PROJECTION SPIRIT FUEL DRIVEN STEAM FIRE … SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE. 3. PREFERABLY ALL TAPPED

259.7

10.22

250 9.84

WATER IN

WATER OUT WATER OUT

588.4 23.17

NOTES: THESE ENGINE DRAWINGS ARE LOOSLY BASED ON A DRAWING SET WHICH WERE GIVEN TO ME. THE ORIGINAL DRAWINGS WERE DATED 9-DECEMBER-1954 AND THE DESIGN WAS BY "L.B.S.C." (A STEAM FIRE ENGINE FOR THE KIDDIES)

JDWDSSPIRIT FUEL DRIVEN STEAM FIRE ENGINE FROM THE "JACQUESVILLE FIRE BRIGADE"

GENERAL ARRANGEMENT DECEMBER-2016SHEET: 01 OF 07 No: FIRE-ENGINE-01DATEJDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

MODEL SCALE: 1:1DRAWING CONTENTSDWG SCALE: NTS @A3 OR AS SHOWN

TITLE

Copyright

A3

PROJECTIONPROJECT No 08-11-00

J.A.M. DE WAAL PAPAKURA NZ

OTHER ABBREVIATIONSDP = DEEPDAA= DRILL AFTER ASSEMBLYD&TAA= DRILL AND TAP AFTER ASSEMBLYCF = CLOSE FIT (SIZE FOR SIZE)PF = PRESS FITPFAA= PRESS FIT AFTER ASSEMBLYPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESDWL= DOWEL(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCESA-n-xxx = SUB ASSEMBLY-n-xxx

NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHER SHALL BE USED WHERE DEEMED NECESSARY.14. INQUIRE AT THE APPROPRIATE AUTHORITIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST CERTIFICATE XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.

nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED

OPTIONAL EXTRA'S TO ENHANCE THE LOOKS OF THIS ENGINE COULD BE:1) HEADLIGHTS.2) RED TAIL LIGHTS.3) LADDER.4) HOSE AND SPOOT.

QTY. PART NUMBER1 FIRE-1-01-SIDE BEAM1 FIRE-1-01-SIDE BEAM1 FIRE-1-02-FRONT CROSS ROD1 FIRE-1-03-REAR CROSS BEAM1 FIRE-1-04-PORT BLOCK MOUNTING CROSS BEAM1 FIRE-1-05-PUMP GEAR SHAFT MOUNTING CROSS BEAM8 FIRE-1-06-LEAF SPRING BRACKET2 FIRE-1-07A-REAR LEAF SPRING2 FIRE-1-07B-FRONT LEAF SPRING2 FIRE-1-08-REAR WHEEL AXLE BOX4 FIRE-1-09-FUEL TANK BRACKET1 FIRE-1-10-AIR VESSEL MOUNTING BRACKET1 FIRE-1-11-REAR BEAM PIPE BRACKET3 FIRE-1-12-REAR BEAM PIPE NIPPLE3 FIRE-1-13-REAR BEAM PIPE NIPPLE NUT1 FIRE-1-14-AIR VESSEL1 FIRE-1-15-AIR VESSEL DELIVERY PIPE-11 FIRE-1-16-AIR VESSEL DELIVERY PIPE-21 FIRE-1-17-PUMP GEAR SHAFT BEARING BRACKET1 FIRE-1-18-STEAM ENGINE PORT BLOCK2 FIRE-1-19-PORT BLOCK COVER1 FIRE-1-20-PUMP ENGINE PORT BLOCK1 FIRE-1-21-PUMP DISCHARGE PIPE1 FIRE-1-22-PUMP SUCTION PIPE1 FIRE-1-23-STEAM ENGINE EXHAUST PIPE1 FIRE-1-24-LIQUID FUEL TANK1 FIRE-1-25-BURNERS FUEL SUPPLY PIPE2 FIRE-1-26-BURNER1 FIRE-1-26-BURNER1 FIRE-1-27-CONTROL HANDLE MOUNTING PLATE1 FIRE-1-28-CONTROL ROD GUIDE ANGLE1 FIRE-1-29-LOWER STEERING COLUMN BRACKET1 FIRE-1-30 FRONT WHEEL FIXED AXLE BEAM1 FIRE-1-31-FLOOR BOARD1 FIRE-1-32-DASH BOARD1 FIRE-1-33-LUBRICATOR1 FIRE-1-34-STEAM ENGINE SUPPLY PIPE1 FIRE-1-35-STEAM SUPPLY PIPE PART-11 FIRE-1-36-WINDOW FRAME1 FIRE-1-37-WINDOW FRAME HINGE2 FIRE-1-38-WINDOW STAY4 FIRE-1-39-ENGINE COVER ANGLE BRACKET1 FIRE-1-40-CABIN STEP1 FIRE-1-40-CABIN STEP1 FIRE-1-41-UPPER STEERING COLUMN BRACKET1 FIRE-1-42-BELL MOUNTING BRACKET1 FIRE-1-43-BELL2 FIRE-1-44-REAR WHEEL FENDER1 FIRE-1-44-REAR WHEEL FENDER1 FIRE-1-45-CONTROL HANDLE PIVOT AXLE4 FIRE-1-46-FENDER SPACER2 FIRE-1-47-FRONT WHEEL FENDER4 FIRE-1-48-FRONT FENDER SPACER1 FIRE-1-49-BUMPER MOUNTING BRACKET1 FIRE-1-50-BUMPER

QTY. PART NUMBER1 FIRE-2-01-STEAM CYLINDER1 FIRE-2-02-STEAM CYLINDER TOP COVER1 FIRE-2-03-STEAM CYLINDER BOTTOM COVER2 FIRE-2-04-STEAM-PUMP PISTON ROD GLAND1 FIRE-2-05-PUMP CYLINDER1 FIRE-2-06-PUMP CYLINDER TOP COVER1 FIRE-2-07-PUMP CYLINDER BOTTOM COVER2 FIRE-2-08-CYLINDER ROCKING SHAFT2 FIRE-2-09-ROCKING SHAFT SPRING1 FIRE-2-10-CRANKSHAFT2 FIRE-2-11-CRANK DISC1 FIRE-2-12-STEAM DISC CRANK PIN1 FIRE-2-13-PUMP DISC CRANK PIN1 FIRE-2-14-FLYWHEEL1 FIRE-2-15-STEAM PISTON1 FIRE-2-16-PUMP PISTON2 FIRE-2-17-CON-ROD2 FIRE-2-18-CON-ROD BIG END1 FIRE-2-19-DRIVE SHAFT CRANK PLATE1 FIRE-2-20-DRIVE SHAFT1 FIRE-2-21-DRIVE SHAFT PINION GEAR WHEEL1 FIRE-2-22-REAR WHEEL SHAFT CROWN GEAR WHEEL1 FIRE-2-23-REAR WHEEL SHAFT2 FIRE-2-24-REAR WHEEL SHAFT COLLAR1 FIRE-2-25-CONTROL HANDLE1 FIRE-2-26-CONTROL ROD FORK1 FIRE-2-27-CONTROL ROD1 FIRE-2-28-GEAR SHIFTING FORK2 FIRE-2-29-REAR WHEEL1 FIRE-2-30-LH-FRONT WHEEL AXLE

QTY. PART NUMBER1 FIRE-2-31-RH-FRONT WHEEL AXLE1 FIRE-2-32-TRACK ROD2 FIRE-2-33-TRACK ROD YOKE END1 FIRE-2-34-STEERING PUSH ROD1 FIRE-2-35-STEERING PUSH ROD YOKE END1 FIRE-2-36-STEER COLUMN BOTTOM CON-ROD1 FIRE-2-37-STEERING COLUMN1 FIRE-2-38-STEERING WHEEL2 FIRE-2-39-FRONT WHEEL2 FIRE-2-40-STEERING COLUMN COLLAR1 FIRE-2-41-BELL CLAPPER BUSH2 FIRE-2-42-BELL CLAPPER2 FIRE-2-44-FRONT WHEEL KING PIN3 FIRE-2-45-FRONT WHEELTRACK ROD PIN4 FIRE-2-46-WHEEL NUT

QTY. PART NUMBER1 FIRE-3-01-BOILER SHELL1 FIRE-3-02-BOILER SHELL FRONT END1 FIRE-3-03-BOILER SHELL REAR END3 FIRE-3-04-BOILER WATER TUBE3 FIRE-3-05-M10x16 SCREW NIPPLE2 FIRE-3-06-M8x14 SCREW NIPPLE1 FIRE-3-07-BOILER SUPPORT PLATE1 FIRE-3-07-BOILER SUPPORT PLATE1 FIRE-3-08-WATER FILLER CAP1 FIRE-3-09-SAFETY VALVE BODY1 FIRE-3-10-SAFETY VALVE BALL VALVE1 FIRE-3-11-SAFETY VALVE STEM1 FIRE-3-12-SAFETY VALVE SPRING1 FIRE-3-13-SAFETY VALVE SPRING TENSION SCREW1 FIRE-3-14-DUMMY BELL1 FIRE-3-15-WTR LVL TEST VALVE BODY1 FIRE-3-15-WTR LVL TEST VALVE BODY2 FIRE-3-16-WTR LVL TEST VALVE SPINDLE1 FIRE-3-17-STEAM SUPPLY VALVE BODY1 FIRE-3-18-STEAM SUPPLY VALVE SPINDLE1 FIRE-3-19-STEAM SUPPLY VALVE SPINDLE GUIDE1 FIRE-3-20-STEAM SUPPLY VALVE SPINDLE NUT1 FIRE-3-21-STEAM SUPPLY VALVE PIPE NUT1 FIRE-3-23-STEAM SUPPLY PIPE PART-22 FIRE-3-24-BOILER SACER1 FIRE-3-25-BOILER STEAM COLLECTOR PIPE

QTY. PART NUMBER1 FIRE-4-01-BOILER HOOD1 FIRE-4-02-BOILER RADIATOR COVER1 FIRE-4-03-RADIATOR1 FIRE-4-04-ENGINE COVER SHELL1 FIRE-4-05-ENGINE COVER BOTTOM ANGLE1 FIRE-4-06-ENGINE COVER TOP ANGLE1 FIRE-4-07-ENGINE COVER TOP PLATE1 FIRE-4-08-ENGINE COVER FRONT PLATE1 FIRE-4-09-WOODEN SEAT4 FIRE-4-10- FLOOR LOCATING PIN1 FIRE-4-11-TRIM2 FIRE-4-12-NAME PLATE

QTY. PART NUMBER2 FIRE-M2.5 NUT4 FIRE-M2.5x8 PAN HEAD SCREW1 FIRE-M2x6 LOCKING PIN1 FIRE-M2x8.5 LOCKING PIN8 FIRE-M2x8 PAN HEAD SCREW2 FIRE-M2x10 LOCKING PIN2 FIRE-M3 DOME NUT24 FIRE-M3 NUT3 FIRE-M3 WASHER2 FIRE-M3x6 GRUB SREW20 FIRE-M3x6 PAN HEAD SCREW4 FIRE-M3x7-WOOD SCREW13 FIRE-M3x8 PAN HEAD SCREW12 FIRE-M3x10 PAN HEAD SCREW6 FIRE-M3x12 PAN HEAD SCREW15 FIRE-M4 NUT5 FIRE-M4x6 PAN HEAD SCREW2 FIRE-M4x7 GRUB SREW16 FIRE-M4x8 PAN HEAD SCREW30 FIRE-M4x10 PAN HEAD SCREW8 FIRE-M4x16 C-SINK SCREW2 FIRE-M4x20 PAN HEAD SCREW5 FIRE-M5 NUT1 FIRE-M5x6 HEX BOLT2 FIRE-M5x8 HEX BOLT2 FIRE-M5x16 HEX BOLT2 FIRE-M6x20 C-SINK SCREW2 FIRE-M6x20 HEX BOLT1 FIRE-M8x8 HEX BOLT



ISOMETRIC VIEWS, NOTES AND BILL OF MATERIALS

DECEMBER-2016SHEET: 02 OF 07 No: FIRE-ENGINE-02DATEJDW DRAUGHTING SERVICES


MODEL SCALE: 1:1DRAWING CONTENTSDWG SCALE: 1:1 @A3 OR AS SHOWN

TITLE

Copyright

A3



MS/ALU

R7

7

7

14 12

2 2

33 6 6

M3 M2.5-4PL

15 17 12

M4 M4 M4

137

4.5 4.5 3.5

7

3

90 10

M4 M4

12 11 20 7

M4 M4

18 60 95

CSK 1-LEFT 1-RIGHT

4

4

76

4

86

M3 10

132 12 15 15

M3 10 M4 7-3PL 4 4

76 84

57

M3 8-4PL

10 10 6 8

8

CSK

223 32 22 8

M4 7-4PL

(570) SCALE 1:2.5

MS/ALU 10

M6

12 10

M6

100MAX M5 M5

20 20 SCALE 1:2MS/ALU

10

M6

35 15 35 15

10

M6

M4 7-3PL

(100MAX) SCALE 1:2

7 7

7 7

MS/ALU

58 58

R5 R5

R7.5 5RM-2PL

24

10

6.5

3-4PL

18

18

SCALE 1:2.5

41 3.5

28

15

15

24

4 4

4-6PL

MS/ALU

92 100MAX

26

4

SCALE 1:2.5

4.5 4.5

19.5 7

9 9

3-6PL

14 25 37.5

4-3PL

9

MS

BRS

R2 2P

F 6

7 7 M4 5.5 5.5

8 1.5 12

4.5

MS/SPS

10 20

40 50 60

38 38 R1

1

11 1.5

R144.5

SCALE 1:1.5

4

5 5 5

5

4

4

38 38

15

R82

REFER TO 1-07A FOR OTHER DIMENSION DETAILS

MS

BRZ M4

8.5 8

.5

8.5 8.5

9R

M

11PF

13

5 5

SCALE 1:1.5

MS

10 8.5

1.5 14.5

SCALE 1:1.5

3 3

5 5

4 3

MS

5

5

21 4

R5

5

R4.5

18 3-2PL

2mm THICKSCALE 1:1.5

MS/ALU

35 35

40 40

R10

R10

28

15 15

7

21

R10

R10

R8

14

10-3PL

4-3PL

3mm THICK SCALE 1:2.5

BRS

7

M10

12H

EX

5 8 10

M10

SCALE 1:1.5

BRS

M10

14H

EX 3

BRS

CU

27 30

14 M8

2 2 3

SCALE 1:2

27 30

2

2

8

M5 SCALE 1:2

27 30

5

4.5

44

SCALE 1:2

1-14

7-2PL

7

19PC

D

62 2

TUBE 5x4

SOLDER ENTIRE VESSEL

CU

63.5

37.5

R10.5

SCALE 1:2.5

50.5

R10.5

TUBE 7x6

CU

37.5

44

R10.5

TUBE 7x6SCALE 1:2.5

BRS

38 R7

3

R3.5

6.5

18.5

(60) 7RM 4

SCALE 1:1.5

9

9

5

7 7

14 25 6

4-3PL

BRS

BRZ

11.5

6

3.5

25

10 10

7R

M

11PF

30

3

3.4

5R

M

3.4

31PC

D

3

OILHOLE

6mmDP6mmDP

5

1

10

5

6.5

(100)

17.3

5

8

5

8.5

50

17.3

SCALE 1:2HIDDEN LINES REMOVED FOR CLARTY

M5

5

6.5

BRS

SOLDER ONTO PART 1-18 AND 1-19

10 10

25

25

3.5 3.5

5R

M

31PC

D

BRSBRZ

MIRROR IMAGE OF PART 1-18

SCALE 1:2

7.5

10

M3

8-2P

L

CU

150 56.5

25

R7.5

TUBE 5x4

TUBE 7x5

SOLDER

SCALE 1:3

129

32.6

64.5

R7.5

CU 22.5 29.5

46 R7.5

R7.5

TUBE 5x4SCALE 1:3

SOLDER ENTIRE TANK

BRS

12 20

3

4

SCALE 1:2.5

1-24

46

36


1-24

6

45 45

38 9

1mm PLATE

SCALE 1:2.5

14

12 4

2

SCALE 1:2.5

1-14

1-14

1-14

1-24

32

8

8

3-4PL

4 82

14

24

14 1-24

38

THIS SIDE ONLY

BRS

6.5 6.5

60 40 40

TUBE 9x8

SCALE 1:3

BRS

9

1 6

3

4 35

14 13

2 0FF WITH 2 HOLES SCALE 1:2.5

SOLDER

1 0FF WITH 1 HOLE

1-27

MS

7 7

4.5

9

6 6 10 10

7

3-2PL

2.5-4PL

R3

4 34 38

17 17

R50


1-27

MS

7

2

4

R4

12

R3

8

4

2

14

4

8

3

R3

MS 5

15

5

9

5

4 26 4

3 3

SCALE 1:1.5

19

7.5

R7

MS

108 22 22

M4 M4

13.5

9

SCALE 1:2.5

R5 142

R5

6 6

MS

18 4

11.5

2

7.5

21

10

38

18

4

10.5

11.5

20

4 R6 22 62 R6

18

20

4

16.5

27.5

4

(152)

52

26

4

6

11.5 25

6.5 12

6

6

8

R20

R20

30

29

15 6

7 1

6

52.5

45

15

7

7

6

3-6PL

R6 R6

(140)

7


MS

9

60

23

13

42.5

44

6

20

22

18

16

4 3-11PL

16

76 76

50

PCD

1mm PLATE

8

25

4

4

108 22

6

R5

6

6

30

(105)

BRS

1-33

12

M10

5 3 KNL

SCALE 1:1.5 15 M10

7

23

25

4

3

5

1 M5

7HEX

R1.5

R1.5

SCALE 1:1.5

1-33

1-33

MS

2

5

SCALE 1:2

R3

36

6

M3

3

1-01

1-02

1-03

1-04

1-05

1-06

1-07A

1-07B 1-081-09

1-10

1-11

1-12

1-13

1-14

1-15

1-16

1-17

1-18

1-19

1-20

1-22

1-23

1-24

1-25

1-26

1-28

1-29

1-30

1-31

1-32

1-38



PARTS AND ASSEMBLIES DECEMBER-2016SHEET: 03 OF 07 No: FIRE-ENGINE-03DATEJDW DRAUGHTING SERVICES



TITLE

Copyright

A3



CU

BRSCU

1-36ALU

CLEAR PLASTIC

MS

46.5

R5.5

100.5

TUBE 5x4

SCALE 1:2

19

40 20

22.5

R7.5 R5.5

25

10

TUBE 6x5

TUBE 6.5x6

SOLDER

SCALE 1:2

6

140

180 20

7 3

.3

1 140

PIANO HINGE

63

52

R6 ALL

2mm THICK SCALE 1:21-36

50

61

1

1

1 1 61 1

6

1

4 4

4

4

M2.5

5

M2.5

5

(140) SCALE 1:2

1-36

2

2

2

4

MS

12

7

7 1

4 4

4 4

SCALE 1:1.5

3.5

8

3.5

10

MS 30 4

0

2 60 9 21

7

4 4

R8 R8

R8 FILLETSCALE 1:3

9 60 21

R8 FILLET

SCALE 1:3

MS

MS

9

35.7

15

11.5

5 SCALE 1:2

5 5

R5 R5

4

5

9

14

1

SCALE 1:2 M3

6

23

SCALE 1:2

1-42

1-42 1-42

MS

3

R3

9 9

12

10 4

3

BRS

87

3

R60

23

R10

2

SCALE 1:3

R51

14

45 45

32.5

R3

B

B

ONE SIDE ONLY

34INSIDE

1

R2

SECTION B-BSCALE 1 : 3

MS

3 3 4.5 2 8

M3

4

5HE

X 4

M3

MS

4

8

10

SCALE 1:1.5

MS

R51

14

32.5

30 30 R3

4 4

R4 R4

R5

ONE SIDE ONLY SCALE 1:3 60 OUTSIDE

R2

1

MS 3

4

8

MS

21

R2

12

30

15

1

SCALE 1:2

MS

20 60 20

5 5

7

60 20

5 5

246 R5 R

5 2

25

25

95 60

10 20

5 5

SCALE 1:3

SA-1-101

1-011-481-48

1-47 1-40

1-09 1-09

1-39

1-461-46

1-391-44

SA-1-102

1-48 1-48

1-47 1-40

1-39

1-46 1-46

1-44 1-42

1-09 1-09

SA-1-103

1-11

1-03

1-121-12

1-121-13 1-13

1-13

SA-1-1041-15

1-16

1-14

SA-1-1051-17

1-05

SA-1-106

1-33

1-34

1-18

1-19

1-23

SA-1-107

1-21

1-22

1-19

1-20

SA-1-108

1-04

SA-1-106

SA-1-107

SA-1-109

1-26 1-261-26

1-25

1-24

SOLDER SCREWS FROM THE INSIDE

SA-1-110

1-32

1-36

1-38

1-38

1-37

SA-1-120SA-1-101

SA-1-102

SA-1-105

SA-1-108

SA-1-103

SA-1-109

SA-1-110

1-501-49

1-35

1-31

80

30

1-06 1-06 1-06 1-061-07B1-07A 1-08

SA-1-104

1-43

1-06 1-07A 1-081-28

1-271-29

1-06 1-061-07B

1-341-35

1-371-39

1-40 1-40

1-41

1-43

1-44

1-45

1-46

1-47

1-48

1-49

1-50






TITLE

Copyright

A3



BRS

20

RM

19

45 45

M4 6-4HESOP

30PC

D

38

10

10

AA

15

15

3

3

15.5

15.5

SECTION A-ASCALE 1 : 1.5

5

30

5 10

10

1.5

10

10 BB

R13

M3

6.5

7

7

SECTION B-BSCALE 1 : 1.5

BRS

4-4HESOP

38 30PCD

SCALE 1:1.5

3

1

20

BRS

SYN 4-4HESOP

38

30PC

D

D

D

SCALE 1:1.5

M10

15

9

2

3

1

5R

M

20

SECTION D-DSCALE 1 : 1.5

SEAL

BRZ 5R

M M

10

3 8

12H

EX

BRS

14

RM

45 45

M4 6-4HESOP

10

10

24

PCD

32

EE

5

5

10

10

1.5

15

15 10

10 CC

R10

M3

6

5 5

SECTION C-CSCALE 1 : 1.5 1

5

15

3

3

15.5

15.5

SECTION E-ESCALE 1 : 1.5

BRS

4-4HESOP 32

24

PCD

SCALE 1:1.5

3

1

14

BRS

4-4HESOP 32

24

PCD

F

F

SCALE 1:1.5

M10

15

9 3 1

14

5RM 2 SECTION F-FSCALE 1 : 1.5

SEAL

6 30 4

M3 M

3

5C

F

MS

SPS 0.8

15

11 COILS

5.8

MS

5

68 10 10

7CF

5

SCALE 1:2

2 DAA 2 DAA

MS M4

14

38

5

2 DAA

SCALE 1:2

7 3

R5

14

MS

7 16

M4

5C

F

SCALE 1:1.5

MS

M4

7 26 5C

F

SCALE 1:1.5

7

75

20

14-8HESOP

40

PCD

G

G

10 10 10

5

5

M4

M4

58

R2

R3

SECTION G-GSCALE 1 : 2

BRZSYN M3

20CF

5 2.5 2.5

7

16.5

2

O-RING

SCALE 1:1.5

BRZSYN

M3

2

5 2.5 2.5

7

14CF 10.5

O-RING

S/S M3

M3

5

54

5

5CF

SCALE 1:2

R4.5

8

5

SCALE 1:1.5

M3

4.5

4.5

9

9

MS 5RM

14

38

5

2


DAAMS

5

6 31 20

9 7CF

5 2

DAA

2

DAA

MS 5

3 3

5

12

27

45

8.8 14TEETHSCALE 1:2

2

DAA

MS

4

4.5

9

20

9

2

45

9

54

28TEETH

SCALE 1:2.5

MS

BRSBRS

BRS

M4

6

5

9

18 20 82 42 20 18 5

9

M4 9

3PF 4PF

3PF

15

21

15 PFAA

SCALE 1:2.5

2

DAA

MS

9

3

14

3 6

SCALE 1:1.5

MS

1 15.5

34

SR3 7

5 R3 2

0 16

3 R4.5

4

4

3

SCALE 1:2 3

MS

M4

7

9 5

3

R4.5

3

2 2

10.5 7

MS

9 12 16.5

45 40 115

R18

R18 M

4

M4

SCALE 1:2.5

4

49

R18

R18 33

MS

38

R4 4

20

5

13

5mm THICK SCALE 1:2

SYN

ALU

115

2

H

H

DAA

SCALE 1:2.5

6

18

18

78

97

18

5 6.5 6.5

88

R3 R3

SECTION H-HSCALE 1 : 2.5

MS 11.5

4 18 5

7CF M4

9.5

14.5

5 5

9

5

6

SCALE 1:1.5

5

M5

18

R5.5

R4

R3

11

4

18 R4

18 5

R3 5

5

5

REFER TO 2-30 FOR ALL OTHER DIMENSION DETAILS

SCALE 1:2

MS

6 6 116

M3

M3

5

MS

R4

13 SCALE 1:1.5

5

M4

11

2

2

M3

4.5 4 4

9

MS

115 6

M3

5

M5

6

7

20 10

1.3

PF

120

1.5

SLOT 10mm LONG

REFER TO 2-33 FOR ALL DIMENSION DETAILS

SCALE 1:1.5

MS

3

2

22.5 SR2.5

1.5

R3

R3 16

2

4

7

MSBRSBRS

M3

4

14

150

6

M3 5

11.8

5

2

2

3

PFAA

MS

3

30

M3

4

8

4mm THICK

SCALE 1:2

7R

M

10PF

REFER TO 2-29 FOR ALL OTHER DIMENSION DETAILS

SCALE 1:2.5

SYN

ALU BRZ

MS 2

10 5

2

4

MS

7.5

7.5

20 3

3

SCALE 1:1.5

3 6

M3

12

R1.5

2

3

R2.5 2mm THICK

MS

6CF

16

14

M5

1.5

1.5

SCALE 1:2MS

1.3

1.5 5CF

6

8

SCALE 1:1.5

2 5

8HE

X

M4

6

12

R1

R5

SA-2-201

2-02

2-01

2-08

2-032-04

SA-2-202

2-06

2-05

2-08

2-072-04SA-2-203

2-12

2-10

2-14

2-11

2-11

2-13

SA-2-204

2-15

2-17

2-18

SA-2-205

2-16

2-17

2-18

SA-2-2062-19

2-20 2-21

37 SA-2-207

2-46

2-29 2-292-46

2-242-24 2-22

2-41 2-42

2-42

SA-2-2082-26

2-27

2-28

SA-2-2092-33

2-33

2-32

SA-2-2102-35

2-34

SA-2-211

2-37

2-40

2-40

2-38

67

67

142

2-012-02

2-03

2-04

2-05 2-06

2-07

2-08

2-09

2-10

2-11

2-12

2-13

2-14

2-15

2-16

2-17

2-18

2-192-20

2-21

2-22

2-23

2-24

2-25

2-26

2-27

2-28

2-29

2-30

2-31

2-32

2-33

2-34

2-35

2-36

2-37

2-38

2-39

2-40

2-41

2-42

2-44

2-45

2-46






TITLE

Copyright

A3



SA-2-215SA-2-209

SA-2-201SA-2-202

SA-2-203SA-2-204 SA-2-205 SA-2-206SA-2-207

SA-2-208SA-2-210

SA-2-211

SA-1-120

2-39 2-39

2-25

CU

73

76

16 16 14 111 30

12

12

9.5 136

6-6PL

SCALE 1:3 6

73

2

R3 SCALE 1:3

CU

CU

19

20

16

14

14

73

50PCD SCALE 1:3

6 R3

2

CU

136

27 22

R12 R12 TUBE 6x5

SCALE 1:3

PBRZ M10 18

3

4

16 SCALE 1:1.5

PBRZ

M8 16

3

4

14 SCALE 1:1.5

50 50 7

14

7

14

10

60

R10

59

50

76

3 3

3-5PL

R10

6 6

11

7 7

3

1mm THICK SCALE 1:3

IN REAR PLATE ONLY

R130

BRS

SYN

4

14 M10

8

16

1

18

SEAL

SCALE 1:1.5

BRS

SYN

17HEX

4 M10

18

9 1

R3.5

11

M8 6.5

13

7

24

30

3-

4HES

OC

10

SEAL

S/S

S 5.5

S.S

120 5.5

3

30

4

M3

3.5

SPS

0.8

17.8

12 COILS

3.8 BRS

3.5 M8

2

1

6

BRS

25

R12

R9 M3

18

2

27

SCALE 1:1.5

BRS

SYN

CU

4

8

M8

1

1.5 16

M6

12

16.5

9

67

16

TUBE 6x5

SOLDER

SEAL

SCALE 1:1.5

S/S

BRS

5

3

15 3 2.5

M6 M

3

16

5 KNL

SCALE 1:1.5

29

3-15

S/SBRS

BRS

M10

M6

14

6 13

20

1

1

M10

6

4

8

5 6 M10

11.5

SEAL

SCALE 1:1.5

60

4

5

4.5 6

M6

26 4

20

M

3

2

KNLSCALE 1:1.5

BRS

6 4 7

4.5

M10

M8

12H

EX

SCALE 1:1.5

BRS

SYN

7 9

4.5

M8

10H

EX

2 SEAL

BRS

SYN

6

M10

13H

EX

7 9

2

SEAL

SCALE 1:1.5

CU

11

20

R9

22 TUBE 6x5

MS

3-5PL

R4 R4

6

54 54

10

60

3 3

3

95

R124

SCALE 1:3 2

4

5

50

M2-4

PL

13

83

R6 TUBE 6x5

SCALE 1:2

CU

SA-3-301

3-05 3-05

3-04 3-04

3-01

ON BOILER ALL COPPER AND BRONZE PARTS TO BE HARD SOLDERED

SA-3-302

3-14

3-11

3-13

3-12

3-10

3-09

SA-3-304

3-15

3-16

SA-3-305

3-15 3-16

SA-3-306

3-25 3-173-19

3-18 3-20

3-23

3-21

SA-3-309

SA-3-301

SA-3-302

SA-3-306

SA-3-304

SA-3-304

3-08HIGH WATER LEVEL CHECK VALVE (OPEN WHEN FILLING BOILER)

LOW WATER LEVEL CHECK VALVE

3-24 3-02 3-07 3-073-24

3-06

3-06

3-05

3-03

SA-21215

SA-3-309

NOTE: WHERE POSSIBLE COVER FRONT, BACK AND TOP CAVITIES OF THE BOILER WITH THERMAL INSULATION MATERIAL

SA-3-310

BRS/MS

R130

92

1

30

96

12 12 SCALE 1:3

5

50

8 5 147

5

18 15 18 111

2 6 8

7x14=98

27

35

2-8PL SLOS BOTH SIDES

66

12 15

60

29 60 29

116INTERNAL

1 3 3

3-4PL

97

R131 INTERNAL

3

50

5

10 R2

2-

4PL

ALU/MS

60

6

6

66 72

3-4PL

GAUZEORMESH

1 2

3-01

3-02

3-03

3-04

3-05

3-06

3-07

3-08

3-09

3-10

3-11

3-12

3-13

3-14

3-15

3-16

3-17

3-183-19

3-20

3-21

3-233-24

3-25

4-01

4-02

4-03






TITLE

Copyright

A3



BRS/MS/ALU

190

70

4-4PL

R20 R20

85

10

SCALE 1:4

132

INSIDE

299

1mm PLATE

BRS/MS/ALU

132

OUT

SIDE

292

4.5

123

25 260

3PF-4PL ANGLE 8x8x1

SCALE 1:4

BRS/MS/ALU

260

40

53

38

SCALE 1:4

132

OUT

SIDE

3.5 16.5

3.5

3.5

31

70

ALL ANGLE 8x6x1

BRS/MS/ALU

261

41

1

132mm WIDE SCALE 1:5

BRS/MS/ALU 132

53

1mm THICK SCALE 1:5

WOOD

132

38

8

R7 R7

SCALE 1:3

R7

BRS/MS/ALU

2

4

3

3PF

5

ALU

134

INSIDE

300

4mm HALVE ROUND

SCALE 1:5

ALU

190 5 10

5 5

4 4

SCALE 1:3

4-01

4-02 4-03 SA-4-401

4-07

4-06

4-09

4-08

4-054-10

4-10

4-10

4-10

4-04 4-11

4-12

SA-4-402SA-4-405

SA-4-401

SA-4-402

SA-3-310

4-04

4-06

4-05

4-07

4-08

4-09

4-10

4-11

4-12






TITLE

Copyright

A3



Sheet1Drawing View2Drawing View3Drawing View4Drawing View5

Sheet1Drawing View1Drawing View6

Sheet1Drawing View1Drawing View2Drawing View3Drawing View4Drawing View5Drawing View6Drawing View7Drawing View8Drawing View9Drawing View10Drawing View11Drawing View12Drawing View13Drawing View14Drawing View15Drawing View16Drawing View17Drawing View18Drawing View19Drawing View20Drawing View21Drawing View22Drawing View23Drawing View24Drawing View25Drawing View26Drawing View27Drawing View28Drawing View29Drawing View30Drawing View31Drawing View32Drawing View33Drawing View34Drawing View35Drawing View36Drawing View37Drawing View38Drawing View39Drawing View40Drawing View41Drawing View43Drawing View44Drawing View45Drawing View46Drawing View47Drawing View48Drawing View49Drawing View50Drawing View51Drawing View52Drawing View53Drawing View54Drawing View55Drawing View56Drawing View57Drawing View58Drawing View59Drawing View60Drawing View61Drawing View62Drawing View63Drawing View64Drawing View65Drawing View66Drawing View67Drawing View68Drawing View69Drawing View70Drawing View71Drawing View72Drawing View73Drawing View74Drawing View75Drawing View76Drawing View77Drawing View78Drawing View79Drawing View80Drawing View81Drawing View82Drawing View83Drawing View84Drawing View85Drawing View86Drawing View87Drawing View88Drawing View89Drawing View91Drawing View92Drawing View93Drawing View94Drawing View95Drawing View96Drawing View97Drawing View98Drawing View99Drawing View100Drawing View101Drawing View102Drawing View107Drawing View108Drawing View109

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Sheet1Drawing View1Drawing View2Section View A-ADrawing View5Section View B-BDrawing View7Drawing View8Drawing View9Drawing View10Drawing View11Section View D-DDrawing View13Drawing View14Drawing View15Drawing View16Drawing View17Section View C-CSection View E-EDrawing View20Drawing View21Drawing View22Drawing View23Drawing View24Section View F-FDrawing View26Drawing View27Drawing View28Drawing View29Drawing View30Drawing View31Drawing View32Drawing View33Drawing View34Drawing View35Drawing View36Drawing View37Drawing View38Drawing View39Drawing View40Drawing View41Drawing View42Drawing View43Section View G-GDrawing View45Drawing View46Drawing View47Drawing View48Drawing View49Drawing View50Drawing View51Drawing View52Drawing View53Drawing View54Drawing View55Drawing View57Drawing View58Drawing View59Drawing View60Drawing View61Drawing View62Drawing View63Drawing View64Drawing View65Drawing View66Drawing View67Drawing View68Drawing View69Drawing View70Drawing View71Drawing View72Drawing View73Drawing View74Drawing View75Drawing View76Drawing View77Drawing View78Drawing View79Drawing View80Drawing View81Drawing View82Drawing View83Section View H-HDrawing View85Drawing View86Drawing View87Drawing View88Drawing View89Drawing View90Drawing View91Drawing View92Drawing View93Drawing View94Drawing View95Drawing View96Drawing View97Drawing View98Drawing View99Drawing View100Drawing View101Drawing View102Drawing View103Drawing View104Drawing View105Drawing View106Drawing View107Drawing View108Drawing View109Drawing View110Drawing View111Drawing View112Drawing View113Drawing View114Drawing View115Drawing View116Drawing View117Drawing View118Drawing View119Drawing View120Drawing View121Drawing View122Drawing View123Drawing View124Drawing View125Drawing View126Drawing View127Drawing View128Drawing View129Drawing View130Drawing View131Drawing View132Drawing View133Drawing View134Drawing View135Drawing View136Drawing View137

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PROJECTION SPIRIT FUEL DRIVEN STEAM FIRE … SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE. 3. PREFERABLY ALL TAPPED