Project feasibility report€¦ · Imidacloprid 17.8 % SL Imidacloprid Tech (98%) 54.6 DMSO (dimethyl sulfoxide) 236.4 Solubilize r 9.0 5 Monocrotophos 36 % SL Monocrotphos(70%) 154.5

0

PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION OF SPECIALITY CHEMICALS,

AGROCHEMICALS, AGROCHEMICAL INTERMEDIATES

& FORMULATION IN EXISTING UNIT

of

M/s. HEMANI INTERMEDIATES PVT. LTD. (Unit-II)

PLOT NO. 3208, G.I.D.C., ANKLESHWAR,

DIST: BHARUCH, GUJARAT

1

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 2

2. Introduction of the Project/Background information 22

3. Project Description 24

4. Site Analysis 30

5. Planning Brief 32

6. Proposed Infrastructure 33

7. Rehabilitation and resettlement (R & R) Plan 35

8. Project Schedule & Cost Estimates 35

9. Analysis of Proposal (Final Recommendations) 35

2

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Hemani Intermediates Pvt. Ltd. (Unit-II) proposes additional specialty chemicals,

Agrochemicals & Agrochemical Inetermediates in existing Agrochemical Intermediate unit

at plot no 3208, GIDC Estate, Ankleshwar, Tal: Ankleshwar, Dist: Bharuch, GUJARAT.

The unit shall maintain the quality of its product, Environment, safety & housekeeping of

the site. This project will generate employment and secondary business opportunity in this

region. This unit would cater to the domestic market and thereby reduce dependencies on

import.

INTRODUCTION & COMPANY PROFILE

The Hemani Group is highly advanced, adaptable and attuned to the evolving needs of

today's basic chemicals for Organic Pigment and Dyestuff industry with big capacities like

world class players, catering to the whole world. The group is a dynamic enterprise

targeting its specialized expertise to the development and production of high quality

products for Pigments and Dyestuffs Industry. Hemani group is well known in the

International as well as Domestic market for manufacturing and marketing in specialized

product range as under:

• Dyes and Dyes Intermediates

• Organic Pigment Intermediates

• Pesticides and Pesticides Intermediates

• Other Specialty Chemicals

Group Companies

Ideal Dye Chem Industries

Ideal Dye Chem was started in March, 1977 to manufacture dyes and dye intermediates in a

very small capacity. They expanded their capacity in 1982 for the same product range.

In the year 1984, Ideal Dye Chem Industries started the production of 3, 3 DCB in a very

3

small capacity. As demand grew the capacity was expanded to 10 TPM (tons per month) in

1988 and was further expanded to 16 TPM in 1990. The major milestones thereon include

commencement of manufacturing of 4 B acids in 1991, 2 B acids in 1993. In 1994, 4 B acid

capacity was expanded to 15 TPM and later again expanded to 40 TPM in 2000. Ideal Dye

Chem Industries started exports in 1993 for the first time of dye intermediates to Japan and

has not looked back since then. Also due to the success of Ideal Dye Chem Industries, the

promoters acquired land and machinery to setup Hemani Intermediates P. Ltd. in Dec.,

1993.

Hemani Organics & Chemicals Pvt. Ltd.

The plant was started in the year 1992 with a small capacity to cater to the diverse needs of

the market. This initiative yielded immediate success and the capacity was increased to 16

TPM (tons per month) in 1996. Today the plant hires more than a 110 people with an

installed capacity of 100 TPM. The main products being manufactured and marketed

include Meta Phenoxy Benzaldehyde.

Hemani Intermediates Pvt. Ltd.

After the success of Hemani Organics and Chemicals P. Ltd., Hemani Group acquired land

and machinery in Dec., 1993 to setup a world-class plant and setup under the aegis of

Hemani Intermediates P. Ltd. Today housing state-of-the-art machinery, Hemani

Intermediates P. Ltd. is a Govt. recognized export house catering to the demanding needs of

the industry in terms of quality and capacity. With a team of more than 90 people, the plant

is looking for ISO certification in the near future. They have already won accolades from

clients with regard to their systems and quality processes.

Premonit International Eximp & Hemani International

Due to the growing demand in the international market for their products, a separate firm:

Premonit International Eximp was setup in 1994 to manage the exports of products

manufactured by the Hemani Group. Having met with success in the same, Hemani

International was setup in 2000 for trading and development of new businesses such as

4

pharmaceuticals and textiles. Today a dedicated team of 25+ people manages the export

demand for products of the Hemani Group and looks into emerging markets to trade in

newer products.

Project Details

1.2.1 Products along with Production Capacity

Sr.

No.

Products Production Quantity (MT/Month)

E P T

1. Meta Phenoxy Benzaldehyde 30 470 500

2. Meta Phenoxy Benzaldehyde Alcohol -- 100 100

3. Bromo Nitro Benzene -- 25 25

4. Meta Bromo Anisole -- 25 25

5. Lambda Cyhalothrin -- 30 30

6. 1 R Trans CMA Synthetic

-- 50 50

7. 1 R Trans CMA Synthetic – Catalyst 10 10

Total 30 710 740

Formulation

Insecticides – Liquid Based Product(Formulation)

a. Chloro Pyrifos-50% EC -- 300 300

b. Cypermethrin 25% EC

c. Cypermethrin 10% EC

d. Imidacloprid 17.8% SL

e. Monochrotophos 36% SL

f. Buprefecin 25% SC

g. Fiprofecin 25% SC

h. Fipronil 5% SC

i. Glyphosate 41% SL

j. Alphamethrin 10% EC

k. Permethrin 25% EC

l. Lambda cyahlothrin 5% EC

Herbicides – Liquid Based Product(Formulation)

Glyphosate SL -- 200 200

Pretilachlor 50% EC

Imazethapya 10% SL

Fungicides – Liquid Based Product(Formulation)

Hexaconazole 5% EC -- 200 200

Hexaconazole 5% SC

Validamycin 3% L

Inecticies – Solid Based Product(Formulation)

Cartap HCl 4% granulesGR -- 100 100

5

Fipronil granules GR

Imidacloprid granules WG

Thiomethoxam 25% WG

Cartap HCl 50 SP

Acephate 75% SP

Acetamaprid SP

Imidaclprid 70 WG

Herbicides – Solid Based Product(Formulation)

Metribuzin WP -- 100 100

Diruon WP

Fungicides – Solid Based Product(Formulation)

Carbendazim 12% + Mancozeb

63% WP -- 100 100

Tricylazole 75% WP

Carbendazim 50% WP

Miclobutanil WP

Copper Oxy Chloride WP

Mancozeb WP

Total 30 1710 1740

By-Products

1. Potassium Chloride (25%

Soln)/Powder

70 1180 1250

2. Recovered Liq. Bromine -- 250 250

3. Aqueous Aluminium Chloride 175 2770 2945

4. H2SO4 (67% Soln) -- 202 202

5. Poly Alumium Chloride -- 3460 3460

6. Sodium Bisulfite -- 15 15

E = Existing as per already obtained CCA No. AWH 65178

P = Proposed for current expansion project.

T = Total after expansion project.

6

1.3 Raw Material Requirement

LIST OF RAW MATERIALS

SR.NO NAME OF RAW MATERIAL QUANTITY MT/MT

Meta Phenoxy Benzaldehyde

1. Benzaldehyde 0.83

2. Bromine 0.675

3. Chlorine 0.265

4. EDC 0.192

5. ALCL3 1.2

6. HCL (30%) 0.875

7. Formic Acid 0.023

8. Sodium Thiosulfate 0.0075

9. ASR 0.01

10. MEG 0.86

11. PTSA 0.004

12. Phenol 0.735

13. KOH 0.45

14. Toluene 0.05

15. C S Lye 0.102

16. H2SO4 (98%) 0.065

Meta Phenoxy Benzaldehyde Alcohol

17. 3-Phenox Benzaldehyde 2.15

18. Hydrogen Gas 1.3

19. Catalyst 0.05

Bromo Nitro Benzene

20. H2SO4 (98%) 1.4

21. Oleum (65%) 1.6

22. Nitrobenzene 0.984

7

23. Bromine 0.52

24. Catalyst 0.006

25. Toluene 0.08

Meta Bromo Anisole

26. 3-BNB 1.25

27. KOH 0.986

28. TBAB 0.316

29. Methanol 0.26

30. Toluene 0.046

31. 30% HCl 0.42

Lambda Cyhalothrin

32. λ – Cyhalothric acid 0.582

33. Thionyl Chloride 0.31

34. DMF 0.0024

35. n-Hexane 0.011

36. Sodium Cyanide 0.16

37. Catalyst 0.003

38. Soda Ash 0.011

39. MPB 0.445

40. Acid Chloride 0.611

41. 4% Hypo Solution 0.856

42. IPA 0.18

43. DIIPA 0.106

44. 30% HCl 0.152

1 R Trans CMA Synthetic

45. Trans CMA 1.72

46. C S Lye (48%) 2.15

47. RA Catalyst 0.10

48. HCl (30%) 1.08

8

1 R Trans CMA Synthetic - Catalyst

49. Benzaldehyde 1.45

50. Amino Butanol 1.65

51. Hydrogen Gas 0.56

52. Catalyst 0.08

53. IPA 3.05

9

Formulation:

SR.

NO

RAW MATERIAL QUANTITY

(MT/Month)

Formulation of EC

1

Chlorpyriphos 50% EC

Chlorpyrifos (95%) 157.8

EMULSIFIER -VIA UNITOP 18

EMULSIFIER -VIN UNITOP 12

Solvent C-IX 112.2

2 Cypermethrin 25%

Cypermethrin tech (92%) 81.6

Emulsifier -50 VND 10.8


Solvent C-IX 194.4

3 Cypermethrin 10%




Solvent C-IX 243.3

4

Imidacloprid 17.8 % SL

Imidacloprid Tech (98%)

54.6

DMSO (dimethyl sulfoxide) 236.4

Solubilizer 9.0

5 Monocrotophos 36 % SL

Monocrotphos(70%) 154.5

Cycloheazenone 141

Stabilizer 4.5

6

Buprofezin 25 % S.C

Buprofezin a.i. content 1041.667

Dispersing agent - Alkylated naphthalene 104.1667

sulphonate formaldehyde polymer, sodium salt 0

Antifreezing agent - Propylene glycol 520.8333

Defoamer - Dimethyl Polysiloxane 1.25

Thickener 1 - Xanthium gum , Hydro

polysaccharide 4.166667

Thickener 2 - Bentonite clay 104.1667

Bactericide - 1,2 - benzisothiazin - 3 – one 6.25

Distilled water 2375

7

Fipronil 5% SC

Fipronil a.i. content 208.3333

10

Sunflower Oil 208.3333

Wetting Agent ( Napthalene sulfonate ) 125

Suspending agent ( Sodium lingo sulfonate ) 333.3333

Sticking/Stabilizing agent ( Carboxy

methylcellulose 166.6667

Dispensing agent ( Sodium salt of Dinaphthyl

cellulose 125

Blend of emulsifiers ( Proprietory blend of alkyl 333.3333

phenol ethoxylate, triglyceride ethoxylate, 0

Calcium alkyl benzyl sulphonate 0

Water 2666.667

8

Glyphosate 41 % SL

Glyphosate (95%)

64

Mono Isopropyl Amine (MIPA) 22.4

Propal TAS-105 20

DM Water 93.6

9 Alphamehtrin 10%

Alphacypermethrin tech (97%) 30.9



Solvent C-IX 245.1

10 Permethrin 25%

Permethrin tech (92%) 81.6

EMULSIFIER -EA UNITOP 14.4

EMULSIFIER -EN UNITOP 9.6

Solvent C-IX 194.4

11 Lambda Cyhalothrin 5 % EC

Lambda Cyhalothrin (84%) 18

EMULSIFIER -33EX UNITOP 7.2


Solvent C-IX 258

12

Pretilachlor 50 % EC

Pretilachlor (95%)

105.2

EMULSIFIER -VIA UNITOP 9.6

EMULSIFIER -VIN UNITOP 6.4

Solvent C-IX 78.8

13 Imazethapya 10% SL

Imazethapyr Technical 110

Ammonium Hydroxide 25% 30

Propylene Glycol 100

Rhodorsil AF-426 1

11

Disodium hydrogen phosphate 4

Potassium dihydrogen phosphate 1.3

Water 795

Ammonium Sulfate 1000

Surfactant 750

NP - 85 or equivalent ( Alkyl Aryl Sulphonate ) 9250

China clay/ Kaoline 30833.33

Sand 542050

14

Hexaconazole 5 % EC

Hexaconazole (92%)

10.8

EMULSIFIER -33RN UNITOP 8.0

EMULSIFIER -60RA UNITOP 12.0

Solvent C-IX 169.2

15

Hexaconazole 5 % SC

Hexaconazole (92%) 11.0

Unitop FL 6

Unitop 203 10

Propylene Glycol 35

Xanthum Gum 2% Solution 20

Silica 10

Defoamer 0.2

Water 106

16

Validamycin 3 % L

Validamycin a.i content 325

Polyoxy ethylene nonyl phenyl ether ( NP 85 ) 216.6667

Silicone - KM – 72 1.083333


Potassium sorbate 1.083333

Acid Green Dye 0

Water 10291.67

17

Fipronil GR

Fipronil a.i. content 30

Rhodamine dye 20

Binder ( Sodium LignoSulphate ) 500

Carrier ( Sand ) 9450

18

Imidacloprid WG

Imidacloprid Tech (98%) 71.5

SLS 18.0

Disperser 7.0

Antifoaming agent 0.5

12

Product X 1.0

Water 2.0

19 Thiamethoxam 25 % WG

Thiomethoxam a.i content 2500

Dispersing Agent - Sodium Lignosulfate 500

Wetting Agent - Sodium Lauryl Sulphate 375

Plasticiser - Butylated polyvinyl pyrrolidine 125

Carrier Diatomaceous earth 500

Binder - Corn starch 6000

20

Cartap hydrochloride 50 % SP

Cartape HCl (95%) 52.7

Propal PAD 2.5

Propal PAP 2.5

Dye 0.1

Ammonium Sulphate 4.22

21

Acephate 75% S.P

Acephate Tech (97%) 77.4

Propol BX 80 2.0

Silica 10.6

Ammonium Sulohate

10.0

22

Acetamiprid 20 % SP

Acetamiprid a.i.content 2000

Blend of Sodium Dodecyl Benzenesulphonate 450

and Sodium alkylate 0

Sodium Citrate ,Dihydrate 3000

Calcium hydrogen Phosphate Dehydrate 100

Coloring agent 50

Lactose Monohydrate 4400

23

Metribuzin 70 % WP

Metribuzin tech 8617.917

Wetting agent ( Alkyl laryl sulphonate ) 541.6667

Dispersing agent ( Alkaryl sulphonate ) 650

China clay 157.0833

Silica acid 866.6667

13

24 Diuron 80% WP

Diuron Technical 815

Dispersing agent ( Alkyl naphtyl sulphonate type) 50

Surface active agent ( Alkyl aryl sulphonate type) 20

Inert Carrier ( China clay ) 115

25

Carbendazim 12 % + Macoban 63 % W.P

Carbendazim Tech. a.i content ( Tech. 98 % ) 2347.917

Mancozeb Tech. a.i content ( Tech. 85 % ) 14206.33

Sodium salt of alkyl aryl sulphonate 383.3333

Sodium salt of alkyl naphyl sulphonate 383.3333

Koolin ( Inert Filter ) 1845.75

26 Tricyclazole 75%

Tricyclazole Tech (95%) 79

DisperTox-ACZ 3

DisperTox-SO 31 3

Silica 7.5

China Clay 7.5

27

Carbendazim 50% WP

Carbendizam Tech (98%) 51.1

DisperTox-522 6.0

Silica 21.4

China Clay 21.5

28

Miclobutanil 10 % WP

Myclobutanil Technical a.i 833.3333

Silica 941.6667

Sodium Lignosulfonate 500

Alkyl Napthalene 166.6667

Sulfonate of sodium 0

Clay 5891.667

29

Copper Oxy Chloride 50% WP

Copper Oxy Chloride Tech. purity 57 % 26250

Surfactants ( Non ionic , Anionic or Blend of

nonionic & 1166.667

anionic dispersents :- Sodium Polycarboxylate ) 0

Wetting agent or Wetting cum dispersing agents 583.3333

( Salt of Naphthalene Sulphoinc Acid Condensate ) 0

Wood based chemical type dispersants 875

( Calcium Lignosulphonate ) 0

Fillers ( China Clay ) 291.6667

30

Mancozeb 75% WP

Mancozeb Technical ( Min. purity 85% ) 61466.9

14

Surface active agent ( Alkyl aryl sulphonate type) 1393.333

Dispersing agent ( Alkyl naphtyl sulphonate type ) 1393.333

Suspending agent ( Industrial gum ) 1393.333

Inert Carrier ( China clay ) 4019.767

SR.

NO

RAW MATERIAL QUANTITY

(MT/Month)

Formulation of EC

1

Chlorpyriphos 50% EC

Chlorpyrifos (95%) 157.8

EMULSIFIER -VIA UNITOP 18

EMULSIFIER -VIN UNITOP 12

Solvent C-IX 112.2

2 Cypermethrin 25%




Solvent C-IX 194.4

3 Cypermethrin 10%




Solvent C-IX 243.3

4

Imidacloprid 17.8 % SL

Imidacloprid Tech (98%)

54.6

DMSO (dimethyl sulfoxide) 236.4

Solubilizer 9.0

5 Monocrotophos 36 % SL

Monocrotphos(70%) 154.5

Cycloheazenone 141

Stabilizer 4.5

6

Buprofezin 25 % S.C

Buprofezin a.i. content 1041.667

Dispersing agent - Alkylated naphthalene 104.1667

sulphonate formaldehyde polymer, sodium salt 0

Antifreezing agent - Propylene glycol 520.8333

Defoamer - Dimethyl Polysiloxane 1.25

Thickener 1 - Xanthium gum , Hydro

polysaccharide 4.166667

Thickener 2 - Bentonite clay 104.1667

15

Bactericide - 1,2 - benzisothiazin - 3 – one 6.25

Distilled water 2375

7

Fipronil 5% SC

Fipronil a.i. content 208.3333

Sunflower Oil 208.3333

Wetting Agent ( Napthalene sulfonate ) 125

Suspending agent ( Sodium lingo sulfonate ) 333.3333

Sticking/Stabilizing agent ( Carboxy

methylcellulose 166.6667

Dispensing agent ( Sodium salt of Dinaphthyl

cellulose 125

Blend of emulsifiers ( Proprietory blend of alkyl 333.3333

phenol ethoxylate, triglyceride ethoxylate, 0

Calcium alkyl benzyl sulphonate 0

Water 2666.667

8

Glyphosate 41 % SL

Glyphosate (95%)

64

Mono Isopropyl Amine (MIPA) 22.4

Propal TAS-105 20

DM Water 93.6

9 Alphamehtrin 10%

Alphacypermethrin tech (97%) 30.9



Solvent C-IX 245.1

10 Permethrin 25%

Permethrin tech (92%) 81.6

EMULSIFIER -EA UNITOP 14.4

EMULSIFIER -EN UNITOP 9.6

Solvent C-IX 194.4

11 Lambda Cyhalothrin 5 % EC

Lambda Cyhalothrin (84%) 18



Solvent C-IX 258

12

Pretilachlor 50 % EC

Pretilachlor (95%)

105.2

EMULSIFIER -VIA UNITOP 9.6

EMULSIFIER -VIN UNITOP 6.4

Solvent C-IX 78.8

16

13 Imazethapya 10% SL

Imazethapyr Technical 110

Ammonium Hydroxide 25% 30

Propylene Glycol 100

Rhodorsil AF-426 1

Disodium hydrogen phosphate 4

Potassium dihydrogen phosphate 1.3

Water 795

Ammonium Sulfate 1000

Surfactant 750

NP - 85 or equivalent ( Alkyl Aryl Sulphonate ) 9250

China clay/ Kaoline 30833.33

Sand 542050

14

Hexaconazole 5 % EC

Hexaconazole (92%)

10.8

EMULSIFIER -33RN UNITOP 8.0

EMULSIFIER -60RA UNITOP 12.0

Solvent C-IX 169.2

15

Hexaconazole 5 % SC

Hexaconazole (92%) 11.0

Unitop FL 6

Unitop 203 10

Propylene Glycol 35

Xanthum Gum 2% Solution 20

Silica 10

Defoamer 0.2

Water 106

16

Validamycin 3 % L

Validamycin a.i content 325


Silicone - KM – 72 1.083333


Potassium sorbate 1.083333

Acid Green Dye 0

Water 10291.67

17

Fipronil GR

Fipronil a.i. content 30

Rhodamine dye 20

Binder ( Sodium LignoSulphate ) 500

Carrier ( Sand ) 9450

17

18

Imidacloprid WG

Imidacloprid Tech (98%) 71.5

SLS 18.0

Disperser 7.0

Antifoaming agent 0.5

Product X 1.0

Water 2.0

19 Thiamethoxam 25 % WG

Thiomethoxam a.i content 2500

Dispersing Agent - Sodium Lignosulfate 500

Wetting Agent - Sodium Lauryl Sulphate 375

Plasticiser - Butylated polyvinyl pyrrolidine 125

Carrier Diatomaceous earth 500

Binder - Corn starch 6000

20

Cartap hydrochloride 50 % SP

Cartape HCl (95%) 52.7

Propal PAD 2.5

Propal PAP 2.5

Dye 0.1

Ammonium Sulphate 4.22

21

Acephate 75% S.P

Acephate Tech (97%) 77.4

Propol BX 80 2.0

Silica 10.6

Ammonium Sulohate

10.0

22

Acetamiprid 20 % SP

Acetamiprid a.i.content 2000

Blend of Sodium Dodecyl Benzenesulphonate 450

and Sodium alkylate 0

Sodium Citrate ,Dihydrate 3000

Calcium hydrogen Phosphate Dehydrate 100

Coloring agent 50

Lactose Monohydrate 4400

18

23

Metribuzin 70 % WP

Metribuzin tech 8617.917

Wetting agent ( Alkyl laryl sulphonate ) 541.6667

Dispersing agent ( Alkaryl sulphonate ) 650

China clay 157.0833

Silica acid 866.6667

24 Diuron 80% WP

Diuron Technical 815

Dispersing agent ( Alkyl naphtyl sulphonate type) 50

Surface active agent ( Alkyl aryl sulphonate type) 20

Inert Carrier ( China clay ) 115

25

Carbendazim 12 % + Macoban 63 % W.P

Carbendazim Tech. a.i content ( Tech. 98 % ) 2347.917

Mancozeb Tech. a.i content ( Tech. 85 % ) 14206.33

Sodium salt of alkyl aryl sulphonate 383.3333

Sodium salt of alkyl naphyl sulphonate 383.3333

Koolin ( Inert Filter ) 1845.75

26 Tricyclazole 75%

Tricyclazole Tech (95%) 79

DisperTox-ACZ 3

DisperTox-SO 31 3

Silica 7.5

China Clay 7.5

27

Carbendazim 50% WP

Carbendizam Tech (98%) 51.1

DisperTox-522 6.0

Silica 21.4

China Clay 21.5

28

Miclobutanil 10 % WP

Myclobutanil Technical a.i 833.3333

Silica 941.6667

Sodium Lignosulfonate 500

Alkyl Napthalene 166.6667

Sulfonate of sodium 0

Clay 5891.667

29

Copper Oxy Chloride 50% WP

Copper Oxy Chloride Tech. purity 57 % 26250

Surfactants ( Non ionic , Anionic or Blend of

nonionic & 1166.667

anionic dispersents :- Sodium Polycarboxylate ) 0

Wetting agent or Wetting cum dispersing agents 583.3333

19

( Salt of Naphthalene Sulphoinc Acid Condensate ) 0

Wood based chemical type dispersants 875

( Calcium Lignosulphonate ) 0

Fillers ( China Clay ) 291.6667

30

Mancozeb 75% WP

Mancozeb Technical ( Min. purity 85% ) 61466.9

Surface active agent ( Alkyl aryl sulphonate type) 1393.333

Dispersing agent ( Alkyl naphtyl sulphonate type ) 1393.333

Suspending agent ( Industrial gum ) 1393.333

Inert Carrier ( China clay ) 4019.767

20

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 460 m3/day which will be met through GIDC water supply.

The wastewater generation will be 205 m3/day. The industrial effluent (180 m

3/day) will be

sent to proposed ETP consists of primary, secondary and tertiary treatment facility to treat

the effluent and treated effluent shall be sent to GIDC effluent pipeline for final disposal

into deep sea.

The High COD & High TDS effluent stream (25 m3/day) will be incinerated in own

incinerator.

Domestic waste water (18 m3/day) will be disposed by septic tank & soak pit or ETP.

1.5 Air Pollution Source and Control Management

There will be emission from Boiler, Thermic fluid heater, Incinerator, D.G. Sets and Process

Vents. To control the emission from process vents, adequate scrubbers, ESP, Multicyclone

Separator with Bag Filter will be installed.

1.6 Hazardous Waste

Sr.

No.

Description Source

of

wastes

Quantity Waste

Cat.

Nature

of

waste

Mode of Disposal

Existing Propose

d

Total

1. Discarded

Containers

Raw

material

storage

area

65

Nos./M

100

Nos./M

165

Nos./M

33.1 HDPE Collection,

Storage,

Transportation,

Decontamination

& sold to

authorized

vendors

2. Discarded

Bags

0.45

MT/M

0.65

MT/M

1 MT/M 33.1 Collection,

Storage,

Transportation,

Decontamination

& sold to

authorized

vendors/reuse

within premises

3. Used Oil Machine 15 15 30 lit/M 5.1 Oil & Collection,

21

lubricatio

n

lit/M lit/M impuritie

s

Storage,

Transportation &

sent to registered

recycler

4. Residue &

Waste

In

Process

7.5

MT/M

112.5

MT/M

120

MT/M

28.1 Organic Collection,

Storage,

Transportation &

sent for co-

processing in

cement industries

or incineration

5. ETP Sludge &

MEE Salt

ETP 40

MT/M

210

MT/M

250

MT/M

35.3 Inorganic Collection,

Storage,

Transportation &

sent to common

TSDF

6. Incinerator

ash

Incinerat

or

2

MT/M

8 MT/M 10 MT/M 37.2 Inorganic Collection,

Storage,

Transportation &

sent to common

TSDF

7. (By-Product)

H2SO4

Process - 202

MT/M

202

MT/M

-- Inorganic Collection,

Storage,

Transportation &

Sold to actual

end users

/Reused

8. (By-Product)

Aqueous Sol.

Aluminum

Chloride

Process 175

MT/M

2770

MT/M

2945

MT/M


Storage,

Transportation &

Sold out to actual

end user

9. (By-Product)

Potassium

Chloride

(20% Soln)

Process 70

MT/M

1180

MT/M

1250

MT/M


Storage,

Transportation &

Sold out to actual

end user

10. Poly

Alumium

Chloride

Process -- 3460

MT/M

3460

MT/M


Storage,

Transportation &

Sold out to actual

end user

22

11 Sodium

Bisulfite

Process -- 15

MT/M

15 MT/M -- Inorgani

c

Collection,

Storage,

Transportation &

Sold out to actual

end user

12 Copper

Hydroxide

Process -- 10

MT/M

10 MT/M -- Inorganic Collection,

Storage,

Transportation &

Sold out to actual

end user

1.7 Green Belt

Total 33,570 sq. meter land area is available at site; out of this area about 6,700 sq. meter

(20 %) area is covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

Power required from DGVCL is 2500 KVA.

Stand by power supply from

D.G. set = Proposed: 1010 KVA * 2 Nos.

Fuel for DG set = HSD: 5 KL/Month(Proposed)

LDO = 0.012 KL/Hr (Existing)

Coal = 70 MT/Day (Existing: 45 MT/Day + Proposed: 25 MT/Day)

Natural gas- 1500 Cu.m3 (Proposed)

Or FO-15 KL/Month

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Additional specialty chemicals, Agrochemicals, Formulation & Agrochemical Inetermediates

Plant in existing Agrochemical Intermediate unit.

23

Identification of the project proponent

The main promoters and the think tank of Hemani Group are:

Mr. Mohanbhai Hemani - Chairman

Mr. Nitin Dama - Director

Mr. D. N. Rai – Director (Technical)

2.2 Brief description of nature of the Project

Additional specialty chemicals, Agrochemicals, Formulation & Agrochemical Inetermediates

Plant in existing Agrochemical Intermediate unit.

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country. By

setting up this unit M/s. Hemani Intermediates Pvt. Ltd. (Unit-II) will be able to meet the

demand of various products locally. The project will save forex as certain products import

will be reduced. This will also generate direct and indirect employment opportunity for

various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export of our finished products to the international markets.

2.6 Export possibility

We shall explore the possibility of export the products.

24

2.7 Domestic/Export Markets

Our products have good demand in international markets. We shall explore the possibility

of export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Hemani Intermediates Pvt. Ltd. (Unit-II) will give direct employment to 50 additional

local people based on qualification and requirement. In addition to direct employment,

indirect employment shall generate ancillary business to some extent for the local

population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

25

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

• Map showing general location

26

• Project Site (Google Map)

27

• Plot Layout

28

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Existing operational unit

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of common HWIF, TSDF, MEE, etc. in the estate

• Treated wastewater discharge into deep sea facility

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 3.

29

We shall procure the raw material as much as possible from domestic market and if there is

no availability of any raw material we will import. We shall explore the possibility of export

the finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After expansion, every effort will put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall met through GIDC water supply.

Power & Fuel Requirement

Power required from DGVCL is 2500 KVA.

Stand by power supply from

D.G. set = Proposed: 1010 KVA * 2 Nos.

Fuel for DG set = HSD: 5 KL/Month(Proposed)

LDO = 0.012 KL/Hr (Existing)

Coal = 70 MT/Day (Existing: 45 MT/Day + Proposed: 25 MT/Day)

Natural gas- 1500 Cu.m3 (Proposed)

Or FO-15 KL/Month

30

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-V & VI.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

4.0 Site Analysis

4.1 Connectivity


• Availability of water, power, etc.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED EXPANSION

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

31

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Study.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.


4.5 Existing Infrastructure








4.6 Soil Classification


4.7 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

32

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Additional specialty chemicals, Agrochemicals, Formulation &

Agrochemical Inetermediates Plant in existing Agrochemical Intermediate unit.

5.2 Population Projection


33

5.3 Land use planning (breakup along with green belt etc.)


5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities


6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work

Shop) = 10,125 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area,

Administration Building, Parking, road and open area) = 23,445m2

6.3 Green Belt

Total 33,570 sq. meter land area is available at site; out of this area about 6,700 sq. meter

(20 %) area is covered as greenbelt and other forms of greenery.

6.4 Social Infrastructure

• Water Supply by GIDC

34

• Power supply by DGCVL

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:



• Proximity to Raw Material suppliers






Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes are sent to septic tank & soak pit/ETP.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

35

6.9 Power Requirement & Supply/Source

Please refer Section 3.8 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

ousters, land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project activity area and it is open

industrial land, so R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting EC. And we shall start manufacturing after applying

for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed expansion activity is Rs. 10 Crores. Capital cost of air & water

pollution control system and environmental monitoring equipments will be Rs. 2 Crore.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

36

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

Documents

Project feasibility report€¦ · Imidacloprid 17.8 % SL Imidacloprid Tech (98%) 54.6 DMSO (dimethyl sulfoxide) 236.4 Solubilize r 9.0 5 Monocrotophos 36 % SL Monocrotphos(70%) 154.5