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A REPORT ON VOCATIONAL TRAINING NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) Rajasthan Atomic Power Station DURING THE PERIOD FROM 08th JUNE 2015 TO 07th AUGUST 2015 SUBMITED TO: Dr. Mahendra Lalwani SUBMITTED BY: LEKHA RAJ MEENA Associate Professor Department of Electrical Engineering Department of Electrical Engineering University College of Engineering, RTU, Kota Rajasthan Technical University College Roll No. : 12EUCEE042 Kota(Raj.) E-Mail: [email protected]

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A REPORT ON VOCATIONAL TRAINING NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) Rajasthan Atomic Power Station DURING THE PERIOD FROM 08th JUNE 2015 TO 07th AUGUST 2015 SUBMITED TO: Dr. Mahendra Lalwani SUBMITTED BY: LEKHA RAJ MEENA Associate Professor Department of Electrical Engineering Department of Electrical EngineeringUniversity College of Engineering, RTU, Kota Rajasthan Technical University College Roll No. : 12EUCEE042 Kota(Raj.)E-Mail: [email protected] PREFACE As we know that an engineerhas to serveanindustry,for thatonemust be aware of industrial environment, their management, problems and the way of working out their solutions at the industry. Afterthecompletionofthecourseanengineermusthaveknowledgeof interrelationbetweenthetheoryandthepractical.Forthis,onemustbefamiliar with the practical knowledge with theory aspects. Toawarewithpracticalknowledgetheengineeringcoursesprovidesa60days industrial training where we get the opportunity to get theory applying for running the various process and production in the industry. Ihavebeenluckyenoughtogetachanceforundergoingthistrainingat RAJASTHANATOMICPOWERSTATION.Itisaconstituentofboardof NPCIL.Thisreporthasbeenpreparedonthebasisofknowledgeacquiredbyme during my training period of 60 days at the plant. ACKNOWLEDGMENT MyReportistheresultoftheencouragementofmanypeoplewhohelpedin shapingit andprovidedirectionvaluablesupport.Itiswithheartygratitudethat I knowledge their contributions to my report. I wouldlike to thank Shri R.K. Sharma (TrainingCoordinator)for puttingfaithin meandhiskindsupport.IamverythankfultomyprojectguideShriR.P.Saini (SeniorTraining Officer) andShri M.L.Khichi (Training Officer)forgiving their preciousguidanceasandwhenneeded.IamthankfultoShriK.M.Jain(TO)for providingnecessaryguidanceinselectingreferencematerialandexplaining everything.IamverygratefultoShriAshokKumawat(SO/E),whohasalways beenagreatsourceofinspiration.Iamalsothankfultoallthoseengineersand technicianswithoutwhomitwasnotpossibleformetoclearmydoubtsand difficulties. LEKHA RAJ MEENA (VOCATIONAL TRAINEE, JUNE-AUGUST,2015) Department of Electrical Engineering University College of Engineering, RTU, Kota College Roll No. : 12EUCEE042 E-Mail: [email protected] INTRODUCTION India'sNuclearpowerdevelopmentsareunderthepurviewoftheNuclearPower Corporation of India, a government-owned entity under the Department of Atomic EnergyIndia.Thecorporationisresponsiblefordesigning,constructing,and operatingnuclear-powerplants.In1995therewerenineoperationalplantswitha potentialtotalcapacityof1,800megawatts,about 3percent ofIndia'stotalpower generation. There are two units each in Tarapur, north of Bombay in Maharashtra; inRawatbhatainRajasthan;inKalpakkamnearMadrasinTamilNadu;andin NarorainUttarPradesh;andoneunitinKakrapurinsoutheasternGujarat. However,ofthenineplants,allhavebeenfacedwithsafetyproblemsthathave shutdownreactorsforperiodsrangingfrommonthstoyears.TheRajasthan Atomic Power Station in Rawatbhata, India was closed indefinitely, as of February 1995. Moreover, environmental problems, caused by radiation leaks, have cropped up in communities near Rawatbhata. Other plants operate at only a fraction of their capacity,andsomeforeignexpertsconsiderthemthemostinefficientnuclear- power plants in the world. NEED FOR NUCLEAR POWER Theexplorationofnaturalresourcesforgenerationofelectricityhasbeenan evolutionaryprocess.Overtheyears,ithasprogressedfromtappingthepotential energy of falling water to burning of fossil fuels. But the quest for more sources of electricity, which is the cleanest and most efficient form of energy, is unending and thelimitsoftheconventionalsourceshaveservedtoheightenmansanxious efforts in this regard. The discovery of fission and the promise of abundance which nuclearenergycametoholdsubsequentlyturnedmansattentiontoutilizethe potentialofthissource.Consideringthecurrentpopulationgrowthwhichhas alreadycrossed100croresinthe21stcenturyandimprovementsinstandardof living of the forth coming generations, there will be a large increase in the need of mechanicalenergyparticularlyfromclean,greenandsafeenergysources.The mechanical energy will play a vital role in sustainable development of the country. Amongalltheavailableconventionalandnonconventionalenergysources,the nuclearenergyismostefficient,abundantlyavailable,sustainableandcost effectiveenergysources.Itdoesnotemitobnoxiousgasesthatcauseglobal warming, ozone hole and acid rain. ELECTRICITY GENERATION IN INDIA About 64.75% of the electricity consumedinIndiaisgenerated by thermalpower plants, 21.73% byhydroelectric power plants, 2.78% bynuclear power plants and 10.73%byRenewableEnergySources.Morethan50%ofIndia'scommercial energydemandismetthroughthecountry'svastcoalreserves.Thecountryhas alsoinvestedheavilyinrecentyearsinrenewableenergyutilization,especially wind energy. In 2010, India's installed wind generated electric capacity was 13,064 MW.Additionally,Indiahascommittedmassiveamountoffundsforthe construction of various nuclear reactors which would generate at least 30,000 MW. InJuly2009,Indiaunveileda$19billionplantoproduce20,000MWofsolar power by 2022. INDIAN NUCLEAR POWER PROGRAMME IndiasAtomicEnergyprogrammehasbeenamission-orientedcomprehensive programme with a long-term focus. From its inception the guiding principle of this programmehasbeenself-reliancethroughtheutilizationofdomesticmineral resources,andbuildingupcapabilitytofacepossiblerestrictionsininternational technology and the exchange of resources. The events of the last 50 years have, in fact, validated this approach. The Department of Atomic Energy (DAE) in India is today a broad-based multidisciplinary organization incorporating basic and applied research,technologydevelopmentandtheirtranslationintoindustrialapplication, as closely linked activities. As a result, India today builds its own thermal reactors andassociatednuclearfuelcyclefacilitiesandiswellpoisedtomarchontothe secondandthirdstagesofitsplannedprogrammeinvolvingfastbreederand thoriumutilizationtechnologiesrespectively.Thiseffortisexpectedtoprovidea significantlong-termsolutiontoIndiascrucialelectricityneedstosupportits overall development.TheDepartmentofAtomicEnergy(DAE)isadepartmentdirectlyunderthe PrimeMinisterofIndiawithheadquarteredinMumbai.Thedepartmentis responsiblefornucleartechnology,includingnuclearpowerandresearch.The Headquarters of Indian Nuclear Power Projects are located at Mumbai. DAE Regulatory Board and Organization Public SectorAided Sector & Industries and Mining UniversitiesResearch & Development Sector Atomic Energy Regulatory Board (AERB), Mumbai, MaharashtraAtomic Energy Commission (AEC) Mumbai, Maharashtra Board of Radiation and Isotope Technology (BRIT), Mumbai, Maharashtra Nuclear Power Corporation of India Limited (NPCIL), Mumbai, Maharashtra NUCLEAR POWER CORORATION OF INDIA LIMITED (NPCIL) TheNuclearPowerCorporationofIndiaLimited(NPCIL)isagovernment-ownedcorporationofIndiabasedinMumbai.Oneofthepublicsector undertakings,itiswholly owned by the Union Government andisresponsiblefor thegenerationofnuclearpowerforelectricity.NPCILisadministeredbythe DepartmentofAtomicEnergy(DAE),partoftheMinistryofScienceand Technology. NPCIL is the only power utility company in India which uses nuclear fuel sources.NPCILwascreatedinSeptember1987aspubliclimitedcompanyunderthe CompaniesAct 1956,"withtheobjectiveofundertakingthedesign,construction, operationandmaintenanceoftheatomicpowerstationsforgenerationof electricityinpursuanceoftheschemesandprogrammesoftheGovernmentof IndiaundertheprovisionoftheAtomicEnergyAct1962."Allnuclearpower plantsoperatedbythecompanyarecertifiedforISO-14001(Environment Management System).NPCILisresponsiblefordesign,construction,commissioningandoperationof nuclearpowerreactors.AtomicEnergyAct,1962.NPCILhasalsoequity participationinBHAVINI,anorganizationformedforimplementationforFast Breeder Reactors programme in the country.NPCIListhesolebodyresponsibleforconstructingandoperatingIndia's commercialnuclearpowerplants.AsofNovember27,2010thecompanyhad20 nuclearreactorsinoperationatsixlocations,atotalinstalledcapacityof4780 MWe.Subsequenttothegovernment'sdecisiontoallowprivatecompaniesto providenuclearpower,thecompanyhasexperiencedproblemswithprivate enterprises "poaching" its employees. NPCILS MISSION TheMissionoftheCompanyisTodevelopnuclearpowertechnologyandto producenuclearpower as a safe, environmentally benign and economicallyviable source of electrical energy to meet the increasing electricity needs of the country'. VISION NPCIL has its vision to have an installed nuclear power capacity of 20,000 MW(e) by the year 2020. This capacity could be achieved by the development of more 220 MW(e),550MW(e)and1000MW(e)unitsofPressurizedheavywaterreactors, importing light water reactors and by the introduction of fast breeder reactors. NPCIL PLANTS OPERATING NUCLEAR PLANTS: 1) Tarapur Atomic Power Station (TAPS)2) Rajasthan Atomic Power Station (RAPS)3) Madras Atomic Power Station (MAPS)4) Narora Atomic Power Station (NAPS)5) Kakrapar Atomic Power Station (KAPS)6) Kaiga Generating Station (KGS)7) Kudankulam Atomic Power Project 1)Under Operation: UNITTYPECAPACITY(MWe) SINCE TAPS-1 (Tarapur Atomic Power Station)BWR160October 28, 1969 TAPS-2BWR160October 28, 1969 TAPS-3PHWR540August 18, 2006 TAPS-4PHWR540September12, 2005 RAPS-1 ( Rajasthan Atomic Power Station)PHWR100December 16, 1973 RAPS-2PHWR200April 1, 1981 RAPS-3PHWR220June 1, 2000 RAPS-4PHWR220December 23, 2000 RAPS-5PHWR220February 4, 2010 RAPS-6PHWR220March 31, 2010 MAPS-1 (Madras Atomic Power Station)PHWR220January 27, 1984 MAPS-2PHWR220March 21, 1986 NAPS-1 (Narora Atomic Power Station)PHWR220January 1, 1991 NAPS-2PHWR220July 1, 1992 KAPS-1(Kakrapar Atomic Power Station)PHWR220May 6, 1993 KAPS-2PHWR220September 1, 1995 KGS-1 (Kaiga Generating Station)PHWR220November 16, 2001KGS-2PHWR220March 16, 2000KGS-3PHWR220May 6, 2007 KGS-4PHWR220January 20, 2011 KNPP-1(Kudankulam Atomic Power Project)PWR1000December 31, 2014 Total=5780 2)Under construction: UNITTYPECAPACITY(MWe) EXPECTED DATE KNPP-2(Kudankulam Atomic Power Project)PWR1000November-2015 KAPS-3(Kakrapar Atomic Power Station)PHWR700Under Review KAPS-4PHWR700Under Review RAPS-7( Rajasthan Atomic Power Station)PHWR700June-2016 RAPS-8PHWR700December-2016 Total=3800