PROJECT DESIGN BASIS - HPCLtenders.hpcl.co.in/tenders/tender_prog/TenderFiles/2517...minimum and must get prior approval from MMCI Project Engineering Manager. Quantity Units SPACE

VISAKH MARKETING INSTALLATION RESITEMENT

PROJECT - BLACK OIL TERMINAL

Doc No: 254625-300-DB-GEN-006 Rev: A Page 1 of 9

P:\Andheri\Projects\254625 HPCL- Black Oil Terminal\07 Project Management\Procedures\Project Design Basis\BO - Project

Design Basis - Latest.doc

PROJECT DESIGN BASIS

Mott MacDonald Consultants (India) Pvt. Ltd.

Kothari House, CTS No. 185

Off Andheri - Kurla Road

Andheri (East)

Mumbai 400 059

Hindustan Petroleum Corporation Ltd

Krishna Shree, 2nd Floor, Gandhi Nagar

1st Main Road - Adyar

Chennai 600 020






List of Content Page No

1 Purpose 4

2 Scope 4

3 Responsibilities 4

4 Definitions 4

5 Introduction 4

6 Units of Measurement 5

7 Site Information 8

7.1 Site Data 8

7.2 Site Access 8

8 Codes & Standards 8

9 Statutory Approvals 8

10 Contractual Schedule 8

11 Scope of work 8

12 Local conditions and utility battery limits 8

13 Reference documents 8

14 Software to be used 9






1 Purpose

The purpose of this document is to detail all the basic information required to form the basis of

basic & detailed engineering. This document also references other documents which allow a

more detailed insight into the design basis.

2 Scope

This document describes the Project Design Basis for the Visakh Marketing Installation

Resitement Project – Black Oil Terminal.

3 Responsibilities

The data enclosed in this document is applicable to all disciplines in MMCI & any third party

vendors / suppliers. In case of conflict between the document and other project specific

standards / specifications, reference should be made to the MMCI project manager for

resolution.

The order of precedence of documents to be used on this project is as follows:

1. The Indian Government rules and regulations,

2. Local state regulations (Andhra Pradesh),

3. HPCL company procedures,

4. International codes and standards

4 Definitions

HFHSD High Flash High Speed Diesel

FO Furnace Oil

LSHS Low Sulphur Heavy Stock

JBO Jute Batching Oil

LDO Light Diesel Oil

MMCI Mott MacDonald Consultants India Private Limited

HPCL Hindustan Corporation Petroleum Limited

5 Introduction

HPCL proposes to construct a Greenfield Oil Terminal Adjacent to Visakha refinery on land

leased from VPT as resitement of the existing Oil Installation at Malkapuram, Visakhapatnam.

The proposed site is in Plot near AK Steel for black Oil the same are approx.2 Kms away from

Visakhapatnam Refinery. The Andhra Steel Plot is admeasuring 40 acres Approximate.

The installations shall be planned and designed as per Hanover’s Principles of sustainability and

the Administrative buildings shall be certified for Green Buildings.

Black Oil Terminal will consist of major Black Oil tankages and receipt & delivery facility for

the same.

The mode of receipt and delivery in the Black Oil Terminal shall be as follows:






The product shall be received from the refinery through pipelines, Provision shall also be

provided to receive product from Jetties. The delivery of product shall be through Rail wagon,

Bunkering and Road tank trucks. Facility shall be provided for delivery of product through

pipeline for bunkering.

The products to be handled at Black Oil Terminal are:

1. HFHSD.

2. FO.

3. LSHS.

4. JBO.

5. LDO.

6. Bitumen.

7. Lube Oil.

6 Units of Measurement

The Metric system of units will be used for all documentation. In general the units to be

used on this project are tabulated below. Use of units not listed is to be kept to a

minimum and must get prior approval from MMCI Project Engineering Manager.

Quantity Units

SPACE AND TIME

Length m , mm

Area m2, mm2

Volume m3, l (litre), ml, mm

3

Section modulus mm3

Second moment of area mm4

Time s, min, h, d

Velocity m/s, mm/s, km/h

Acceleration m/s2

Volume Flow m3/s, m

3/h, m

3/d

Plane angle degrees /minutes / seconds

Solid angle sr

Angular Velocity rad/s

PERIODICITY

Frequency MHz kHz Hz

Rational frequency rev/s rpm

MECHANICS






Mass t (tonne) kg

Mass Flow t/d t/h kg/h kg/s

Molar Flow kgmol/h kgmol/s

Volumetric Flow m 3/h

Normal Volumetric Gas Flow Nm3/h (0°c and 1.33 kg/cm

2a)

Standard Volumetric Liquid Flow std,m3/h (15°C)

Density kg/m3

Liquid Absoulute Density kg/m3 (15°C)

Momentum kgm/s

Moment of inertia kgm2

Force N

Moment of force Nm

Loading (super) kN/m2 (structural design)

Loading (Linear) kN/m

Stress N/m2

Pressure ( Absolute) kg/cm2a

Pressure (Gauge) kg/cm2g

Pressure (Vacuum) mm Hg

Energy, Work MJ, kJ

Power MW, kW, W

Dynamic Viscosity cP(centipoises)

Kinematic Viscosity cSt (centistokes)

Surface Tension mN/m

Level % , mm

Vibration µm

HEAT

Absolute temperature K

Customary Temperature °C

Heat Quantity kcal

Heat Flow rate kcal/hr






Notes:

The inch-pound units shall be used for all piping system sizing & rating.

Density of heat flow rate kcal /m2hr

Thermal conductivity kcal/m°Chr

Coefficient of heat transfer kcal/hr m2°C

Specific heat capacity kcal/kg K

Specific entropy kcal/kg

Calorific value (mass basis) kcal/kg

Specific energy, specific enthalpy, specific

latent heat Kcal/kg

Calorific value (volume basis) kcal/m3

ELECRICITY AND MAGNETISM

Electric current kA A mA

Electric potential and electromotive force kV V mV µV

Electric field strength V/m

Current Density A/mm2 A/m

2

Resistance, impedance, reactance MΩ kΩ Ω mΩ µΩ

Resistivity Ωm µΩ m

Active power MW kW W

Reactive power MVAr kVAr VAr

Apparent Power MVA kVA VA

Electric energy MWh Wh MJ kJ J

Analysis %,ppm,ppb

Conductivity µS/cm

ILLUMINATION

Luminous flux lm

Illumination Lx (lux)






7 Site Information

7.1 Site Data

The Site is located at latitude 17o

41’ N, longitude 83o 15’ E at Visakhapatnam District

in Andhra Pradesh. The nearest airport is Jawaharlal Nehru Airport at Visakhapatnam

and the nearest harbour is Visakha Port Trust.

7.2 Site Access

HPCL, BLACK OIL TERMINAL

Behind NSRDC, Sindia Junction (Behind ESI Hospital), Visakhapatnam – 530005

(2 Kms from HPCL Visakhapatnam Refinery)

8 Codes & Standards

Refer respective disciplines design basis for list of codes and standards.

9 Statutory Approvals

The following statutory approvals are envisaged for implementation of the project:

• Chief Controller of Explosive (CCOE) / Petroleum and Explosives Safety Organization

(PESO)

• Oil Industry Safety Directorate (OISD)

• Director General of Civil Aviation

• State Pollution Control Board

• State Electricity Board

• IBR

• Local Authorities

• Factory Inspectorate

10 Contractual Schedule

• Project Start date : January 22, 2009

• Project completion : July 21, 2010

11 Scope of work

Refer “Section 5 - Scope of Work” of tender documents no. 8000005-HD-10147 for detailed

scope of work.

12 Local conditions and utility battery limits

Refer Document No. 254625-300-SP-GEN-001 for local conditions and utility battery limits.

13 Reference documents

• Process Design Basis : 254625-300-DB-PRO-001






• Civil Design Basis : 254625-300-DB-CIV-001

• Piping Design Basis : 254625-300-DB-PIP-001

• Electrical Design Basis : 254625-300-DB-ELE-001

• Instrumentation Design Basis : 254625-300-DB-INT-001

• Mechanical Design Basis : 254625-300-DB-MEC-001

• Pipeline Design Basis : 254625-300-DB-PPL-001

• Local conditions : 254625-300-SP-GEN-001

14 Software to be used

Software For Hysis Simulation

In House Spread Sheets Pressure drop calculations

HTFS Heat Exchanger design

AutoCAD 2007 Drawings

Ceasar II – ver 5.0 Stress Analysis

MS Word 2003 Specifications / manuals/ etc.

MS Excel 2003 Work sheets / data sheets / lists etc.

Instru Calc 1.20e Control valve sizing

PVElite Pressure vessel design

STADD PRO 2007 Civil/Structural design

Tank API storage tank

Instrument Calculator Calculation

In Tools Instrument Engg

Primavera Project Planning

MS Project Project Planning


PROJECT – BLACK OIL TERMINAL

Doc No: 254625-300-SP-GEN- 001 Rev: C Page 1 of 3

P:\Andheri\IndiaProject\254625 HPCL- Black Oil Terminal\07 Project Management\Local Conditions\BO-Local Conditions,

Rev.C.doc

LOCAL CONDITIONS

Hindustan Petroleum Corporation Ltd

Visakha Dispatch Station

VR-ATP Area, Naval Base Post

Visakhapatnam - 530 014

Andhra Pradesh

Mott MacDonald Consultants (India) Pvt. Ltd.

Kothari House, CTS No. 185

Off Andheri - Kurla Road

Andheri (East)

Mumbai 400 059





Rev.C.doc

LOCAL CONDITIONS

Client HINDUSTAN PETROLEUM CORPORATION LTD.

MMCI Project No. 254625IN01

Issue and Revision Record:

Rev Date Originator Checked Approved Description

A 16/03/09 VV SG RB Issued for Comments

B 05/05/09 VV SG AVM Issued for Information

C 07/09/09 SVS VK SG Issued for Information

Group Disclaimer

"This document has been prepared for the titled project or named part thereof and should not be relied upon or

used for any other project without an independent check being carried out as to its suitability and prior written

authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the

consequences of this document being used for a purpose other than the purposes for which it was commissioned.

Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be

taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott

MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it

was commissioned.”

C





Rev.C.doc

LOCAL CODITIONS PROJECT DESCRIPTION : HPCL Black Oil LOCATION : Visakhapatnam, India

LOCAL CONDITIONS:

ELEVATION : 3.0 m ABOVE MEAN SEA LEVEL CLIMATE : Highly Corrosive

DESIGN OF COOLING TOWER: WBT 29.5 0C WIND DIRECTION: South-West to North-East

DESIGN OF HVAC WIND VELOCITY : Basic wind speed 50 m/sec AT 10 m EL (IS 875 Part(3) )

SUMMER : 37 0C DBT, 26.5 OC WBT

50 % RH

SEISMIC DESIGN FACTOR : Zone II (IS 1893 Part 1 : 2002)

TOPOGRAPHY FACTOR, K3 : 1.22

WINTER : 15.4 0C DBT, 14.9 OC WBT

65 % RH

RAINFALL MAX / MIN (MM / DA): Max * mm & Design * mm

MONSOOON : 33.8 0C DBT , 29.2 0C WBT 80 % RH

DESIGN RAINFALL INTENSITY: 75mm/hr

MIN. DESIGN WIND LOAD FOR STRUCTURES: As Per IS-875 part III

DRY BULB TEMPERATURE:

Outdoor Indoor Control Room

Temp. (0C) RH Temp. (0C) RH Temp. (0C) RH

Site Rated (Max/Min) 40.7 50% * * 25 55%

Max./Min. (Mech. Design) 45 50% NA NA 50 55

Design Wet Bulb 29.2 NA NA NA NA

TROPICALISATION REQUIRED: - NO

WINTERIZATION REQUIRED : - NO

UTILITY BATTERY LIMITS :

ELECTRICIAL

UNITS PRIMARY

DISTBN. (HV) MV(415V) VOLTAGE

DG FED EMERGENCY POWER

AC UPS DC SYSTEM

VOLTAGE , kV 33kV + 10% 415 V + 10% 415 V+ 10% 230V+ 1% 110V DC

FREQUENCY, Hz 50 + 5% 50+ 5% 50+ 5% 50+ 1% -

COMBINED VOLTAGE

FREQUENCY

% + 10 + 10 + 10 - -

PHASE 3 Ph 3 Ph 3 Ph 1 Ph -

DESIGN TEMP FOR ELEC.

EQPT.

o C 50

LIQUIDS

UNITS COOLING WATER CHILLED

WATER

CHILLED

BRINE

HOT

WATER

HOT

OIL

TG UTILITY

SUPPLY PRESSURE kg/cm2g

DESIGN PRESSURE kg/cm2g

SUPPLY TEMPERATURE 0C

DESIGN TEMPERATURE 0C NA NA NA NA NA NA

TEMPERATURE RISE / DROP

0C

PRESSURE DROP

MAXIMUM

kg/cm2

FOULING FACTOR m2h0C/kcal

GASES

UNITS PLANT AIR INSTR. AIR NITROGEN STEAM

HP MP LP LPE LLP

PRESSURE :

NORMAL

kg/cm2g 11 3.0

: DESIGN

kg/cm2g 13 3.45

TEMPERATURE :

NORMAL

0C NA NA NA NA 187 145 NA NA

:

DESIGN

0C 217 180

Rev Description Originator Checker Approver Date

A Issued for Client comments / Approval VK GS RB 16.03.2009

B Issued for Information VK GS AVM 05.05.2009

C Issued for Information SVS VK GS 07.09.2009

Documents

PROJECT DESIGN BASIS - HPCLtenders.hpcl.co.in/tenders/tender_prog/TenderFiles/2517...minimum and must get prior approval from MMCI Project Engineering Manager. Quantity Units SPACE