Project Report for Jeans

8/18/2019 Project Report for Jeans

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PROJECT DATA FOR

1000 PCS OF JEANS PANTS

BASIC DATA

PRODUCTIVITY Productivity per Operater (sewing only) 31.2 pcs.

TIME - Total : 16.77min.Operation Time (Sewing section) 12.85 min.

Operation Time (Finishing section) 3.92 min.

NUMBER OF WORKER - Total:42 o eratorsSewing Section 32 operators

Finishing Ssection 10 operators

JUKI SINGAPORE PTE. LTD.1/9


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Machine List JUKI Singapore Pte. Ltd.SEWING SECTION

JEANS

MAKER TYPE OF MACHINE QUANTITY

JUKI AMS-210EHL2210SZ5000/MC583K/IP400F 1Computer-Controlled Cycle Machine with an Input Function

(220 × 100mm)/Control Box/Intelligent Panel

AVP-875SEB/PGM-6 1

Automatic Pocket Setter For Jeans

DDL-8700J-7-WB/SC500/CP160A 101-Needle Lockstitch Machine with an Automatic Thread Trimmer for

Jeans/Servo Motor/Control Panel

DLN-5410NJ-7-WB/SC500/CP160A 4

1-Needle, Lockstitch, Needle-feed Machine with a Double-capacity Hook

and an Automatic Thread Trimmer/Servo Motor/Control Panel

DLN-6390S-7-W0A/SC510KS 1High-speed, Cylinder-bed, 1-needle, Needle-feed Lockstitch Machine with

Large Hook with an Automatic Thread Trimmer and Needle Cooler /Servo Motor LH-3128GF-7-WB/SC500/CP160B 32-Needle, Needle-feed Lockstitch Machine with an Automatic Thread

Trimmer for jeans and heavy-weight materials

/Servo Motor/Control PanelLH-3168GF-7-WB/SC500/CP160B 22-Needle, Needle-feed Lockstitch Machine with an Organized Sprit Needle

Bar and an Automatic Thread Trimmer for jeans and heavy-weight

materials/Servo Motor/Control PanelMH-1410D/V072/Break Down Bracket (311-41658) 2High-speed, Cylinder-Bed, Needle-feed, 4-Needle Double Chainstitch

Machine/Cloth Puller/Break Down BracketMH-380FU 1

High-speed, Flat Bed, 2-Needle Double Chainstitch Machine

MO-6704S-0F6-50H 2

High-speed 3-Thread Overlock Stitch Machine

MO-6916G-FH6-700 2Bottom-feed, 5-Thread Safety-stitch Machine for Extra-heavy-weight

Materials

MOL-254DABCDE 12-Needle,Automatic,Belt-loop Attaching Machine (200-240V)/Belt-loop

tension releasing device(fullness)/Belt-loop feeding device/Air gun/Needle

cooler/Needle thread breakage detector

HAMS MHA-P100M 1 Automatic Pocket Hemmer

KANSAI SP. B-2000C 1

2-Needle, Bottom Coverstitch, Beltloop Making Machine

UNION SP. 35800DZ36 or MS-1261F/V045S 4

3-Needle,Feed-off-the-arm, Double Chainstitch Machine (for lapping seam)

FS-311L41-2H64CC1Z3 1

Flat Bed,Plain Feed, Pocket Facing Machine

T O T A L 37

13

15

6

11

3

17

12

10

7

1

8

SERIAL NO

6

9

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Machine List JUKI Singapore Pte. Ltd.FINISHING SECTION

JEANS


JUKI LK-1900A-HS000/MC596KSS or LK-1900A-WS000/MC596KSS 1Computer-controlled, High-speed Bartacking Machine for Heavy-weight

Materials/Control Box

LK-1900A-WS: Double Ca acit HookMEB-3200JSKA 1Computer-controlled Eyelet Buttonholing Machine with a Trimmer for

Needle and Looper Thread with gimp (For jeans)NGAI SHING NS-45 2

Snap Fasteners Fixing Machine

*** IRON/VACUUMBOARD 2

TROUSER TOPPER 1

T O T A L 7

ATTACHMENT

JEANSMAKER TYPE OF MACHINE QUANTITY

NGAI SHING F301(1-3/8") 3

Waist Band Folder

F331(3/8") 2

Down Turn Hemmer

P719 3

Zipper Foot

P727(1/4") 4

2-Needle Pressure Foot with Right Guide

T O T A L 12

16

5

SERIAL NO

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Machine List JUKI Singapore Pte. Ltd.VARIATION

***Please select M/C according to the style you produce.***

JEANS


JUKI AMS-210EHL2210SZ5000/MC583K/IP400F/Waistband Corner Clamp 1Computer-Controlled Cycle Machine with an Input Function

(220 × 100mm)/Control Box/Intelligent Panel/Waistband Corner Clamp

DDL-8700J-7-WB/SC500/CP160A 101-Needle Lockstitch Machine with an Automatic Thread Trimmer for

Jeans/Servo Motor/Control Panel

DLM-5200ND 1

1-Needle, Lockstitch Machine with a Edge Trimmer

LK-1900A-HS000/MC596KSS or LK-1900A-WS000/MC596KSS 2Computer-controlled, High-speed Bartacking Machine for Heavy-weight

Materials/Control Box

LK-1900A-WS:(Double Capacity Hook)LK-1930HS5045Z/MC5935KF/FU02S 1

Computer-controlled, High-speed Shape-tacking Machine with anIntermedeater Presser and Input Function for heavy-weight materials

[Sewing area : 60mm(L)×100mm(W)/Inverted clamp device

ma net-driven feedin frameMH-380FU 1

High-speed, Flat Bed, 2-Needle Double Chainstitch Machine

MO-6704S-0F6-50H 1

High-speed 3-Thread Overlock Stitch Machine

MO-6916G-FH6-700 2Bottom-feed, 5-Thread Safety-stitch Machine

for Extra-heavy-weight Materials

PLC-1610J-7-0B/XC-E500 1

Post-bet,1-needle,Unison-feed,Lockstitch Machine with an AutomaticThread Trimmer (for topstiitshing the side of jeans)/Control Panel

HAMS MHA-B300A 2

Classic Auto-belter

HASHIMA HP-450CS 1

Compact Fusing Press(Fusing width 450mm)

KANSAI SP. DLR-1508P(Seam No.:5119) 1

4-Needle, Double Chainstitch Flatbed Machine with Puller

NGAI SHING NS-84S-L(SINGLE HEAD) 2

Pneumatic Steam Type Pocket Creasing Machine

UNION SP. 56900R9 or FS-316L63-3H36CC2/PA1 13-Needle Flat Bed Double Chainstitch High-speed Machine

FS-316L63-3H36CC2/PA1:(with pullar[plain feed] & thread trimmer)*** IRON/VACUUMBOARD 3

T O T A L 30

18

15

16

8

SERIAL NO

1

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Process Specification JUKI Singapore Pte. Ltd.

SECTION

No.DESCRIPTION of OPERATION

TYPE OF MACHINESEAM

NO.of

M/C

OP.TIME

min.

Q.TY

cs./h

Front

A01

Serge right front

MO-6704S-0F6-50H 1 0.09 5,333

A02Sew side pocket bag to front

DDL-8700J-7-WB/SC500/CP160A 1 0.52 923

A03Topstitch pocket mouth

LH-3168GF-7-WB

/SC500/CP160B/P727 1/4"

2 0.69 696

A04Baste pocket bag top & side

DDL-8700J-7-WB/SC500/CP160A 1 0.52 923

A05Sew left front fly to front

DDL-8700J-7-WB/SC500/CP160A 1 0.17 2,824

A06Counterstitch left front fly DDL-8700J-7-WB/SC500/CP160A A05 0.20 2,400

A07Topstitch left front fly(J-stitch)

LH-3128GF-7-WB

/SC500/CP160B/P727 1/4"

1 0.33 1,455

A08Sew right front fly

DDL-8700J-7-WB/SC500/CP160A/P719 1 0.30 1,600

A09Topstitch crotch

LH-3128GF-7-WB

/SC500/CP160B/P727 1/4"

1 0.43 1,116

Ticket Pocket, Side Pocket Facing, Side Pocket Bag

B01Hem ticket pocket

MH-380FU/F331(3/8") 1 0.11 4,364

C01Sew ticket pocket to right side pocket

facing

LH-3128GF-7-WB/SC500/CP160B

1 0.26 1,846

D01Sew side pocket facing to pocket bag FS-311L41-2H64CC1Z3 1 0.35 1,371

ALT.Serge side pocket facing

MO-6704S-0F6-50H (1) (0.22) (2182)

ALT.Sew side pocket facing to pocket bag

DDL-8700J-7-WB/SC500/CP160A (1) (0.35) (1371)

D02Runstitch pocket bag

DDL-8700J-7-WB/SC500/CP160A 1 0.26 1,846

D03Turn pocket bag

WORKING TABLE 1 0.48 1,000

D04Counterstitch pocket bag

DDL-8700J-7-WB/SC500/CP160A 1 0.35 1,371

A01

A02

A03

A04

A07

A09

A08

A05

A06

B01

C01

D01

D02

D03

D04

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SECTION


TYPE OF MACHINESEAM

NO.of

M/C

OP.TIME

min.

Q.TY

cs./h

Left & Right Fly

E01

Serge front left flyx

MO-6704S-0F6-50H 1 0.09 5,333

E02Sew zipper to left front fly

DDL-8700J-7-WB/SC500/CP160A/P719 2 0.52 923

F01Serge right front fly

MO-6704S-0F6-50H E01 0.17 2,824

Back

G01Sew yoke to back 35800DZ36 or MS-1261F/V045S 1 0.30 1,600

ALT.Sew yoke to back

56900R9 or FS-316L63-3H36CC2/PA1 (1) (0.26) (1846)

G02Sew hip pocket to back

AVP-875SEB/PGM-6 1 0.46 1,043

ALT.Sew hip pocket to back

DDL-8700J-7-WB/SC500/CP160A (4) (1.71) (281)

ALT.Bartack hip pocket edge (4 pcs.)

LK-1900A-HS000/MC596KSSor LK-1900A-WS000/MC596KSS

(2) (0.5) (960)

ALT.Fold hip pocket(by Press)

NS-84S-L(SINGLE HEAD, Ngai Shing) (2) (0.5) (960)

ALT.Fold hip pocket(by Iron)

IRON/VACUUMBOARD (3) (1.04) (462)

G03Sew seat

35800DZ36

or MS-1261F/V045S

1 0.43 1,116

Hip Pocket, Belt Loop

H01Hem hip pocket MHA-P100M(HAMS) 1 0.05 9,600

ALT.Hem hip pocket

MH-380FU/F331(3/8") (1) (0.35) (1371)

H02Decorative stitch to hip pocket

AMS-210EHL2210SZ5000/MC583K/IP400F 1 0.50 960

ALT.Decorative stitch to hip pocket

DDL-8700J-7-WB/SC500/CP160A (3) (1.39) (345)

I01Make belt loop (5 pcs.)

B-2000C(Kansai Sp.) 1 0.17 2,824

H01

I01

G01

G02

G03

E02

E01

F01

H02

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SECTION


TYPE OF MACHINESEAM

NO.of

M/C

OP.TIME

min.

Q.TY

cs./h

Assembly

J01

Sew side

MO-6916G-FH6-700 2 0.87 552

J02Topstitch waist side

DLN-5410NJ-7-WB/SC500/CP160A 2 0.65 738

ALT.Topstitch waist side

PLC-1610J-7-0B/XC-E500 (1) (0.48) (1000)

J03Sew inseam

35800DZ36, or MS-1261F/V045S 2 0.69 696

J04Sew waist band

MH-1410D/V072/Break Down Bracket

311-41658 ,/F301, 1-3/8"

2 0.78 615

ALT.Sew waist band DLR-1508P(Seam No.:5119

Kansai S . /F301, 1-3/8"

(1) (0.39) (1231)

ALT.Open waist band corner stitch

HAND WORK (2) (0.65) (738)

J05Topstitch waist band corner

DLN-5410NJ-7-WB/SC500/CP160A 2 0.87 552

ALT.Topstitch waist band corner

AMS-210EHL2210SZ5000

/MC583K/IP400F/Waistband Corner Clam

(1) (0.27) (1778)

J06Sew leather label to waist band

DDL-8700J-7-WB/SC500/CP160A 2 0.52 923

ALT.Sew leather label to waist band

LK-1930HS5045Z/MC5935KF/FU02S (1) (0.25) (1920)

J07Sew belt loop (5 pcs.)

MOL-254DABCDE 1 0.29 1,655

J08Hem bottom

DLN-6390S-7-W0A/SC510KS 1 0.43 1,116

ALT.Hem bottom

DDL-8700J-7-WB/SC500/CP160A (2) (0.91) (527)

J01

J03

J04

J02J05

J07

J08

J06

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SECTION


TYPE OF MACHINESEAM

NO.of

M/C

OP.TIME

min.

Q.TY

cs./h

Finishing

K01

Bartack front fly (2 PCS.)

LK-1900A-HS000/MC596KSSor LK-1900A-WS000/MC596KSS

1 0.25 1,920

K02 Attach rivet side pocket & ticket pocket

(5 PCS.)

NS-45 N ai Shin

2 0.65 738

K03 Attach metal button (1 set)

NS-45(Ngai Shing) K02 0.33 1,455

K04Sew eyelet buttonhole (1 pc.)

MEB-3200JSKA 1 0.21 2,286

K05Inspect

WORKING TABLE 2 0.98 490

K06Trim thread WORKING TABLE 1 0.43 1,116

K07Finishing press

TROUSER TOPPER 1 0.42 1,143

K08Finishing iron

IRON/VACUUMBOARD 2 0.65 738

Variation

V01Sew inseam

MO-6916G-FH6-700(2) (0.69) (696)

V02Runstitch Flap

DLM-5200ND (1) (0.52) (923)

V03Fuse fusible interlining

HP-450CS(HASHIMA) (1) (0.06) (8000)

V04Sew belt loop (Classic, 5 pcs.)

MHA-B300A(HAMS) (2) (0.73) (658)

K0

K01

K03

K04

V01

V02

V04

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Layout

Sewing Section

Finishing Section

K01 K04 K02 K02

K05,K06 K05,K06 K05,K06

11500mm(37'-9")

K08K08K07

8 5 0 0 m m ( 2 7 ' - 1 1 " )

J01 J02 J03 J04 J05

J01 J02 J03 J04

J08J06

BACK

G02

G01

G03

FRONT PARTS A01 A03 A04 A07 A09

A02 A03 A05 A08

B01

C01

D01

D02

D03

D04

E01

E02

E02

H01

ASSEMBLY

22000mm (72'-2")

1 0 0 0 0 m m (

3 2 ' - 1 0 " )

J07J06J05

H02

I01

Documents

Project Report for Jeans