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The Combined Honeywell Gas Offering
Elster Completes Honeywell Portfolio
Now Also in Size G400 – RABO
QKM Meter Production in China
I Connected Industrial
Profiles Customer Magazine 1/2016
Honeywell Editorial
With Honeywell’s acquisition of the Elster Division of Melrose Industries plc, natural gas operators will benefit from outstanding tech-nologies, unsurpassed application know-how, and comprehensive service and support. Our organizations have joined to become the larg-est and most capable instrumentation and automation supplier for the natural gas trans-mission, distribution and storage industry.
Why is Honeywell’s acquisition of Elster import-ant to our combined global installed base? Quite simply, it generates significant opportuni-ties to create operational and business value for customers in the expanding natural gas market. Let’s consider some examples.
In Europe, Honeywell and Elster are the industry leaders in gas regulators and metering for industrial gas transmission and distribution. Customers will have access to a full portfolio of best-in-the-industry technology for high- accuracy custody transfer and high-reliability gas regulation. With our combined organizations, we will assure great technology that not only sets the standard for accuracy and reliability, but also delivers an excellent lifecycle experience through our world-class service organization.
In the Americas, Honeywell is the industry- leading provider of volume correctors. We are working together with the Elster team to inte-grate Mercury volume correctors in Elster’s state-of-the-art rotary meters. This combina-tion is a natural fit – literally. Rotary meters and Mercury volume correctors will be delivered with a natural integration facility that reduces installation time and improves serviceability.
And, in Asia-Pacific, by combining our world-class project execution organizations, we are in a position to seamlessly serve the entire region with local staff resources that are capable of
Honeywell & Elster
Creating Value in the Global Gas Industry
Jason Urso
Vice President and General Manager, Process Measurement & Control (Honeywell Process Solutions)
2
PublisherElster GmbH Steinern Straße 19–21 D-55252 Mainz-Kastel T +49 (0) 6134 605-0 www.elster-instromet.com
Editorial staff Gudrun Biedermann Marketing Communications T +49 (0) 6134 605-218 [email protected]
Leslie-Ann Strazzullo [email protected]
Contact [email protected]
AuthorsHans Arp, Honeywell-Elster, LotteSascha Bluhme, Honeywell-Elster, KasselMartin Bragg, Honeywell-Elster UK Eric Bras, Honeywell-Elster Belgium Michael Franz, Honeywell-Elster, Mainz-Kastel Yufen He, Honeywell-Elster ChinaDr. Harry Hofmann, Honeywell-Elster, Kassel Patrick Keiffer, Honeywell-Elster, Mainz-KastelPaul Ladage, Honeywell-Elster, Mainz-KastelRandy Miller, Honeywell USAMichael Pellmann, Honeywell-Elster, Dortmund Rüdiger Pfeil, Honeywell-Elster, Mainz-KastelHans-Peter Smid, Honeywell-Elster Belgium Tim Vogel, Honeywell-Elster, Mainz-KastelHelena Wang, Honeywell-Elster China Articles signed by the author reflect their personal opinion.
Photo credits Page 1: © iStockphoto.com/fatihhoca Page 8: © iStockphoto.com/simonkrPage 9: © iStockphoto.com/kasto80 Page 16: © iStockphoto.com/nimis69Page 19: © iStockphoto.com/duncan1890Page 20: © iStockphoto.com/ Juliya Shumskaya
Publishing dates:Three editions for the year 2016
Honeywell-Elster customer magazine online: www.elster-instromet.com
building and installing fully integrated gas skids and stations.
How we can put great technologies together on a global basis to leverage Honeywell’s auto-mation, visualization and data analytics capa-bilities? Elster is a global leader and innovator in gas metering, whereas Honeywell holds the same position in gas regulators. With the sub-stantial installed base of equipment, we see a terrific opportunity to collect health and diag-nostic information across gas transmission and distribution networks. With this information, we will be able to help our customers proactively monitor the performance and health of their equipment with our smart operations offerings – reducing maintenance costs and assuring the highest levels of accuracy. This is a classic use case for the Industrial Internet of Things (IIoT). Honeywell’s IIoT approach will deliver real-time visibility into product operation while at the same time being able to proactively dispatch service resources in order to address issues that would otherwise result in unplanned down-time or lost profitability.
In summary, Honeywell and Elster are a terrific combination of complementary products and solutions. Our integration process will be swift and capture the best practices of each busi-ness, and our technology teams will continue their innovative thinking to provide some great new offerings in the months to follow. Our abili-ty to integrate data, analyze it, and then provide context will open the door to exceptional IIoT solutions. And our global footprint will allow Honeywell to deliver solutions and maintain them throughout the lifecycle wherever they are in the world. It’s an exciting time, but the fun has only just begun!
Jason Urso
3 ProductS HoneywellHoneywell Editorial
Elster brings a great wealth of experience in the gas market to Honeywell. Elster is known as a gas brand globally and has a proven track record in gas transmission and distribution, all the way down to residential applications. This is the perfect addition to Honeywell’s offering that has always been strong in gas transmission applications with high pressure regulators (former RMG product line) as well as EVCs in the Americas for the gas distribution market.
Market leadership in Volume conversion and Gas Pressure regulation
The Combined Honeywell Gas Offering
A good example of this is the WEPP II project in
China, where Elster supplied the gas metering
stations and Honeywell was the main supplier
for gas regulators. With the combined offering,
Honeywell has become a top player in the over-
all gas instrumentation business over night. But
it doesn’t stop there. Honeywell has an attrac-
tive offering for many other applications along
the gas value chain, of which we will introduce a
few on the next couple of pages.
Gas Pressure RegulatorsRelying on over 150 years of experience in this
field, Honeywell regulators originate from the
former RMG, Bryan Donkin and Gorter portfo-
lios. The Honeywell flagship regulator portfolio
covers a comprehensive range of gas pressure
regulators from high pressure (20 bar / 300
psi to 100 bar / 1500 psi) to medium pressure
regulators (up to 20 bar / 300 psi). This is a nat-
ural extension to the known Elster product line
which focuses on low pressure applications in
the residential and commercial sector. Gas Train in Changzhou
4 Honeywell ProductS
Typical applications for the portfolio include
transmission, storage, industrial and power
stations. City gate stations (gas distribution)
are also commonly equipped with Honeywell
regulators. With Elster being the number one
player globally for turbine and rotary displace-
ment meters, offering a full package of meters
and regulators means that customers can
rely on Honeywell for their complete GPRS
requirements. Different types of regulators
are offered ranging from axial, globe-type and
membrane-style units, depending on customer
needs and requirements.
Electronic Volume Correctors for North AmericaElster by itself is already a leading manufactur-
er of electronic volume converters. The current
product line comprising the EK280, EK220 and
the new EK205 is according to European design
directives which is the standard in most markets
outside of North America. The Honeywell
Mercury product line offers products similar
to the EK family that meet the specific North
American customer needs and are a perfect
extension of the Elster product line. Taking
both businesses together, Honeywell is now the
number 1 vendor of EVCs globally. In addition
to the volume corrector, Honeywell also offers
temperature correctors (TCI), wireless devices,
software for configuration and data collection
as well as end-to-end billing services.
SmartLine® Pressure and Temperature TransmittersHoneywell’s SmartLine transmitters are the
industry’s first modular and most reliable
transmitters, delivering total value across the
asset lifecycle. Setting a standard for total per-
formance in harsh and noisy process environ-
ments, the SmartLine family offers lower total
cost of ownership, along with high accuracy
and stability over a wide range of process and
ambient conditions. The SmartLine product
line covers pressure, temperature, multivari-
able, level transmitters and wireless versions.
For pressure measurements, two versions are
available (ST800, ST700) that are designed for
different customer segments. Both versions are
available as gauge, absolute and differential
pressure transmitters. The ST800 is an excel-
lent fit for fiscal gas applications. Low measure-
ment uncertainty paired with high stability and
quick response times make it a perfect combi-
nation with the proven Elster enCore FC1 flow
computer. The ST800 is approved by NMi and
can be used together with the FC1 for fiscal
MID applications.
The temperature transmitter family includes
the field mounted dual compartment STT850
transmitter which is approved for fiscal meas-
urement of gas as well as the DIN rail mounted
STT650 transmitter used mostly in process
applications. The STT850 series is MID
approved and can also be used together with
the FC1 for fiscal MID applications.
EC 350
HON 5020
Northstream Pipeline
5 ProductS HoneywellHoneywell ProductS
SmartLine Pressure Transmitter STT850
RTU 2020
RTU 2020 (Remote Terminal Unit)The RTU 2020 gives customers 20/20 vision of
their processes through efficient remote mon-
itoring, and diagnostic and asset management
capabilities. The design is highly power-efficient
meaning it can also be operated through solar
panels when installed in remote locations.
Integrated HART helps to keep investments
to a minimum and reduce installation costs.
Expansion I/O modules help to meet specific
customer needs from single stream measure-
ments to larger solutions. Typical applications
include wellhead monitoring & control, gas flow
metering where a typical flow computer is not
used, block valve automation, and pump and
compressor control. To summarize, all that is
needed along the gas value chain from the well-
head to gas distribution. In combination with
Experion SCADA, the RTU helps users visualize
what they need to know to simplify manage-
ment of field assets (meters, transmitters, gas
chromatographs, etc.).
Experion® SCADA (Supervisory Control and Data Acquisition)Experion SCADA is a powerful software plat-
form that is used around the world on oil and
gas pipelines. It includes innovative applica-
tions for a superior human-machine inter-
face (HMI) and a highly scalable, integrated
multi-server system. The latest release radically
simplifies configuration no matter how many
assets are connected and improves operational
efficiency with equipment-based templates.
It simplifies configuration by up to 80% and
helps focus on what is important with features
such as pan and zoom, dashboards and task-
based filters.
The new release can be used as a standalone
system as well as in combination with Honey-
well’s Experion PKS distributed control system.
Add the RTU 2020 to reduce monitoring and
diagnostics from hours to minutes.
PAS / WÄGAThe PAS (Projects and Automation Solutions)
business within Honeywell Process Solutions
(HPS) is the business unit that puts major
projects into action. The heart of PAS is Honey-
well’s Experion PKS (Process Knowledge Sys-
tem) which is the latest chapter in Honeywell’s
long history in Distributed Control Systems
(DCS). This includes the project management
from the FEED stage all the way to completion
including start-up of the system. Over the last
couple of years, an organization within PAS was
formed with the aim of implementing large oil
and gas projects. One goal was to leverage the
project management experience gathered in
multiple DCS projects around the world to the
gas industry. The team is manned with experts
from the oil and gas industry as well as former
PAS project managers to deliver projects on
time, manage the budget, and all to the high-
est quality standards. WÄGA, the former RMG
station building business based in Germany,
has been integrated into the PAS group within
the last 2 years. In addition to making projects
more efficient, being able to deliver more than
just products is a major benefit for our cus-
tomers. The PAS organization makes sure that
all Honeywell products as well as third-party
content work seamlessly together while the
customer has only one contract partner.
Tim Vogel [email protected] Michael Pellmann [email protected]
The Elster company logo has disappeared – the brand will remain!
6 Honeywell dialoG
Today’s gas industry demands operational excellence. Gas operators are under pressure to achieve greater cost efficiency, improve asset integrity, increase uptime and reduce risk. They must work to optimize their entire value chain, respond to increased digitization of operations, and yet remain agile enough to keep pace with rising global demand and constantly changing market conditions.
integrated Solutions to optimize the Gas Value chain
Elster Completes Honeywell Portfolio
mercial, industrial, and residential applications
are recognized for their reliability, safety, and
accuracy.
Honeywell is a leading supplier of instrumen-
tation, control systems, and advanced appli-
cations, with over 100 years of experience in
the natural gas industry. By incorporating the
resources and expertise of Elster, we are able
to offer products and services that can be de -
ployed at every level of the enterprise to max-
imize overall value. Our integrated solutions
provide interoperability from the wellhead to
the point of flame, and in doing so eliminate
disparate silos of operation. They also leverage
developments such as the Industrial Internet
Recognizing the importance of energy efficien-
cy initiatives and the increased need for natural
resource management, coupled with current
competitive challenges, Honeywell Process
Solutions has broadened its portfolio of inte-
grated solutions for gas operators. Acquisition
of the Elster Division of Melrose Industries plc
will help us meet the operational efficiency and
regulatory certification requirements of global
gas customers, particularly in the upstream
and midstream sectors. Elster’s smart meters,
software and data analytics solutions for com-
SmartLine Transmitter Product Family
7Honeywell dialoG ProductS Honeywell
of Things (IIoT) to make “Big Data” more acces-
sible and meaningful.
The expanded Honeywell portfolio ranges from
integrated control and safety systems, super-
visory control and data acquisition (SCADA)
and remote terminal unit (RTU) platforms,
exception-based surveillance technology, data
visibility and analytics, advanced control and
optimization to a full range of standalone gas
pressure regulators, flow control valves, meter-
ing and safety devices, as well as complete gas
pressure reduction and metering stations.
Integrating measurement, control products,
and supply-chain applications with our best-
in-class Experion Process Knowledge System
(PKS) enables gas transmission, storage and
distribution operations to extend information
from the local control room to the boardroom.
This approach significantly reduces risks on
capital projects, since integrated systems and
solutions from one supplier are easier to imple-
ment than products deliv-
ered independently, and
are cost-effective for both
engineering, procurement
and construction (EPC)
firms and end users.
Key to Honeywell’s integrated approach is
ensuring the lowest total cost of ownership for
process automation and safety assets. We’ve
engineered our products to be easy to con-
figure, operate, integrate, and maintain while
always maximizing return on investment (ROI).
Engaging Honeywell’s service experts to man-
age and support these assets results in the lon-
gest product life on the market.
Honeywell’s solutions provide gas industry cus-
tomers with the reliable data and control they
need to keep processes online, employees safe
and plant assets protected. For example, our
SmartLine™ field measurement instruments
offer a wide range of features and options for
diverse application requirements. These devices
employ a modular design to deliver unsurpassed
performance and the lowest lifecycle costs,
as well as the best integration with Honeywell
control systems.
Honeywell realizes gas facilities have different
needs, and as such, we’re focused on enabling
scalable and agile operations: from single
loop controllers to a full distributed control
system (DCS). Our flexible Distributed System
Architecture (DSA), Experion DCS and SCADA
systems function as one secure, efficient and
integrated system. This solution helps balance
upstream production, processing, storage and
distribution. Users are able to integrate safety
and security, and tightly schedule operations
and maintenance. They can also seamlessly
manage remote systems and unmanned sites,
while eliminating the cost of duplicate databas-
es and redundant engineering.
Key to Honeywell’s integrated approach is ensuring the lowest total cost of ownership for process automation and safety assets.
8 Honeywell ProductS
Energy producers can deploy Honeywell’s UOP
Russell modular gas plants to rapidly deal with
current market demand, which means efficiently
processing gas reserves and capturing valu-
able NGLs. The modular technique reduces
field construction time, enabling companies
to begin processing gas and earning revenue
faster than with traditional, stick-built units
while also lowering cap-
ital and operating costs.
Scalable, pre-engineered
modular equipment –
integrated with automa-
tion – can be shipped
to remote locations.
Modules are designed to fit together easily for
swift field assembly while making later stage
capacity expansion less troublesome.
Modular skids and pre-packaged stations inte-
grate with scalable control systems and meter
data management to help manage gas supply.
Skids are pre-assembled and pre-tested for
ease of installation and quick start-up on site.
Advanced meter data management software
adds significant value to those involved in energy
measurement for billing, trading, load manage-
ment, distribution engineering, and custody
transfer.
Honeywell’s precision measurement and con-
trol systems assist with the global transmission
and distribution of gas products. We provide
fluid monitoring and control solutions for LNG
and LPG carriers, FSRUs and FSUs, including
products for ballast and service tank gauging
and valve management and control (VRCS)
systems.
All in all, Honeywell’s integrated approach adds
agility and value along the entire gas value
chain – positively impacting our customers’
long-term financial and operating performance.
Honeywell is reducing its customers’ capital
and operating expenses with shorter time to
start-up and lower lifecycle costs – the benefits
are substantial.
Martin Bragg [email protected] Randy Miller [email protected]
The modular technique reduces field construction time, enabling companies to begin processing gas and earning revenue faster while also lowering capital and operating costs.
9 EVEntS HoneywellHoneywell ProductS
As a Honeywell customer, you can take advantage of top-notch knowledge exchange platforms designed to help you improve business performance.
HuG 2016
Honeywell Users Group
The Honeywell Users Group (HUG) is one of the
top technology conferences for the industrial
automation and control community and has
a long tradition of customer led knowledge. It
provides users of Honeywell technology with a
forum to exchange technical information and
provide feedback to Honeywell on their equip-
ment and service needs.
Honeywell Users Group facilitates work with
other Honeywell users’ committees worldwide,
including the User Input Subcommittee (UIS)
and the Customer Advisory Boards (CABs). All
present and future Honeywell users and OEMs
are eligible to become members of Honeywell
Users Group.
2016 HUG Americas 2016 HUG EMEAJune 19-24 | San Antonio, Texas, USA October 24-27 | The Hague, The Netherlands
Top Reasons to Attend HUG • Learn about best practices from peers with real-world insights to positively impact your
bottom line.
• Take advantage of a wide range of technology demonstrations in the Knowledge Center.
• Enjoy a knowledge-packed agenda designed to address the challenges of operating in current market conditions.
• Meet the experts one-on-one in exclusive consultations at the Consultants Corner.
• Attend technology sessions focused on the gas industry.
• Join roundtable discussions on hot topics like Cyber Security, Industrial Internet of Things, and more
• Enhance your knowledge with valuable training and workshops.
Learn everything you need to know about HUG 2016 at www.honeywellusersgroup.comRegister now or contact your Account Manager for more information.
10 Honeywell ProductS
With the new development of volume converter
Elster EK205, we have made use of every oppor-
tunity to be able to give our customers more
for their standard applications – but without
making any concessions as regards
quality and durability!
Quality Made of PlasticThe EK205 is the first volume converter
of the EK series with a high-quality,
sturdy plastic housing. It is
ensured that the functioning
and measurement accuracy
of the device is not affect-
ed by electromagnetic
interference, even without
additional screening and
grounding. This saves
precious time during the
installation process. The
compact dimensions and
low weight of the device
also reduce the effort and
expenditure required
for transport and storage.
Easy InstallationScreened cables are no longer required to
connect the inputs and outputs in a separate
terminal box. It is thus not necessary to fit the
shields usually required. Thanks to modern,
reliable connection terminals, the conductors
can simply be inserted. This is an additional
advantage for handling and installation. The
EK205 can be mounted on ELSTER gas meters
using a simple metal bracket.
Totally SafeThe EK205 is an intrinsically safe device which
is designed for use in explosion-hazard areas.
It meets even the most stringent explosion pro-
tection requirements and can be installed in
Ex Zones 0 and 1. It is certified in accordance
with the European ATEX Directive and inter-
national IECEx Directives, which means it is
approved, and can be used, all over the world.
Innovative User InterfaceThe user interface (display, keyboard and menu
structure) is based on the tried-and-tested
concept of the EK280. The graphics display is
illuminated, even in battery mode, and is there-
fore easy to read without an additional light
source, even in adverse installation conditions.
The menu structure is based on Windows
Explorer making navigation self-explanatory
and straightforward.
Universal Data LoggerIn addition to the usual daily, monthly and
measuring period archives (with 10,000 lines),
the EK205 also provides two flexible archives.
These allow the content (meter readings,
measurements, etc.) to be freely configured
depending on requirements for billing and
monitoring. Registration is carried out period-
ically, i.e. at fixed, specified intervals, or in the
case of certain events, such as limit values
being exceeded.
The fast-moving car industry is showing the way: compact cars now sport features that were previously reserved for premium cars. Thanks to continuous development of materials and semi-finished products, especially in the field of electronic components, it is now possible to offer better performance than that of comparable devices at the same price.
Elster EK205 – Efficient and user-Friendly
Volume Converter for Standard Applications with Great Future Potential
Elster EK205 Mounted on an Elster RABO Rotary Gas Meter
11 ProductS Honeywell
Flexible Data CommunicationThe unit’s serial interface can be operated in
RS232 or RS422/RS485 mode. It allows con-
nection to a modem or other communications
components, thanks to which process data and
archive content can be read remotely. In addi-
tion to the communications protocol in accor-
dance with IEC 62056-21, the EK205 also sup-
ports the Modbus protocol in RTU, ASCII and
TCP modes, and can thus be easily integrated
in meter data management or SCADA systems.
The device can therefore be used for billing as
well as for consumption and measurement data
monitoring.
With the Elster EK205, Honeywell offers an
efficient, user-friendly volume converter which
covers all requirements for standard natural
gas measurement applications in distribution
networks. Thanks to its flexibility, the data and
communications interface offers a great deal
of potential and is well equipped to meet the
demands of the future. Furthermore, the device
supports a software update both via the optical
interface and by remote data transfer on the
basis of the WELMEC 7.2 Guide. This means
that the device can be kept up to date even
after it has been installed.
Rüdiger Pfeil [email protected]
Elster EK205
enSuite – Configuration of a Flexible Archive
Elster EK205 – Push-Lock Terminals – Connection in No Time
12 Honeywell ProductS
Honeywell offers a comprehensive line of gas
regulation products enabling dependable
operations for a wide range of applications in
the gas value chain. With this comprehensive
product portfolio, gas industry companies are
assured of precise and reliable pressure con-
trol. These rugged and accurate gas pressure
regulators and control/safety valves deliver
outstanding long-term performance and a
low total cost of ownership.
Solutions Across the Gas Value ChainThe products are suitable for a wide variety of
applications, meeting the most diverse cus-
tomer needs. The portfolio spans the whole
pressure range – from regulators which operate
at inlet pressures as low as 100 mbar/1.5 psi up
to products which accurately regulate at inlet
pressures as high as 350 bar/5000 psi. Apart
from many different types of regulator, the
portfolio includes all auxiliary equipment need-
ed to complement the regulator to form a full
pressure reduction offering like safety valves,
actuators, filters, gas pre-heaters, venting
valves, etc. Beyond single products, we can also
offer our customers fully engineered gas reg-
ulation solutions. These can range from stan-
dard solutions to be offered as standardized
packages through to fully customized solu-
tions, which are provided as turnkey projects.
Standardized SolutionsOne example of a standardized package is our
gas train offering. These are small skids which
provide a stable and reliable supply of natural
gas to gas engines. Gas engines are a rapidly
Two comprehensive ranges of regulators are to be combined in a single portfolio. The Honeywell range draws on products from RMG, Gorter and Bryan Donkin and includes a wide selection of gas pressure regulators for medium pressure through to high pressure applications. This thus provides a seamless transition to the Elster gas pressure regulator product line which focuses on residential and industrial applications in the low and medium pressure sector.
Extended Gas regulator Portfolio
Gas Pressure Regulators for Demanding Gas Operations
Distribution, Industrial Distribution
Medium Pressure (up to 20 bar)
Transmission, Storage, Distribution, Power, Industrial
Regulator
HON 512
Axial AxialGlobe GlobeGlobe/Axial Globe GlobeDiaphragmDiaphragmDiaphragm
HON C210HON R100 HON 711 HON HSV086 HON 5020 HON 502/3 HON 402 HON 370/2HON 530-
E-SP/WG
Flow Control Valve Safety Shut-Off Valve Regulator with Option of Integrated SSV
Regulator – Direct and with Pilot
High Pressure (from 20 – 100 bar)
13 ProductS HoneywellHoneywell ProductS
growing segment of the combustion engine
market which can be deployed on land as a
small power supply or emergency backup as
well as at sea as propulsion engines for LNG
tankers or a power supply for cruise ships.
Engineered AutomationBeyond this, we can offer our customers the
option of integrating their regulators in remote
operations. Our fully engineered automation
solutions enable remote monitoring and con-
trol, and are targeted at customers who want
to optimize their existing gas station or gas
supply.
Regulator Portfolio OverviewHoneywell’s portfolio of gas pressure regu-
lation solutions fulfills highest standards for
accuracy and reliability. All our gas regulators
are rigorously tested and feature state-of-the-
art technology. They are designed to handle
higher system pressures, ensure safe gas
delivery, and reduce noise output, resulting in
increased capacity.
HON 512The HON 512 is a pilot-operated gas pressure
regulator with excellent regulating dynam-
ics as well as superior stability and reliability.
Users benefit from unmatched gas through-
put thanks to an axial flow design, as well as
exceptionally fast response. The regulator can
be easily integrated into standard distributed
control system (DCS) platforms and is ideal
for feeding gas turbines in natural gas power
plants. The regulator can be used in transmis-
sion stations within gas transport networks as
well as distribution stations and large industrial
facilities with a maximum inlet pressure of
100 bar/1500 psi.
HON R100At the transition points between the large
national gas networks and the regional distri -
b ution grids, large volumes of natural gas have
to be reduced from high inlet pressures (up to
100 bar/1500 psi) to much lower values. The
same has to happen for large power plants and
industrial facilities which are directly connect-
ed to the high pressure grid. Essential in these
applications is that the outlet pressure is kept
accurately constant, even when the high inlet
Honeywell Remote Maintenance System
Remote Control LinkRemote Visualization
Control Point
Touch PanelHC900
HC900 PLC
Pilot
Turbine Meter Gas Pressure Regulator
AmplifierAdjusting Variable
Flow Computer
Pressure Transmitter
Pressure Transmitter
Gas Train in CHP
System Description of the Electro-Pneumatic Control System
14 Honeywell ProductS
pressure strongly fluctuates and large varia-
tions in demand occur.
HON 530The HON 530 series consists of electrically
operated flow control valves. They are available
for nominal inlet sizes of up to DN 500 with a
maximum operating pressure of 100 bar/1500
psi. The valve is equipped with a valve sleeve
enabling full pressure compensation, as well as
noise reduction as a standard feature. It is ideal
for feeding gas into, and/or withdrawing gas
from, gas storage facilities and large gas mains.
HON C210This pneumatic control valve comprises a sin-
gle-seated globe valve and a pneumatic actua-
tor. The HON C210 has excellent control char-
acteristics, a high degree of accuracy, low noise
output, and a fast response time. It is used to
control the gas flow in transmission networks.
HON 711This safety shut-off valve (SSV) is used for
safeguarding against emergency situations.
The SSV’s unique axial design ensures min-
imum pressure drop while at the same time,
HON 512 HON R100 HON 530 HON C210 HON 711
Combined Heat and Power Plants (Biogas, Mine or Sewage Gas)
Industrial and Commercial Utilization
Gas Filling StationsGas Pressure
Reducing SkidsCompressor StationsOff-Shore (incl.
preparation of gas) Biogas (incl. fermenter)
Combined Heat and Power Plants (Natural Gas)
City/RegionalGas Suppliers
Gas Storage
Industrial and Commercial Customers
Service Connections and Private Customers
Gas Power Stations
Local Distribution Stations
On-Shore (incl. preparation of gas)
Combined Heat and Power Plants on Ships
HON
512
HON
R100
HON
530
HON
C210
HON
711
HON
HSV0
86
HON
5020
HON
502/
3
HON
402
HON
370/
372
ApplicationOff-Shore (incl. preparation of gas)On-Shore (incl. p reparation of gas)Combined Heat and Power Plants on ShipsCompressor StationsGas Pressure Reducing SkidsGas StorageGas Power Stations (on transmission network)Industrial & Commercial (on transmission network)City/Regional Gas SuppliersGas-Fired Combined Heat and Power Plants (Natural Gas)Gas Filling StationsLocal Distribution StationsIndustrial & Commercial UtilizationService Connections/Private CustomersBiogas (incl. fermenter)Gas-Fired Combined Heat and Power Plants (Biogas, Mine or Sewage Gas)
Regulators in the Natural Gas Value Chain from the Offshore Platform to the Power Plant
15Honeywell ProductS ProductS Honeywell
it supports in-line maintenance, which saves
time and money for the operator. Additional
advantages result from the fast reaction time,
increased capacity, reduced maintenance
requirements, and high reliability. This safety
valve can be used in transmission stations in
gas networks, as well as in power plants and
industrial facilities.
HON HSV086The HON HSV086 is a safety shut-off valve
(SSV) offering overpressure and underpressure
protection. This shut-off valve can be used in
gas transmission stations, gas distribution net-
works and industrial gas pressure regulating
systems.
HON 5020The HON 5020 gas pressure regulator features
state-of-the-art external pilot operation for
safe and accurate control of the outlet pres-
sure. Known for its high stability and reliability,
the regulator is a quieter, better performing
solution for a wide range of gas applications.
Users also achieve lower servicing and mainte-
nance costs. Target applications are distribu-
tion grids and industrial gas pressure reducing
stations.
HON 502, HON 503These pilot-operated gas pressure regulators
employ auxiliary energy from the inlet pressure
range. The HON 502 has a wide inlet pressure
range (up to 100 bar/1500 psi), and its grid
plate/diaphragm configuration ensures easy
maintenance and quiet operation. An option-
al metal foam can be installed for additional
noise reduction. The HON 503 design variant
is equipped with an integrated safety shut-off
valve (SSV). Target applications are transfer
stations in gas transport networks, power
plants and industrial facilities, as well as gas
storage facilities.
HON 402In the same category, you can find the HON 402,
a pilot-operated gas pressure regulator with a
safety shut-off valve (SSV). The device operates
with auxiliary energy from a large inlet pressure
range. Thanks to its equivalent design as a dia-
phragm regulator, it is easy to maintain. This
regulator is ideal for use in gas transmission
stations as well as in power plants and indus-
trial facilities with inlet pressures of up to
50 bar/725 psi.
HON 370, HON 372The HON 370 is a spring-loaded, direct-act-
ing gas pressure regulator that is excellent for
dynamic regulating lines (e.g. gas furnaces).
The regulator’s diaphragm assembly with inlet
pressure compensation is available either
with a safety relief valve (SRV) or a safety dia-
phragm. It is also optionally available with a
safety shut-off valve (SSV) with in-line flow and
as a noise reduction version. The HON 372 is
the pilot-operated version of the HON 370. The
exchangeable functional units provide ease of
maintenance. This regulator is ideal for use in
gas transmission stations as well as for com-
mercial and industrial applications.
Choosing the Right ProductIn a natural gas system, gas pressure regulators
are used in both transmission and distribution
stations. With the diversity of pressure-related
measurement and control requirements, it is
essential to choose a regulator that’s right for
the job. We will be happy to advise you!
Sascha Bluhme [email protected] Dr. Harry Hofmann [email protected] Paul Ladage [email protected]
HON HSV086 HON 5020 HON 502 HON 402 HON 370, HON 372
16 Honeywell ProductS
More and more different gases from different
sources such as biogas, shale gas, LNG and
hydrogen (as a carrier gas for surplus electri-
cal energy generated from renewable energy
sources such as wind, water or sun) are being
injected into the pipeline network at differ-
ent locations causing the gas composition to
change, which, in turn, changes the calorific
value and thus the monetary value of the gas
mixture. The stability of energy generation from
natural gas depends on the Wobbe index of the
gas, meaning that if you measure this parame-
ter upfront, you can more easily and efficiently
control the gas turbine or change the air/gas
ratio of gas burners.
The challengesTo determine the calorific value of the gas, the
de-facto standard is a gas chromatograph.
In the gas chromatograph, the gas is injected
into a carrier gas stream via a column and the
stream then takes the sample gas from the
column to the detector. During this transport,
the natural gas separates into its constituents,
creating separate peak-shaped signals in the
detector. These signals are integrated and cal-
culated, and finally the calorific value can be
determined and output to the user. One of the
main reasons for using this technique is that
it provides highly accurate results. However,
these types of analyzers need a lot of analysis
time, carrier gas, mixed calibration gases, large
initial costs and highly trained maintenance
personnel, thus resulting in high operational
costs. To overcome these issues, Elster has
developed the GasLab Q2.
Solutions from Elster-HoneywellThe GasLab Q2 is a gas quality analyzer for
natural gases. The device works quickly, con-
tinuously and, unlike many other analyzers
(such as calorimeters), without a flame. It pro-
vides online determination of the calorific value,
standard density, CO2 concentration and other
characteristic gas parameters necessary for
billing and control purposes. The device carries
out a fully automatic calibration using methane
gas to ensure extremely precise measurement
results in the long term. Other utilities such as
carrier gas or complex calibration gas mixtures
are not necessary for operation, which lowers
capex and opex tremendously.
Pipeline operators of gas distribution networks require dependable, low-maintenance devices to measure the calorific value and other important parameters of natural gas. For example, the calorific value is important for billing purposes.
Fast and accurate low-cost natural Gas calorific Value and density Measurement
Gas Quality Analyzer GasLab Q2
17 ProductS HoneywellHoneywell ProductS
The correlative meas-
uring principle of the
GasLab Q2 is based
on the determination of
the infrared absorption
and thermal conductivity
of the sample gas.
The GasLab Q2 can be installed
directly in the field due to its safety
approval and internal heating system, mean-
ing that you do not need expensive analyzer
housings and/or temperature control systems.
Since all components are integrated in a single
housing, installation is quite straightforward.
Power and communications connections are
all that is needed, thus saving on installation
costs for end users.
The GasLab Q2 provides real-time data which
means that for gas turbine control, the data
can be used to optimize the gas/air mixture
supplied to the turbine. This helps to increase
efficiency, decrease downtimes and reduce
emissions. For huge gas turbine stations, the
savings are substantial. This advantage is also
valid for gas blending stations. Faster measure-
ment means better control and less gas being
out of specification.
In the glass industry, however, exact control of
burners is of extreme importance in order to
ensure that the quality of the glass meets the
highest standards. When the glass manufac-
turing process uses natural gas burners to melt
the silica, optimum burner control increases
efficiency. Furthermore, the furnace atmos-
phere influences the glass quality. Measuring
the gas quality can, therefore, increase the
energy output of the burner and decrease the
amount of off-spec products.
The focus on gas quality is also shifting from
gas transmission to gas distribution. In some
countries, gas suppliers can only bill their cus-
tomers the actual energy value of the delivered
gas if it is measured on site. If not, only the
lowest value of the range of natural gas energy
content has to be paid. Therefore, measuring
the gas quality can improve the income of the
gas suppliers.
ConclusionWith the diversification of energy sources
and thus the changing gas quality in the gas
grid, the need for fast, accurate, reliable and
affordable measurement of the calorific value
of natural gas has increased. With the Elster
GasLab Q2, Honeywell more than meets this
demand.
Hans-Peter Smid [email protected]
GasLab Q1GasLab Q2
18 Honeywell ProductS
Diaphragm meters have been manufactured for
around 150 years. To this day, they have made
reliable measurement possible and thus exact
billing of real gas consumption. Even current
market requirements for remote meter reading
can be complied with and do not represent a
metrological challenge. The great advantage of
these devices is the tried-and-tested, reliable
technology they feature and the fact that they
can be operated without a battery.
The range of diaphragm gas meters has been
consistently developed over the years in order
to meet the various market requirements in
Europe and throughout the world.
Today, Elster would like to present the most
important variants and current developments.
At present, the most successful meter type is
the diaphragm gas meter of the BK series with
mechanical index and integrated pulse magnet.
Elster offers mechanical temperature com-
pensation as a matching option for the entire
series. The Absolute ENCODER represents the
next stage of development.
The Absolute ENCODER is a smart index for
diaphragm meters, which records and displays
gas consumption in exactly the same way as
a mechanical roller index. The position of the
digit rollers is scanned opto-electronically and
the absolute meter reading is transmitted via
an interface and standardized communications
protocols. Different options for data transmis-
sion (wireless/cable-based) are available.
In this variant, the gas meter is also operated
without batteries.
The gas meters with indexes of the
themis series satisfy the demand for
gas meters with an integrated data
transfer system.
The modular concept allows for a large variety
of connection options for different types of
communications technology. Current stan-
dards, such as GSM/GPRS, M-Bus and ZigBee,
have been taken into account here. Simple
commissioning due to delivery of individually
pre-configured indexes reduces installation
work to an absolute minimum. The implementa-
tion of current safety standards ensures as high
a level of data security as possible.
The harmonization of mechanical interfaces
makes use of our smart index technologies pos-
sible for a wide range of diaphragm gas meters,
from BK-G4 to BK-G100. This range of versions
ensures extremely high flexibility, especially
as regards the availability of these index tech-
nologies within the framework of remote meter
reading and Smart Metering.
diaphragm Gas Meter Highlights
Forever Young
Diaphragm Gas Meters of the BK Series
In 1974, Bob Dylan sang “May you stay forever young”. Although several pop stars have faded away since then, Dylan’s lyrics hold true for volumetric metering technology with diaphragm meters.
Absolute ENCODER with Radio Module
19 ProductS HoneywellHoneywell ProductS
TC element of the V2 measuring unit
Electronic index themisevo
• Integrated communications module
• ZigBee 2.4 GHz/wireless M-Bus
• ATEX Zone 2/IP54
• Easy commissioning
• Event/alarm logging
• Firmware update
Electronic index themisuno
• Integrated communications module
• Electronic temperature conversion
• GSM/GPRS
• ATEX Zone 2/IP55
• Easy commissioning
• Event/alarm logging
• Firmware update
Electronic index themislog
• Data logger
• GSM/GPRS
• ATEX Zone 0/IP65
• Easy commissioning
• Event/alarm logging
• Firmware update
• Pulse output
Electronic index themisplus
• Integrated volume converter
• GSM/GPRS
• ATEX Zone 1/IP65
• Easy commissioning
• Event/alarm logging
• Firmware update
• Pulse output
The diaphragm gas meter may be a golden
oldie, but the advantages it offers with its meas-
uring principle will secure a bright, sustainable
future!
We would be very happy to advise you for your
own field of application.
Hans Arp [email protected]
Diaphragm gas meters with ...
… mechanical index with integrated pulse magnet• Robust
• No battery
• Pulser retrofittable
• Fire-resistant
• Not dependent on gas type
Absolute ENCODER• Robust
• Battery-free measurements
• Optical readout
• Wired & wireless M-Bus
• Plug & play
Electronic index themisalpha
• Modular design
• ZigBee 2.4 GHz/wireless M-Bus
• Easy commissioning
• Event/alarm logging
• Firmware update
20 Honeywell ProductS
Our experience from mass production of RABO
devices has enabled it to meet the even more
demanding requirements of meter size G400.
Elster thus was issued the EC-type examination
certificate (MID approval) from the German
National Metrological Institute PTB in Braun-
schweig in December 2015.
As a result of its high metrological accuracy
and mechanical robustness for gas operating
pressures of up to 20 bar, the RABO G400 is a
low-cost alternative to other meter technologies.
It also has the benefit of a large measuring range
from 4.0 to 650 m³/h. Since the EN 12480 stan-
dard for rotary gas meters does not require a
high-pressure test > 4 bar, using the RABO also
saves on high-pressure testing costs and addi-
tional testing times such as those required for
turbine and ultrasonic meters.
Based on the compact design of the smaller
RABO models, the dimensions of the G400 have
also been significantly reduced compared to its
predecessor, the RVG G400 (Figure below). On
the other hand, the metering properties have
been improved significantly.
This provides system planners with a more com-
pact design since all RABO rotary gas meters
require no oil service on the rear of the meter due
to the use of permanently lubricated ball bear-
ings. Like all other RABO models, the recom-
mended maintenance interval is five years. After
this time, the gearbox oil should be replaced
The rotary gas meter RABO® has been successfully launched in more than 50 countries around the world since 2013. As a result of its high acceptance, the product range has now been extended to include meter size G400 in nominal sizes DN 100 and DN 150.
rotary Gas Meter raBo® with Extended range
All in One – Now Also in Size G400
RABO G400 (left) Compared to its Predecessor RVG
21 ProductS HoneywellHoneywell ProductS
to ensure that the high measuring range is
retained.
All RABO meters are designed for horizontal and
vertical use due to their rotatable index, and their
weatherproof Hart-Coat surface finish, which
resists adverse environmental conditions, also
means that they can be used outdoors (Figs. 1
and 2). The optional Absolute ENCODER index
completes the range of versions of the RABO
G400 and enables the secure transfer of the
meter reading to a volume converter at any time.
The RABO G400 provides the profitable benefit
of accurate, compact gas measurement even
for large gas volumes.
Patrick Keiffer [email protected]
Technical Details of RABO G400• Accuracy class: 1.0
• Measuring range: 4.0 – 650 m³/h
• Temperature range: -25 to +70°C (MID/PED/ATEX)
• Pressure range ≤ 20 bar
• Housing material: aluminium
• Nominal sizes: DN 100 and DN 150
• Cyclic volume: 4.50 dm3
• Piston speed at Qmax 650 m³/h = 2400 rpm
• Weight: 40 kg
• Mechanical ambient conditions: Class M1
• Index variants including Absolute ENCODER technology from Elster
• Ecological, weatherproof Hart-Coat surface finish
Fig. 1: Indoor Installation
Fig. 2: Outdoor Installation (left) and Container Installation (right)
Compact RABO G400 (below) Compared to its Predecessor RVG
22 Honeywell GrouP
Through QKM, Elster’s advanced technologies
and products have been introduced in China
and they have achieved great success over the
past 15 years. In order to promote localization
of Elster’s industrial meters and expand their
market share, Elster and QKM decided to extend
their cooperation to a wider field. Thus, in Octo-
ber 2015, they moved meter production from
Shanghai Elster AMCO Gas Equipment Co. Ltd
to QKM and authorized QKM to produce and
assemble the models TRZ2, RABO and EK220.
Personnel training, relocation of the production
equipment and installation of the production
line were finally complete after six months of
Qianwei Kromschröder Meters (Chongqing) Co. Ltd. (hereinafter referred to as “QKM”) was jointly founded by the Chongqing Qianwei and Elster Groups in 2001. The company, whose headquarters are in Chongqing, has over 400 members of staff. Its main products are residential, commercial and industrial diaphragm meters, generating several millions in sales revenue.
QKM meter production opening ceremony
Another Firm Foothold Secured in China
preparations. By the end of 2015, QKM had also
obtained the pattern approval certificates and
production licenses for RABO and TRZ2.
On January 16, 2016, QKM held an official open-
ing ceremony in Chongqing to celebrate the
start of meter production. Mr. Li Ning, President
of the Honeywell ACS Group in Greater China,
Mr. Ralf Geiger, Managing Director of Elster
GmbH, Mr. Ingo Prasse, Head of Technology
Transfer at Elster GmbH, Mr. Huang Siguang,
Chairman of the Board of the Qianwei Group,
Mr. Shi Bin, General Manager of QKM, and other
senior managers of the Qianwei Group were
present at this event. The opening addresses
Unveiling Ceremony for Metering Products
23 GrouP HoneywellHoneywell GrouP
Upcoming Events• May 10-12 International School of Hydrocarbon Management
(ISHM) – Oklahoma, USA
• Jun 13-16 NOG 2016 - Nigeria Oil & Gas Conference & Exhibition – Abuja, Nigeria
• Jun 13-16 Canadian Gas Association Gas Measurement and Regulation School – Regina, SK, Canada
• Jun 21-23 CEESI North American Custody Transfer Measurement Conference – San Antonio, TX, USA
• Jun 22-26 Honeywell Users Group Americas – San Antonio, TX, USA
• Jun 22-26 Honeywell Channel Partner Conference – San Antonio, TX, USA
• Jul 25-27 Southern Gas Association (SGA), Operating Conference and Exhibits – Houston, TX, USA
• Aug 1-4 Appalachian Gas Measurement Short Course (AGMSC) – Moon Township, PA, USA
• Aug 9-11 Midwest Energy Association 90th Annual Gas Operations Technical & Leadership Summit – Milwaukee, WI, USA
• Sep 19-22 American School of Gas Measurement Technology (ASGMT) – Houston, TX, USA
were given by Mr. Li Ning, Mr. Ralf Geiger, Mr.
Huang Siguang and Mr. Shi Bin respectively.
Some of Elster’s local distributors and key cus-
tomers attended the event as well.
At the ceremony, Mr. Shi Bin promised that QKM
will continue to follow Elster’s high technolog-
ical standards as well as guarantee the good
quality of the products and services. This kind
of cooperation helps bring the two sharehold-
ers closer together, which in turn contributes to
broadening QKM’s product portfolio as well as
consolidating Elster/QKM’s position as market
leader. Production is currently proceeding well.
QKM’s goal in 2016 is to produce 1000 TRZ2,
1300 RABO and 2000 EK220. In addition, the
product localization plan is also promoted at the
same time.
Yufen He [email protected] Helena Wang [email protected]
Mr. Ralf Geiger Speaking at the Ceremony
Factory Tour
24 Honeywell EVEntS
From March 29 to 31, 2016, more than 150 O&G flow metering specialists, end users and manufacturers came together at the Grand Hotel Huis ter Duin in Noordwijk, The Netherlands, for the 4th annual European Flow Measurement Workshop.
Elster and Honeywell live in action
European Flow Measurement Workshop 2016
During this three-day workshop, stakeholders
from the industry shared case studies as well as
the latest developments and challenges in flow
metering.
The focus of the workshop was on custody
transfer and high-end process metering appli-
cations. Honeywell was a silver sponsor at the
event and had a booth in the demo area exhib-
iting our combined Elster and PMC product
portfolio for the entire gas value chain. A special
spotlight was on custody transfer, with a live
demo of our multi-path ultrasonic gas meter for
custody transfer measurement, the Q.Sonicplus,
as the main attraction of our booth.
In addition to the Elster product range, we
exhibited other Honeywell products and
solutions that enable us to provide complete
pressure regulating and measuring systems,
including our SmartLine pressure and tempera-
ture transmitters. We also contributed to the
workshop with a presentation entitled “A com-
plementary finite element approach to model
a complete UFM” and shared our expertise on
gas metering.
In addition to other manufacturer exhibitions,
the highlight of the workshop was a number
of presentations by operators/end users that
showed what challenges they faced in the field
and the smart solutions they have developed to
meet them.
If you have similar experiences that you want to
share, we would be delighted to work together
with you and support your presentation at next
year’s 5th annual workshop, which will once
again be held in Noordwijk.
Eric Bras [email protected]
25 StandardS HoneywellHoneywell EVEntS
Why are there new CE Directives?Regulation 765/2008 and Decision 768/2008
in 2008 narrowed down the legal framework
for the placing on the market of a wide range of
products. Decision 768/2008 in particular con-
tains various conformity assessment procedures
(modules) to which recourse can be taken in the
product-specific Directives. Both documents
form the basis for the new Blue Guide for imple-
menting the Directives written in accordance
with the new concept and the overall concept
(New Legislative Framework), the model on the
basis of which the Directives are to be structured
in future. The CE Directives are now gradually
being adapted accordingly.
In order to make things a little easier for users,
the structure of the new Directives has been
coordinated, which can be seen, for example,
in the description of the roles of a company as
manufacturer, importer or dealer.
The following product areas are affected or are
relevant in the gas sector:
• 2014/30/EU (Electromagnetic
Compatibility/EMC)
• 2014/32/EU (Measuring Instruments/MID)
• 2014/34/EU (Explosion Protection/ATEX)
• 2014/68/EU (Pressure Equipment/PED)
Moreover, yet other product areas are affected,
for example lifts or non-automatic scales, which
we will not discuss in greater detail in this article.
As of when do the new Directives apply?The new EMC, MID and ATEX Directives each
apply as of April 20, 2016 with no transitional
period. The new Pressure Equipment Directive
(PED) is to supersede the current Directive on
July 19, 2016.
And what is new?• They describe the obligations of the import-
ers or dealers. The importer now has the same
blanket responsibility as the manufacturer.
For instance, if an importer files a CE mark
application for a product not manufactured in
the EU, he is liable to the full extent.
Example: The packaging is a part of the con-
formity assessment procedure in the harmo-
nized Standards EN 1359 “Gas Meters – Dia-
phragm Meters”. Suitability of the packaging
is tested with various tests such as drop test
and vibration test. The aim is to ensure that
It’s not as late as May that flowers sprout forth but as early as April and these “flowers” are new EU Directives whose essential changes are described below.
new cE directives
It’s not only April showers that bring forth May flowers!
Elster Address on Type Label
26 Honeywell SErVicE
the meters are not damaged during transport.
Were the importer to modify the packaging of
a product for instance, he must ensure that
the conditions pursuant to the corresponding
Directive are complied with.
• The content of the EU Declaration of Confor-
mity is now defined more precisely in the new
EU Directives. As regards the aforementioned
dates, it must now be noted that the new
Directives apply, and it must be ensured that
they are specified accordingly in the Declara-
tions of Conformity, as of April 20, 2016 and
July 19, 2016 (at the latest).
• It will then be mandatory to implement and
document a risk analysis and risk assess-
ment within the framework of elaborating the
EC-type examination certificate. To put it in
simple terms, the risk analysis and assess-
ment consists of a listing of all conceivable
risks posed by the product, an analysis of
these risks, a risk assessment and measures
to reduce the risks. Adhesive Label with Address
• 2014/32/EU (MID) and 2014/34/EU (ATEX)
demand marking the product with complete
mailing address of the manufacturer. On
Elster products, this address can be found
either on the type label or on an adhesive
label with address.
These new changes described relate only to the
manufacturers or importers of products. We, as
manufacturer, ensure that our products meet
these new requirements in good time. This
means that the new changes will
have no consequences in practice
for our customers.
Michael Franz [email protected]
Thank you very much for the imaginative photos on the topic of gas! All those who send in contributions will receive a small gift as a thank you.Please send any amusing discoveries to: [email protected].
Have you Seen this?
Fun From the Gas World
Gas Meters in Use: Discovered by Hilario Fortuna (Elster Spain) … …and in Cuba by D. Tratschitt, Elster Mainz-Kastel.
27 SErVicE HoneywellHoneywell SErVicE
The M2R has, of course, been affected by the
change in customer requirements. For this
reason, regulators with safety relief valves and
integrated excess flow valves (2.5 – 10 m3/h)
can now also be delivered. The flow rate has
been increased by optimizing the devices.
Paul Ladage [email protected]
“Introduced in 1997 with a completely new, still unrivaled concept, the M2R 25 soon became one of our customers’ favourite products.” In 2002, the 250,000th M2R rolled off the production line. There’s is really not much more to add – except that the success story of the M2R continues.
Series: Products in Figures
1.5 Million Two-Stage Medium Pressure Regulators
More than 3.3 million medium pressure regulators have been sold
in Germany since 1987 due to the introduction of high temperature
resistance regulations.
On a global scale, around 2.3 million low and medium pressure
regulators are sold every year by Elster.
1.5 million M2R two-stage medium pressure regulators have been
produced since their launch in 1997.
42% of the two-stage pressure regulators in Germany are supplied
with a flanged connection.
25 l/h is the lowest flow rate that can be set on the M2R in a series
application: supply of test gases to the GasLab Q1.
10-8 (mbar l)/s is the leakage detection limit for helium leak
detectors, as they are used in the tightness test of medium pressure regu-
lators. This corresponds to a leakage flow rate of 1 cm³ of air in 3 years.
94% of all medium pressure regulators supplied in 2015 have an
integrated low-pressure cut-off.
16,514 km is the distance to our most remote M2R customer
in Australia.
M2R flange
M2R
J42