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CNC-NestiNg teChNology
profit H08
www.format-4usa.com
Efficiency in the smallest of spacesThe profit H08 from Format-4 is the CNC machining centre for professional nesting applications in the smallest of spaces. Designed specifically for universal apparitions, the high precision and productivity achieved when processing vary-ing materials, is the particular highlight about this profit making all-rounder.
The matrix table keeps it shape regard-less of the temperature and consists of numerous vacuum fields offering absolute precision and perfect hold
There are three different vacuum systems that are available, allowing you to optimally equip your machine based on the materi-als and workpieces to be processed
After tool change a control of the length is carried out and checked with the tool data file
”Gantry”- rack and pinion driving synchronization system on both sides. Quick, low maintenance and highly precise
3x 230 V/208 V motor voltage, 60 Hz ■ ■
Automatic central lubrication system ■ ■
Main spindle 10 kW ER23 ■Main spindle 10 kW HSK F63 ■
DH 8 drilling head, with 8 vertical spindles ■Fences situated to the rear left of the operating field ■ ■
8 or 10-piece tool changer on side of machine chassis ■
Extraction from above, manually adjustable ■2 extraction connections from above ■
Compact - Control (1 machine license) ■ ■
Vacuum system 180 m³/h ■ ■
Automatic length measurement systems for tools in Z axis ■
Two different sized working fields for individual requirements:profit H08 13.25 with 4 x 8 ft. (1250 x 2500 mm) or profit H08 16.31 with 5 x 10 ft. (1530 x 3090 mm)
profit h08 13.25 / 16.31 “start” Package “Professional” Package
Portal design “Gantry” drive FORMAT-4 Matrix Table Vacuum system
Various materials: Wood, Plastic, Alucobond, mineralised material, packaging material
Measuring system of the tool length
With 8 verticle spindlesFor maximum productivity and complete flexibility13.5 HP Router electrospindle (10 kW) - HSK F63 (24,000 rpm) ceramic bearings, pressurized system
For perfect milling results13.5 HP Router electrospindle (10 kW) - ER32 (24,000 rpm) ce-ramic bearings, pressurized system
8 or 10 position tool changer positioned on the side of the machine chassis
Tool changerDH 8 drilling head“Professional” Package“Start” Package
❄AC
@
2C8V
19E48
USV
C08 Air conditioning for electrical cabinet
Optional features ...
C18 Hand-held terminal for the remote control of the axes
C09 Teleservice support package via internet
C14 Bar code reader, wireless
C15 Closed cable draw in X and Y axis
C54 Monitoring of the fence cylinder C16 Preparation of guides for none-wood related materials
C62/ C61 Vacuum system 250 m³/h or 500 m³/h instead of 180 m³/h
007 16 HP (12 kW) (S6) milling spindle HSK F63, 24,000 rpm
C11 Central extraction hood C190 DH 12 drilling head, with 12 vertical spindles
More options:005 60 Hz motor frequencyC342 WoodFlash - Control instead of Compact - Control (1 machine license) C10 Altitude package for installation at 2000–3000 mC228 Container packing with corrosion protection cover
Various software packages:• Flash 3D construction software• FlashNest-Software• Label printer for rectangular
FlashNest parts or “Free-Form Pro”• 3D simulator with collision check
for Woodflash at the machine
C12 Uninterrupted power supply to the PC
2 control options are available for professional CNC processing:
“Compact-Control” (standard) or “WoodFlash-Control” (option)
Format-4 software - programming is child‘s play
CNC Board
Tool parametersTool database: Diameter, length, speed, feed rate, etc.
Equipment parametersManaging the machine tools
EditorProgramming individual workpieces, DXF-import standard
2D simulatorFast calculation of machining times
3D simulatorOptional, accurate representation of your machine as a 3D model incl. collision control
Asafetylightgridmonitorstheentrancetothedangerareaandtheemergencystopcanbeusedtointerrupttheprogramatanypoint.
21
Assembly times
On the basis of a carpenters skill the CNC broadens the current and future competitiveness and profitability of every workshop, in every market and in every sector.
How big is the step up?
Competitiveness/Profitability
PrecisionFlexibility
Prod
uctiv
ity
Craftsman's skill
Material competence
Construction competence
Finishing competence
Machine competence
Programmer competence
21Craftsman's skill Competitiveness/
Profitability
Programmer competence
3
g
g
g
g
www.format-4usa.com
It is now commonplace for all woodworkers to setup and operate various types of machines with a range of tools in order to produce a finished product.The CNC operates along the same lines, but with an important difference: The production processes are merged together. Programmed by the operator and performed by the CNC.
Changing the way we think is the biggest challenge.
The mechanization of the workshop has been advancing for decades.
When will your workshop take the next step?
95 of100rationaliseFocus: Revenue potential
32 of100expandFocus: Market potential
75 of100innovateFocus: Performance potential
34 of100optimizeFocus: Business potential
Type of company• Established• Dynamic
Company size
Market • Competition• Customers• Dynamic
Performance area
Furniture/KitchensDoorsInterior decorationWindowStaircasesJob order productionTenders
The CNC triangle provides 4 key focus directions for your business ways in which to maximise profitability regardless of the market conditions.
6 reasons to invest in a CNC! Today many cabinetmakers are fulfilling their dream of owning a CNC
“CNC is the standard machine of tomorrow!” The things that seem difficult to us today, will become clear tomorrow! CNC machines are already playing a key role in
every workshop. A CNC machine will enable umlimited options and possibilities for your workshop in the future.
Programming within 3 daysAnyone with basic computer knowledge, who can draw their product and knows the required produc-
tion steps, can develop a solid CNC pro-gramming base within 3 days.
Founded on capentary skills!The foundation on which the programming of a CNC is built, is carpentry skill. Programming becomes a new and
additional skill in a industry renowed for first class, innovative, artistic and design oriented practice
CNC requires big changesCNC changes the carpenter trade significantly.The CNC redefines a cabinet-maker‘s work!
CNC-Power is 3 dimensional! CNC broadens the competitiveness, as well as profitability over three central dimensions. It is a common misconception
to view a CNC simply as a way to increase the speed of production.
Batch production efficient from the very first piece!Once a cabinet has been programmed, the CNC will manufacture it faster and to a much better quality
standard than a regular machine. Once, twice, a hundred times ...
100 of 100 CNC users: “... CNC has become crucial to my work”
87 of 100 CNC users: “... my CNC expectations were exceeded”
Can one compete against CNC workshops without a CNC? 81 of a 100 say “no”
“Easier to program than expected”: 78 out of a 100
1. The standard machines of tomorrow.
3.CNC = flexibility = individuality
4.Core competencies and profitability
5.CNC is
3 dimensional!
6.In summary
2.Easy to learn
programming.
www.format-4usa.com
profit h08 13.25 / 16.31
Technical data for individual machine models and configurations:
Axes X-axis 11/13 ft. (3260/3860 mm) Y-axis 5/6 ft. (1630/1930 mm) Z-axis 9“Speed X-axis 165 ft/min. Y-axis 165 ft/min. Z-axis 50 ft/min. Vector speed XY 230 ft/min.Pneumatics Connection 0–17 mm Pressure in supply hose 8 bar Pressure in the machine 6 bar Air-consumption 150 Nl/minVacuum pump Motor 2x 90 CFM Installed power 5,5 kWDust Extractors Vacuum connection Ø 200 mm Volume flow 1000 CFM Air speed 20 m/sec. Vacuum 1000 PaWeight Machine (complete) approx. 4012 lbs
Space requirements and technical specifications
4 ft.
(125
0 m
m)/
5 ft.
(153
0 m
m)
5 ft.
(163
0 m
m)/6
ft. (
1930
mm
)
8 ft. (2500 mm)/ 10 ft. (3090 mm)
11 ft. (3260 mm)/13 ft. (3860 mm)
NEW NEW
NEW NEW
NEW
profil45 profil45M profil45Mx-motion
kappa550e-motion kappa550x-motion kappa550
kappa400x-motion kappa400
dual51 plan51 plan51L exact63 exact51
Jointer-Planers/Jointers/Planers
Panel Saws
The program
Shapers
RL300 RL250 RL200 RL160 RL125
Dust Extractors
Industry Panel Saws
NEW
NEWNEW
NEW
kappaautomatic55/75 kappaV60 HVPfinish1302/1102GIANT
perfect710e-motion/perfect710x-motion
perfect812e-motion/perfect812x-motion
perfect608x-motionplus
profitH10 profitH08
profitH24/H24L
profitH22/H22L
profitH20
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profitH50
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© AH 06/2013 · FELDER KG · KR-Felder-Straße 1, A-6060 HALL in Tirol, Tel. +43(0) 05223/58 500, Fax +43(0) 05223/56 130, [email protected] Specifications subject to alterations. Felder is not to be held responsible for syntax or printers errors.
FELDER-GROUP USAEast: 2 Lukens Drive, Suite 300, NEW CASTLE, DE 19720, [email protected]. Cal: 3006 Beacon Blvd., WEST SACRAMENTO, CA 95691, [email protected]. Cal: 26060 Acero Suite 103, MISSION VIEJO, CA 92691, [email protected]
www.format-4usa.com
DE: 866-792-5288N. Cal: 800-572-0061S. Cal: 866-714-6005 866-922-8879
FORMAT-4Quality and precision
from AUSTRIA
... family ownership ... inhouse manufacturing ensuringhighest quality standards
... 60 years of experience in building fine woodworking machinery
QUAlity, reliAbility, PreCisioN based on ...
MADE IN AUSTRIAmeans for you ...
