PROGRAMMING/OPERATION INSTRUCTIONSspacenet2.spacesaver.com/Documents/ProgElectric.pdf · Location JP5 Œ Jumper to enable the use of a 5-digit code. Location JP6 Œ Jumper to enable

PROGRAMMING/OPERATIONINSTRUCTIONS

PROGRAMMABLE ELECTRIC, POWER ASSIST &POWERPRO®

WITH UNIVERSAL TOUCHPAD CONTROLThe following procedure allows the user to program the UniversalTouchPad Control with their own 4-digit code. Upon initial power-upthe TouchPad Control code is set to 1 2 3 4.

To change code.

1. Press the "#" key, then press the "*" key . The green L.E.D. will beginto blink.

2. Dial in the present code within the allotted 10 seconds. The red L.E.D.will begin to blink.

3. Dial in the new code within the allotted 10 seconds.

4. The solid green L.E.D. will return.

Note: To verify that the new code has been accepted; with the reset light blinking, dialin the code again. The red L.E.D. should glow steady for 3 seconds and then go out.

Note: As the name implies, the Universal Touchpad Control is very versatile. Insimple terms, think of this control as a sophisticated set of relay contacts. Thecontacts are activated/deactivated by entering the present code. The examples givenbelow represent only a sample of the more common uses for this control.

Example 1: Install the Touchpad on the left or right stationary of the system or atsome nearby location. Configure the carriages as needed. Enter the presentcode andthe system will remain locked in that configuration until the code is entered onceagain, allowing normal operation to resume.

Example 2: Install the Touchpad on the extreme left carriage. Pack the carriages tothe right. . Enter the present code and the system will remain locked in that configu-ration until the code is entered once again, allowing normal operation to resume.

Example 3: Install the Touchpad on the extreme right carriage. Pack the carriages tothe left. . Enter the present code and the system will remain locked in that configura-tion until the code is entered once again, allowing normal operation to resume.

Example 4: Install the Touchpad on any carriage within the system. Park thatcarriage in the desired location. . Enter the present code and the carriage will remainlocked in that position until the code is entered once again, allowing normal operationto resume. Think of this as another way to create a stationary carriage for the Pro-grammable Electric and the Power Pro systems. If used on a Power Assist systemall carriages will lock.

OP-0203

OP-0210

Attention Service Person Only

INSTALLATION, SET UP & SERVICE INSTRUCTIONS PROGRAMMABLE ELECTRIC, POWER ASSIST &

POWERPRO® WITH UNIVERSAL TOUCHPAD CONTROL

Subject: Function and use of 2 pin jumper locations at JP1-8. Location JP1 � Beeper options: No jumper: Beeper will sound when keys are pushed. Jumper: Beeper will not sound when keys are pushed. Location JP2 � Operating mode:

No jumper: Normal control mode. The control will initiate the appropriate move when the code is entered.

Jumper: Locking mode. The touch pad allows the user to lock a module or a carriage. Entering the appropriate code enables the locking. Re-entering the code disables the locking.

Location JP3 � Not used

Location JP4 � Default reset upon power up. * No jumper: The control will operate when the customer programmed code is used. Jumper: The control will default to 1-2-3-4 upon power up. Service person action required: Symptom: The customer is unable to determine which code is active. Cause: Someone has changed the code and has not informed the group. Could

be vandalism or an oversight. Solution: Place a jumper at location JP4. Remove the TouchPad connector at the

back of the board and reconnect. The system will default to 1-2-3-4. Remove the jumper at location JP4. The customer is now free to enter a new code.

Location JP5 � Jumper to enable the use of a 5-digit code. Location JP6 � Jumper to enable the use of a 6-digit code. Location JP5 & JP6 in combination � Jumper both to enable the use of a 7-digit code. Location JP7 & JP8 � Reserved for future. Note: See the drawing on the back of this page for wiring detail. * Default codes greater than 4: (5=1-2-3-4-5) (6=1-2-3-4-5-6) (7=1-2-3-4-5-6-7)

OP-0210

Spacesaver Corporation

1

THIS SYSTEM INCLUDES:

ELECTRO-MECHANICAL SAFETY SWEEP ........ 5

AISLE ENTRY ......................................................... 6

ZERO FORCE SENSOR ......................................... 6

POWER OVERRIDE PACK..................................... 6

ACCESS INDICATOR LIGHT ................................. 6

OVERHEAD AISLE LIGHTS ................................... 7

BOTTOM MOUNT LOCK ........................................ 7

WAIST-HIGH LOCK ................................................ 7

REMOTE CONTROL .............................................. 8

AUTOMATED MOVEMENT..................................... 8

PAGE PAGE

SYSTEM PREPARED FOR:

SPACESAVER ORDER NUMBER:

OPERATION INSTRUCTIONSFOR

SPACESAVEREC-400

POWERED FAMILY CONTROL

SYSTEM ON/OFF KEY .......................................... 2

TOUCH AND HOLD CONTROL ............................ 3

ONE TOUCH CONTROL ........................................ 3

TOUCH AND HOLD - MANUAL RESET ................ 3

ONE TOUCH - MANUAL RESET ........................... 3

USER KEY .............................................................. 4

FIXED CARRIAGE FUNCTION .............................. 4

SAFETY FLOOR .................................................... 4

SAFETY FLOOR MONITOR .................................. 5

PHOTOELECTRIC SAFETY SWEEP .................... 5

2

EC-400ELECTRIC CONTROL OPERATION

Spacesaver electric systems may include all or some of the many Spacesaver safety devices offered for operatorprotection. The intent here is to describe the proper use of the electric controls. This document, coupled with your onsite training, will provide the means for the safe, efficient and non-abusive use of the system. Subsequent training ofnew personnel is the responsibilty of the area supervisor. This overview of operation and safety features may includeinformation about options not incorporated into your unique Spacesaver System.

Your role in maintaining the system:

• Bring any problem observed to the attention of a supervisor at once.

• Keep all aisles clear of obstructions.

• Keep the tracks free of any small debris.

SWITCH FUNCTIONS:The STOP/RESET button shuts carriage travel down.The STOP/RESET button will reset the system after a safety fault.The STOP/RESET button will cancel a locked aisle condition.The STOP/RESET button will turn off aisle lights.The MOVE button will initiate carriage movement in the arrow direction.The MOVE button will turn on aisle lights.The RECEPTACLE at the bottom of the switch face will accept the poweroverride unit.The LIGHT AND BACK LIGHTS will display carriage status.

1. Starting the system without the managerial key:

1.1 These controls are always ready for operation. There is no need topower this system up with the key. This system has been set for"auto power up".

1.2 Each switch will display a green light to indicate that the system isready to operate.

2. Starting the system with the managerial key:

2.1 The managerial key may be required for starting the system. If yoursystem is not set for "auto power up" you must point the managerialkey at any switch and press the on/off button to light the greenindicator.

2.2 The switch will display a green light unless some other status haspriority. IE: Safety Fault, Security Locked, etc.

2.3 The function of the remaining buttons on the managerial key will bediscussed later in this booklet.

2.4 The system is powered off by pressing the same button on themanagerial key.

1


3

3. Selecting an aisle with the "touch and hold" option:

3.1 Push in and hold a "move" button on either side of the aisle you wish toopen. Carriage movement will cease when pressure is removed fromthe button or when the aisle is fully open.

3.2 While the carriage is moving, All control lights turn off. When thecarriage is at rest, the green light will resume if all is well.

4. Selecting an aisle with the "one touch" option:

4.1 Push in a "move" button on either side of the aisle you wish to open,until carriage movement begins at any location within the system.Release the button and the selected aisle will open automatically.Carriage movement will cease when the aisle is fully open.

4.2 While the carriage is moving, All control lights turn off. When thecarriage is at rest, the green light will resume if all is well.

5. Stopping carriage travel:

5.1 All system movement can be stopped at any time by pressing the stopbutton on any carriage.

6. Selecting an aisle with the "touch and hold" manual reset option:

6.1 Aisle selection with this option is identical to #3.

6.2 Once the aisle is fully open a red light will be displayed on both sidesof the open aisle. All other switch lights will be dark.

6.3 The back light display will read "aisle in use."

6.4 No new aisle selection can be made until the reset button on eitherside of the open aisle is pressed, canceling the locked aisle condition.

Note: The closing of a safety faulted aisle is not possible without the useof the safety override key. Please see your supervisor forinstructions regarding the safe use of the safety override key.

7. Selecting an aisle with the "one touch" manual reset option:


7.2 Once the aisle is fully open a red light will be displayed on both sidesof the open aisle. All other switch lights will be dark.

7.3 The back light display will read "aisle in use."


Note: The closing of a safety faulted aisle is not possible without the useof the safety override key. Please see your supervisor forinstructions regarding the safe use of the safety override key.

Attention: Carriage travel will bein the direction of the move arrow!

4

8. Using the optional user key:

8.1 The user key is a device similar in appearance to the managerial key.This key allows you to control move, stop and reset functions withoutmaking physical contact with the switch.

8.2 Point the user key at a switch governing the aisle you wish to control. Atouch of the appropriate move button will initiate a carriage move. Atouch of the stop button will cause a carriage stop. (See Section 7).

8.3 Touch and hold moves will require that constant pressure be applied tothe move button as the carriage moves across the entire aisle. (SeeSection 3).

9. Using the fixed carriage function option:

9.1 The managerial key may be required to enable the fixed carriagefeature. If the carriage is not set for "fixed on power up" you must pointthe managerial key at the switch controlling the selected carriage andpress the fixed button.

9.2 The fixed aisle feature allows the operator to make any carriage atemporary stationary unit, in effect creating two systems from one. Thecarriages on either side of the temporary stationary can be operatedindependently from the others. The safety floor and "stop" buttons willstill shut down the entire system. The other safety features will affectonly the side that they are activated from. (safety features will becovered in more detail later).

9.3 To make use of this feature, you must first park the temporarystationary carriage in the desired location. Do this by moving it intoposition and stopping it by pressing the stop button.

9.4 Point the managerial key at the switch controlling the selected carriage.Press the fixed button. The back light will display "stationary carriage".

9.5 The "stationary" status is canceled by pressing the same button on themanagerial key.

10. Using the optional safety floor:

10.1 Use of the optional safety floor requires no conscious effort on yourpart. When you step into the aisle, the floor panels will sink slightlyunder your weight. This activates the safety system and prevents anycarriage movement while you are in the aisle.

10.2 When you vacate the aisle, the system will automatically reset itself forthe next carriage movement.

10.3 Remember that your body weight on the floor is required. Therefore,never climb on the shelves. Once you leave the floor, the system canmove!

10.4 While the safety floor is activated the control lights will be dark.


5

11. Using the optional safety floor monitor:

11.1 Use of the optional safety floor monitor requires no conscious effort onyour part. When you step into an aisle, the monitor head will flash thefloor number where you are standing. The monitor head is located atthe front of the system and at the rear for dual entry systems.

11.2 When the floor is vacant, the monitor head will flash a sequentiallyrotating box, indicating that all is well with the floor.

12. Using the optional photoelectric safety sweep:

12.1 If carriage movement begins while you are in the aisle, it can bestopped by breaking the invisible light beam constantly being projectedalong the entire length of each carriage. If an obstruction of any kind isdetected, the carriages will come to an abrupt stop. The beam sweepsfor obstructions close to the floor.

12.2 The safety sweep may also prevent damage to material left on the floor.

12.3 Remember that sweep activation must be done from floor level.Therefore, never climb on the shelving.

12.4 When the safety sweep has been activated during carriage movement,the affected switch will display "aisle in use" and the light will blink red.All other switches will display a solid red light.

12.5 If it is not possible to remove the obstruction the following procedurecan be used. Press the reset button at the affected aisle. Press the"move" button at the affected aisle. When there is enough room youmay enter the aisle and remove the obstruction. Normal operation hasbeen restored.

13. Using the optional electro-mechanical safety sweep:

13.1 If carriage movement begins while you are in the aisle, it can bestopped by applying pressure to the safety sweep located along the fulllength of the carriage just above the floor level.

13.2 The safety sweep may also prevent damage to material left on the floor.

13.3 Remember that sweep activation must be done from floor level.Therefore, never climb on the shelves.

13.4 When the safety sweep has been activated during carriage movement,the affected switch will display "aisle in use" and the light will blink red.All other switches will display a solid red light.

13.5 If it is not possible to remove the obstruction the following procedurecan be used. Press the reset button at the affected aisle. Press the"move" button at the affected aisle. When there is enough room youmay enter the aisle and remove the obstruction. Normal operation hasbeen restored.

6

14. Using the optional photoelectric aisle entry sensor:

14.1 Using this option usually requires no conscious effort on your part. As youenter the aisle you break an invisible light beam. As long as you stand inthe beam, or stay in the aisle after breaking the beam, no carriagemovement is possible.

14.2 When you leave the aisle you will have to press the "reset" button at thataisle in order to return the system to an operable condition.

14.3 Activation of the aisle entry sensors will have the same effect on thecarriage as does the activation of the safety sweep. See Section 12 fordetails on clearing your system.

15. Using the optional zero force sensor (ZFS) safety system:

15.1 Using this option usually requires no conscious effort on your part. Asyou enter the aisle you are tracked by invisible light beams. As long asyou remain in the aisle no carriage movement is possible and the "aislein use" message is displayed along with a solid red light.

15.2 Upon leaving the aisle the system should automatically return to the"green light" state. If not, check the aisle for an obstruction and thenpress the reset button to restore normal operation.

15.3 If your system is programmed for "supervisory reset" you will not be ableto clear the aisle by simply pressing the reset button. Point themanagerial key at the affected switch and press the reset button.

16. Using the optional power override pack:

16.1 This device provides a temporary means for operating your systemduring a power outage.

16.2 The unit plugs into a receptacal provided at each control head. Slowmovement of one carriage at a time, in either direction, is achieved bypressing a rocker switch on the power pack. A warning beep will soundto alert that an aisle is being closed.

16.3 With power off to the system, the safety devices and limit switcheswill not be active. Extreme care must be exercised while using thepower override unit.

16.4 If your power override unit is the rechargeable type it should be pluggedinto a 110 volt outlet while not in use. The L.E.D.'s will help determine theunits charged status. Both L.E.D.'s on indicates that the unit is fullycharged. One L.E.D. on indicates that the unit is charging. If bothL.E.D.'s are on, but the unit fails to work, check the condition of theinternal fuse.

16.5 If your power override unit is of the battery type the batteries should bechanged every 12 months or more frequently if used often. Use 16 Dsize batteries.

17. Using the optional access indicator light:

17.1 Use of this light requires no conscious effort on your part. When thesystem is occupied, a red light will glow. When the system is ready foruse a green light will glow. The location of this light may be near thesystem or at nearly any remote location.


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18. Using the optional overhead aisle lights:

18.1 Use of the optional aisle lighting usually requires no conscious effort onyour part. These lights will come on when the aisle is opened or whenyou enter the aisle.

18.2 The lights will go out automatically shortly after you leave the aisle.

18.3 You may have to turn the lights back on when entering a darkened aisle.Do this by pressing the "move" button on either side of the aisle.

18.4 If the lights are not timed to go out automatically upon exiting the aislethey can be turned off manually by pressing a "reset" button on eitherside of the aisle.

19. Using the optional bottom mount lock:

19.1 This feature provides extra media security by electronically deactivatingthe system while at the same time mechanically locking the system.

19.2 The lock will be found near floor level on the outside of the first or lastcarriage.

19.3 A special barrel style key is required to release the lock handle from itshousing. Once the lock handle pops out turn it 180O to open and snapthe handle back into its housing. Failure to do this may cause damageto the lock, floor covering or carriage.

19.4 The key is also required for re-locking. Once the lock handle pops out,turn it 180O to lock and snap the handle back into its housing.

19.5 The key should be removed in both the locked and unlocked positions.The key should be kept by the area supervisor.

19.6 If the lock is located on carriage one, move all carriages closed to theright and lock to disable any system operation.

19.7 If the lock is located on the last carriage, move all carriages closed tothe left and lock to disable any system operation.

19.8 Special locking configurations may be used. Consult your salesperson.

19.9 When locked, all control head lights are dark.

20. Using the optional waist high lock:


20.2 The lock is conveniently located on the front of the first or last carriage atabout waist level. The key is required for locking and unlocking. The keyshould be removed when not in use.

20.3 Rotate the polished chrome handle 1/4 turn to engage or disengage thecam latch mechanism with the striker plate in the floor.

20.4 Rotate the key 1/2 turn to lock or unlock. The key should be kept by anarea supervisor when not in use.




20.8 When locked all control head lights are dark.

8

RECOMMENDED LOADING INSTRUCTIONS:

Do not fully load one side of double-entry shelving without counterbalance weight on the other side.

Begin loading at the lowest shelf.

At no time should the weight differential from one side to the other exceed 50 percent.

21. Using the optional remote control interface:

21.1 This feature allows operation of the system from some remote location.

21.2 A display on the remote indicates the present state of the system.

21.3 Most efforts required to operate the system can be carried out at theremote station.

21.4 Safety activations and locked aisles cannot be cleared via the remotecontrol.

22. Using the "automated movement" feature:

22.1 Your system may be set to include one or more of several "automatedmovements" when prompted by a "time out" or "building management"signal or a press of the "option" button on the managerial key.

22.2 One example might be the automatic selection of a frequently used aisleafter a preset time out period. Others could include specific parkingsequence as the result of a fire or burglar alarm, periodic exercise of allcarriages or periodic aisle selection for overall ventilation of media.Consult your salesperson for further details.

22.3 All safety features remain active during an "automated movement".

Spacesaver Corporationa division of KI

U.S.A.: 1450 Janesville Avenue, Fort Atkinson, WI 53538-2798, (920) 563-6362, 1-800-492-3434, FAX: (920) 563-2702CANADA: 266 King Street East, Toronto, Ontario M5A 4L5, (416) 360-1022, 1-800-544-3679, FAX: (416) 360-7290UK: Commonwealth House, 148-153 High Holborn, London WC1V 6PJ, (020) 7404-7441, FAX: (020) 7404-7442WEBSITE: www.spacesaver.com E-MAIL: [email protected]

S p a c e s a v e r C o r p o r a t i o n . A l l R i g h t s R e s e r v e d . P r i n t e d i n U . S . A . OP-0213 SSC/SPRINT 4/02

Extreme caution must be used while operating under this condition.This method of operation should only be used when the problemcausing the carriage shut-down cannot be corrected by the operator.Spacesaver Area Contractor service personnel should be called atonce to correct the problem. This device should be used only bysupervisors and service personnel.

ATTN: SUPERVISOR/SERVICE PERSONNEL ONLY

OPERATION INSTRUCTIONSEC-400 SYSTEMS PURCHASED AFTER 3-6-2002

SERVICE KEYFOR POWERED FAMILY CONTROL

USING THE SERVICE KEY:

1. The service key is an infrared device which can be used under tightly controlled circumstances by supervisors orservice personnel only. The key houses four buttons;

1 & 2 - These buttons are inactive and reserved for future use.

OVERRIDE - This button allows limited use of the system during times of safety fault.

DIAGNOSTIC - Not used for this control type.

2. OVERRIDE FUNCTION:

2.1 The override key is not required to move a carriage away from a safety activated shut down. See the"Operations Instructions" (OP-0213) for further information.

2.2 If it becomes necessary to move a carriage to close a safety faulted aisle the override key must beused.

2.3 If the safety activated shut down has taken place while the carriage was at rest, point the service key atthe affected switch and press the override button. Before pressing the override button the messagedisplayed will read right or left "aisle in use" depending on which aisle is affected. The light will glow asteady red. You now have a preset amount of time to move the carriage. As the carriage moves, abeeper will sound, the switch will automatically become touch and hold and the carriage will travel at 1/2 speed. If the time period expires before the move is complete you must press the override buttononce again to purchase more time.

2.4 If the safety activated shut down has taken place during carriage travel the message displayed willread right or left "aisle in use" depending on which aisle is affected. The light will be blinking red. Firstpress the reset button on the control head. The light will turn steady red. Point the service key at theaffected switch and press the override button. You now have a preset amount of time to move thecarriage. As the carriage moves, the red light will turn off, a beeper will sound, the switch willautomatically become touch and hold and the carriage will travel at 1/2 speed. If the time periodexpires before the move is complete you must press the override button once again to purchase moretime.

2.5 Carriages on either side of a faulted aisle may be operated as usual as long as the falted aisleremains completely closed. If the faulted aisle is opened all aisles will once again be disabled.

Spacesaver Corporationa division of KI

U.S.A.: 1450 Janesville Avenue, Fort Atkinson, WI 53538-2798, (920) 563-6362, 1-800-492-3434, FAX: (920) 563-2702CANADA: 266 King Street East, Toronto, Ontario M5A 4L5, (416) 360-1022, 1-800-544-3679, FAX: (416) 360-7290EUROPE: Commonwealth House, 148-153 High Holborn, London WC1V 6PJ, UK, +44 (0)20 7404-7441, FAX: +44 (0)20 7404-7442WEBSITE: www.spacesaver.com E-MAIL: [email protected]

Copyright ©, 2003 by Spacesaver Corporation. All Rights Reserved. Printed in U.S.A. OP-0307 SSC/EPD 7/03

EC-400 Touchpad Control Operating Instructions

OP-0310

General Operation 1. Always check any open aisles within the

system for personnel or material before operating the system.

2. Your Touchpad Control will open a specific

aisle when the correct code is entered. The Touchpad will open the left or right aisle of the carriage it is mounted on (this is set up by installation personnel).

3. The touchpad may have a code 4,5,6, or 7

digits long. 4 digits is the default and can be changed by your authorized Spacesaver Local Area Contractor at any time.

4. The code can be changed by following the

procedure on the �Programming the EC-400 Touchpad Control� document OP-0306. You may alter the digits but not the number of digits using this method.

5. Use the Close System switch to secure the system after each use.

6. To safely close an aisle using the optional Safety Override Key refer to the

instructions found at the bottom of the �Programming the EC-400 Touchpad Control� document OP-0306. The carriage will give you 40 seconds to close the aisle with the safety activation. It will move in the �Touch & Hold� mode at ½ speed and sound a warning beeper for the duration of the movement. New systems will return to normal operation as long as the faulted aisle remains closed (this option is only available with software revisions 9.20 and later).

7. To use the optional Power Override Pack insert the end of the cable into

the receptacle at the bottom of the Touchpad Control on the carriage you wish to move. Move the toggle switch near the handle of the pack to move the carriage left or right. See the EC-400 Operation Instructions Manual OP-0213 for more information. WARNING: The Power Override Pack is intended for emergency access to a system during a power failure. The system should never have power applied when the Power Override Pack is used. No system components (safeties, limit switches, etc.) will function to stop the carriage when operated with the Power Override Pack. Use extreme care to protect personnel, media, and the system when using this option.

1. Familiarize yourself with the"Operation Instructions" booklet.

2. Ask questions, if you are unsure ofany operational or safety features.

3. Bring any unusual performance ofthe system to the attention of yoursupervisor.

4. Treat this system as you would anypiece of precision equipment.

5. Follow the recommended shelfloading instructions found in the"Operation Instructions" booklet.

6. Keep media neatly stored andpushed fully back onto theshelving.

7. Provide needed preventativemaintenance according to therecommended schedule. Askabout a preventative maintenancecontract.

8. Make certain that all system safetydevices are operational.

9. Call your local Spacesaver repre-sentative immediately, if a safetydevice requires attention.

1. Climbing on the shelving.(Use a stool.)

2. Jumping onto the floor from stepstools, ladders, etc.

3. Leaving items in the aisles.

4. Operating the system withoutchecking the open aisle(s) forpeople and/or objects.

5. Allowing media to extend into theaisle to the extent that the car-riages cannot nestle togetherproperly.

6. Leaving reference shelves extend-ing into the aisle.

7. Overloading your system. Staywithin recommended weight anddistribution limits.

8. Operating any system under thesafety override condition except inthe presence of your supervisor.

REV. 2.0/OP-9145 SSC/ECONO 5/00

IMPROPER USEPROPER USE

PROPER USE/IMPROPER USE

REV. 4.0/OP-9209 SSC/EPD IN 5500-553

For Spacesaver Area Contractorsand Distributors

1. Form #1 provides confirmation that the customer is satisfied with the system

installation and training and will start the clock for the warranty period. This

document should be hand delivered to the customer and completed during

face-to-face dialogue.

2. Form #2 is a check for the installer to confirm, in detail, that Spacesaver’s

specifications for installation have been met & the Field Quality Form is to

note discrepancies with manufacturing product. The factory certified installer

should sign this form.

3. Form #3 is the warranty activation. This card should be provided to those cus-

tomers interested in activating their system warranty on the Spacesaver’s

Corporate website.

4. The customer should receive:

4.1 Copy #1 of Form #1 (Certification of Warranty/System Acceptance.)

4.2 The “Operation Instructions” booklet.

4.3 The printed copy of the "Proper Use/Improper Use" document.

5. Your office should retain:


6. Spacesaver should receive:


6.2 Form #2 signed by a Certified Installer.

Please return the items at #6 above in the postage paid enclosed envelope.

FORM 1: CERTIFICATE OF WARRANTY/SYSTEM ACCEPTANCE

FORM 2: INSTALLATION/FIELD QUALITY REPORT INSPECTION FORM

FORM 3: WARRANTY ACTIVATION CARD

USE:

Effective Use Of:


1

THIS SYSTEM INCLUDES:

ELECTRO-MECHANICAL SAFETY SWEEP ........ 5

AISLE ENTRY SAFETY ......................................... 6

ZERO FORCE SENSOR ........................................ 6

POWER OVERRIDE PACK .................................... 6

ACCESS INDICATOR LIGHT ................................. 6

OVERHEAD AISLE LIGHTS .................................. 7

BOTTOM MOUNT LOCK ....................................... 7

WAIST-HIGH LOCK ............................................... 7

REMOTE CONTROL .............................................. 8

AUTOMATED MOVEMENT .................................... 8

PAGE PAGE

SYSTEM PREPARED FOR:

SPACESAVER ORDER NUMBER:

OPERATION INSTRUCTIONSFOR

SPACESAVEREC-400

ELECTRIC CONTROLS

SYSTEM ON/OFF KEY .......................................... 2

TOUCH AND HOLD CONTROL ............................ 3

ONE TOUCH CONTROL ........................................ 3

TOUCH AND HOLD - MANUAL RESET ................ 3

ONE TOUCH - MANUAL RESET ........................... 3

USER KEY .............................................................. 4

FIXED CARRIAGE FUNCTION .............................. 4

SAFETY FLOOR .................................................... 4

SAFETY FLOOR MONITOR .................................. 5

PHOTOELECTRIC SAFETY SWEEP .................... 5

Rev. Level 4.0

2

EC-400ELECTRIC CONTROL OPERATION

Spacesaver electric systems may include all or some of the many Spacesaver safety devices offered for operatorprotection. The intent here is to describe the proper use of the electric controls. This document, coupled with your onsite training, will provide the means for the safe, efficient and non-abusive use of the system. Subsequent training ofnew personnel is the responsibilty of the area supervisor. This overview of operation and safety features may includeinformation about options not incorporated into your unique Spacesaver System.

Your role in maintaining the system:

• Bring any problem observed to the attention of a supervisor at once.

• Keep all aisles clear of obstructions.

• Keep the tracks free of any small debris.

1. Starting the system without the managerial key:

SWITCH FUNCTIONS:The STOP button shuts carriage travel down abruptly.The RESET button will shut carriage travel down softly.The RESET button will reset the system after a safety fault.The RESET button will cancel a locked aisle condition.The RESET button will turn off aisle lights.The MOVE button will initiate carriage movement in the arrow direction.The MOVE button will turn on aisle lights.The MESSAGE window will display the carriage status.The RECEPTACLE at the base of the switch will accept the power override unit.

1.1 These controls are always ready for operation. There is no need topower this system up with the key. This system has been set for"auto power up".

1.2 Each switch will display the message "ready for use" to indicate thatthe system is ready to operate.

2. Starting the system with the managerial key:

2.1 The managerial key may be required for starting the system. If yoursystem is not set for "auto power up" you must point the managerialkey at any switch and press the on/off button.

2.2 The switch will display the message "ready for use" unless someother status message has priority. IE: Safety Fault, Security Locked,etc.

2.3 The function of the remaining buttons on the managerial key will bediscussed later in this booklet.

2.4 The system is powered off by pressing the same button on themanagerial key.

1

NOTE: Carriagewill travel in the

opposite directionof arrow.


3

3. Selecting an aisle with the "touch and hold" option:

3.1 Push in and hold a "move" button on either side of the aisle you wish toopen. Carriage movement will cease when pressure is removed fromthe button or when the aisle is fully open.

3.2 While the carriage is moving, the message "accessing" will bedisplayed at all switches. When the carriage is at rest, the systemstatus messages will resume. If all is well the message "ready for use"will be displayed at all switches.

4. Selecting an aisle with the "one touch" option:

4.1 Push in a "move" button on either side of the aisle you wish to open,until carriage movement begins at any location within the system.Release the button and the selected aisle will open automatically.Carriage movement will cease when the aisle is fully open.

4.2 While the carriage is moving, the message "accessing" will bedisplayed at all switches. When the carriage is at rest, the systemstatus messages will resume. If all is well the message "ready for use"will be displayed at all switches.

5. Stopping carriage travel:

5.1 All system movement can be stopped at any time by pressing the"stop" or "reset" button on any carriage. "Stop" for abrupt stop and"reset" for soft stop.

6. Selecting an aisle with the "touch and hold" manual reset option:


6.2 Once the aisle is fully open a message alternating between "checkaisle" and "push reset" will be displayed. A small arrow will point to thelocked aisle. All other switches will display the message "system in use- check open aisle".


Note: The closing of a safety faulted aisle is not possible without theuse of the safety override key. Please see your supervisor forinstructions regarding the safe use of the safety override key.

7. Selecting an aisle with the "one touch" manual reset option:


7.2 Once the aisle is fully open a message alternating between "checkaisle" and "push reset" will be displayed. A small arrow will point to thelocked aisle. All other switches will display the message "system inuse" - "check open aisle".


Note: The closing of a safety faulted aisle is not possible without theuse of the safety override key. Please see your supervisor forinstructions regarding the safe use of the safety override key.

4

8. Using the optional user key:

8.1 The user key is a device similar in appearance to the managerial key.This key allows you to control move, stop and reset functions withoutmaking physical contact with the switch.

8.2 Point the user key at a switch governing the aisle you wish to control. Atouch of the appropriate move button will initiate a carriage move. Atouch of the stop button will cause an abrupt carriage stop and a touchof the reset button will cause a soft stop or clear a locked aisle. (SeeSection 7).

8.3 Touch and hold moves will require that constant pressure be applied tothe move button as the carriage moves across the entire aisle. (SeeSection 3).

9. Using the fixed carriage function option:

9.1 The managerial key may be required to enable the fixed carriagefeature. If the carriage is not set for "fixed on power up" you must pointthe managerial key at the switch controlling the selected carriage andpress the fixed button.

9.2 The fixed aisle feature allows the operator to make any carriage atemporary stationary unit, in effect creating two systems from one. Thecarriages on either side of the temporary stationary can be operatedindependently from the others. The safety floor and "stop" buttons willstill shut down the entire system. The other safety features will affectonly the side that they are activated from. (safety features will becovered in more detail later).

9.3 To make use of this feature, you must first park the temporarystationary carriage in the desired location. Do this by moving it intoposition and stopping it by pressing the reset button for a soft stop.

9.4 Point the managerial key at the switch controlling the selected carriage.Press the fixed button. The switch will briefly display the message"fixed request" and then switch to "stationary".

9.5 The "stationary" status is canceled by pressing the same button on themanagerial key.

10. Using the optional safety floor:

10.1 Use of the optional safety floor requires no conscious effort on yourpart. When you step into the aisle, the floor panels will sink slightlyunder your weight. This activates the safety system and prevents anycarriage movement while you are in the aisle.

10.2 When you vacate the aisle, the system will automatically reset itself forthe next carriage movement.

10.3 Remember that your body weight on the floor is required. Therefore,never climb on the shelves. Once you leave the floor, the system canmove!

10.4 While the safety floor is activated the message "system in use" will bedisplayed at all control switches.


5

11. Using the optional safety floor monitor:

11.1 Use of the optional safety floor monitor requires no conscious effort onyour part. When you step into an aisle, the monitor head will flash thefloor number where you are standing. The monitor head is located atthe front of the system and at the rear for dual entry systems.

11.2 When the floor is vacant, the monitor head will flash a sequentiallyrotating box, indicating that all is well with the floor.

12. Using the optional photoelectric safety sweep:

12.1 If carriage movement begins while you are in the aisle, it can bestopped by breaking the invisible light beam constantly being projectedalong the entire length of each carriage. If an obstruction of any kind isdetected, the carriages will come to an abrupt stop. The beam sweepsfor obstructions close to the floor.

12.2 The safety sweep may also prevent damage to material left laying inthe aisle.

12.3 Remember that sweep activation must be done from floor level.Therefore, never climb on the shelving.

12.4 When the safety sweep has been activated during carriage movement,the affected switch will display the alternating message "check aisle/push reset" and the reset button will blink. A small arrow will point tothe faulted aisle. All other switches will display the message "system inuse - check open aisle".

12.5 If it is not possible to remove the obstruction the following procedurecan be used. Press the blinking reset button at the affected aisle.Press the "move" button at the affected aisle. When there is enoughroom you may enter the aisle and remove the obstruction. Normaloperation has been restored.

13. Using the optional electro-mechanical safety sweep:

13.1 If carriage movement begins while you are in the aisle, it can bestopped by applying pressure to the safety sweep located along the fulllength of the carriage just above the floor level.

13.2 The safety sweep may also prevent damage to media left laying in theaisle.

13.3 Remember that sweep activation must be done from floor level.Therefore, never climb on the shelves.

13.4 When a safety sweep has been activated during carriage movementthe affected switch will display the alternating message "check aisle/push reset" and the reset button will blink. A small arrow will point tothe faulted aisle. All other switches will display the message "system inuse - check open aisle".

13.5 If it is not possible to remove the obstruction the following procedurecan be used. Press the blinking reset button at the affected aisle.Press the "move" button at the affected aisle. When there is enoughroom you may enter the aisle and remove the obstruction. Normaloperation has been restored.

6

14. Using the optional photoelectric aisle entry sensor:

14.1 Using this option usually requires no conscious effort on your part. As youenter the aisle you break an invisible light beam. As long as you stand inthe beam, or stay in the aisle after breaking the beam, no carriagemovement is possible.

14.2 When you leave the aisle you will have to press the "reset" button at thataisle in order to return the system to an operable condition.

14.3 Activation of this safety will have the same effect on the carriage as doesthe activation of the safety sweep. See Section 12 for details on clearingyour system.

15. Using the optional zero force sensor (ZFS) safety system:

15.1 Using this option usually requires no conscious effort on your part. Asyou enter the aisle you are tracked by invisible light beams. As long asyou remain in the aisle no carriage movement is possible and themessage "aisle in use" will be displayed at the affected aisle as well as aconstant "reset" light.

15.2 Upon leaving the aisle the system should automatically return to the"ready for use" state. If not, check the aisle for an obstruction and thenpress the reset button to restore normal operation.

15.3 If your system is set for "supervisory reset" you will not be able to clearthe "aisle in use" message by simply pressing the reset button. Point themanagerial key at the affected switch and press the reset button.

16. Using the optional power override pack:

16.1 This feature provides a temporary means for operating your systemduring a power outage.

16.2 The unit plugs into a receptacal provided at each control head. Slowmovement of one carriage at a time, in either direction, is achieved bypressing a rocker switch on the power pack. A warning beep will soundto alert that an aisle is being closed.

16.3 With power off to the system, the safety devices and limit switcheswill not work. Extreme care must be exercised while using thepower override unit.

16.4 If your power override unit is the rechargeable type it should be pluggedinto a 110 volt outlet while not in use. The L.E.D.'s will help determine theunits charged status. Both L.E.D.'s on indicates that the unit is fullycharged. One L.E.D. on indicates that the unit is charging. If bothL.E.D.'s are on, but the unit fails to work, check the condition of theinternal fuse.

16.5 If your power override unit is of the battery type the batteries should bechanged every 12 months or more frequently if used often. Use 16 Dsize batteries.

17. Using the optional access indicator light:

17.1 Use of this light requires no conscious effort on your part. When thesystem is occupied, a red light will glow. When the system is ready foruse a green light will glow. The location of this light may be near thesystem or at nearly any remote location.


7

18. Using the optional overhead aisle lights:

18.1 Use of the optional aisle lighting usually requires no conscious effort onyou part. These lights will come on when the aisle is opened or whenyou enter the aisle.

18.2 The lights will go out automatically shortly after you leave the aisle.

18.3 You may have to turn the lights back on when entering a darkened aisle.Do this by pressing the "move" button on either side of the aisle.

18.4 If the lights are not timed to go out automatically upon exiting the aislethey can be turned off manually by pressing a "reset" button on eitherside of the aisle.

19. Using the optional bottom mount lock:


19.2 The lock will be found near floor level on the outside of the first or lastcarriage.

19.3 A special barrel style key is required to release the lock handle from itshousing. Once the lock handle pops out turn it 180O to open and snapthe handle back into its housing. Failure to do this may cause damageto the lock, floor covering or carriage.

19.4 The key is also required for re-locking. Once the lock handle pops out,turn it 180O to lock and snap the handle back into its housing.

19.5 The key should be removed in both the locked and unlocked positions.The key should be kept by the area supervisor.




20. Using the optional waist high lock:


20.2 It is conveniently located on the front of the first or last carriage at aboutwaist level. The key is required for locking and unlocking. The keyshould be removed when not in use.

20.3 Rotate the polished chrome handle 1/4 turn to engage or disengage thecam latch mechanism with the striker plate in the floor.

20.4 Rotate the key 1/2 turn to lock or unlock. The key should be kept by anarea supervisor when not in use.




8

RECOMMENDED LOADING INSTRUCTIONS:

Do not fully load one side of double-entry shelving without counterbalance weight on the other side.

Begin loading at the lowest shelf.

At no time should the weight differential from one side to the other exceed 50 percent.

21. Using the optional remote control interface:

21.1 This feature allows operation of the system from some remote location.

21.2 A display on the remote indicates the present state of the system.

21.3 Most efforts required to operate the system can be carried out at theremote station.

21.4 Safety activations and locked aisles cannot be cleared via the remotecontrol.

22. Using the "automated movement" feature:

22.1 Your system may be set to include one or more of several "automatedmovements" when prompted by a "time out" or "building management"signal or a press of the "option" button on the managerial key.

22.2 One example might be the automatic selection of a frequently used aisleafter a preset time out period. Others could include specific parkingsequence as the result of a fire or burglar alarm, periodic exercise of allcarriages or periodic aisle selection for overall ventilation of media.Consult your salesperson for further details.

22.3 All safety features remain active during an "automated movement".

C A N A D A :U K : F A X : ( 0 2 0 ) 7 4 0 4 - 7 4 4 2W E B S I T E : w w w . s p a c e s a v e r . c o m E - M A I L : s s c @ s p a c e s a v e r . c o m

C o p y r i g h t © , 2 0 0 1 b y S p a c e s a v e r C o r p o r a t i o n . A l l R i g h t s R e s e r v e d . P r i n t e d i n U . S . A . REV. 4.0/OP-9620 SSC/ECONO 1/01

SPACESAVER WARRANTY ACTIVATION CARD

Thank you for your purchase from the Spacesaver Group!

Please follow the instructions below to activate your warranty:

1. Visit our website at www.spacesaver.com.2. Click on "Warranty" in the bottom right hand corner.3. Enter the required information in the Customer Profile Section which includes the

Customer Job Number indicated at the bottom of this.

®

Customer Job Number___________________________

SPACESAVER WARRANTY ACTIVATION CARD

Thank you for your purchase from the Spacesaver Group!

Please follow the instructions below to activate your warranty:

1. Visit our website at www.spacesaver.com.2. Click on "Warranty" in the bottom right hand corner.3. Enter the required information in the Customer Profile Section which includes the

Customer Job Number indicated at the bottom of this.

®

Customer Job Number___________________________

SC-0404 SSC/EPD 1/04 IN 5500-553

SC-0404 SSC/EPD 1/04 IN 5500-553

LIFETIME LIMITED WARRANTY: Subject to the conditions stated below,Spacesaver Corporation (“Spacesaver”) warrants to the original purchaserexclusively that the shelving and mobile carriages (“structural frames”)manufactured by it will be free from defects in materials and workmanship forthe lifetime of the structural frames. For the purposes of this warranty,structural frames shall be deemed to exclude all moving parts, controls andguides that have immediate contact with any moving parts.

10-YEAR LIMITED WARRANTY: Spacesaver also warrants that all carriage drive motors shall be free from defects inmaterials and workmanship for ten (10) years from the date of the customer’s written acceptance of installation. During the10-year warranty period, all parts will be provided at no cost. Labor is included at no cost during the first year of the 10-yearwarranty period. After the first year, all labor will be charged at the prevailing current rate.

5-YEAR LIMITED WARRANTY: Spacesaver also warrants that all equipment, other than structural frames and carriage drivemotors, shall be free from defects in materials and workmanship for five (5) years from the date of the customer’s writtenacceptance of installation. During the 5-year warranty period, all parts will be provided at no cost. Labor is included at nocost during the first year of the 5-year warranty period. After the first year, all labor will be charged at the prevailing currentrate.

CUSTOMER/PROJECT NAME: ________________________________________________________________________________

CUSTOMER PHONE: __________________________________ CUSTOMER POSTAL CODE: ___________________________

SPACESAVER ORDER NUMBER: ____________ P.O. NUMBER: _____________ DATE OF INSTALLATION: ________________

SPACESAVER AREA CONTRACTOR (AC)/DISTRIBUTOR: __________________________________________________________

AC ADDRESS: _____________________________________________________________________________________________

__________________________________________________________________________________________________________

AC PHONE: ____________________ SPACESAVER AUTHORIZED SIGNATURE: ______________________________________

PRINTED NAME: _______________________________________

ACCEPTANCE CHECK LIST

(INITIAL)

______ The Certificate of Warranty has been reviewed.

______ The operation of the system has been thoroughly explained, including the use of the safety devices.

______ The “Operation Instructions” booklet and "Proper Use & Improper Use" list have been reviewed and accepted.

I have inspected the system and the installation has been completed to my satisfaction:

CUSTOMER SIGNATURE:________________________________________________ DATE: ______________________

PRINTED NAME: _________________________________________ TITLE: _____________________________________

CERTIFICATE OF WARRANTY AND SYSTEM ACCEPTANCE FORM

Printed in U.S.A.

Spacesaver Corporationa division of KIU.S.A.: 1450 Janesville Avenue, Fort Atkinson, WI 53538-2798, (800)-492-3434, FAX: (920) 563-2702CANADA: 266 King Street East, Toronto, Ontario M5A 4L5, (416) 360-1022, 1-800-544-3679, FAX: (416) 360-7290EUROPE: Commonwealth House, 148-153 High Holborn, London WC1V 6PJ, UK, +44 (0)20 7404-7441, FAX: +44 (0)20 7404-7442WEBSITE: www.spacesaver.com E-MAIL: [email protected] Copyright 2003, Spacesaver Corporation. All rights reserved.

WHITE: CUSTOMER COPY YELLOW: AREA CONTRACTOR COPY PINK: SPACESAVER CORPORATION COPY

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NC

E

REV. 3.0/SC-9931 SSC/EPD IN 5500-553

LIFETIME LIMITED WARRANTY: Subject to the conditions stated below, Spacesaver Corporation (“Spacesaver”) warrants to the originalpurchaser exclusively that the shelving and mobile carriages (“structural frames”) manufactured by it will be free from defects in materialsand workmanship for the lifetime of the structural frames. For the purposes of this warranty, structural frames shall be deemed to excludeall moving parts, controls and guides that have immediate contact with any moving parts.

10-YEAR LIMITED WARRANTY: Spacesaver also warrants that all carriage drive motors shall be free from defects in materials andworkmanship for ten (10) years from the date of the customer’s written acceptance of installation. During the 10-year warranty period,all parts will be provided at no cost. Labor is included at no cost during the first year of the 10-year warranty period. After the first year,all labor will be charged at the prevailing current rate.

5-YEAR LIMITED WARRANTY: Spacesaver also warrants that all equipment, other than structural frames and carriage drive motors,shall be free from defects in materials and workmanship for five (5) years from the date of the customer’s written acceptance of installation.During the 5-year warranty period, all parts will be provided at no cost. Labor is included at no cost during the first year of the 5-year warrantyperiod. After the first year, all labor will be charged at the prevailing current rate.

If any warranted equipment shall be proved to Spacesaver’s satisfaction to be defective, such equipment shall be repaired or replacedat the option of Spacesaver. All warranty service for any equipment manufactured by Spacesaver must be performed by an authorizedSpacesaver factory representative. This warranty shall be void if any portion of the purchase price shall be due but unpaid in accordancewith the terms pursuant to which the equipment was sold. This warranty shall not apply to equipment repaired by any party other thanan authorized Spacesaver factory representative or to defects or damage caused by (a) acts of God or other circumstances beyondSpacesaver’s control, (b) improper installation (unless installation was by an authorized factory installer), (c) improper electrical supplyor environmental conditions, (d) improper operation, maintenance or storage, or (e) other than normal use or service. EXCEPT FOR THEEXPRESS WARRANTIES SET FORTH ABOVE, SPACESAVER MAKES NO WARRANTIES, IMPLIED OR OTHERWISE, ANDSPACESAVER SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULARPURPOSE.

LIMITATION OF LIABILITY: Repair or replacement of any defective equipment, or refund of the purchase price paid by the customer inthe event Spacesaver determines such equipment cannot be repaired or replaced, shall be the customer’s exclusive remedy for breachof the warranty for product defects, however caused, and in no case shall Spacesaver be liable for incidental, consequential, special orother damages, or loss of profits or revenues whether as a result of breach of contract or warranty, Spacesaver’s negligence, or otherwise.Spacesaver shall have no liability for any advice or assistance rendered by any party outside the scope of Spacesaver’s writtenspecifications for the manufacture, operation or maintenance of the warranted equipment.

WARRANTY DETAILS AND TERMS

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