Project Planning

RESUME PROJECTPT. FET MINING INDONESIA

SINTANG

OVERBURDEN AND COAL HAULING

ENGINEERING DEPARTMENTOPERATION DIVISION

MEI 2014

Page 1 of 10

No :

Case : Project Specification

Perencanaan UNIT Berdasarkan Project Target Over Burden ( OB ) dan Coal Hauling/Getting ( CH )

Unit Plann based on Overburden and Coal Hauling/Getting Project Target

Lokasi : Sintang, Kalimantan Barat

Location

dengan data UNIT proyek sebagai berikut :

with Project unit data, below:

A. Unit Proyek Over Burden ( OB )

Project Unit for Overburden

1. Luas Lahan : 2.000 Ha

Wide Area

2. Stripping Ratio ( SR ) : 1 : 3

3. Deposit OB Terkira : 15.491.777,82 BCM

Overburden Deposit

4. Target Produksi OB : 600.000 BCM/Month

Overburden Production Target

5. Excavator : 9 Pcs

6. Dump Truck : 27 Pcs

7. Dozer : 5 Pcs

B. Unit Proyek Coal Hauling ( CH )

Project Unit For Coal Hauling

1. Deposit Batubara : 5.163.925,94 MT

Coal Deposit

2. Target Produksi Coal : 200.000 MT/Month

Coal Production Target

3. Excavator : 5 Pcs

4. Dump Truck : 30 Pcs

C. Unit Pendukung

Support Unit

1. Loader : 2 Pcs

2. Grader : 3 Pcs

3. Compactor : 2 Pcs

4. Light Vehicle : 5 Pcs

PROJECT DESCRIPTION

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a Jam kerja 06.30 - 18.30 WITA

Work Hour 19.30 - 06.30 Central Indonesia Time

b Jam kerja per shift 10,00 Jam / shift

Work hour per shift Hour/shift

c Jam istirahat per shift 1,00 Jam / shift

Break per shift Hour/shift

d Jam hilang per shift 1,00 Jam / shift

Loose time per shift Hour/shift

e Jam kerja efektif/shift 8,00 Jam / shift

Effective work hour/shift Hour/shift

f Jumlah shift per hari 2,00 shift / hari

Amount shift per day shift/day

g Jam kerja efektif/hari 16,00 Jam / hari

Effective work hour/day hour/day

h Hari kerja efektif/bulan 24,00 Hari / bulan

Effective work days per month day/month

i Jam kerja efektif/bulan 384,00 Jam / bulan

Effective work hour/month Hour/month

j Jam kerja efektif/tahun 4608,00 Jam / tahun

Effective work hour/year Hour/year

a JENIS PEKERJAAN : Over Burden ( OB ) Removal and Coal Hauling

Work Type:

b UMUR PROYEK 2 Tahun/Year 2 Bulan/Month

Project Lifetime

c TARGET PRODUKSI : Overburden 540.000 BCM/Mth

Production Target Sub Soil/Top Soil 60.000 LCM/Mth

Coal 200.000 MT/Mth

a JARAK TEMPUH/ TRAVELLED DISTANCE Disposal OB : ± 300 Meter

Mine - Port : ± 17.000 Meter

b KONDISI JALAN/ROAD CONDITION

c JUMLAH SIMPANGAN/AMOUNT OF CROSSROAD N/A

d JUMLAH SUNGAI & JEMBATAN/AMOUNT OF RIVER & BRIDGE N/A

e CUACA/WEATHER

- Musim panas/summer Dust

- Musim hujan/Rainy Slip

- Malam hari/Night Fog

f Kondisi Lain-Lain / Other Road condition from Mine to the Main Road (± 2 Km) should be extra maintenance

Km 0-17 from port to the mine using road with good maintenace

KONDISI LOKASI/ LOCATED CONDITION :

1. D A T A U M U M

DATA PROYEK (PROJECT INFORMATION )

JAM KERJA PROYEK (PROJECT WORK TIME)

GENERAL INFORMATION

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SATUAN KETERANGAN

Unit Remarks

A ALAT GALI (DIGGER)

1 KOMATSU PC 300 (OB Removal) 9 UNIT M3 (SAE) 1,80

2 KOMATSU PC 200 (Coal Getting) 5 UNIT M3 (SAE) 0,90

B ALAT ANGKUT (HAULER)

1 Hino FM 260 Ti (OB Hauling) 27 UNIT M3 (SAE) 7,2

2 Hino FM 260 Ti (Coal Hauling) 30 UNIT Ton 20,0

C ALAT PENDUKUNG (SUPPORTING)

1 KOMATSU D85SSE-2 (Dozer) 5 UNIT M3 3,40

2 BOMAG BW 219 DH-4i (Compactor) 2 UNIT Ton 20

3 KOMATSU WA600-6 (Wheel Loader) 2 UNIT M3 6,40

4 KOMATSU GD675-5 (Grader) 3 UNIT - -

6 MITSUBSHI PS 135 (Water Tank) 2 UNIT LITER 5,000

7 MITSUBISHI TRITON (Light Vehicle) 5 UNIT - -

8 MANHAUL BUS 3 UNIT SEAT 39

9 WATER PUMP (8/6 Inchi) 1 UNIT - -

10 TOWER LAMP 9 UNIT - -

2. PERALATAN YANG DIPERLUKAN

REQUIRED EQUIPMENT

NO

JENIS ALAT

Equipment TypeQUANTITY CAP.

Page 4 of 10

1 LOADER KOMATSU PC 300

2 HAULER Hino FM 260 Ti

3 VESSEL CAPACITY / PER TRIP Kv 7,20 m3

4 BUCKET CAPACITY Kb 1,80 m3

5 EFFECIENCY FACTOR E 0,90

6 LOADING AMOUNT n 4 bucket

7 HAULING DISTANCE J 0,3 Km ~ 300 m

8 AVERAGE HAULING SPEED V 20 Km/Hours ~ 333,33 m/minute

9 CYCLE TIME LOADER Ctl 0,37 minute

10 CYCLE TIME HAULER

-Load Time lt 1,47 minute

-Haul Time ht 1,80 minute

-Dump Time dt 2,00 minute

-Total Cycle Time Hauler Cth 5,27 minute

11 SWELLING FACTOR sf 1,389

LOADER PRODUCTIVITY ( KOMATSU PC 300 )

= (60/Ctl) x (Kb/sf) x E

= 190,85 bcm/hour

HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 300 AS LOADER )

= (60/Cth) x Kv x E

= 73,82 bcm/hour

FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY

-Loader Quantity = 1 pcs

-Hauler Quantity (Estimation) = 3 pcs

MATCH FACTOR = (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

= 0,84 (MF < 1, loader have a waiting time for hauler)

LOADER WAITING TIME = ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

= 0,29 minute ~ 17,33 second

FLEET PRODUCTIVITY (1 FLEET)

-per Hour = 190,86 bcm/hour

-per Day = 190,86 x 16 = 3.053,76 bcm/day

-per Month = 3.053,76 x 24 = 73.290,24 bcm/month

FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET

-Production Target = 600.000 bcm/month

-Required Fleet = 600.000 / 73.290,24 = 8,19 ~ 9

-Required Excavator = 1 x 9 = 9 Unit

-Required Dump Truck = 3 x 9 = 27 Unit

-Total Production By 9 Fleet

= 73.290,24 x 9 = 659.612,16 bcm/month

- % Production = 659.612,16 / 600.000 = 110%

3. KAPASITAS PRODUKSI UNIT OVERBURDEN

OVERBURDEN UNIT PRODUCTION CAPACITY

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1 LOADER KOMATSU PC 200

2 HAULER Hino FM 260 Ti

3 VESSEL CAPACITY / PER TRIP Kv 16,4 m3

~ 20,00 ton

4 BUCKET CAPACITY Kb 0,85 m3

5 EFFECIENCY FACTOR E 0,90

6 LOADING AMOUNT n 20 bucket

7 HAULING DISTANCE J 17 Km ~ 17.000 m

8 AVERAGE HAULING SPEED V 45 Km/Hours ~ 750,00 m/minute

9 CYCLE TIME LOADER Ctl 0,33 minute

10 CYCLE TIME HAULER

-Load Time lt 6,43 minute

-Haul Time ht 45,33 minute

-Dump Time dt 4,00 minute

-Total Cycle Time Hauler Cth 55,76 minute

11 COAL DENSITY d 0,82 ton/lcm

12 SWELLING FACTOR sf 1,389

LOADER PRODUCTIVITY ( KOMATSU PC 200 )

= ((60/Ctl) x (Kb/sf) x E) / d

= 120,90 ton/hour

HAULER PRODUCTIVITY ( Hino FM 260 Ti WITH KOMATSU PC 200 AS LOADER )

= (60/Cth) x Kv x E

= 19,37 ton/hour

FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY

-Loader Quantity = 1 pcs

-Hauler Quantity (Estimation) = 6 pcs

MATCH FACTOR = (Hauler Quantity X (Ctl X n)) / (Loader Quantity X Cth)

= 0,72 (MF < 1, loader have a waiting time for hauler)

LOADER WAITING TIME = ((Loader Quantity X Cth) / Hauler Quantity) - (Ctl X n)

= 2,63 minute ~ 157,65 second

FLEET PRODUCTIVITY (1 FLEET)

-per Hour = 116,21 ton/hour

-per Day = 116,21 x 16 = 1.859,36 ton/day

-per Month = 1.859,36 x 24 = 44.624,64 ton/month

FLEET AND UNIT QUANTITY BASED ON PRODUCTION TARGET

-Production Target = 200.000 ton/month

-Required Fleet Quantity = 200.000 / 44.624,64 = 4,48 ~ 5

-Required Excavator Quantity = 1 x 5 = 5 Unit

-Required Dump Truck Quantity = 6 x 5 = 30 Unit

-Total Production By 5 Fleet

= 44.624,64 x 5 = 223.123,20 ton/month

- % Production = 223.123,20 / 200.000 = 112%

4. KAPASITAS PRODUKSI UNIT HAULING BATUBARA

COAL HAULING UNIT PRODUCTION CAPACITY

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NO PARAMETER

HAULER (OB)

1 Hino FM 260 Ti 27 UNIT

- Fuel = 27 Unit x 7 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Monthh 1.088.640.000,00Rp

- Driver Fee = 27 Unit x 54 Driver x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month 11.197.440.000,00Rp

- Rental Cost = 27 Unit x 60.000.000 Rp/Month 1.620.000.000,00Rp

Sub Total 13.906.080.000,00Rp

EXCAVATOR ( OB REMOVAL )

2 KOMATSU PC 300 9 UNIT

- Fuel = 9 Unit x 35 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month 1.814.400.000,00Rp

- Operator Salary = 9 Unit x 18 Operator x 1.250.000 Rp/Month 202.500.000,00Rp

- Operator Fee = 9 Unit x 18 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month 1.244.160.000,00Rp


Sub Total 5.061.060.000,00Rp

DOZER

3 KOMATSU D85SSE-2 5 UNIT

- Fuel = 5 Unit x 30 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month 864.000.000,00Rp


- Operator Fee = 5 Unit x 10 Operator x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month 384.000.000,00Rp

- Rental Cost = 5 Unit x 120.000.000 Rp/Month 600.000.000,00Rp

Sub Total 1.910.500.000,00Rp

4 TOWER LAMP 9 UNIT



Sub Total 270.360.000,00Rp

HAULER (COAL)

5 Hino FM 260 Ti 30 UNIT

- Fuel = 30 Unit x 7 Ltr/Hour x 15.000 Rp/Ltr x 16 Hour/Day x 24 Day/Month 1.209.600.000,00Rp

- Driver Fee = 30 Unit x 60 Driver x 20.000 Rp/Hour x 16 Hour/Day x 24 Day/Month 13.824.000.000,00Rp


Sub Total 16.833.600.000,00Rp

UNIT COAL GETTING

6 KOMATSU PC 200 5 UNIT





Sub Total 2.166.500.000,00Rp

WHEEL LOADER

7 KOMATSU WA600-6 2 UNIT





Sub Total 559.440.000,00Rp

COMPACTOR

8 BOMAG BW 219 DH-4i 2 UNIT





Sub Total 559.440.000,00Rp

GRADER

8 KOMATSU GD675-5 3 UNIT





Sub Total 892.740.000,00Rp

WATERTANK

9 MITSUBSHI PS 135 2 UNIT


- Driver Salary = 2 Unit x 4 Driver x 3.000.000 Rp/Month 24.000.000,00Rp


Sub Total 110.080.000,00Rp

10 MANHAUL BUS 3 UNIT




Sub Total 327.960.000,00Rp

11 WATER PUMP 1 UNIT




Sub Total 167.600.000,00Rp

LIGHT VEHICLE

12 MITSUBISHI TRITON 5 UNIT




236.400.000,00Rp

43.001.760.000,00Rp

Sub Total

GRAND TOTAL COST (Rp/Month)

5. ESTIMASI BIAYA SELURUH UNIT

OPERATING COST ESTIMATION (EQUIPMENT RENTAL)

ALL UNIT COST ESTIMATION

COST/MONTH (Rp)CALCULATION

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PRODUCTION TARGET = 600.000 BCM/Month

HAULING DISTANCE = 300 Meter

AMOUNT AND PRODUCTION ESTIMATION = Prod/Hour x Work Hour/Month x Fleet Amount

1. Overburden Fleet

a. Production Capacity / Fleet = 190,86 Bcm/Hour x 384 Hour/Month

= 73.290,24 Bcm/Month/Fleet

b. Fleet Amount = 600.000 Bcm/Month : 73.290,24 BCM/Month/Fleet

= 8,19 ~ 9 Fleet

c. Unit Amount

- Excavator = 9 Unit

- Dump Truck = 27 Unit

- Dozer = 5 Unit

d. Production Total / Month = 73.290,24 Bcm/Month/Fleet x 9 Fleet

= 659.612,16 Bcm/Month

FLEET COST per Month (Rp)

KOMATSU PC 300 9 Unit 5.061.060.000,00Rp

Hino FM 260 Ti 27 Unit 13.906.080.000,00Rp

D85SSE-2 5 Unit 1.910.500.000,00Rp

COST per BCM

Production Capacity (Bcm/Month) 659.612,16

Total Fleet And Support Cost 20.877.640.000,00Rp

Production Cost / Bcm 20.877.640.000,00Rp : 659.612,16 Bcm/Month = 31.651,39Rp

COST (Rp / BCM) 31.651,39Rp

6. ANALISIS BIAYA UNIT OVERBURDEN

OVERBURDEN UNIT COST ANALYSIS

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PRODUCTION TARGET = 200.000 Ton/Month

HAULING DISTANCE = 17.000,00 Meter

AMOUNT AND PRODUCTION ESTIMATION = Prod/Hour x Work Hour/Month x Fleet Amount

1. Coal Hauling Fleet

a. Production Capacity / Fleet = 116,21 Ton/Hour x 384 Hour/Month

= 44.624,64 Ton/Month/Fleet

b. Fleet Amount = 200.000 Ton/Month : 44.624,64 Ton/Month/Fleet

= 4,48 ~ 5 Fleet

c. Unit Amount

- Excavator = 5 Unit

- Dump Truck = 30 Unit

d. Production Total / Month = 44.624,64 Ton/Month/Fleet x 5 Fleet

= 223.123,20 Ton/Month

FLEET COST per Month (Rp)

KOMATSU PC 200 5 Unit 2.166.500.000,00Rp

Hino FM 260 Ti 30 Unit 16.833.600.000,00Rp

COST per TON

Production Capacity (Ton/Month) 223.123,20

Total Fleet Cost 19.000.100.000,0Rp

Production Cost / Ton 19.000.100.000,00Rp : 223.123,20 Ton/Month = 85.155,20Rp

COST (Rp / TON) 85.155,20Rp

UNIT COST per Month (Rp)

KOMATSU WA600-6 2 Unit 559.440.000,00Rp

KOMATSU GD675-5 3 Unit 559.440.000,00Rp

BOMAG BW 219 DH-4i 2 Unit 892.740.000,00Rp

MITSUBSHI PS 135 2 Unit 327.960.000,00Rp

MITSUBISHI TRITON 5 Unit 236.400.000,00Rp

TOWER LAMP 9 Unit 270.360.000,00Rp

WATER PUMP 1 Unit 167.600.000,00Rp

COST per TON

Production Capacity (Ton/Month) 223.123,20

Total Unit Cost 3.013.940.000,0Rp

Production Cost / Ton 3.013.940.000,00Rp : 223.123,20 Ton/Month = 13.507,96Rp

COST (Rp / TON) 13.507,96Rp

SUPPORT UNIT COST ANALYSIS

7. ANALISIS BIAYA UNIT HAULING BATUBARA

COAL HAULING UNIT COST ANALYSIS

8. ANALISIS BIAYA UNIT PENDUKUNG

Page 9 of 10

NOTE:

1 Caloric Value 5200-5600 GAR

2 Fuel Price 15.000Rp

3 Coal Price 600.000Rp

4 Unit Owning Status Rental

TARGET PRODUKSI COAL 200.000 Ton / Bulan

TARGET OVER BURDEN (OB) 600.000 Bcm / Bulan

A. Division Cost per Ton Analysis

(Rp) In (Rp) Out (Rp)

1 Coal Selling 600.000,00Rp 120.000.000.000,00Rp -

2 Overburden Cost 94.954,16Rp 18.990.832.430,98Rp

3 Coal Hauling Cost 85.155,20Rp 17.031.039.354,04Rp

4 Support Unit Cost 13.507,96Rp 2.701.592.662,71Rp

5 Opr.Stockpile/Loading Cost -Rp

6 Marketing Fee -Rp

7 Land Acquisition/ Fee -Rp

8 Reclamation -Rp

9 Fee KP Owner (All In) 120.000,00Rp 24.000.000.000,00Rp

13 Community Development 5.000,00Rp 1.000.000.000,00Rp

14 Office Management 25.000,00Rp 5.000.000.000,00Rp

15 Hauling Road Fee 1.000,00Rp 200.000.000,00Rp

16 Port Facilities Fee 120.000,00Rp 24.000.000.000,00Rp

17 Office Staff Salary 1.700,00Rp 340.000.000,00Rp

18 Meal 2.500,00Rp 500.000.000,00Rp

19 Donation -Rp

20 HSE Management -Rp

21 Mob-Demob Equipment 4.000,00Rp 800.000.000,00Rp

22 Barging Document 75.000,00Rp 15.000.000.000,00Rp

547.817,32Rp

Rp 109.563.464.447,74

B. Total Production Income per Month

No Description Coal Target (Ton/Month) Income/Month Cost/Month (Rp)

1 Coal Production Total/Month 200.000 120.000.000.000,00Rp

2 109.563.464.447,74Rp

3 6.000.000.000,00Rp

4.436.535.552,26Rp

NOTE:

1 If the Stripping Ratio is less than 1 : 4 then the production result will increase + 20 % (Vice Versa)

2 Income / profit will be increased when the price of coal will rise by Lab Speck. (vice versa)

Cost Production Total /In the initial of Mining Project

VAT, Income Tax and Other 5 %

TOTAL NET PROFIT per MONTH ( Rp )

TOTAL ALL DIVISION COST per MONTH ( Rp )

9. ANALISIS INVESTASI DAN LABA RUGIANALYSIS OF INVESTMENT AND PROFIT LOSS

Cash at 200000 Ton/MonthNo

per Ton Estimation

SR 1: 3

Description

Total Cost per Ton

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