250˚F unless

otherwise specified. (In Dualaminate, temperature is limited by vinylester resin used.)Because of bonded liner construction these products can be designed for full vacuum service.

2. MATERIALSLiner

Homopolymer and Co-Polymer PVDF resins (polyvinylidene fluoride) are used in the manufacture ofPVDF linings for pipe and fittings. This resin meets the requirements of ASTM D-2116 Type III. A partial listof the physical properties is shown below:

Property Value TestSpecific Gravity 1.76 – 1.78 ASTM D-792Tensile Strength (PSI) 6,500 - 7,100 ASTM D-638Elongation 40% ASTM D-638

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PDLS-PV (PVDF/FRP) Product and Material Specifications

Bonding ProcedureUsing a Prolite process, a knit glass cloth is embedded to 50% depth obtaining a shear bond strength of

5N/mm as per DIN 16964. It has been tested in accordance with DIN Test Method 53769 Part 1 for ShearStrength and ASTM D-1781-98 for Peel Strength.

Outer CasingThe PVDF liner is bonded to a structural composed of hand lay-up or filament wound fiberglass vinyl

ester construction yielding a totally bonded laminate. This specification indicates filament wound thicknesses.Hand lay-up construction when performed is per Product Standard NBS PS-15-69. A premium grade vinylester resin is used with glass reinforcement and UV stabilized exterior gel coat.

3. DESIGN AND FABRICATION DETAILSDimensional drawings included in paragraph 8 of this specification pertain to products listed in paragraph 1.Flanges for pipe spools and fitting shall have bolt circle diameters, hole diameter and number of bolt holes

in accordance with ANSI B 16.5 unless otherwise specified.Fittings shall have standard face to centreline dimensions for 150 lb. ANSI B 16.1, unless otherwise specified.Pipe and fittings fabrication tolerances are as follows:

Item Dimension TolerancesPipe spools Length ± 1/8”

Bolt hole alignment ± 1/16”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

Flanges All dimensions ANSI B 16.5except thickness

Fittings Face to centerline ± 1/8”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

I.D. Radius Flanges 1/4” ± 1/16”

4. APPLICATION AND OPERATIONAL PARAMETERSTemperature Range: PVDF is suitable for continuous operation from 280˚F (250˚ F in Dualaminate)

unless otherwise specified.Pressure Range: PVDF is suitable for continuous operation from full vacuum service to 150 PSI.Thermal expansion and contraction of the PVDF system is 1.7 X 10-5in/in/˚F.Chemical Resistance (liner): PVDF liner is chemically inert to the following broad general commercial chemicals:

• All acids including hydrofluoric, hydrochloric, sulphuric and aqua regia• All chlorides — organic and inorganic• All sulfates — organic and inorganic• All bleach solutions• All solvents, All caustic, All phenols, All peroxides

For specific corrosion resistance data, consult corrosion chart or factory.Chemical Resistance (outside casing): The inherent resistance of the vinyl ester casing to chemical plant

corrosive atmospheres normally requires no additional protection. This casing also allows direct burial withoutadditional protection. For specific environments, consult factory. Casing does contain UV stabilizer and fireretardant protection is available.

Permeation: The gas permeation if present through PVDF occurs faster through the vinyl ester casingeliminating the condensation between liner and casing which occurs in steel lined pipe. Since these gases are nottrapped by the PVDF’s vinyl ester casing material, no weep holes required.

Heat Tracing: Internal heat tracing can be provided between liner and casing taking advantage of the vinylester fiberglass casing’s inherent insulating properties. Consult factory for specifics.

Insulation Qualities of Casing Material: Fiberglass construction yields a heat conduction factor ofK=1.5 Btu/ft/˚F/in. Check dimensional data for casing thickness.

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PDLS-PV (PVDF/FRP) Product and Material Specifications

5. ASSEMBLY BOLT TORQUEFoot Pounds of TorqueNominal Internal Pipe Pressure Rating, PSIG, StandardDiameter 25 50 75 100 125 150

1” 15 15 15 15 15 151 1/2” 15 15 15 15 15 15

2” 25 25 25 25 25 253” 25 25 25 25 25 254” 25 25 25 30 30 306” 30 30 30 30 30 408” 30 30 35 40 40 4010” 30 30 35 40 40 4012” 30 30 40 40 40 4514” 35 35 40 50 50 5016” 35 35 40 50 50 5018” 35 35 40 50 50 5020” 35 35 40 50 60 6024” 45 45 45 60 65 65

* The indicated bolt torque is required to seat gaskets of 65 durometer on full face flanges.

Torquing of boltsA. Grease all bolts and nuts with a suitable grease, finger tighten all nuts.B. With torque wrench, using a criss-cross method, tighten each bolt until torque for each bolt falls within

the range listed above.C. After 24 – 30 hours or a temperature cycle or a pressure cycle, torque for each bolt shall be checked and

those below the minimum are to be re-torqued to the range listed above.

Auxiliary Teflon envelope gaskets and spacers must be used when flanging PVDF items to flanges of dissimilarmaterial. Recommended gaskets to be 55 – 70 durometer.

Small SAE washers shall be used on all flanged fittings.

6. APPROXIMATE WEIGHTS OF FLUOROLAM-CLASS PV PIPE AND FITTINGS:Pipe Size 1-1/2” 2” 3” 4” 6” 8” 10” 12”Weight/Ft. 2.6 3.05 4.85 6.37 9.37 13.08 17.65 27.33Flanged 90° ELL 3.5 4.5 8.1 12.5 23.7 40.7 60.6 98.8Flanged 45° ELL 2.7 3.7 6.6 10.4 18.3 29.8 42.8 69.2Flanged Tee 4.5 6.0 11.2 16.9 32.5 53.5 80.0 126.7Flanged Cross 6.0 8.0 15.0 22.6 43.4 71.4 106.7 169.0Flanged 45° Lateral 4.9 6.6 12.1 19.0 37.2 64.1 95.3 158.2Flange 1.0 1.3 2.4 3.8 6.3 10.2 13.7 21.8Based on Filament Wound pipe. Flanges and fittings are contact moulded.

7. PVDF INSTALLATION PROCEDURESA. Select gasket material of correct durometer and thickness.B. Use a spacer when bolting PVDF flanges to flanges of dissimilar material.C. Use small SAE washers on all PVDF flanges.D. Lubricate all bolts before tightening.E. Tighten all bolts using criss-cross bolting method.F. Using a torque wrench, tighten bolts to bolt torques specified.G. Allow bolts to seat for 24 hours and recheck bolt torques.* On flanges <4”, tighten in increments of 5 ft. lbs.* On flanges >6”, tighten in increments of 10 ft. lbs.

8. For all fittings and dimensional drawings, such as 90˚ Elbows, 45˚ Elbows and Concentric Reducers,Contact Prolite Engineering.

12

PDLS-HALAR (ECTFE/FRP) Product and Material SpecificationsPRODUCT SPECIFICATIONS #APP 1977PDLS ECTFE/FRP (FLUOROLAM-CLASS E) PIPING

A. ADVANTAGES OF FLUOROLAM-CLASS EProcess changes required by environmental regulations have resulted in increasingly corrosive plant

conditions, situations in which highly inert fluoropolymers excel. Unlike metals, fluoropolymers are notsensitive to changes in pH, moisture, and strong oxidizers, and are not attacked by a broad variety of chemicals.The three characteristics which lead to the inertness of fluoropolymers include:

(a) very strong interatomic bonds between the carbon and fluorine atoms,(b) the almost perfect shielding of the polymer’s carbon backbone by fluorine atoms, and(c) long polymer chain length.

HALAR ECTFE is a true thermoplastic that can be melt extruded and fabricated by traditional methodsfor use in mechanical systems including piping, tanks and scrubbers. Extruded surfaces of ECTFE exhibitextraordinary surface smoothness, which reduces or eliminates particle generation and inhibits or preventsbiofilm growth. HALAR ECTFE is transparent in thin sections or can be pigmented and reinforced withpolyester backing for Dualaminate applications. It has a maximum service temperature of 250˚F (121˚C).

B. TYPICAL CHEMICAL INDUSTRY APPLICATIONS OF FLUOROLAM-CLASS EECTFE/FRP has become a favorite material in the recent expansions of Sodium Chlorate manufacturing

for pulp and paper bleaching, where the process requires high temperatures, extreme corrosion and the ability toavoid any current due to electrical reduction.

Some Chemical Plant uses include free or nascent Chlorine production, Bromic Acid (HBr) production andmany scrubbing applications and filter housings where a mixture of caustic, hydrogen or chlorine are evident.

FLUOROLAM-CLASS E is an excellent system for storage of Hydrogen Peroxide used in many new pulpand paper chemical systems and specialty manufacturing processes which use HCl, H

2SO

4 and Hydrofluoric

Acid. In fact, HALAR is not dissolved by any known solvent to 300˚F.ECTFE/FRP has recently been proven by the Swedish Corrosion Institute to be superior to FEP/FRP in

corrosion and permeation to Wet Chlorine Gas at 80˚C – 85˚C. This lends itself to major new uses in theNorth American, European and Japanese markets for Chlor Alkali membrane technology use for Anolyte andWet/Nascent Chlorine Gas.

Recent welding improvements for ECTFE pipe butt fusion to DIN 16962 and hand welding to AWSG1.10 and new modified Co-Polymers of ECTFE to make it more malleable, combined with the fact it is 30times less permeable and 1/3 of the cost of FEP, make it an industry workhorse.

C. TYPICAL HIGH PURITY INDUSTRY APPLICATIONS OF FLUOROLAM - CLASS EIn the high purity processing industry (semiconductor), HALAR fluoropolymers are widely used because

they are exceptionally pure (low extractables) and have a very smooth surface which reduces or eliminatesparticle generation and inhibits or prevents biofilm growth.

• High purity chemical storage tanks and process equipment• High purity chemical transport containers• High purity piping systems.

1. SCOPEThis specification provides design information applicable to FLUOROLAM-CLASS E Dual Laminate

piping products. These products include pipe spools, fittings and fabrications.This specification covers products with flange drilling per ANSI B 16.5 which are suitable for 150 PSI

continuous service.Flanged fittings covered by these specifications are to ANSI B 16.1 dimensions.Products covered by this specification are suitable for continuous service temperatures from 250˚F (121˚C)

to -20˚F (-29˚C), unless otherwise specified.Because of bonded liner construction these products can be designed for full vacuum service.

13

PDLS-HALAR (ECTFE/FRP) Product and Material Specifications2. MATERIALS

LinerOnly Ausimont Co-Polymer (ECTFE) resins are used in the manufacture of FLUOROLAM - CLASS E

linings for pipe and fittings. This resin meets the requirements of ASTM D-3275. A partial list of the physicalproperties is shown below:

Property Value TestSpecific Gravity 1.68 ASTM D792Tensile Strength (PSI) 6600 – 7000 ASTM D638Elongation 200 – 300 ASTM D638

Bonding LayerUsing a melting process, a woven or knit fiberglass cloth is melt bonded and partially mechanically embedded

into the O.D. survace of the ECTFE liner. Bond strength between ECTFE and glass:A. Shear Strength as per DIN 53769 Part 1.B. Peel Test as per ASTM D-1781-98.

Outer CasingThe ECTFE bonding layer composite is reinforced by hand lay-up or filament wound thicknesses. Hand

lay-up construction when performed is per Product Standard NBS PS-15-69. A premimum grade vinyl esterresin is used with glass reinforcement and UV stabilized exterior gel coat.

3. DESIGN AND FABRICATION DETAILSDimensional drawings included in paragraph 8 of this specification pertain to products listed in paragraph 1.Flanges for pipe spools and fitting shall have bolt circle diameters, hole diameter and number of bolt holes

in accordance with ANSI B 16.5 unless otherwise specified.Pipe and fittings fabrication tolerances are as follows:

Item Dimension TolerancesPipe spools Length ± 1/8”

Bolt hole alignment ± 1/16”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

Flanges All dimensions ANSI B 16.5except thickness

Fittings Face to centerline ± 1/8”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

I.D. Radius Flanges 1/4” ± 1/16”

4. APPLICATION AND OPERATIONAL PARAMETERSTemperature Range: FLUOROLAM - CLASS E is suitable for continuous operation from 250˚F

(121˚C) to -20˚F (-29˚C), unless otherwise specified.Pressure Range: FLUOROLAM - CLASS E is suitable for continuous operation from full vacuum service

to 150 PSI.Thermal expansion and contraction of the FLUOROLAM - CLASS E system is 1.7 X 10-5in/in/˚F.Chemical Resistance (liner): ECTFE liner is chemically inert to the following broad general commercial chemicals:

• All acids including hydrofluoric, hydrochloric, sulphuric and aqua regia• All chlorides — organic and inorganic• All sulfates — organic and inorganic• All bleach solutions, wet Chlorine Gas/Anolyte• All solvents, All caustic, All phenols, All peroxides

For specific corrosion resistance data, consult corrosion chart or factory.

14

PDLS-HALAR (ECTFE/FRP) Product and Material Specifications

Chemical Resistance (outside casing): The inherent resistance of the vinyl ester casing to chemical plantcorrosive atmospheres normally requires no additional protection. This casing also allows direct burial withoutadditional protection. For specific environments, consult factory. Casing does contain UV stabilizer and fireretardant protection is available.

Permeation: The gas permeation if present through ECTFE occurs faster through the vinyl ester casingeliminating the condensation between liner and casing which occurs in steel lined pipe. Since these gases are nottrapped by the ECTFE’s vinyl ester casing material, no weep holes required.

Heat Tracing: Internal heat tracing can be provided between liner and casing taking advantage of the vinylester fiberglass casing’s inherent insulating properties. Consult factory for specifics.

Insulation Qualities of Casing Material: Fiberglass construction yields a heat conduction factor ofK=1.5 Btu/ft/˚F/in. Check dimensional data for casing thickness.

5. ASSEMBLY BOLT TORQUEFoot Pounds of TorqueNominal Internal Pipe Pressure Rating, PSIG, StandardDiameter 25 50 75 100 125 150

1” 15 15 15 15 15 151 1/2” 15 15 15 15 15 15

2” 25 25 25 25 25 253” 25 25 25 25 25 254” 25 25 25 30 30 306” 30 30 30 30 30 408” 30 30 35 40 40 40

10” 30 30 35 40 40 4012” 30 30 40 40 40 4514” 35 35 40 50 50 5016” 35 35 40 50 50 5018” 35 35 40 50 50 5020” 35 35 40 50 60 6024” 45 45 45 60 65 65

* The indicated bolt torque is required to seat gaskets of 65 durometer on full face flanges.

Torquing of boltsA. Grease all bolts and nuts with a suitable grease, finger tighten all nuts.B. With torque wrench, using a criss-cross method, tighten each bolt until torque for each bolt falls within

the range listed above.C. After 24 – 30 hours or a temperature cycle or a pressure cycle, torque for each bolt shall be checked and

those below the minimum are to be re-torqued to the range listed above.

Auxiliary Teflon envelope gaskets and spacers must be used when flanging ECTFE items to flanges of dissimi-lar material. Recommended gaskets to be 55 – 70 durometer.

Small SAE washers shall be used on all flanged fittings.

6. APPROXIMATE WEIGHTS OF FLUOROLAM - CLASS E PIPE AND FITTINGS:Pipe Size 1-1/2” 2” 3” 4” 6” 8” 10” 12”Weight/Ft. 2.76 3.27 6.2 9.01 11.10 15.2 19.8 27.9Flanged 90° ELL 3.5 4.5 8.1 12.5 23.7 40.7 60.6 98.8Flanged 45° ELL 2.7 3.7 6.6 10.4 18.3 29.8 42.8 69.2Flanged Tee 4.5 6.0 11.2 16.9 32.5 53.5 80.0 126.7Flanged Cross 6.0 8.0 15.0 22.6 43.4 71.4 106.7 169.0Flanged 45° Lateral 4.9 6.6 12.1 19.0 37.2 64.1 95.3 158.2Flange 1.0 1.3 2.4 3.8 6.3 10.2 13.7 21.8Based on Filament Wound pipe. Flanges and fittings are contact moulded.

15

PDLS-HALAR (ECTFE/FRP) Product and Material Specifications

7. FLUOROLAM-CLASS E INSTALLATION PROCEDURESA. Select gasket material of correct durometer and thickness.B. Use a spacer when bolting FLUOROLAM-CLASS E flanges to flanges of dissimilar material.C. Use small SAE washers on all FLUOROLAM-CLASS E flanges.D. Lubricate all bolts before tightening.E. Tighten all bolts using criss-cross bolting method.F. Using a torque wrench, tighten bolts to bolt torques specified in Section 8..G. Allow bolts to seat for 24 hours and recheck bolt torques.* On flanges <4”, tighten in increments of 5 ft. lbs.* On flanges >6”, tighten in increments of 10 ft. lbs.

8. For all fittings and dimensional drawings, such as 90˚ Elbows, 45˚ Elbows and Concentric Reducers,Contact Prolite Engineering.

FLUOROPOLYMER CHEMICAL RESISTANCEFluoropolymers within their Temperature Rating

Hydrocarbons

PTFE, PFA, MFA ECTFE PVDF

Water

Halogens

Solvents Oxidizers

Alkali Acids

0

20

40

60

80

100

16

PDLS MFA/FRP Product and Material SpecificationsPRODUCT SPECIFICATIONS #APP 1998PDLS (MFA/FRP) and FLUOROLAM-CLASS M PIPING

A. ADVANTAGES OF MFAHyflon MFA fluoropolymers offer the highest temperature rating and broadest chemical resistance of all

melt processable fluoropolymers. They are an ideal choice for extreme thermal and chemical environments.Hyflon MFA is designed to give much better physical properties than FEP, lower creep, and improved stresscracking resistance, and has a 50˚C higher temperature rating. Hyflon grades are also lower in permeation thancomparable competitive products.

Because its structure is based on PFA chemistry, Hyflon MFA offers an excellent balance of properties forlining applications. The unique chemistry of MFA allows for a very cost competitive product, giving PFA typeperformance with improved economics. It combines the best properties of both FEP and PFA while maintain-ing a cost similar to FEP. Upper temperature rating is high, 260˚C, like PFA, surface is extremely smooth(much smoother than PFA), low temperature mechanical properties are similar to FEP and better than PFA.MFA’s excellent thermal stability has allowed its use in semiconductor high purity chemical applications wheretraditionally high purity PFA was used. All things considered, MFA offers the best balance of properties forlining applications than any other melt processible perfluoropolymer.

Easily extruded for pipe, tubing and injection moulded for fittings, Prolite believes MFA the best newmaterial in Dualaminate construction for beyond the year 2000.

B. APPLICATIONS OF MFAHyflon MFA is the first new fluoropolymer to the plastics industry in over 20 years and, since its introduction

in 1995, has gained rapid acceptance in the chemical processing, pulp and paper, and high purity processingindustries. Hyflon MFA is resistant to virtually all chemistries, even the most extreme, including acids, bases,oxidizing acids, mineral acids, metal salt solutions, peroxides and more.

• Scrubbing towers handling sodium chlorate and hydrogen gas• Waste stripping columns• High purity chemical storage tanks and process equipment• Chemical transport containers• High purity piping systems (thermoplastic and Dualaminate).

C. OTHER FLUOROPOLYMERS AVAILABLEFor special applications, Prolite will use FEP, PFA or ETFE (Tefzel) in Dualaminate pipe construction.

Contact Prolite Engineering for details.

1. SCOPEThis classification provides design information applicable to FLUOROLAM - CLASS M Dual Laminate

piping. These products include pipe spools, fittings and fabrications.

2. MATERIALSLiner

Ausimont Co-Polymer MFA resins are used in the manufacture of linings from pipe fittings. The resinmeets the requirements of ASTM D 6314.

Property Value TestSpecific Gravity 2.12 – 2.17 ASTM D792Tensile Strength (PSI) 2700 – 3600 ASTM D638Elongation 300 – 360 ASTM D638

Bonding LayerUsing a melting process a knit fiberglass cloth is melt bonded and partially mechanically embedded into

the O.D. surface of the MFA liner. Bond strength between MFA and fiberglass is:A. Shear Strength as per DIN Test Method 53769 Part 1.B. Peel Strength as per ASTM D-1781-98.

17

PDLS MFA/FRP Product and Material Specifications

Outer CasingThe MFA bonding composite layer is reinforced by hand lay up or filament wound thicknesses. Hand lay

up construction when performed is per product standard NBS PS-15-69. A premium Vinylester grade resin isused with glass reinforcement and U.U. stabilized gel coat.

3. DESIGN AND FABRICATION DETAILSDimensional drawings included in paragraph 8 of this specification pertain to products listed in paragraph 1.Flanges for pipe spools and fitting shall have bolt circle diameters, hole diameter and number of bolt holes

in accordance with ANSI B 16.5 unless otherwise specified.Pipe and fittings fabrication tolerances are as follows:

Item Dimension TolerancesPipe spools Length ± 1/8”

Bolt hole alignment ± 1/16”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

Flanges All dimensions ANSI B 16.5except thickness

Fittings Face to centerline ± 1/8”Flange alignment ± 1/32” (1” thru 4”)(with theoretic pipe ± 3/64” (> 6”)centreline)

I.D. Radius Flanges 1/4” ± 1/16”

4. APPLICATION AND OPERATIONAL PARAMETERSTemperature Range: FLUOROLAM - CLASS M is suitable for 250˚F to - 20˚F unless otherwise specified.Pressure Range: Continuous operation from full vacuum to 150 PSI.Thermal expansion and contraction: 1.7 x 10-5/in/in/˚FChemical Resistance (liner): MFA is chemically inert to all concentrated acids, alkalies, many organics.Chemical Resistance (outside casing): Premium Grade Vinylester to contain UV protection and fire

retardant if required.Permeation: Superior to FEP, PVDF and PTFE. For specifics, contact Prolite.Heat Tracing: Internal heat tracing can be provided between liner and casing taking advantage of the vinyl

ester fiberglass casing’s inherent insulating properties. Consult factory for specifics.Insulation Qualities of Casing Material: Fiberglass construction yields a heat conduction factor of

K=1.5 Btu/ft/˚F/in. Check dimensional data for casing thickness.

5. ASSEMBLY BOLT TORQUEFoot Pounds of TorqueNominal Internal Pipe Pressure Rating, PSIG, StandardDiameter 25 50 75 100 125 150

1” 15 15 15 15 15 151 1/2” 15 15 15 15 15 15

2” 25 25 25 25 25 253” 25 25 25 25 25 254” 25 25 25 30 30 306” 30 30 30 30 30 408” 30 30 35 40 40 4010” 30 30 35 40 40 4012” 30 30 40 40 40 4514” 35 35 40 50 50 5016” 35 35 40 50 50 5018” 35 35 40 50 50 5020” 35 35 40 50 60 6024” 45 45 45 60 65 65

* The indicated bolt torque is required to seat gaskets of 65 durometer on full face flanges.

18

Torquing of boltsA. Grease all bolts and nuts with a suitable grease, finger tighten all nuts.B. With torque wrench, using a criss-cross method, tighten each bolt until torque for each bolt falls within

the range listed above.C. After 24 – 30 hours or a temperature cycle or a pressure cycle, torque for each bolt shall be checked and

those below the minimum are to be re-torqued to the range listed above.

Auxiliary Teflon envelope gaskets and spacers must be used when flanging MFA items to flanges of dissimilarmaterial. Recommended gaskets to be 55 – 70 durometer.

Small SAE washers shall be used on all flanged fittings.

6. APPROXIMATE WEIGHTS OF FLUOROLAM-CLASS M PIPE AND FITTINGS:Pipe Size 1-1/2” 2” 3” 4” 6” 8” 10” 12”Weight/Ft. 2.76 3.27 6.2 9.01 11.1 15.2 19.8 27.9Flanged 90° ELL 3.5 4.5 8.1 12.5 23.7 40.7 60.6 98.8Flanged 45° ELL 2.7 3.7 6.6 10.4 18.3 29.8 42.8 69.2Flanged Tee 4.5 6.0 11.2 16.9 32.5 53.5 80.0 126.7Flanged Cross 6.0 8.0 15.0 22.6 43.4 71.4 106.7 169.0Flanged 45° Lateral 4.9 6.6 12.1 19.0 37.2 64.1 95.3 158.2Flange 1.0 1.3 2.4 3.8 6.3 10.2 13.7 21.8Based on Filament Wound pipe. Flanges and fittings are contact moulded.

7. MFA INSTALLATION PROCEDURESA. Select gasket material of correct durometer and thickness.B. Use a spacer when bolting FLUOROLAM - CLASS M flanges to flanges of dissimilar material.C. Use small SAE washers on all FLUOROLAM - CLASS M flanges.D. Lubricate all bolts before tightening.E. Tighten all bolts using criss-cross bolting method.F. Using a torque wrench, tighten bolts to bolt torques specified in Section 8..G. Allow bolts to seat for 24 hours and recheck bolt torques.* On flanges <4”, tighten in increments of 5 ft. lbs.* On flanges >6”, tighten in increments of 10 ft. lbs.

8. For all fittings and dimensional drawings, such as 90˚ Elbows, 45˚ Elbows and Concentric Reducers,Contact Prolite Engineering.

PDLS MFA/FRP Product and Material Specifications

19

PROLITE SYSTEMS INC.TYPICAL PHYSICAL PROPERTIES OF MOST ENGINEERED THERMOPLASTICS

NOTES:Properties are at room temperature unless otherwise stated. Properties are typical values and are not to be usedfor design purposes.

HDPE PPHomo-polymer

Copolymer(unfilled)

Homo-polymer

Copolymer(unfilled)

PVC CPVC PVDF ECTFE FEP TFE PFA MFAETFE

Density

Mechanical Properties

Tensile Break Strength

ASTM D-638

Tensile Modulus

ASTM D-638

ElongationASTM D-638

Yield Strength

ASTM D-638

Thermal Properties

HDT at 0.46 Mpa

(66psi) ASTM D-648

Linear Coefficientof Expansion

ASTM D-696

Thermal Conductivity

ASTM C-177

g/cm3

MPa

Kpsi

MPa

Kpsi

%

MPa

Kpsi

C

F

per ˚Cx 10-5

per ˚Fx 10-5

W/m K

BTU/ft2

- hr -F/in

0.95-0.97

22.1-31.1

3.2-4.5

1070-1090

155-158

10-1200

26.2-33.1

3.8-4.8

79-91

175-196

10.6-19.8

5.9-11.0

0.39-0.43

76-83

0.91

31-41

4.5-6.0

1139-1553

165-225

100-600

31-37

4.5-5.4

107-121

225-250

14.6-18.0

8.1-10

0.1

0.7

0.88-0.91

27.6-38.0

4.0-5.5

897-1242

130-180

200-500

20.7-29.7

3.0-4.3

54-60

130-140

12.2-17.1

6.8-9.5

0.16

1.1

1.38

41-52

6.0-7.5

2415-4140

350-600

40-80

41-45

5.9-6.5

57

158

5.0-10.0

2.7-5.6

0.16-0.18

1.1-1.23

1.5

47-62

—

2353-3278

341-475

4-100

41-55

6-8

102-119

215-247

11.2-14.0

6.2-7.8

0.12

0.81

1.75-1.79

31-48

4.5-7.0

1380-5520

200-800

12-600

20-57

2.9-8.3

132-150

270-300

12.6-25.6

7.0-14.2

0.09-0.11

0.59-0.76

1.76-1.79

24-41

3.5-6.0

—

—

—

20-38

2.9-5.5

93-110

200-230

—

—

0.16

1.11

1.68

46-54

6.6-7.8

1656

240

200-300

31-34

4.5-4.9

90

194

14.4

8.0

0.14

0.97

1.70

45

6.5

828

120

100-400

49

7.1

104

220

10.6

5.9

0.20

1.40

2.12-2.17

19-21

2.7-3.1

345

50

250-330

—

—

70

158

8-11

—

0.21

1.48

2.2-2.3

14-19

2.0-2.7

400-552

58-80

200-400

12

1.7

221

250

12.6-22

2.0-12

0.21

1.48

2.12-2.17

28-31

4.0-4.5

483

78

300

14

2.1

75

166

25-38

14-21

0.21

1.48

2.12-2.17

24-30

3.5-4.4

689

100

300-360

—

—

62

145

12-20

7-11

0.20

1.48

20

1. INSPECTION1. Prior to any fabrication, all thermoplastic liners/pipe are fully inspected for total integrity.

No cracks, pinholes occlusions etc. are permitted.2. Fabricated fittings are electrostatically tested to max. 15,000 volts for integrity.3. Fiberglass outer reinforcement is checked for flaws, colour mismatch and for total curing of the resin used.

2. HANDLING AND SHIPPINGThe gasket face of each spool or fitting shall be protected by end plates or other suitable protective means.All spools and fittings shall be suitably packed to provide necessary protection during handling, shipping

and storage.

3. PIPE SUPPORT SPACINGRecommended support spacing for filament wound pressure pipe is shown in the table below. Table is

based on the following assumptions:Contact Prolite for support width design. Specific gravity of contents, 1.2Simple support conditions Sp. Gr. Multiplier180˚ F maximum temperature 1.0 1.10Macimum deflection = span/360 1.2 1.00Wind and seismic effects are not considered. 1.4 0.93

1.6 0.871.8 0.81

Filament Wound Pressure PipeFRP Wall Thickness

Dia. 0.20 0.25 0.30 0.36 0.41 0.46 0.51 0.56 0.62 0.67 0.722 8.0 8.5 9.0 9.53 9.5 10.0 11.0 11.54 10.0 11.0 12.0 12.5 13.06 10.5 11.5 12.5 13.5 14.58 10.5 11.5 13.0 14.0 15.0 15.5

10 10.5 12.0 13.0 14.0 15.0 16.0 17.012 10.5 12.0 13.0 14.5 15.5 16.0 17.014 10.5 12.0 13.0 14.5 15.5 16.5 17.0 18.016 10.5 12.0 13.0 14.5 15.5 16.5 17.5 18.0 19.018 10.5 12.0 13.5 14.5 15.5 16.5 17.5 18.0 19.0 20.020 11.0 12.0 13.5 14.5 16.0 16.5 17.5 18.5 19.5 20.0 21.024 9.5 12.5 13.5 15.0 16.0 17.0 17.5 18.5 19.5 20.0 21.0

Dia. and thicknesses are in inches. Span is in feet.Contact Molded Pressure Pipe

FRP Wall Thickness

Dia. 0.18 0.25 0.29 0.37 0.41 0.49 0.56 0.64 0.68 0.76 0.80 .88 .95 1.00 1.102 7.0 9.0 9.5 11.03 8.0 10.5 11.0 12.54 8.0 11.5 12.5 14.0 14.56 8.5 12.0 13.0 15.5 16.0 17.58 8.5 12.0 13.0 16.0 16.5 18.0

10 8.5 12.0 13.0 16.0 17.0 18.0 19.512 9.0 12.0 13.5 16.0 17.0 18.5 19.5 20.014 9.0 12.0 13.5 16.0 17.0 18.5 19.5 21.0 21.516 9.0 12.0 13.5 16.0 17.0 18.5 20.0 21.0 21.5 23.0 23.018 8.0 12.0 13.5 16.5 17.0 18.5 20.0 21.0 22.0 23.0 23.5 24.020 10.0 13.0 16.5 17.0 19.0 20.0 21.0 22.0 23.0 23.5 24.0 25.5 26.024 8.5 11.0 15.0 17.0 19.0 20.0 21.5 22.0 23.0 25.0 25.0 26.0 27.5 29.0

Dia. and thicknesses are in inches. Span is in feet.

DESIGN PARAMETERS OFPDLS PIPINGTYPICAL INSPECTION, HANDLING AND SHIPPING, AND PIPE SUPPORT SPACING

21

STANDARD DIMENSIONS OF PDLS PIPINGPDLS PVC/FRP AND CPVC/FRP Product and Material SpecificationsFILAMENT WOUND PRESSURE PIPE (Chlorolam-Class P, Chlorolam-Class C)

NOTES:Thermoplastic Liner: PVC/CPVC sheet or tube with chemical bondingAll welds to be coated with conductive graphite filled resinFRP:Resin: Premium grade vinylester resinCure System: MEKP-CoNAP-DMAReinforcement:‘C’ Glass Surfacing Veil ‘CV’E/Ecr Glass Continuous Filaments (F.W.)Outer Surface: Resin containing paraffin wax and UV inhibitorsVacuum ratings are based on a 5 to 1 safety factor for unstiffened pipePressure ratings are based on a strain of 0.014 in/in for unstiffened pipeSales order or fabrication drawing shall be followed when differing from the above notes

NOMINALDIA.

ACTUALI.D. LINER

ODLINER

MINIMUMtliner

THICKNESS FRP (tfrp) VACUUM RATING50 PSI 100 PSI 150 PSI 50 PSI 100 PSI 150 PSI

1 0.935 1.315 0.179 0.10 0.10 0.10 14.7 14.7 14.7

1 1/2 1.476 1.90 0.200 0.10 0.10 0.10 14.7 14.7 14.7

2 1.913 2.375 0.218 0.10 0.10 0.10 14.7 14.7 14.7

3 2.864 3.50 0.300 0.10 0.10 0.10 14.7 14.7 14.7

4 3.998 4.50 0.237 0.10 0.10 0.15 8.3 8.3 14.7

6 6.031 6.625 0.280 0.10 0.15 0.20 2.5 8.3 14.7

8 7.943 8.625 0.322 0.10 0.15 0.25 1.0 3.5 14.7

10 9.976 10.75 0.365 0.10 0.20 0.30 .5 4.2 14.3

12 12.41 12.75 0.172 0.15 0.20 0.35 1.0 2.4 13.2

14 13.66 14.0 0.172 0.15 0.25 0.40 0.6 3.0 12.4

18 17.66 18.0 0.172 0.20 0.35 0.50 0.7 3.9 11.4

16 15.66 16.0 0.172 0.15 0.30 0.45 0.4 3.5 11.8

20 19.60 20.0 0.199 0.20 0.35 0.55 0.5 2.8 11.0

24 23.54 24.0 0.230 0.25 0.45 0.65 0.6 3.5 10.5

(inch) (inch) (inch) (inch) (INCH) (INCH) (INCH) (psi) (psi) (psi)

22

PDLS PP/PE, PVDF, ECTFE , MFA, TROVIDUR NL AND TROVIDUR HTProduct and Material SpecificationsFILAMENT WOUND PRESSURE PIPE (Polylam-Class PP, Polylam-Class PE, Fluorolam-Class PV,Fluorolam-Class E, Fluorolam-Class M, Chlorolam-Class NL, Chlorolam-Class HT)

NOTES:Thermoplastic Liner: PP/PE, PVDF, ECTFE, MFA sheet or tube with mechanical cloth embeddedAll welds to be coated with conductive graphite filled resinFRP:Resin: Premium grade vinylester resinCure System: MEKP-CoNAP-DMAReinforcement:‘C’ Glass Surfacing Veil ‘CV’E/Ecr Glass Continuous Filaments (F.W.)Outer Surface: Resin containing paraffin wax and UV inhibitorsVacuum ratings are based on a 5 to 1 safety factor for unstiffened pipePressure ratings are based on a strain of 0.014 in/in for unstiffened pipe* PP/PE/NL/HT 4.0 mm, PVDF 3.0 mm, ECTFE/MFA 2.3 mmSales order or fabrication drawing shall be followed when differing from the above notes

NOMINALDIA.

MAXIMUMI.D. LINER

T PLASTICOD LINER

MINIMUMtliner

THICKNESS FRP (tfrp) VACUUM RATING50 PSI 100 PSI 150 PSI 50 PSI 100 PSI 150 PSI

1 27 32 2.4 0.10 0.10 0.10 14.7 14.7 14.7

1 1/2 35 40 2.4 0.10 0.10 0.10 14.7 14.7 14.7

2 56 63 2.4 0.10 0.10 0.10 14.7 14.7 14.7

3 84 90 2.8 0.10 0.10 0.10 14.7 14.7 14.7

4 104 110 3.0 0.10 0.10 0.15 8.3 8.3 14.7

6 154 160 3.0 0.10 0.15 0.20 2.5 8.3 14.7

8 194 200 3.0 0.10 0.15 0.25 1.0 3.5 14.7

10 244 250 3.0 0.10 0.20 0.30 0.5 4.2 14.3

12 310 315 2.3*

*

*

*

*

*

0.15 0.20 0.35 1.0 2.4 13.2

14 345 350 2.3 0.15 0.25 0.40 0.6 3.0 12.4

18 445 450 2.3 0.20 0.35 0.50 0.7 3.9 11.4

16 395 400 2.3 0.15 0.30 0.45 0.4 3.5 11.8

20 495 500 2.3 0.20 0.35 0.55 0.5 2.8 11.0

24 595 600 2.3 0.25 0.45 0.65 0.6 3.5 10.5

(inch) (mm) (mm) (mm) (INCH) (INCH) (INCH) (psi) (psi) (psi)

23

PDLS PVC/FRP AND CPVC/FRPProduct and Material SpecificationsHLU PRESSURE PIPE (Chlorolam-Class P, Chlorolam-Class C)

NOTES:Thermoplastic Liner: PVC/CPVC sheet or tube with with chemical bondingAll welds to be coated with conductive graphite filled resinFRP:Resin: Premium grade vinylester resinCure System: MEKP-CoNAP-DMAReinforcement:‘C’ Glass Surfacing Veil ‘CV’E/Ecr Glass 1 1/2 oz/sq. ft. MAT (M)Outer Surface: Resin containing paraffin wax and UV inhibitorsVacuum ratings are based on a 5 to 1 safety factor for unstiffened pipePressure ratings are based on a strain of 0.014 in/in for unstiffened pipeSales order or fabrication drawing shall be followed when differing from the above notes

NOMINALDIA.

ACTUALI.D. LINER

ODLINER

MINIMUMtliner

THICKNESS FRP (tfrp) VACUUM RATING50 PSI 100 PSI 150 PSI 50 PSI 100 PSI 150 PSI

1 0.935 1.315 0.179 0.18 0.18 0.18 14.7 14.7 14.7

1 1/2 1.476 1.90 0.200 0.18 0.18 0.18 14.7 14.7 14.7

2 1.913 2.375 0.218 0.18 0.18 0.18 14.7 14.7 14.7

3 2.864 3.50 0.300 0.18 0.18 0.25 14.7 14.7 14.7

4 3.998 4.50 0.237 0.18 0.25 0.25 14.7 14.7 14.7

6 6.031 6.625 0.280 0.18 0.25 0.38 10.5 14.7 14.7

8 7.943 8.625 0.322 0.25 0.31 0.43 13.2 14.7 14.7

10 9.976 10.75 0.365 0.25 0.38 0.50 6.8 14.7 14.7

12 12.41 12.75 0.172 0.25 0.43 0.62 3.9 14.7 14.7

14 13.66 14.0 0.172 0.31 0.50 0.75 4.7 14.7 14.7

18 17.66 18.0 0.172 0.38 0.62 0.91 4.4 14.7 14.7

16 15.66 16.0 0.172 0.31 0.56 0.80 3.1 14.7 14.7

20 19.60 20.0 0.199 0.38 0.69 1.0 3.2 14.7 14.7

24 23.54 24.0 0.230 0.38 0.81 1.22 2.7 14.7 14.7

(inch) (inch) (inch) (inch) (INCH) (INCH) (INCH) (psi) (psi) (psi)

24

PDLS PP/PE, PVDF, ECTFE , MFA, TROVIDUR NL AND TROVIDUR HTProduct and Material SpecificationsHLU PRESSURE PIPE (Polylam-Class PP, Polylam-Class PE, Fluorolam-Class PV, Fluorolam-Class E,Fluorolam-Class E, Fluorolam-Class M, Chlorolam-Class NL, Chlorolam-Class HT)

NOTES:Thermoplastic Liner: PP/PE, PVDF, ECTFE, MFA sheet or tube with mechanical cloth embeddedAll welds to be coated with conductive graphite filled resinFRP:Resin: Premium grade vinylester resinCure System: MEKP-CoNAP-DMAReinforcement:‘C’ Glass Surfacing Veil ‘CV’E/Ecr Glass 1 1/2 oz/sq. ft. MAT (M)E Glass 24 oz./sq. yd. woven roving (WR)Outer Surface: Resin containing paraffin wax and UV inhibitorsVacuum ratings are based on a 5 to 1 safety factor for unstiffened pipePressure ratings are based on a strain of 0.014 in/in for unstiffened pipe* PP/PE/NL/HT 4.0 mm, PVDF 3.0 mm, ECTFE/MFA 2.3 mmSales order or fabrication drawing shall be followed when differing from the above notes

NOMINALDIA.

MAXIMUMI.D. LINER

T PLASTICOD LINER

MINIMUMTUBE LINER

THICKNESS FRP (tfrp) VACUUM RATING50 PSI 100 PSI 150 PSI 50 PSI 100 PSI 150 PSI

1 32 2.4 0.18 0.18 0.18 14.7 14.7 14.7

1 1/2 40 2.4 0.18 0.18 0.18 14.7 14.7 14.7

2 63 2.4 0.18 0.18 0.18 14.7 14.7 14.7

3 90 2.8 0.18 0.18 0.25 14.7 14.7 14.7

4 110 3.0 0.18 0.25 0.25 14.7 14.7 14.7

6 160 3.0 0.18 0.25 0.38 10.5 14.7 14.7

8 200 3.0 0.25 0.31 0.43 13.2 14.7 14.7

10 250 3.0 0.25 0.38 0.50 6.8 14.7 14.7

12 315 0.25 0.43 0.62 3.9 14.7 14.7

14 350 0.31 0.50 0.75 4.7 14.7 14.7

18 450 0.38 0.62 0.91 4.4 14.7 14.7

16 400 0.31 0.56 0.80 3.1 14.7 14.7

20 500 0.38 0.69 1.0 3.2 14.7 14.7

24 600 0.43 0.81 1.22 2.7 14.7 14.7

(inch) (mm) (mm) (mm) (INCH) (INCH) (INCH) (psi) (psi) (psi)

27

35

56

84

104

154

194

244

310

345

445

395

495

595

2.3*

*

*

*

*

*

2.3

2.3

2.3

2.3

2.3

25

PDLS PVC/FRP AND CPVC/FRPProduct and Material Specifications50 PSI, 100 PSI, 150 PSI FULL FACE FLANGES (Chlorolam-Class P, Chlorolam-Class C)

NOTES:Thermoplastic Liner: PVC/CPVC sheet or tube chemically bondedAll welds to be coated with conductive graphite filled resinFRP:Resin: Premium grade vinylester resinCure System: MEKP-CoNAP-DMAReinforcement:‘C’ Glass Surfacing Veil ‘CV’E/Ecr Glass 1 1/2 oz/sq. ft. MAT (M)E Glass 24 oz./sq/ yd. Woven Roving (WR)Outer Surface: Resin containing paraffin wax and UV inhibitorsAll flange bolt holes to straddle centerlinesFlange back face to accomodate ANSI Type B plain washersFlanges drilled to ANSI B16.1, Class 150 hole patternsAlso available in DIN or JIS bolt hole patternSales order or fabrication drawing shall be followed when differing from the above notes

NOMINAL ACTUAL PVC/CPVC PVC/CPVCDIA. LINER I.D. LINER O.D. tliner frp tpipe frp flg. W

50 PSI 50 PSI

1 0.935 1.315 0.119 1/20.18

(inch) (inch) (inch) (inch)

L.

6(inch) (inch) (inch)

1 -1/2 1.475 1.9 0.20 1/20.186

2 1.913 2.375 0.22 1/20.186

3 2.864 3.5 0.300 1/20.186

4 3.998 4.5 0.237 9/160.188

6 6.031 6.625 0.280 5/80.188

8 7.943 8.625 0.322 3/40.258

10 7.976 10.75 0.365 7/80.2510

12 12.41 12.75 0.172 10.2510

14 13.66 14.0 0.172 1-1/160.3112

16 15.66 16.0 0.172 1-3/160.3112

18 17.66 18.0 0.172 1-1/40.3812

20 19.6 20.0 0.199 1-5/160.3812

24 23.54 24.0 0.230

FLANGE B.C.D. HOLE NO. OFO.D. ANSI DIA. “D” HOLES

4-3/8 3-1/8 5/8 4(inch) (inch) (inch) N

5-1/2 3-7/8 5/8 4

6-1/2 4-3/4 3/4 4

8 6 3/4 4

9-1/2 7-1/2 3/4 8

11-1/2 9-1/2 7/8 8

14 11-3/4 7/8 8

16-1/2 14-1/4 1 12

19-1/2 17 1 12

21-1/2 18-3/4 1-1/8 12

24 21-1/4 1-1/8 16

25-1/2 22-3/4 1-1/4 16

28 25 1-1/4 20

32-1/2 29-1/2 1-3/8 201-1/20.4312

frp tpipe frp flg. W100 PSI 100 PSI

1/2 0.18(inch) (inch)

9/16 0.18

9/16 0.18

11/16 0.25

13/16 0.25

7/8 0.38

1 0.43

1-3/16 0.50

1-7/16 0.62

1-1/2 0.75

1-5/8 0.80

1-3/4 0.91

1-7/8 1.00

2-1/8

5/8

11/16

11/16

13/16

15/16

1-1/16

1-1/4

1-7/16

1-3/4

1-7/8

2-1/16

2-1/4

2-7/16

2-13/161.22

0.18

0.18

0.18

0.18

0.25

0.25

0.31

0.38

0.43

0.50

0.56

0.62

0.69

0.81

frp tpipe frp flg. W150 PSI 150 PSI

(inch) (inch)

26

NOTES:Thermoplastic Liner: PP/PE, PVDF, ECTFE, MFA sheet or tube with mechanical cloth embeddedAll welds to be coated with conductive graphite filled resinFRP:Resin: Premium grade vinylester resinCure System: MEKP-CoNAP-DMAReinforcement:‘C’ Glass Surfacing Veil ‘CV’E/Ecr Glass 1 1/2 oz/sq. ft. MAT (M)E Glass 24 oz./sq/ yd. Woven Roving (WR)Outer Surface: Resin containing paraffin wax and UV inhibitorsAll flange bolt holes to straddle centerlinesFlange back face to accomodate ANSI Type B plain washersFlanges drilled to ANSI B16.5, Class 150 hole patternsAlso available in DIN or JIS bolt hole pattern* PP/PE/NL/HT 4.0 mm, PVDF 3.0 mm, ECTFE/MFA 2.3 mmSales order or fabrication drawing shall be followed when differing from the above notes

NOMINAL MAX. T PLASTICT PLASTICDIA. LINER I.D. LINER O.D. tliner frp tpipe frp flg. W

50 PSI 50 PSI

1 27 32 2.4 1/20.18

(inch) (mm) (mm) (mm)

L.

6(inch) (inch) (inch)

1 -1/2 35 40 2.4 1/20.186

2 56 63 2.4 1/20.186

3 84 90 3 1/20.186

4 104 110 3 9/160.188

6 154 160 3 5/80.188

8 194 200 3 3/40.258

10 244 250 3 7/80.2510

12 310 315 2.3*

*

*

*

*

*

10.2510

14 345 350 2.3 1-1/160.3112

16 395 400 2.3 1-3/160.3112

18 445 450 2.3 1-1/40.3812

20 495 500 2.3 1-5/160.3812

24 595 600 2.3

FLANGE B.C.D. HOLE NO. OFO.D. DIA. “D” HOLES

4-3/8 3-1/8 5/8 4(inch) (inch) (inch) N

5-1/2 3-7/8 5/8 4

6-1/2 4-3/4 3/4 4

8 6 3/4 4

9-1/2 7-1/2 3/4 8

11-1/2 9-1/2 7/8 8

14 11-3/4 7/8 8

16-1/2 14-1/4 1 12

19-1/2 17 1 12

21-1/2 18-3/4 1-1/8 12

24 21-1/4 1-1/8 16

25-1/2 22-3/4 1-1/4 16

28 25 1-1/4 20

32-1/2 29-1/2 1-3/8 201-1/20.4312

frp tpipe frp flg. W100 PSI 100 PSI

1/2 0.18(inch) (inch)

9/16 0.18

9/16 0.18

11/16 0.25

13/16 0.25

7/8 0.38

1 0.43

1-3/16 0.50

1-7/16 0.62

1-1/2 0.75

1-5/8 0.80

1-3/4 0.91

1-7/8 1.00

2-1/8

5/8

11/16

11/16

13/16

15/16

1-1/16

1-1/4

1-7/16

1-3/4

1-7/8

2-1/16

2-1/4

2-7/16

2-13/161.22

0.18

0.18

0.18

0.18

0.25

0.25

0.31

0.38

0.43

0.50

0.56

0.62

0.69

0.81

frp tpipe frp flg. W150 PSI 150 PSI

(inch) (inch)ANSI

PDLS PP/PE, PVDF, ECTFE , MFA, TROVIDUR NL AND TROVIDUR HTProduct and Material Specifications50 PSI, 100 PSI, 150 PSI FULL FACE FLANGES (Polylam-Class PP, Polylam-Class PE, Fluorolam-Class PV,Fluorolam-Class E, Fluorolam-Class E, Fluorolam-Class M, Chlorolam-Class NL, Chlorolam-Class HT)

27

NOTES:For backing ring dimensions or custom flanges, contact Prolite Engineering.Also available in DIN or JIS bolt hole pattern.

NOMINAL MAX. I.D. RATING Dp O.D. Hub B min. R S L

1 25 150 32 63 46 13 3 110 229

1 1/2 33 150 40 82 62 13 3 110 229

2 56 150 63 101 80 13 3 110 229

3 80 150 90 133 108 14 3 130 229

4 102 150 110 171 133 16 4 135 229

6 152 150 160 219 192 19 4 135 229

8 192 150 200 276 247 22 4 150 229

10 242 150 250 336 288 26 4 175 229

DIA. (inch)

DIA. (inch)

(mm) (PSI) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

NOMINAL MAX. I.D. Dp O.D. Hub B min. (mm) S L

12 307 315 406 339 19 27 33 250 300

14 342 355 447 396 20 29 35 250 300

16 392 400 511 453 22 31 38 250 300

18 442 450 546 503 23 34 41 250 300

20 492 500 603 559 23 34 41 250 300

24 592 600 714 672 25 36 44 250 300

(mm) (mm) (mm) (mm) 50 PSI 100 PSI 150 PSI (mm)R

6

6

6

6

6

6

(mm) (mm)

PDLS PP/PE, PVDF, ECTFE , MFA, TROVIDUR NL AND TROVIDUR HTProduct and Material SpecificationsSTUB FLANGES COMPLETE WITH DUCTILE IRON (Epoxy coated or galvanized back up rings)ANSI B 16.5 BOLT PATTERN

28

PDLS Metric DIN StandardsPDLS DIN 16965 TYPE B PIPINGA. MATERIAL AND PROPERTIES

PLDS DIN Type B Composite Pipescombine the high mechanical and thermalstrength of the GRP materials with the excellentchemical resistance of a thermoplastic liner.Depending on the application the followinglinings: UPVC, PVC-C, PP, PE, PVDF,ECTFE or MFA are used. Pipes and fittingscorrespond to DIN Standard Type B andcombine synthetic reaction resins with glassfibres to give an economical solution for eachapplication.

Resins used include: polyester resins on abisphenol A base, neopentl glycol, isophthalicacid, HET acid etc. and vinylester.

Pipes and fittings are produced by windingwith glass fibre products of quality grades E- andC-glass, E-CR glass and others.

Project-specific pressure and size alternativesnot listed here can also be supplied; contactProlite Engineering.

NOM. DIA. PN 6 - barGasDN Liquids

25

32

40

50

65

80

100

125

150

200

300 4.0 3.5

250 3.8 3.4

350 4.2 3.7

400

500

600

8.9

10.0

5.1

5.8

4.7

5.4

4.5

5.2

4.4

3.7

3.5

3.9

4.0 3.8

ρfil = 0 ρfil = 1.0 ρfil = 1.5 ρfil = 1.8

6.5

5.9

7.1

7.5

PN 10 - barGas Liquids

3.4 3.0

3.6 3.2

4.4 3.8

3.9 3.4

4.7 4.1

9.5

10.0

5.6

6.2

5.1

5.7

4.9

5.4

5.0

3.1

3.3

4.0

3.6

4.3

4.5 4.4

ρfil = 0 ρfil = 1.0 ρfil = 1.5 ρfil = 1.8

4.8

5.3

6.9

6.1

7.6

8.3

PN 16 - barGas Liquids

2.1 2.0

2.3 2.1

2.4 2.2

2.6 2.4

2.7 2.5

2.9 2.6

3.0 2.7

3.1 2.8

3.5 3.1

3.9 3.5

4.9 4.3

4.4 3.9

5.2 4.6

10.0

10.0

6.2

6.8

5.7

6.3

5.5

6.1

5.6

2.0

2.2

2.3

2.4

2.6

2.7

2.8

2.9

3.2

3.6

4.5

4.0

4.8

5.1 4.9

ρfil = 0 ρfil = 1.0 ρfil = 1.5 ρfil = 1.8

2.3

2.5

2.8

3.1

3.3

3.6

4.0

4.3

4.9

5.7

7.4

6.6

8.2

8.8

see PN 16 see PN 16

see PN 10

Winding laminate for pipes: reference values for 20˚C.Tensile Strength:

circumferentially 360 N/mm2

longitudinally 180 N/mm2

Modulus of elasticity, tensile:circumferentially > 17 000 N/mm2

longitudinally > 10 000 N/mm2

Flexural strength:circumferentially > 360 N/mm2

longitudinally > 180 N/mm2

Modulus of elasticity, flexural:circumferentially > 16 000 N/mm2

longitudinally > 8 000 N/mm2

Shear modulus: 2 500 N/mm2

Thermal expansion coefficient: 25 - 30 • 10-6 K-1

GRP density: 1.8 g/cm3

Thermal conductivitythermoplastic resin 0.16 - 0.25 W/mKGRP 0.27 W/mK

Roughness of the internal surface: 0.007mm

B. INSTALLATION NOTESReference values for distance between supports [m] for pipes without thermal insulation

29

PDLS METRIC DIN STANDARDSPIPES TO DIN 16 965, PART 2

1) Glass content 60 ± 5%2) Stripwound pipe3) Sheet material4) Alternatively: manufactured length = 4.8 m with flanged ends

NOM. DIA. DN

PN 16

PN 10

PN 6

Liner Dia.

UPVC

PVC-C

PP

ECTFE/MFA

PVDF

S4 1)

d3 min.

g4

S4 1)

d3 min.

g4

S4 1)

d3 min.

g4

d2

S1

HL

g1

S1

HL

g1

S1

HL

g1

S1

HL

g1

S1

HL

g1

25

2.9

38

0.5

32

3.6

5.0

0.5

2.4

4.8

0.4

3.5

5.0

0.3

4.8

0.3

2.4

5.0

0.4

32

2.9

46

0.7

40

4.5

5.0

0.7

3.0

4.8

0.7

3.7

5.0

0.4

4.8

0.4

2.4

5.0

0.5

40

2.9

56

0.8

50

3.7

5.0

0.8

3.7

4.8

1.0

4.6

5.0

0.7

4.8

0.7

2.9

5.0

0.8

50

2.9

69

1.0

63

4.7

6.0

1.3

4.7

4.8

1.6

5.8

6.0

1.0

4.8

1.1

3.0

5.84)

1.0

65

2.9

81

1.2

75

3.6

6.0

1.2

3.6

4.8

1.4

4.3

6.0

1.0

4.8

1.0

3.0

5.84)

1.4

80

2.9

96

1.4

90

4.3

6.0

1.7

4.3

4.8

2.1

5.1

6.0

1.4

4.8

1.4

3.0

5.84)

1.5

100

2.9

116

1.6

110

5.3

6.0

2.6

5.3

4.8

3.1

6.3

6.0

2.0

4.8

2.0

3.0

5.84)

2.0

125

2.9

131

2.0

125

3.7

6.0

2.1

7.1

6.0

2.6

4.8

1.5

3.0

5.84)

2.2

150

3.2

167

2.8

160

4.7

6.0

3.4

7.7

4.8

6.1

6.2

6.0

2.2

4.8

2.5

3.0

5.84)

2.9

200

3.7

208

4.0

2.9

206

3.1

200

4.0

6.0

4.2

4.0

4.8

4.7

4.9

6.04)

2.7

5.8

3.1

3.0

5.84)

3.6

250

4.4

259

6.0

3.1

257

4.2

2.9

166

2.5

250

4.9

6.0

5.7

4.9

4.8

6.4

6.1

6.04)

4.2

5.8

4.8

3.0

5.84)

4.5

300

5.3

326

9.1

3.7

322

6.3

2.9

321

5.0

315

6.2

6.0

9.0

6.2

4.8

9.9

7.7

6.04)

7.3

5.8

7.5

3.03)

5.8

5.3

350

5.8

367

11.2

4.0

363

7.7

2.9

361

5.9

2.9

256

4.1

355

7.1

4.8

11.4

8.7

6.04)

9.3

5.8

9.5

3.03)

5.8

6.0

400

6.4

413

13.9

4.4

409

9.5

3.1

407

7.1

400

5.0

4.8

14.5

3.2

4.8

6.8

9.8

6.04)

9.5

5.8

12.1

3.03)

5.8

6.7

500

7.8

516

21.2

5.2

511

14.0

3.6

508

10.3

500

4.0

4.8

9.4

5.6

4.8

14.2

8.0

5.84)

12.5

5.8

12.0

3.03)

5.8

8.4

600

9.1

619

29.6

6.1

613

19.8

4.1

609

14.0

600

5.0

4.8

13.6

5.02)

5.84)

11.6

5.8

9.0

3.03)

2.4 2.4 2.9 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.03) 3.03) 3.03) 3.03) 3.03)

5.8

10.0

Application range –A–to DIN 16867 ≤50˚C

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 867: Pipe

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10

6 4

-20˚C to +50˚C >50˚C to +80˚C

A B

Dimensions in mm

HL manufactured length (m) d2 liner o.d. g1 liner weight (kg/m)S1 thickness of the liner d3 GRP o.d. g4 GRP weight (kg/m)s4 GRP wall-thickness

30

PDLS METRIC DIN STANDARDSELBOWS TO DIN 16 966, PART 2

Elbow 90˚/45˚ UPVC DN 125 and between DN 250 and 600 of mitred constructionElbow 90˚/45˚ PP, ECTFE, MFA DN 350-600 of mitred constructionElbow 90˚/45˚ PVC-C, PVDF all nom. dia.of mitred constructionFor 90˚ elbows in PP, ECTFE, MFA without mitres the cylindrical ends are polishedFor 45˚ elbows without mitres the cylindrical ends are polished

NOM. DIA. DN

Elbow 90˚

Elbow 45˚

Elbow 90˚ R1

Elbow 45˚ R2

Weight 90˚

45˚

d2

PN 16Wall thickness s4

PN 10

PN 6

PN 4

PN 2.5

e1

z1

e2

z2

UPVC

ECTFE/MFA/PP

PVC-C

PVDF

UPVC

ECTFE/MFA/PP

PVC-C

PVDF

g1

g2

25

30

2.9

90

30

30

25

25

40

30

26

25

0.2

0.1

32

40

2.9

100

40

40

32

32

50

40

33

32

0.3

0.2

40

50

2.9

110

50

50

40

40

63

50

42

40

0.4

0.3

50

63

2.9

125

73

63

70

70

63

63

50

50

0.8

0.5

65

75

2.9

2.9

110

85

75

65

65

85

75

65

65

0.6

0.4

80

90

2.9

2.9

125

105

90

80

80

90

90

80

80

0.9

0.9

100

110

3.2

2.9

140

135

110

100

100

110 130

110

100

100

1.7

1.4

125

125

3.7

2.9

170

160

140

130

125

125

125

125

2.4

1.5

150

160

4.4

3.2

180

190

155

150

150

190

160

150

150

3.7

2.1

200

200

5.3

3.7

2.9

225

275

195

110

130

70

130

150

80

150

170

90

180

200

105

140

165

85

165

190

100

205

230

115

245

280

135

285

315

150

365

400

190

200

200

275

200

200

200

7.7

3.9

250

250

6.4

4.4

2.9

265

250

250

250

250

260

250

260

260

12.2

6.9

300

315

7.8

5.3

3.7

525

555

260

290

300

300

300

300

310

277

310

310

20.6

11.0

350

355

8.6

5.8

4.4

2.9

600

635

290

450

490

225

325

350

350

350

350

350

360

360

360

23.7

12.0

400

400

9.6

6.4

4.4

3.2

680

725

325

370

400

400

400

400

410

400

410

410

41.0

21.2

500

500

11.8

7.8

5.3

3.7

830

865

390

425

500

500

500

500

520

500

520

520

43.0

22.1

600

600

14

9.1

5.8

4.4

2.9

950

950

430

430

620

600

620

620

620

600

620

620

32.8

Application range –A–to DIN 16867 ≤50˚C

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 867: Elbow

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10Pipe measurements as page_______

6 4

-20˚C to +50˚C >50˚C to +80˚C

4 4 2.5

2.5 2.5 1.6

A B

Dimensions in mme1 overall length with collar (90˚) e2 overall length with collar (45˚) R1/R2 radiusz1 overall length without collar (90º) z2 overall length without collar (45˚) g1/g2 weight withoutd2 outside dia. of liner s4 min. GRP wall-thickness flange (kg/unit)

31

PDLS METRIC DIN STANDARDST-PIECES AND BRANCHES TO DIN 16 966, PART 4

Other branch combinations possible.Contact Prolite Engineering for details.

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 867: T-piece, branch

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10Pipe sizes as page_______

6 4

-20˚C to +50˚C >50˚C to +80˚C

4 4 2.5

2.5 2.5 1.6

A B

DN1 DN2

25

32

40

50

65

80

100

125

25

25

32

25

32

40

25

32

40

50

32

40

50

65

40

50

65

80

50

65

80

100

65

80

100

125

150 80

100

125

150

e1

110

130

130

140

165

205

245

z1 wall-thickness s5

130

150

150

165

190

230

280

e2

–

175

–

–

195

200

–

210

–

270

z2PN 16 PN 10 PN 6 PN 4 PN2.5

–

190

150 170 180 200

180 200 185 205

180 200

–

– –

–

– –

215

220

220

225

–

230

235

235

–

– –

295

240

290 325

– –

265

285 315 240 265

4.4

5.8

5.1

5.8

5.8

6.1

5.8

5.8

6.2

7.3

5.8

5.8

5.8

5.6

5.8

5.8

5.8

6.3

5.8

6.1

6.8

7.8

6.6

7.1

7.7

8.8

8.0

8.8

9.4

11.0

Application range –A–to DIN 16867 ≤50˚C

DN1 DN2

200

250

300

350

400

500

600

100

125

150

200

125

150

200

250

150

200

250

300

200

250

300

350

250

300

350

400

300

350

400

500

350

400

500

600

e1

260

365

z1 wall-thickness s5

285

400

e2

310

310

365

–

–

470

520

–

z2PN 16 PN 10 PN 6 PN 4 PN2.5

345

450 490

525 555

375

360 390

600 635

395

680 725

470

430

– –

– –

340

340 370

375

400

415 455

455

455

485

–

475

–

510

500

555

–

575

575

–

830 865

525 555

610

620

–

620

670

–

950 950

620 655

665

705

–

8.0

9.0

9.9

11.6

8.1

8.9

10.0

11.6

10.1

11.1

12.4

14.4

8.7

9.7

10.6

11.3

10.3

11.5

12.1

13.0

12.8

13.9

14.7

16.3

10.4

11.0

12.3

13.6

Dimensions in mme1 overall length with collar e2 overall length with collar s5 min. GRP wall-thicknessz1 overall length without collar z2 overall length without collar

32

PDLS METRIC DIN STANDARDSREDUCING ADAPTERS, CONCENTRIC TO DIN 16 966, PART 5

Other reducing combinations possible.Contact Prolite Engineering for details.

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 867: Reducing adapter

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10Pipe dimensions see page_______

6 4

-20˚C to +50˚C >50˚C to +80˚C

4 4 2.5

2.5 2.5 1.6

A B

DN1 DN2

32

40

50

80

100

125

25

25

32

25

32

40

50

40

50

65

50

65

80

65

80

100

150 80

100

125

L1

180

245

285

310

L2 wall-thickness s5

85

205 85

85

110

110

L3

20

70

90

90

PN 16 PN 10 PN 6 PN 4 PN2.5

200 85 25

235 85 80

205 85 35

260 85 90

210 85 30

275 85 105

210 85 40

325 110 95

250 110 50

350 110 130

285 110 40

375 110 180

310 110 90

230 85 60

45

350 110 130

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

2.9

3.5

3.5

3.5

Application range –A–to DIN 16867 ≤50˚C

65 32

40 235 85 65

2.9

2.9

DN1 DN2

200

250

350

400

500

100

125

150

125

150

200

250

200

250

300

250

300

350

300

350

400

600 350

400

500

L1

495

550

580

730

L2 wall-thickness s5

127

430 127

150

166

191

L3

230

270

255

375

PN 16 PN 10 PN 6 PN 4 PN2.5

370 127 105

575 143 320

400 143 130

655 158 360

435 158 130

665 150 400

440 150 140

695 166 385

450 166 115

865 191 515

615 191 255

980 181 630

630 181 260

510 143 230

195

865 181 515

2.9

2.9

2.9

3.3

3.3

3.3

4.0

3.3

3.3

3.3

3.5

3.5

3.5

4.1

4.1

4.1

3.3

3.3

3.3

300 150

200 540 158 255

4.0

4.0

L1 overall lengthL2 Nozzle lengthL3 Cone lengths4 min. GRP wall-thickness

Dimensions in mm

33

PDLS METRIC DIN STANDARDSREDUCING ADAPTERS, ECCENTRIC TO DIN 16 966, PART 5

Further reducing combinations possible.Contact Prolite Engineering for details.

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 967: Reducing adapter

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10Pipe dimensions see page_______

6 4

-20˚C to +50˚C >50˚C to +80˚C

4 4 2.5

2.5 2.5 1.6

A B

DN1 DN2

32

40

50

80

100

125

25

25

32

25

32

40

50

40

50

65

50

65

80

65

80

100

150 80

100

125

L1

180

245

285

310

L2 wall-thickness s5

85

205 85

85

110

110

L4 L6

20

65

85

85

PN 16 PN 10 PN 6 PN 4 PN2.5

200 85 25

235 85 80

205 85 35

260 85 90

210 85 30

275 85 100

210 85 40

325 110 90

250 110 50

350 110 125

285 110 40

375 110 175

310 110 85

230 85 60

45

350 110 125

2.9

2.9

2.9

3.3

3.3

3.3

2.9

3.2

3.2

3.2

4.4

3.7

3.7

4.0

4.0

4.0

4.9

4.9

4.9

Application range –A–to DIN 16867 ≤50˚C

65 32

40 235 85 60

4.0

13.5

17.5

17.5

5.0

15.5

6.5

17.5

6.0

20.0

7.5

23.5

10.0

25.0

7.5

35.0

17.5

11.5

9.0

25.0

12.5

2.9

2.9

DN1 DN2

200

250

350

400

500

100

125

150

125

150

200

250

200

250

300

250

300

350

300

350

400

600 350

400

500

L1

495

550

580

730

L4 wall-thickness s5

127

430 127

150

166

191

L6 L6

225

260

245

360

PN 16 PN 10 PN 6 PN 4 PN2.5

370 127 100

575 143 310

400 143 130

655 158 345

435 158 125

665 150 385

440 150 135

695 166 370

450 166 110

865 191 495

615 191 245

980 181 605

630 181 245

510 143 225

185

865 181 495

3.9

3.9

3.9

4.7

4.7

4.7

6.7

4.5

4.5

3.7

5.0

5.0

5.0

5.6

6.0

6.0

4.7

4.7

4.7

300 150

200 540 158 245

45.0

52.5

42.5

72.5

20.0

62.5

25.0

77.5

32.5

77.5

20.0

75.0

22.5

92.5

50.0

122.5

50.0

45.0

37.5

100.0

57.5

6.3

6.3

L1 overall lengthL2 Nozzle lengthL4 Cone lengthL6 offsets4 min. GRP wall-thickness

Dimensions in mm

34

PDLS METRIC DIN STANDARDSNOZZLE WITH BONDED COLLAR AND BACKING FLANGE TO DIN 16 966, PART 6

1) Stripwound pipe2) Sheet material3) Minimum quantity: 200 m / option: s = 5.0 mm (stripwound pipe)4) GRP loose flange

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 967: Nozzle, flange

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10

6 4

-20˚C to +50˚C >50˚C to +80˚C

4 4 2.5

2.5 2.5 1.6

A B

NOM. DIA. DN

ECTFE/MFA

Collar

Flange GRP

Bolt

L1

PN 16/PN 10s4 GRP

d2

s1

s1

s1

Liner

UPVC

PVC-C

PP

s1

s1PVDF

PN 16 b3 + 2.0

PN 10 b3 + 2.0

PN 6 b3 + 2.0

PN 4 b3 + 2.0

PN 2.5 b3 + 2.0

d4

b1

b1steel

D

∅ K

d0

qty

thread

H4)

d12

d13

s3

25

200

2.9

68

14

–

115

85

14

4

Clamping length

G-ST flange

gasket

Bolt tightening

torques 4) Nm

32

200

2.9

78

15

–

140

100

18

4

40

200

2.9

88

16

–

150

110

18

4

50

200

2.9

102

18

–

165

125

18

4

65

200

2.9

15

122

20

–

185

145

18

4

80

200

2.9

16

138

22

–

200

160

18

8

100

200

2.9

18

158

24 27

–

220

180

18

8

125

200

2.9

20

188

–

250

210

18

8

150

200

2.9

3.6 4.5 3.7 4.7 3.6 4.3 5.3 3.7 4.7

22

212

30

–

285

240

22

8

200

200

2.9

4.0

25

2.4

12

2.4

14

2.9

14

3.0

14

3.0 3.0 3.0 3.0 3.0 3.0

268

32

20

340

295

22

8

250

250

3.1

4.9

28

320

34

22

395

350

22

12

300

250

3.7

6.2

2.4 3.0 3.7 4.7 3.6 4.3 5.3 – 7.7 4.0 4.9 6.2

3.5 3.7 4.6 5.8 4.3 5.1 6.3 7.1 6.2 4.9 6.1 7.7

3.02)

30

370

36

26

445

400

22

12

350

300

4.0

7.1

–

3.02)3.02)

32

430

28

38

505

460

22

16

400

300

4.4

5.0

3.2

3.02)

35

482

42

32

565

515

26

16

500

350

5.2

4.0

5.6

8.7 9.8 8.0

3.02)

38

585

47

38

670

620

26 30

20

600

375

32 40 50 63 75 90 110 125 160 200 250 315 355 400 500 600

6.1

5.0

–

5.01)

3.02)

2.4 2.4 2.9 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.02) 3.02)3.02) 3.02) 3.02) 3.02)

45

685

56

36

780

725

20

M12

30

35

70

3

8

M16

33

43

82

3

14

M16

35

49

92

3

18

M16

38

61

107

4

18

M16

39

77

127

4

20

M16

43

90

142

4

12

M16

48 54

115

162

5

20

M16

141

192

5

24

M20

60

169

218

5

38

M20

62

220

273

6

32

M20

68

274

330

6

32

M20

74

325

378

6

44

M20

368

79

438

7

28

M24

87

420

490

7

44

M24

93

520

595

7

52

M27

106

620

695

7

52

Application range –A–to DIN 16867 ≤50˚C

L1 overall lengthd2 liner o.d.s1 liner thicknesss4 GRP wall-thickness

Sealing surfaces welded:UPVC, PP, ECTFE/MFA: ≥ DN 500PVC-C: ≥ DN 400PVDF: ≥ DN 200Gasket

Shore-A hardness approx. 60˚ Dimensions in mm

35

PDLS METRIC DIN STANDARDSCONNECTOR WITH INTEGRAL COLLAR AND FLOATING FLANGE TO DIN 16 966, PART 6

1) GRP loose flange

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 967: Nozzle, flange

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10

6 4

-20˚C to +50˚C >50˚C to +80˚C

4 4 2.5

2.5 2.5 1.6

A B

NOM. DIA. DN

Flange GRP

Bolt

L1

PN 16s4 GRP

PN 10

PN 6

Liner

Collar PN 16 b3 + 2.0

PN 10 b3 + 2.0

PN 6 b3 + 2.0

PN 4 b3 + 2.0

PN 2.5 b3 + 2.0

d4

b1

b1steel

D

∅ K

d0

qty

thread

H1)

d12

d13

s3

25

200

2.9

68

14

–

115

85

14

4

Clamping length

G-ST flange

gasket

Bolt tightening

torques 1) Nm

32

200

2.9

78

15

–

140

100

18

4

40

200

2.9

88

16

–

150

110

18

4

50

200

2.9

102

18

–

165

125

18

4

65

200

2.9

122

20

–

185

145

18

4

80

200

2.9

138

22

–

200

160

18

8

100

200

2.9

158

24 27

–

220

180

18

8

125

200

2.9

188

–

250

210

18

8

150

200

212

30

–

285

240

22

8

200

200

15 16 18 20 22

25

268

32

20

340

295

22

8

250

250

2.9

320

34

22

395

350

22

12

300

250

2.9

12 14 14 14

30

370

36

26

445

400

22

12

350

300

2.9

32

28

430

28

38

505

460

22

16

400

300

3.1

35

482

42

32

565

515

26

16

500

350

3.6

38

585

47

38

670

620

26 30

20

600

375

2.9 2.9

4.1

45

685

56

36

780

725

20

M12

30

35

70

3

8

M16

33

43

82

3

14

M16

35

49

92

3

18

M16

38

61

107

4

18

M16

39

77

127

4

20

M16

43

90

142

4

12

M16

48 54

115

162

5

20

M16

141

192

5

24

M20

60

169

218

5

38

M20

62

220

273

6

32

M20

68

274

330

6

32

M20

74

325

378

6

44

M20

368

79

438

7

28

M24

87

420

490

7

44

M24

93

520

595

7

52

M27

106

620

695

7

52

Application range –A–to DIN 16867 ≤50˚C

Dimensions see page 34 (Nozzle with Bonded Collar)

L1 overall lengthd2 liner o.d.s1 liner thicknesss4 GRP wall-thickness

Sealing surfaces welded

GasketShore-A hardness approx. 60˚ Dimensions in mm

36

1) Stripwound pipe2) Sheet material3) Minimum quantity: 200 m / option: s = 5.0 mm (stripwound pipe)

PDLS METRIC DIN STANDARDSCONNECTOR WITH INTEGRAL FIXED FLANGE TO DIN 16 966, PART 6

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 867: Fixed flange

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Flange connection measurements DIN 2501, PN 10

6 4

-20˚C to +50˚C >50˚C to +80˚C

4 4 2.5

2.5 2.5 1.6

A B

NOM. DIA. DN

ECTFE/MFA

Flange

Bolt

L1

PN 16

PN 10

PN 6

s4 GRP

d2

s1

s1

s1

Liner

UPVC

PVC-C

PP

s1

s1

s5

PVDF

PN 16 b2 + 2.0

PN 10 b2 + 2.0

PN 6 b2 + 2.0

PN 4 b2 + 2.0

PN 2.5 b2 + 2.0

D

∅ K

d0

qty

thread

d12

d13

s3

25

200

2.9

115

85

14

4

G-ST flange

gasket

Bolt tightening

torques 1) Nm

32

200

2.9

140

100

18

4

40

200

2.9

150

110

18

4

50

200

2.9

165

125

18

4

65

200

2.9

20

185

145

18

4

80

200

2.9

22

200

160

18

8

100

200

2.9

24

220

180

18

8

125

200

2.9

27

250

210

18

8

150

200

2.9

3.6 4.5 3.7 4.7 3.6 4.3 5.3 3.7 4.7

30

285

240

22

8

200

200

2.9

2.9 2.9 2.9 3.1

4.0

33

2.4

4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

14

2.4

15

2.9

16

3.0

18

3.0 3.0 3.0 3.0 3.0 3.0

340

295

22

8

250

250

4.9

37

395

350

22

12

300

250

6.2

2.4 3.0 3.7 4.7 3.6 4.3 5.3 7.7 4.0 4.9 6.2

3.5 3.7 4.6 5.8 4.3 5.1 6.3 7.1 6.2 4.9 6.1 7.7

3.02)

42

445

400

22

12

350

300

7.1

3.02)3.0

40

505

460

22

16

400

300

5.0

3.2

3.02)

44

565

515

26

16

500

350

4.0

5.6

8.7 9.8 8.0

3.02)

49

670

620

26 30

20

600

375

32 40 50 63 75 90 110 125 160 200 250 315 355 400 500 600

3.6 4.1

5.0

5.01)

3.02)

2.4 2.4 2.9 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.02) 3.02)3.0 3.02) 3.02) 3.02)

49

780

725

20

M12

35

70

3

8

M16

43

82

3

14

M16

49

92

3

18

M16

61

107

4

18

M16

77

127

4

20

M16

90

142

4

12

M16

115

162

5

20

M16

141

192

5

24

M20

169

218

5

38

M20

220

273

6

32

M20

274

330

6

32

M20

325

378

6

44

M20

368

438

7

28

M24

420

490

7

44

M24

520

595

7

52

M27

620

695

7

52

Application range –A–to DIN 16867 ≤50˚C

L1 overall lengthd2 liner o.d.s1 liner thicknesss4 GRP wall-thicknesss5 thickness of sealing surface

GasketShore-A hardness approx. 60˚ Dimensions in mm

37

Blank steel flanges: Material No. 10110 (USt 37-1); Type B, DIN 2527Flange connection measurements DIN 2501, PN 10

PDLS METRIC DIN STANDARDSLAMINATED JOINTS TO DIN 16 966, PART 8

Nom. Pressure Operating pressure (gauge)*)PN to DIN 16 867:

16 16 10

10 10 6

6

*) Recommended loading for components installed inpipe systems = 70-95%Pipe dimensions see page –––––––––

6 4

-20˚C to +50˚C >50˚C to +80˚C

A B

NOM. DIA. DN

PN 16

PN 10

PN 6

L1

s5

s4

L1

s5

s4

L1

s5

s4

25

110

4

2.9

32

110

4

2.9

40

110

4

2.9

50

110

4

2.9

65

110

4

2.9

80

120

4

2.9

100

140

4.5

2.9

125

175

5.5

2.9

150

210

6.5

3.2

200

280

8.5

3.7

2.9

165

250

345

10.5

4.4

3.1

205

2.9

130

300

415

12.5

5.3

3.7

250

150

5

2.9

350

460

15

5.8

4.0

290

170

5.5

2.9

125

4

2.9

400

550

17

6.4

4.4

330

200

6.5

3.1

500

685

21

7.8

5.2

410

240

8

3.6

600

745

25

9.1

6.1

5.5 6.54 8 9 10.5 13 15.5

480

290

9.5

4.1

Application range –A–to DIN 16867 ≤50˚C

NOM. DIA. DN

PN

b GRPs4 GRP

b steel

g GRP

g steel

s

Liner

Collar

D

∅ K

d0

Quantity

Thread

25

16

16

0.3

14

4

32

16

16

0.5

18

4

40

16

16

.06

18

4

50

16

18

0.7

18

4

65

10

20

0.9

18

4

80

10

22

1.1

18

8

100

10

28

1.9

18

8

125

10

30 30 33 37 42 40 44 49 50

22 22 22 22 24 28

2.7

18

8

150

10

3.4

22

8

200

6

5.0

17

22

8

250

6

7.5

24

22

12

300

6

10.8

31

22

12

350

4

13.2

41

22

16

400

4

18.2

50

26

16

500

4

28.5

75

26 30

20

600

2.5

20

39.5

115 140 150 165 185 200 220 250 285 340 395 445 505 565 670 780

110

85 100 110 125 145 160 180 210 240 295 350 400 460 515 620 725

20

M12 M16 M16 M16 M16 M16 M16 M16 M20 M20 M20 M20 M20 M24 M24 M27

thermoplastic thickness 4 mm min.

DIN 2527 Type B

Dimensions in mmL1 covering laminate length s4 GRP pipe wall-thicknesss5 covering laminate thickness s1 liner thickness

machined

BLANK FLANGES WITH THERMOPLASTIC LINING

Dimensions in mm

b GRP flange thicknesss lining thicknessg weight

38

PDLS JIS STANDARDS (Japanese Industrial Standard)10 Kg/cm2 FULL FACE FLANGES

NOMINAL FLANGE O.D. B.C.D. No. of Holes Hole Dia. Size of BoltI.D. (inch) (mm) (mm)JIS (mm) Nominal

1 125 90 4 19 m16

1 1/2 155 120 4 19 m16

2 175 140 4 19 m16

3 185 150 8 19 m16

4 210 175 8 19 m16

6 280 240 8 23 m16

8 330 290 12 23 m20

10 400 355 12 25 m22

12 445 400 16 25 m22

14 490 445 16 25 m22

18 620 565 20 27 m24

16 560 510 16 27 m24

20 675 620 20 27 m24

24 795 730 24 33 m30

NOTES:1) When the nominal size of bolt is under m16, the bolt hole shall conform to Class 3 in JIS B 1001.2) The dimensional tolerance shall conform to JIS B 2203.

REFERENCES TO INTERNATIONAL STANDARDS1. DIN 16965 Part 2: Type B Pipes Dimensions2. DIN 16964: General quality requirements and testing3. DIN 53769 Part 1: Determination of the adhesive shear strength of Type B pipeline components4. DIN 16966 Part 2, DIN 16966 Part 4, DIN 16966 Part 55. DIN 16966 Part 8: Laminated joints dimensions for Type B piping6. BS 6464:1984 – British Standard specification for reinforced plastics pipes, fittings and joints for process plants7. PRN 88: Swedish pressure piping code plastics8. DIN 16962 Part 4–12: Polypropylene pipe and fittings, dimensions, fusion and general quality requirements9. DIN 16963 Part 4–10: Polyethylene pipe and fittings, dimensions, fusion and general quality requirements10. DVS 2207 Part 15: Heating element butt welding of PVDF and ECTFE pipe and fittings11. CGSB 41–GP–22: Canadian Standard for: Process equipment; Reinforced polyester; Chemical resistant,

custom contact moulded pipe and fittings (NBS PS–15–69 American equivalent)12. ASME B 31.3–1996: Process piping, ASME Code for pressure piping, B 3113. ASTM C1147–95: Standard practice for determining the short term tensile weld strength of

chemical resistant thermoplastics14. ANSI/AWS G1.10: 2000 – Guide for the evaluation of hot gas and heated tool thermoplastic welds15. CEN (Europe): In process standard for approval testing of plastics welding personnel in Europe.

40