PROGRAMMING MANUAL FOR INDUSTRIAL WASHER EXTRACTORS … programmer GB.pdfcard programmer k24 programming manual for industrial washer extractors date: 11/00 of the line r, f, x 508

CARDPROGRAMMER K24

PROGRAMMING MANUAL FOR INDUSTRIAL WASHER EXTRACTORSDATE: 11/00 OF THE LINE R, F, X508 130

508 130 PUB. DATE: 11/00 PROGRAMMING MANUAL 1

1. TABLE OF CONTENTS2. WARNINGS AND NOTICE............................................................................................ 22.1. APPLICATED MARKS AND SYMBOLS IN THE MANUAL..................................................................2

3. MACHINES WITH CARD CONTROL............................................................................ 33.1. CARD PROGRAMMER ......................................................................................................................33.2. THERMOSTAT ..................................................................................................................................3

4. PROGRAMMING........................................................................................................... 44.1.PROGRAMMING CARD PERFORATION............................................................................................44.2. PRINCIPLES OF CARD PROGRAMMING..........................................................................................44.3. PATH FUNCTIONS OF THE PROGRAMMER K24.............................................................................54.4. PROGRAMMING EXAMPLE ..............................................................................................................74.5. WATER INLET AND HEATING AT PREWASHING...........................................................................114.6. SPINNING........................................................................................................................................114.7. WATER FILLING AND HEATING DURING WASHING .....................................................................114.8. WASHING BATH COOLING DOWN.................................................................................................114.9. DRAINING........................................................................................................................................114.10. RINSING ........................................................................................................................................124.11. FINAL SPIN, STOP ........................................................................................................................124.12. SWITCHING ON THE DOSING PUMPS.........................................................................................124.13. SPRAYING.....................................................................................................................................13

5. FAULT SITUATION..................................................................................................... 145.1. POWER SUPPLY FAILURE .............................................................................................................145.2. OUT OF BALANCE SWITCH SWITCHED OFF ................................................................................145.3. DISCHARGE VALVE FAILURE ........................................................................................................14

6. WASHING PROGRAMS.............................................................................................. 156.1. RIGID MOUNTED MACHINES 10KG/25LB, 16KG/35LB, 22KG/50LB, 35KG/80LB AND SOFTMOUNTED MACHINES 7KG/18LB, 10KG/25LB, 16KG/35LB..................................................................156.2. SOFT MOUNTED MACHINES 22KG/50LB, 33KG/70LB, 40KG/90LB, 55KG/125LB AND NON-CABINET MACHINES 22KG/50LB, 35KG/75LB, 43KG/95LB ..................................................................20

PROGRAMMING MANUAL PUB. DATE 11/00 508 1302

2. WARNINGS AND NOTICEWARNING !

ONLY A SERVICE ORGANIZATION WITH A PROPER AUTHORIZATION FROMMANUFACTURER CAN DO THE INSTALLATION AND REPAIRS. THE MANUFACTURER PROVIDESA WARRANTY FOR THE PRODUCT ONLY WHEN THIS REQUIREMENT HAS BEEN FULFILLED.This manual version is the original version. Without the original version these instruction are not complete .This manual presents complete instructions for operation of the machine controlled by a card programmertogether with "Machine operating manual", "Installation and maintenance manual" and electrical schemes,delivered always with machines.Before first punching of the programming card and first starting of the machine, it is necessary to studythoroughly the complete instruction for use, where all detail needed for correct and safe use of the machineare stated.Use exclusively original programming cards from the producer or your supplier. Any replacement isforbidden.All soap hoppers must be always located in the washer even when they are not used.Neglect of correct machine operation conditions according to producer's instructions can lead to injury ordamage. Therefore respect all warnings safety precaution and warnings written on labels placed on themachine.

2.1. APPLICATED MARKS AND SYMBOLS IN THE MANUAL

VALID FOR RIGID MOUNTED MACHINES 10KG/25LB, 16KG/35LB, 22KG/50LB, 35KG/80LB

VALID FOR RIGID MOUNTED MACHINES 35KG/80LB

VALID FOR SOFT MOUNTED MACHINES 7KG/18LB, 10KG/25LB, 16KG/35LB, 22KG/50LB,33KG/70LB, 40KG/90LB, 55KG/125LB

VALID FOR NON-CABINET MACHINES 22KG/50LB, 35KG/75LB, 43KG/95LB

VALID FOR MACHINES WITH OUTHER DOSING PUMPS OF LIQUID DETERGENTS

35/80

!


3. MACHINES WITH CARD CONTROLA card programmer allows the machine to be equipped with a great number of washing programs. Aprogram can be activated by a selection of a properly perforated programmatic card.

3.1. CARD PROGRAMMERThe machine is controlled by the card programmer K24 (24 programming paths). The programming card isdivided into 60 steps. The length of one step is 1 minute. Programming paths are marked by serial numbers1 - 24 and individual steps are marked with numbers 1 - 60 on the sides of the card.A thick transversal line is drawn on each programming card, which indicates the position of inserting thecard into the programmer at the start up of a washing program. A position of this starting line is different forvarious types of programmers. Each card represents only one washing program. If you wish to select another program, change the programming card.The advance of a programming card is provided by a synchronous motor through plastic gears on theperforation in the middle of the card.The conversion of the slots in the programming card to an electric signal is provided by a row of 24microswitches with balance beams, which are spaced from each other to the pitch of the card programmingpaths. The contact 1 - 2 is switched on at the moment of a slot in the programming card, the contact 1 - 4 inthe remaining time. When the card is with drawn from the programmer, contacts 1 - 2 on all microswitchesare switched on.

3.2. THERMOSTATUsing of this thermostat, you can set-up three temperatures for the card programmer, by means of thebuttons B, D and F, fig. 2.2. pos 2. Temperature can be set from 30°C to 90 °C on each button in twelvesteps. Each number corresponds to certain temperature as indicated in the scale on the thermostat. Thepreset temperatures can be obtained - when making a program - by punching the corresponding track .Near selected temperature button the LED indicator will be turned on, fig. 2.2 pos 1, 3, 4. When heatingworks to reach a required temperature, the proper LED HEAT is on.

Fig. 2.2


4. PROGRAMMING4.1. PROGRAMMING CARD PERFORATIONMaking a perforation of an original programming card according to the selected program, do it by means ofspecial pliers K01 STANDARD or K02 PROFESSIONAL, which can be ordered under the code PRI-809-000-061.

K01 STANDARD K02 PROFESIONAL

Fig. 3.1

4.2. PRINCIPLES OF CARD PROGRAMMINGWhen making a programming, it is important to have the electrical and water scheme of the machine, tobetter understand the machine function and to properly use all possibilities of the card programmer. It isnecessary to know the kind of heating (electric or steam or hot water). For the programming action use onlythe special jig - see fig. 3.1.– Filling with 3 types of water: cold soft, cold hard and warm - if they are connected - or a steam inlet.– When FILLING UP with water DIRECTLY, hoppers to not be rinsed out.– Flushing out of hoppers with washing detergents you obtain by perforation of the paths for hoppers.– Selection of a washing bath level is LOW or HIGH LEVEL.– If you require the program not to continue before a demanded temperature has been reached, you have to perforate

the path for HYDROSTOP at a filling up with water.– To obtain the required temperature, use a path by three temperatures being set up on potentiometers B, D, F of the

thermostat in the range of 30 - 90°C.– If you require the program not to continue before a required temperature has been reached, you must - together with

the temperature path - punch the path for THERMOSTOP and for the path of HYDROSTOP.– Draining of water to be provided by punching of the path for DRAINING.– The SPINNING at low r.p.m. to be programmed in the same time with DRAINING, in order the discharge valve to be

opened up. The machine will not start the spinning before the water level falls down to a safety level.– When washing delicate linen and always during heating - use the track GENTLE REVERSION. The motor action time

is reduced, pauses are prolonged and thus the wear out of the linen is decreased. The gentle reversion presents 3 secof washing, 12 sec of rest. The NORMAL REVERSION is 12 sec of washing and 3 sec of rest.

– Do the programming of the path for COOLING DOWN always after the main wash (at the temperature of 60 or 90°C),in order to get the temperature slowly decreased, avoiding a thermal shock and possible agglutination of detergents.

– If you don't use soap hoppers located on the machine and you want to use liquid detergents instead or if the machine isconnected to a central dosing, please, use the path for switching on the PUMPS.

– The track for OPENING OF THE DOOR is always programmed at the end of a washing cycle with certain delay afterthe path of spinning. The delay is necessary for untwisting of the linen after spinning. Programming of this path willprovide a sound signal for the end of washing cycle and will unlock the door.


4.3. PATH FUNCTIONS OF THE PROGRAMMER K24SOFT MOUNTED MACHINES 7KG/18LB, 10KG/25LB, 16KG/35LBRIGID MOUNTED MACHINES 10KG/25LB, 16KG/35LB, 22KG/50LB, 35KG/80LB

PATH CONTACT FUNCTION1 1 - 4

1 - 2total programme timeopening of the door

2 1 - 41 - 2

- -cold soft water inlet - directly

3 1 - 41 - 2

- -cold hard water inlet - directly

4 1 - 41 - 2

- -warm soft water inlet - directly

5 1 - 41 - 2

- -high water level

6 1 - 41 - 2

- -hydrostop - waiting for a water level

7 1 - 41 - 2

- -cold soft water inlet - hopper A (1A+1B) - prewash

8 1 - 41 - 2

- -warm soft water inlet - hopper B (2A+2B) - wash

9 1 - 41 - 2

- -cold soft water inlet - hopper B (2A+2B) - wash

10 1 - 41 - 2

- -cold water inlet - hopper C (1C+2C) - rinse

11 1 - 41 - 2

- -thermostop - waiting for water temperature of the wash. bath

12 1 - 41 - 2

- -cooldown of the washing bath

13 1 - 41 - 2

- -thermostat B in position 1-3 - prewash temperature 30-45°C

14 1 - 41 - 2

- -thermostat D in position 6 - wash temperature 60°C

15 1 - 41 - 2

- -thermostat F in position 12 - wash temperature 90°C

16 1 - 41 - 2

- -- -

17 1 - 41 - 2

normal reversiongentle reversion

18 1 - 41 - 2

- -draining

19 1 - 41 - 2

- -spinning at low r.p.m.

20 1 - 41 - 2

- -spinning at high r.p.m. only with soft mounted machines

21 1 - 41 - 2

- -liquid soap pump 1

22 1 - 41 - 2


23 1 - 41 - 2


24 1 - 41 - 2


AT PATHS 7 - 10: VALUES IN PARENTHESIS ARE VALID FOR MACHINES WITH DOUBLEDHOPPERS

35/80


SOFT MOUNTED MACHINES 22KG/50LB, 33KG/70LB, 40KG/90LB, 55KG/125LB

NON-CABINET MACHINES 22KG/50LB, 35KG/75LB, 43KG/95LBPATH CONTACT FUNCTION

1 1 - 41 - 2

total programme timeopening of the door

2 1 - 41 - 2

- -cold soft water inlet - directly

3 1 - 41 - 2

- -cold hard water inlet - directly

4 1 - 41 - 2

- -warm soft water inlet - directly

5 1 - 41 - 2

low water levelhigh water level

6 1 - 41 - 2

- -hydrostop, termostop

7 1 - 41 - 2

- -hopper I

8 1 - 41 - 2

- -hopper II

9 1 - 41 - 2

- -hopper III

10 1 - 41 - 2

- -hopper IV

11 1 - 41 - 2

- -hopper V

12 1 - 41 - 2

- -cooldown of washing bath

13 1 - 41 - 2

- -thermostat B in position 1-3-prewash temperature 30-45°C

14 1 - 41 - 2

- -pump 5

- -(pump 3)

15 1 - 41 - 2

- -thermostat D in position 6 - wash temperature 60°C

16 1 - 41 - 2

- -thermostat F in position 12 -wash temperature 90°C

17 1 - 41 - 2

normal reversiongentle reversion

18 1 - 41 - 2

- -draining - distribution

19 1 - 41 - 2

- -spinning

20 1 - 41 - 2

spinning at low r.p.m.spinning at high r.p.m.

21 1 - 41 - 2

- -pump 1

- -(cold shower)

22 1 - 41 - 2

- -pump 2

- -(warm shower)

23 1 - 41 - 2

- -pump 3

- -(pump 1)

24 1 - 41 - 2

- -pump 4

- -(pump 2)

VALUES IN PARENTHESIS ARE VALID FOR VALID NON-CABINET MACHINES


4.4. PROGRAMMING EXAMPLEConditions for a composition of this program are followings– inlets up to three waters (cold soft, cold hard and warm water)– using of adjustable thermostat– powdery soaps are dosed, machine hoppers are used– liquid soap pumps are not usedThe total time of washing cycle is longer then the sum total of individual operations, because the cardmovement stops when water filling, washing bath heating, and machine goes to the spinning operation.The wash program described here is only an example how to make your own programs and what rules toobserve. Should you have any doubts, we recommend to contact your supplier, possibly a detergentmanufacturer.

SOFT MOUNTED MACHINES 7KG/18LB, 10KG/25LB, 16KG/35LB

RIGID MOUNTED MACHINES 10KG/25LB, 16KG/35LB, 22KG/50LB, 35KG/80LBThe following example of a programming card punching shows a white linen washing program, whichcontains prewash (30°C), main wash (90°C), cooling down, three rinses and final spinning.

FUNCTION PATHPUNCHING

INLET HOPPER INLET TEMPE-RATURE

WATERLEVEL

TIME REVOLUTIONS(R.P.M.)

PREWASH 4, 6, 7, 11,13, 17

warm soft

A-cold soft(1A+1B)

B: 30°Cthermostop

low +hydrostop

5 min WN WN

DRAINSPIN

18, 19 - 2 minS

DLS

WASH 4, 6, 8, 11,15, 17, 12

warmsoft

B-warm soft(2A+2B)

F: 90°CThermo-

stop

low+hydrostop

6,5 min WN WN

DRAIN 18 - 1,5 min DRINSE I. 2, 5, 6, 7 cold

softA-cold soft(1A+1B)

- high+hydrostop

3 min WN WN

DRAINSPIN

18, 19 - 2 minS

DLS

RINSE II. 2, 5, 6, 7 coldsoft

A-cold soft(1A+1B)

- high+hydrostop

3 min WN WN

DRAINSPIN

18, 19 - 2 minS

DLS

RINSE III.(CONDI-TIONING)

3, 5, 6, 10 coldhard

C-cold hard(1C+2C)

- high+hydrostop

3 min WN WN

DRAINSPIN

18, 19 - 6 minS

DHS

END OF CYCLE 1 - - - 1,5 minREVOLUTIONS: WN - wash, normal reversion, WG - wash, gentle reversion, S - spin

WITH SOFT MOUNTED MACHINES YOU CAN PROGRAM DISTRIBUTION REVOLUTIONS(D) AT DRAINING, AND LOW SPIN (LS) OR HIGH SPIN (HS) AT SPINNING; PATH 20 - SETHE LAST COLUMN OF THE TABLE.

INFORMATION IN PARENTHESES ARE VALID FOR MACHINES WITH DOUBLEDHOPPERS

35/80


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11. END OF CYCLEDOOR OPEN

10. FINAL SPIN

9. RINSE III.

8. SPIN

7. RINSE II.

6. SPIN5. RINSE I.

4. DRAIN3. WASH 90°

2. SPIN1. PREWASH

Fig. 3.4.A Example of a programmatic cardPROGRAM 1 (white linen) for soft mountedmachines 7kg/18lb, 10kg/25lb, 16kg/35lb andrigid mounted machines 10/kg/25lb, 16kg/35lb,22kg/50lb, 35kg/80lb


SOFT- MOUNTED MACHINES 22KG/50LB, 33KG/70LB, 40KG/90LB, 55KG/125LB

AND NON-CABINET MACHINES 22KG/50LB, 35KG/75LB, 43KG/95LBTo demonstrate an example of programmatic card punching, we used an imaginary program for white linenwashing, containing prewash (45°C), main wash (90°C), cool down, four rinses and final spinning.

FUNCTION PATHPUNCHING

INLET HOPPER INLET TEMPE-RATURE

WATERLEVEL

TIME REVO-LUTIONS(r. p. m.ú)

PREWASH 2, 5, 6, 7, 13, 17 cold soft 1 - cold soft B: 45°CThermostop

high+hydrostop

6 min WG

DRAIN SPIN 19 - 2 minWASH I. 2, 4, 6, 8, 15, 17 cold soft +

warm2 - cold soft D: 60°C

Thermostoplow +

hydrostop8 min WG

DRAIN 18 - 1,5 min DWASH II. 4, 6, 9, 16, 17 warm 3 - cold hard F: 90°C

Thermostoplow +

hydrostop8 min WG

COOL DOWN 12 cold hard - high +hydrostop

2 min

DRAIN 18 - 2 min DRINSE I. 3, 4, 5, 6 cold hard +

warm- high +

hydrostop3 min WN

DRAIN 18 - 2 min DRINSE II. 3, 4, 5, 6 cold hard +

warm- high +

hydrostop3 min WN

DRAIN SPIN 19 warmshower

- 3 minLS

RINSE III. 3, 5, 6 cold hard - high +hydrostop

3 min WN

DRAIN 18 - 2 min DRINSE IV. 3, 5, 6 cold hard - high +

hydrostop3 min WN

DRAIN SPIN 19, 20 coldshower

- 8 min D,HS

END OFCYCLE

1 - - - 1,5 min -

REVOLUTIONS: WN - wash, normal reversion, WG - wash, gentle reversion, D - distribution rotation, LS -low spin, HS - high spin

YOU CAN PROGRAM PATHS OF RIGID MOUNTED, NON-CABINET MACHINES FORWARM (22) AND COLD (21) SHOWER WHICH REMOVES WASHING DETERGENTS FROMLINEN IN THE DRUM THOROUGHLY.

YOU CAN PROGRAM SPINNING AT LOW (19) OR HIGH (19 + 20) REVOLUTIONSOF SOFT MOUNTED AND NON-CABINET MACHINES.


1. D

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II9.

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13. T

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45°C

14.P

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15. T

EM

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60°C

16. T

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90°C

17. G

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18. D

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19. S

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20. H

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122

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223

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324

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21. S

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22. S

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15. STOP

14. HIGH SPIN

13. RINSE IV.

12. DRAIN11. RINSE III.

10. LOW SPIN9. RINSE II.

8. DRAIN

7. RINSE I.

6. DRAIN

5. COOL DOWN

4. WASH II. 90° C

3. WASH I. 60°C

2. LOW SPIN

1. PREWASH 30 °C

fig. 3.4.B An example of program composition for soft mounted machines 22kg/50lb, 33kg/70lb, 40kg/90lb,55kg/125lb and for non-cabinet machines 22kg/50lb, 35kg/75lb, 43kg/95lb


4.5. WATER INLET AND HEATING AT PREWASHINGSee cycle 1(fig. 3.4.A) and cycle 1(fig. 3.4.B).

WATER INLETWater filling, requirement for higher water level and a soap hopper is programmed in the same time.However it is possible to program the hopper also a moment before the water filling, which will provide aquality rinsing of the hopper.The hopper rinsing is finished when the water reaches a demanded level.The HYDROSTOP path must beprogrammed with a small delay after the required water and the level.The function of this path does notallow the program to continue before demanded level and temperature is achieved.If the path is programmed earlier (before water filling), the program would be blocked.

HEATING DURING PREWASHTemperature is chosen with a short delay after programming of HYDROSTOP and THERMOSTOP path(see 3.4.B).This will secure that the heating is switched on always after the water level is achieved.THERMOSTOP path is programmed during the whole period of heating in order that the advance of theprogramming card is stopped for each additional heating. If there is not demand for to stop the programduring the additional heating, only the path of required temperature is to be programmed.A gentle reversion is recommended during the laundry soaking and the wash bath heating. It is chosen bypunching the proper path.

4.6. SPINNINGSee cycles 2, 6, 8 in fig.3.4.A and cycles 2, 10 in fig. 3.4.BLength of the cut in the path 19 must be two divisions minimum (2 min.). This time period is needed toprovide operations which compose the path function: selection of the right direction for spinning, draining,distribution and spinning.The spinning selection blocks some of the machine functions, for example: water filling, heating, reversion,hopper control.

LOW SPINNING

Spinning with low rotations is to be programmed in path 19.

WITH SOFT MOUTED AND RIGID MOUTER, NON-CABINET MACHINES, YOUCAN PROGRAM SPINNING AT LOW (19) OR HIGH (19+20) REVOLUTIONS.

4.7. WATER FILLING AND HEATING DURING WASHINGSee cycles 3 (fig.3.4.A) and 3 and 4 (fig. 3.4.B).Water filling and rinsing the soap hopper after spinning are to be programmed with a partial overlap with thespinning path.This allows filling of water and detergents into the drum in the period when rotations of thedrum are decreasing after spinning and inletting water slows down the drum in the same time.Remaining principles for filling waters, heating and reversion are the same as principles stated in chapter3.5. WATER INLET AND HEATING AT PREWASHING.

4.8. WASHING BATH COOLING DOWNSee the end of cycle 3 (fig.3.4.A) and a cycle 5 (fig. 3.4.B).Cooling down progresses usually after the main wash of combined textiles-polyester-cotton in the mannerthat cold water is slowly feeded in the washer to reach a higher level.Cold water filling to be programmed inpath 12. Cooling down is finished automatically by reaching a high water level.After the wash bath is cooled down, the drain off (path 18) or spinning (path 19) are usually programmed.

4.9. DRAININGSee cycles 4 (fig. 3.4.A) and 6, 8, 12 (fig. 3.4.B).The draining selection blocks some of the machine functions like water filling, heating, reversion, hoppercontrol.


4.10. RINSINGSee cycles 5, 7, 9 (fig. 3.4.A) and 7, 9, 11, 13 (fig. 3.4.B).Mostly cold, hard water is filled up to a high water level with the function HYDROSTOP, washing rotationswith a normal reversion. After rinsing, the draining comes next .During the last rinsing you can add fabricconditioner through the hopper.

4.11. FINAL SPIN, STOPSe the cycle 10 (fig. 3.4.A).

SPINNINGThe length of the cut for low rotation spinning should be approx. 6 - 8 divisions. To program the time ofspinning longer than 10 minutes is not recommended because:– after certain time no water from linen drains off anyway– too long spinning causes a faster wear off of linen– a long spinning makes the machine service life shorter.

HIGH SPINNING

WITH SOFT MOUNTED AND RIGID MOUNTED, NON-CABINET MACHINES YOUCAN PROGRAM THE SPINNING AT LOW OR HIGH REVOLUTIONS.

See the cycle 14 (fig. 3.4.b).

A high spinning is to be programmed according to textile leinds, mostly at the end of the wash cycle:

Path 19: spin

Path 20: high spin

The length of a cut for achieving of 1 minute of spinning with high revolutions must be approx. 4 divisions(2' and 40" is the time needed for the distribution and low rotations of spinning - and after then the highspinning procedure is switched on). It means that - for instance - for 5 minutes of spinning with high r.p.m.,We must cut off 8 divisions in paths 19 and 20 of the programming card.

Finishing of high spinning:

The path 19 must be finished earlier (by about 1/2 division) then path 20 to obtain the higher spin to beswitched off, before a lower rotation spinning comes.

STOPThe space in a programmatic card between the end of spin and the path 1-"STOP", is destined for brakingdown and untwisting of linen after spinning (reversion without water).Path 1- STOP to be programmed to achieve a stop of the programming card advancement and switching onthe light signal for door opening (however this one is always switched on with a time delay). Switching on ofthe path 1 - STOP corresponds to the stop of the program by the button "O" (STOP) on the programmer.Before inserting the card and beginning of a new program it is necessary to press the button "I" (START) onthe programmer.

4.12. SWITCHING ON THE DOSING PUMPS

For water filling and geating there is a principle that a working time of the pump is programmed in the periodwhen the path 6 (hydrostop-thermostop) is not activated and the heating is not on. This theory correspondsto the fact, that the quantity of pumped chemical substance is given by the time only, which means, that inthe period of switching on the pump the advance of the programming card must not be stopped.The pump always goes on after the water in the washer reaches its level, which enables filling of a chemicalsubstance into the washing bath and not to the dry linen or the drum. I other cases it is necessary to avoidthe stop of the programming card in the time of switching on the pump. This would distort the amount ofsupplied chemical substances. For example: at rinsing action the pump is to be programmed after theprogram runs out from the hydrostop path (6).


4.13. SPRAYINGON RIGID MOUNTED AND NON-CABINET MACHINES YOU CAN PROGRAM PATHS FOR WORM AND COLD SHOWER, ENABLING EFFICIENT REMOVAL OF WASHINGSUBSTANCES.

Spraying is a technological procedure during which a clean warm or cold water is supplied by a jet throughthe front glass of the door into the space of the drum. The water is sprayed onto linen, soaks in, thusenables an efficient removal of remaining washing substances from the laundry.

The sprayer is programmed in paths 21(cold shower) and 22 (warm shower) in such way, that the beginningof the cut is always simultaneously with the path of spinning (19) and spraying must end at least 1 divisionprior the end of spinning in order to remove efficiently the residual moisture from the laundry.

In case of the final spinning with high revolutions, there is possible to program the sprayer at a time ofstarting up the spinning (distribution, lower rotations of spinning) i.e.roughly 2-3 divisions.


5. FAULT SITUATION5.1. POWER SUPPLY FAILUREPower supply failure (switching off the main switch or the centralstop) will cause:– opening of the drain valve and thus a draining off of the wash bath– a stoppage of the machine and the program procedureTo continue the program - after the power supply has been restored - fill up washing detergents andcontinue in the interrupted program by switching on the machine.

5.2. OUT OF BALANCE SWITCH SWITCHED OFFON SOFT MOUNTED AND NON-CABINET MACHINES, THERE IS A CHANCE,THAT AN UNEVEN DISTRIBUTION OF THE LAUNDRY IN THE DRUM CANSWITCH OFF THE OUT OF BALANCE SWITCH WHEN MACHINE STARTSSPINNING.

The machine reacts as follows:– the electric motor for spinning switches off– after a safe elapse of time, a reversion occurs and the laundry will be newly distributed– the distribution follows in a selected spin direction, and about 40 sec later the machine goes to start a new spinning– in case of a permanent or repeated unbalance in the drum, the previously described cycle will be repeated but only till

the program from the path 19 - SPIN runs out– during a repeated release of laundry prior a new spinning procedure, the programmer motor is stopped.Check the laundry distribution in the drum, setting of the out of balance switch, or the condition of the shockabsorbers according to "Installation and maintenance manual", check the sewerage or the drain outlet, findthe problem and eliminate it.

5.3. DISCHARGE VALVE FAILUREIf water will not be discharged from the washer within a sufficient time (even prior switching on thespinning), the cycle repeats it self but only till the program runs out from the path. Even if the washing bathis not discharged, the other program steps continue.When washing bath has not been drained off, check its temperature and machine parts before opening thedoor.

WARNINGIF TOO HOT, DO NOT OPEN THE DOOR. BURN OR SCALD HAZARD!Check the condition of the discharge valve, sewerage or drain outlet, find out the problem and eliminate it.

!


6. WASHING PROGRAMS6.1. RIGID MOUNTED MACHINES 10KG/25LB, 16KG/35LB, 22KG/50LB,35KG/80LB AND SOFT MOUNTED MACHINES 7KG/18LB, 10KG/25LB,16KG/35LBPROGRAM 01: WHITE LAUNDRYFilling of soap hoppers:A (1A+1B) prewash detergent

B (2A+2B) main wash detergentC (1C+2C) softener

Temperature setting: set thermostat B to 45°Cset thermostat F to 90°C

(information in parentheses are valid for machines with doubled hoppers)

OP

EN

ING

OF

THE

DO

OR

COLD

SO

T W

ATER

INLE

T-DI

REC

COLD

HAR

D W

ATER

INLE

T-DI

REC

HO

T W

ATER

INLE

T-D

IREC

HIG

H W

ATE

R L

EV

EL

HY

DR

OS

TOP

HOPP

."A"C

OLDS

OFT

W.P

REW

AS

H

HO

PP."B

" HO

T W

.WAS

HH

OPP

"C" -

CO

LD W

.RIN

SE

HO

PP "C

"-C

OLD

W. R

INSE

THER

MO

STO

P

CO

OL

DO

WN

THER

MO

STA

T "B

"-45

°CTH

ERM

OST

AT

"D"-

60°C

THER

MO

STA

T "F

"-90

°CG

EN

TLE

MO

VE

ME

NT

DR

AIN

SPIN

PUM

P 1

PUM

P 2

PUM

P 3

PUM

P 4


PROGRAM 02: COLOURED LAUNDRYFilling of soap hoppers:A (1A+1B) prewash detergent


Temperature setting: set thermostat B to 45°Cset thermostat D to 90°C


OP

EN

ING

OF

THE

DO

OR

COLD

SO

FT W

ATER

INLE

T-DI

REC.

COLD

HAR

D W

ATER

INLE

T-DI

REC.

HO

T W

ATE

R IN

LET-

DIR

EC

.H

IGH

WA

TER

LE

VE

LH

YD

RO

STO

PHO

PP."A

" CO

LD S

OFT

W. P

REW

ASH

HO

PP."B

" HO

T W

.WAS

HHO

PP. "

B" C

OLD

SO

FT W

.WAS

HH

OP

P "C

"-C

OLD

W.R

INS

ETH

ERM

OST

OP

CO

OL

DO

WN

TH

ER

MO

STAT

"B"-

45°C

THER

MO

STA

T "D

" - 6

0°C

THER

MO

STA

T "F

" - 9

0°C

GE

NTL

E M

OV

EM

EN

T

DR

AIN

SPIN

PUM

P 1

PUM

P 2

PUM

P 3

PUM

P 4


PROGRAM 03: FINE WASH - NYLONFilling of soap hoppers:B (2A+2B) main wash detergent

C (1C+2C) softenerTemperature setting: set thermostat B to 45°C(information in parentheses are valid for machines with doubled hoppers)

OP

EN

ING

OF

THE

DO

OR

COLD

SO

FT W

ATER

INLE

T-DI

REC.

COLD

HAR

D W

ATER

INLE

T-DI

REC

HO

T W

ATE

R IN

LET-

DIR

EC

HIG

H W

ATE

R L

EV

EL

HY

DR

OS

TOP

HOPP

."A" C

OLD

SO

FT W

. PR

EWAS

H

HO

PP."B

" HO

T W

.WAS

HHO

PP. "

B" C

OLD

SO

FT W

.WAS

HH

OP

P "C

"-C

OLD

W.R

INS

ETH

ERM

OST

OP

CO

OL

DO

WN

TH

ERM

OST

AT

"B"-

45°C

THER

MO

STA

T "D

" - 6

0°C

THER

MO

STA

T "F

" - 9

0°C

GE

NTL

E M

OV

EM

EN

T

DR

AIN

SPIN

PUM

P 1

PUM

P 2

PUM

P 3

PUM

P 4


PROGRAM 04: POLYESTER - COTTONFilling of soap hoppers:A (1A+1B) prewash detergent




OP

EN

ING

OF

THE

DO

OR

COLD

SO

FT W

ATER

INLE

T-DI

REC.

COLD

HAR

D W

ATER

INLE

T-D

IREC

.

HO

T W

ATE

R IN

LET-

DIR

EC

HIG

H W

ATE

R L

EV

EL

HY

DR

OS

TOP

HOPP

."A" C

OLD

SO

FT W

. PRE

WAS

H

HO

PP."B

" HO

T W

.WAS

HHO

PP."B

" CO

LD S

OFT

W. W

ASH

HO

PP

"C" -

CO

LD W

.RIN

SE

THER

MO

STO

PC

OO

L D

OW

N

TH

ER

MO

STAT

"B"-

45°C

THER

MO

STA

T "D

"-60

°CTH

ERM

OST

AT

"F" -

90°

CG

EN

TLE

MO

VE

ME

NT

DR

AIN

SPIN

PUM

P 1

PUM

P 2

PUM

P 3

PUM

P 4


PROGRAM 05: WOOLLENFilling of soap hoppers:A (1A+1B) -


Temperature setting: -(information in parentheses are valid for machines with doubled hoppers)

OP

EN

ING

OF

THE

DO

OR

COLD

SO

FT W

ATER

INLE

T-DI

REC.

COLD

HAR

D W

ATER

INLE

T-DI

REC.

HO

T W

ATE

R IN

LET-

DIR

EC

.H

IGH

WA

TER

LE

VE

LH

YD

RO

STO

PHO

PP."A

"CO

LD S

OFT

W.P

REW

ASH

HO

PP."B

" HO

T W

.WAS

HH

OPP

."B" C

OLD

SO

FT W

.WA

SH

HO

PP

"C"-

CO

LD W

.RIN

SE

TER

MO

STO

PC

OO

L D

OW

N

TH

ER

MO

STAT

"B"-

45°C

THER

MO

STA

T "D

"-60

°CTH

ERM

OST

AT

"F"-

90°C

GE

NTL

E M

OV

EM

EN

T

DR

AIN

SPIN

PUM

P 1

PUM

P 2

PUM

P 3

PUM

P 4


VALID FOR NON-CABINETMACHINES 22KG/50LB,35KG/75LB

6.2. SOFT MOUNTED MACHINES 22KG/50LB, 33KG/70LB, 40KG/90LB,55KG/125LB AND NON-CABINET MACHINES 22KG/50LB, 35KG/75LB,43KG/95LBPROGRAM 01 : WHITE LAUNDRYFilling of soap hoppers:I. prewash detergent

II. main wash detergentIII. bleachIV. neutralising substanceV. softener




PROGRAM 02 : COLOURED LAUNDRYFilling of soap hoppers:I. prewash detergent





PROGRAM 03 : FINE WASH - NYLONFilling of soap hoppers:I. prewash detergent


Temperature setting: set thermostat B to 45°C



PROGRAM 04 : POLYESTER - COTTONFilling of soap hoppers:I. prewash detergent





PROGRAM 05 : WOOLLENFilling of soap hoppers:I. -

II. main wash detergentIII. -IV. -V. softener

Temperature setting: -

IMPORTANT !MACHINE TYPE:PROGRAMMER:- CARD PROGRAMMER

- K21 - K24

INSTALLTION DATE:

INSTALLATIONCARRIED BY:SERIAL NUMBER:

ELECTRICAL DETAILS:.............VOLT...............PHASE............Hz

NOTE:ANY CONTACTS WITH YOUR DEALER REGARDINGMACHINE SAFETY, OR SPARE PARTS, MUST INCLUDETHE ABOVE IDENTIFICATION.MAKE CERTAIN TO KEEP THIS MANUAL IN A SECUREPLACE FOR FUTURE REFERENCE.

DEALER:

Documents

PROGRAMMING MANUAL FOR INDUSTRIAL WASHER EXTRACTORS … programmer GB.pdfcard programmer k24 programming manual for industrial washer extractors date: 11/00 of the line r, f, x 508