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W E C O N V E Y Q U A L I T Y
PROFILE
2
W E C O N V E Y
CONTENTS
4 The Group History
6 The Group Today
8 AUMUND Fördertechnik
Cement, Lime and
Gypsum Industry
14 AUMUND Fördertechnik
Metallurgical and
Mining Industry
18 SCHADE Lagertechnik
Power and Coal Handling
Industry, Cement and
Fertilizer Industry
24 B&W Mechanical Handling
Ports, Terminals,
Mobile Bulk Handling
28 AUMUND Logistic
Logistic Services
30 After-Sales Service
3
Q U A L I T Y
Ever since incorporation some 80 yearsago, we have provided custom-designed solutions and equipment of high techno-logical standards to the bulk material handling industry.
We are proud of our reputation for quality,innovation, efficiency and professionalethics, confirmed by some 10,000 primereferences in more than 100 countries.
Innovative design, research and develop -ment, dedicated engineers, close customerrelationships, consistent quality assuranceand a global sales and service network areour key assets, sustain our position as a recognised supplier of conveying andstorage equip ment to the global industry.
Our concept of serving customers´ needsacross the globe - a strategy which hasbeen pursued for over 80 years - is theessence of our vision and the driving forcefor the development of every area of ourbusiness.
With the present structure of the AumundGroup of companies, we make your business our business by providing theplatform for customised products and services suiting the industry and the market in which you operate.
Experienced engineers in our world-wideoffices plus a solid network of represen -ta tives help us to deliver this commitment.
FRANZ-WALTER AUMUND
4
W E C O N V E Y
GÜNTER-CLAUS AUMUNDPROFESSOR HEINRICH AUMUND
THE GROUP HISTORY
Professor Heinrich Aumund, holder of thechair for conveying and hoisting technique at the Technical University of Berlin, foundedthe company in 1922. The objective of thecompany, which started as a design andsales office, was the commercial use of thefounder’s numerous inventions, confirmed by more than 200 patent applications. Licensees were charged with the productionof the equipment which was primarily usedin the metallurgical and mining industry.
In 1951, Günter-Claus Aumund took overthe expanding enterprise. He targetedproduction of the equipment on compa-ny-owned premises. In 1955, the companyacquired a suitable estate in Rheinbergand set up manufacturing workshopswhere in-house production started in1957. With the first signs of recession in the Ruhr District’s mining industry,Günter-Claus Aumund decided to lookfor alternative applications for AUMUNDconveying technology and soon found apromising market in the cement industry.
5
Q U A L I T Y
FRANZ-WALTER AUMUND
Franz-W. Aumund, the present owner inthe third generation, joined the companyin 1966. With his strategy targeting aworld-wide presence and new markets,he built up an international sales networkand introduced the company and itsproducts to the global market. Under hisleadership, AUMUND developed into an export-oriented enterprise with exportsrepresenting more than 90% of the business. Products are now sold to morethan 100 countries world-wide.
To account for the growing importanceof the export market and to enhanceits global presence, AUMUND startedto establish world-wide subsidiaries asearly as 1975.
A further step was the extension of theproduct portfolio through the acquisi-tion of LOUISE (in 1991), SCHADE (in 2001) and B&W Mechanical Hand -ling (in 2002). Today, the portfolio ofproducts and associated technologiescovers all aspects of bulk material handling and storage.
With the technological competence,the broad range of products and theextensive after-sales services includingpro-active maintenance, the group ofcompanies serves all major process industries.
• Cement, lime and gypsum industry
• Metallurgical and mining industry
• Power generating industry
• Fertilizer industry
• Pulp & paper industry
• Ports and terminals
USA Brazil India P.R. China
Hong Kong
Poland
Switzerland
Great Britain
Germany
France
Russia
6
W E C O N V E Y
AUMUND Asia (H.K.) LimitedHong Kong SAR
B&W Mechanical Handling Ltd.Ely, Cambridgeshire – U.K.
AUMUND AGZug, Switzerland
AUMUND Engineering (Pvt) Ltd.Chennai, India
AUMUND Machinery Trading(Beijing) Co. Ltd., P.R. China
AUMUND S.A.R.L.Paris, France
F.-W. AUMUND
AUMUND Holding B.V.Venlo, The Netherlands
AUMUND Fördererbau GmbHRheinberg, Germany
AUMUND Fördertechnik GmbHRheinberg, Germany
AUMUND Rep. OfficesMoscow, Russia • Rybnik, Poland
SCHADE Lagertechnik GmbHHerne, Germany
AUMUND Logistic GmbHRheinberg, Germany
AUMUND Ltda.São Paulo, Brazil
AUMUND CorporationAtlanta, USA
7
Q U A L I T Y
ADMINISTRATIVE SERVICES
AUMUND Holding B.V. Group Controlling, Marketing, Public Relations, Venlo, The Netherlands Advertising Agency for all Group Members
AUMUND Fördererbau GmbH IT Management, Quality Assurance, Research Rheinberg, Germany & Development, Human Resources and Corporate
Finance for all Group Members
AUMUND Fördertechnik GmbH Conceptual studies, world-wide sales, project and design Rheinberg, Germany engineering, production, world-wide field service,
conversions and retrofits, spare parts distribution centre
World-wide inspections, pro-active maintenance serviceand seminars for equipment installed by Group members
SCHADE Lagertechnik GmbH Conceptual studies, world-wide sales, project and design Herne, Germany engineering, world-wide field service, conversion
and retrofits, spare parts distribution centre
B&W Mechanical Handling Ltd. Conceptual studies, world-wide sales, project and design Ely, England engineering, production, world-wide field service,
spare parts distribution centre
AUMUND S.A.R.L. Paris, France Conceptual studies, sales, contract management and field service for France, the Maghreb and French-speaking Sub-Saharan Africa
AUMUND Corporation Atlanta, USA Conceptual studies, sales, contract management, spare parts distribution centre, field service for USAand Canada
AUMUND Ltda. Sao Paulo, Brazil Conceptual studies, sales, contract management,manufacture, field service for Brazil, Argentinaand Bolivia
AUMUND Engineering (Pvt) Ltd. Chennai, India Conceptual studies, sales, engineering, contract management, manufacture, field service for India and Nepal
AUMUND AG Zug, Switzerland Sales and key account services in Switzerland for all product companies of the AUMUND Group
AUMUND Asia (H.K.) Limited Hong Kong SAR Conceptual studies, sales, contract management, manufacture spare parts distribution centre, field service for Southeast Asia
AUMUND Machinery Trading (Beijing) Co. Ltd. Conceptual studies, sales and customer support,Beijing, P.R. China manufacture, field service
AUMUND Polska Rybnik, Poland Conceptual studies, sales and customer support
AUMUND Representative Office Moscow, Russia Conceptual studies, sales and customer support
GLOBAL COVERAGE
PRODUCT COMPANIES
LOGISTIC SERVICES
AUMUND Logistic GmbH International freight forwarder and logistic provider for Rheinberg, Germany AUMUND Group Members and external customers
8
W E C O N V E Y
9
CEMENT, LIME AND GYPSUM INDUSTRY
Since the first pan conveyor for clinkerhand ling was commissioned some 50 years ago, AUMUND has grown to be a recognised specialist for the conveying and storage of all bulk materials pertaining to the cement and related industries.
The comprehensive product portfolio coversall aspects of bulk material handling andstorage from the quarry to the dispatch ofthe finished product, including ship loading.
Identifying technological trends, researchand development and innovation to suit the specific demands of plant operation, newprocess requirements and bulk materialsplayed an important role in developing theGroup´s reputation as a leading supplier ofquality equipment with the highest techno-logical standards.
AUMUND Fördertechnik
Q U A L I T Y
10
W E C O N V E Y
CEMENT,
LIME AND GYPSUM
INDUSTRY
AUMUND Group equipment for handlingand storage of the complete range of bulkmaterials from the quarry to ship loading.
• Limestone, shale, clay
• Aggregates
• Granulated blast furnace slag
• Slag meal
• Coal, coke
• Raw meal
• Clinker
• Filter dust
• Additives
• Cement and lime
• Gypsum rock
• FGD-gypsum
• Stucco
The outstanding performances of AUMUND Fördertechnik equipment, with high handling rates, high materialtemperature, unmatched lifting heights,large storage capacities and long servicelife may be credited to our experience, high engineering standards and customiseddesign.
Belt Bucket Elevator for Pre-Heater Feeding
11
Q U A L I T Y
Clinker Transport
Conveying and Storing
• Clinker transport and storage
• Filter or ESP dust reclaim and handling
• Mill hopper feeding
• Cement mill feeding
• Raw meal transport
• Feeding of pre-blending silos
• Feeding of pre-heaters
• Raw material handling in the quarry
• Primary and secondary crusher feeding
• Raw material reception and transfer
• Stacking, storing, blending of raw material, solid fuels and additives
• Coal mill feeding
• Reception and transfer of secondary fuels
• Cement handling in the packing plant
• Truck loading
• Ship loading
• Ship unloading hoppers
12
W E C O N V E Y
Samson™ Surface Feeder with Integrated Crusher
For the Cement Industrythe AUMUND Groupoffers mobile solutions:
• Surface Feeders
• Radial Boom Stackers
• Shiploading Systems
for fast-track loading and unloading of:
• Cement Clinker
• Coal and Pet Coke
• Clay and Shale
• Limestone
• FDG Gypsum
• GBFS
• Alternative FuelsSamson™ Surface Feeder –
13
Q U A L I T Y
Samson™ Surface Feeder – Coal and Petcoke Intake
– Handling Alternative Fuels
Stormajor – Stockpiling Slag
Shiploader – FGD Gypsum
14
W E C O N V E Y
15
METALLURGICAL AND MINING INDUSTRY
Benefiting from the scientific prominence ofthe business founder in the mining and steelindustries, with numerous patents grantedand many ideas developed for a range ofapplications, the metallurgical and miningindustry sector represents an important division within the Group.
Since the early days, the range of productshas been constantly extended to take intoaccount the technological advances made in the iron making industry with direct reduction processes.
Examples of the expert skills of the Group’sengineers are the thus far highest reachingbucket conveyor handling hot compactediron and the to date largest portal scraper reclaimer for coal with a 62 m span and a reclaim rate of 2,400 t/h.
The scope of supply provides tailor-madeequipment for specific applications in mining operations, primary iron and aluminium production, scrap charging and foundries.
AUMUND Fördertechnik
Q U A L I T Y
16
W E C O N V E Y
AUMUND’s expertise in heavy-duty applications, mineral processing and conveying of hot materials results in innovative solutions and reliable equipmentcovering all aspects of material handling in the metallurgical and mining industry:
Iron Production
• Reception, storage and handling of reducing materials and additives
• Transport of hot iron ore fines
• Transport and cooling of hot iron ore pellets
• Transport of hot sintered material
• Transport of HCI
• Scrap charging
Primary Aluminium Production
• Bauxite handling and storing in open cast mines
• Ship loading for export of Bauxite
• Materials handling in alumina refining
• Alumina handling in primary aluminiumsmelters
• Conveying and cooling of hot Cryolite
• Conveying and recycling of cold Cryolite
Foundries
• Conveying and cooling of sand bales in sand casting operations
• Conveying and cooling of castings
• Sorting and cleaning of castings
• Sand handling
Mining
• Bulk materials reception and transfer in the mine or quarry
• Crusher feeding
• Reclaim of crushed material
• Storage, blending and reclaim
• Ship loading for export of minerals
METALLURGICAL
AND
MINING INDUSTRY
Sinter Transport
17
Q U A L I T Y
• Waggon tippers and heavy-duty apron feeders for unloading of minerals
• Stockyards and blending beds
• Pan conveyors and inclined bucket conveyors for processed materials to 1,000 °C
• Conveying in nitrogen-sealed atmosphere
• Cooling conveyors with cooling byconvection, air or water spraying
• „En Masse“ chain conveyors
• Pan conveyors or castings or sand molds in foundries
• Scrap charging to electric arc furnaces
• Silo or hopper discharge systems for materials with poor flow property
• Mobile surface feeders, stackers and shiploaders
Transport and Cooling of Iron Ore Pellets
Transport of Cryolite Storage and Reclaim of Iron Ore
18
W E C O N V E Y
19
POWER AND COAL HANDLINGINDUSTRY, CEMENT AND FERTILIZER INDUSTRY
The outstanding performance of our stockyard and blending bed equipment,maintained over more than 50 years in coal-fired power generation, is the direct result of innovative engineering and superior product quality.
Profound process knowledge in the hands of our highly skilled mechanical and elec -trical engineers dedicated to the realisationof effective machine performance ensuresthe success of every contract
Project-specific design and engineering,combined with solid construction, extremelylow wear, easy and cost-effective operation,guarantee the performance expected byopera tors and investors alike.
Our comprehensive product portfolio, resources and expertise over the vast range of applications in the power, fertiliserand pulp & paper industries allow us to confidently handle any type of bulk material,whether abrasive, powdery, granular, wet,sticky or hot.
SCHADE Lagertechnik
Q U A L I T Y
20
W E C O N V E Y
POWER AND COAL
HANDLING INDUSTRY,
CEMENT AND
FERTILIZER INDUSTRY
SCHADE Lagertechnik meets the challengeof combining traditional values with an innovative approach. With an extensiverange of products and services SCHADEengineers provide ecologically viable solutions based on long-standing experience.
Power and Coal handling Industry
• Coal
• Lignite
• FGD Gypsum
• Limestone
Fertilizer Industry
• Potash
• Phosphates
• Salt
• Sulphur
• Urea
Ports and TerminalsReliable stockyard equipment for thecrucial interface between incoming and outgoing commodity flow.
Circular Stockyard for Ore
21
Q U A L I T Y
Stockyard Equipment:
• Portal, bridge-type or cantilever reclaimers
• Longitudinal stockyards and blending beds
• Fix and mobile stackers
• Waggon tippers
• Circular stockyards and blendingbeds with portal, semi-portal, bridge-type or cantilever reclaimer
Stockyard with Stacker and Portal Scraper Reclaimers
Waggon Tipper
Circular Coal Stockyard
22
W E C O N V E Y
Circular Stacker with Bridge-type Reclaimer
Portal Scraper Reclaimer
Cement Industry
State-of-the-art and economical design ofstockyards and blending beds for:
• Limestone, clay, marl
• Coal
• Petcoke
• Gypsum
• GBFS
• Additives
• Clinker
23
Q U A L I T Y
Portal Scraper Reclaimer
Luffing Stacker
Bridge-type Scraper Reclaimer
Cantilever Scraper Reclaimer
24
W E C O N V E Y
25
PORTS & TERMINALS, MOBILE BULK HANDLING
The sustained market diversification pro-gramme also targets world-wide port andterminal operations. With a comprehensiverange of mobile equipment, stockyard technology and market-driven design, thePorts & Terminal division provides solutionsto suit the demands of continuous processapplications and to offer a concept adaptingto changing market conditions.
In a rapidly changing export commoditymarket, the Mobile Option may be confi-dently selected in the knowledge that theequipment may be easily relocated or evenresold if a contract is terminated.
Whether for terminal operators, port authori ties, shippers or stevedoring companies, the mobile concept offers flexibility and fast-track availability.
B&W Mechanical Handling
Q U A L I T Y
26
W E C O N V E Y
PORTS & TERMINALS,
MOBILE BULK
HANDLING
For port and terminal operations requiringa high degree of flexibility, the B&W mobileconcept, combined with state-of-the-artstockyard equipment, offers the flexibilityand mobility for a vast range of applications.
Either for single machines or for large-scaleinstallations, the product range guaranteeshigh handling rates, availability and cost- effective solutions for virtually any dry bulkcargo.
• Ecological hopper for bulk material imports from ship cranes or mobile harbour cranes, including gravity discharge gates to the subsequent conveying equipment
• Reception of bulk material delivered byrail car for intermediate storage
• Open stockpiles with Radial boom stacker
• Bulk material reception direct from dump or tipping trucks with the mobileSamson™ feeder
• Ship loading with the mobile Shiploadercombined with the Samson™ surfacefeeder
Ecological Unloading Hopper
Mobile Shiploader with Mobile Telescopic Link Conveyor
27
Q U A L I T Y
The B&W mobile concept represents aunique approach to bulk cargo handlingin ports and terminals and loading vesselsfrom coaster to cape size class:
• new port facilities or terminals targetinglow-cost investment
• terminals with limited space, smallquays and jetties
• ports with general cargo handling facilities requiring mobile equipment for seasonal use
• expansion of existing ports with dedicated bulk cargo facilities linked to raw material consumers
• ports handling alternative materials requiring additional loading capabilityfor smaller vessels or transshipment
Twin Samson™ Feeders Discharging to a Mobile Ship Loader
Stormajor™ Radial Boom Stacker with integral Samson™ Surface Feeder at an open Stockpile
28
W E C O N V E Y
As a complement to the AUMUND Group qualityproducts we are able to offer a complete package oflogistic services with our own in-house logistic partnerAUMUND Logistic GmbH.
Based in Rheinberg, Germany and supported by aworldwide network of agents and partners, AUMUNDLogistic, handles the in- and outbound consignmentsof all members of the AUMUND Group.
Its logistic expertise and profound knowledge of handling large machine parts makes AUMUND logistic a reliable partner not only for the AUMUNDGroup but also for other interested external companies.
The services of the AUMUND Logistic GmbH comprise the traditional offers of an international forwarder active in the areas of
LOGISTIC SERVICES
29
Q U A L I T Y
AUMUND Logistic
• Seafreight• Airfreight• Overlandtraffic
Additionally, AUMUND Logistic GmbH offers a comprehensive range of logistic value-added services.
Commissioning
Spare PartsConversions
30
W E C O N V E Y
AFTER-SALES SERVICE
Service to our customers is our prime concern, extending throughout the lifetime of theequipment: from conceptual planning, design,manufacture, delivery, erection, commissioningand day-to-day operation.
Field ServicesThe high degree of specialisation of our fieldservice engineers is a major asset of our service. Master fitters with expert know ledgeof all products of the AUMUND Group at locations in Germany, India, China, Brazil, theUSA, France and Great Britain are available on short notice.
• Supervisor services
• Field assembly
• Test runs and commissioning
• Technical assistance
• Training of operating staff
Spare partsA comprehensive range of genuine spareparts is available for our entire product rangefrom stocks in Germany, England and theUSA. Our service staff provides assistancewith the choice of the right spare parts and issues quotes on short notice.
Conversions and retrofitsSpecialised engineers provide tailor-made solutions for modernisations, refurbishmentsor retrofits with the prime target of increasingthe capacity or improving the degree of avail-ability of existing installations with low capitalcost. Conversions are based on thorough investigation, including advice on structural integrity and designed to optimise the existingplant section by improving or replacing majorequipment components, keeping in mind avalue approach that guarantees high technicalstandards at a reasonable cost.
31
Q U A L I T Y
THE AUMUND GROUP
GERMANYAUMUND Fördererbau GmbHSaalhoffer Str. 1747495 RheinbergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 6 02 70e-mail: [email protected]
AUMUND Fördertechnik GmbHSaalhoffer Str. 1747495 RheinbergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 6 02 70e-mail: [email protected]
AUMUND Logistic GmbHSaalhoffer Str. 1747495 RheinbergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 72 47 3e-mail: [email protected]
SCHADE Lagertechnik GmbHDorstener Straße 36044653 HernePhone: +49 - 2325 - 58 74 0Fax: +49 - 2325 - 58 74 74e-mail: [email protected]
GREAT BRITAINB&W Mechanical Handling Ltd.Gemini House Cambridgeshire Business Park, 1 Bartholemew`s WalkEly, Cambridgeshire CB7 4EAPhone: +44 - 1353 - 665 001Fax: +44 - 1353 - 666 734e-mail: [email protected]
INDIAAUMUND Engineering Private Ltd.2nd Floor, Lakshmi Neela Rite ChoiceChambers · 9, Bazulla Road, T. Nagar Chennai - 600 017Phone: +91 - 44 - 4393 63 00Fax: +91 - 44 - 2815 60 46e-mail: [email protected]
RUSSIAAUMUND Representative Office Moscow German-Russian House, Office 44ul. Malaja Pirogovskaja 5119435 Moscow / RussiaPhone: +7 495 2879002Fax: +7 495 2879006e-mail: [email protected]
HONG KONG SAR AUMUND Asia (H.K.) LimitedSuite 1301, Oxford House, Taikoo Place, 979 King‘s Road, Quarry BayHong KongPhone: +852 - 3695 - 43 33Fax: +852 - 3695 - 43 11e-mail: [email protected]
THE NETHERLANDSAUMUND Holding B.V.Spoorstraat 42-525911 KJ VenloPhone: +31 - 77 - 320 01 11Fax: +31 - 77 - 320 07 28e-mail: [email protected]
SWITZERLANDAUMUND AGArther Str. 36301 ZugPhone: +41 - 41 - 710 10 82Fax: +41 - 41 - 710 42 02e-mail: [email protected]
POLANDAUMUND Polska Representative Officeul. Lektorska 34 G · 44-210 RybnikPhone: +48 - 32 - 426 32 11Fax: +48 - 32 - 426 32 01e-mail: [email protected]
FRANCEAUMUND France S.A.R.L.43, rue de Trévise · F 75009 ParisPhone: +33 - 1 - 42 46 72 72Fax: +33 - 1 - 42 46 72 74e-mail: [email protected]
BRAZILAUMUND Ltda.Rua Haddock Lobo, 337 - 11. andar01414-001 São Paulo, SPPhone: +55 - 11 - 3059 0160Fax: +55 - 11 - 3059 0161e-mail: [email protected]
USAAUMUND Corporation1825 Barrett Lakes BoulevardBarrett Lakes Center IISuite 520Kennesaw, GA 30144Phone: +1 - 770 - 226 - 95 78Fax: +1 - 770 - 953 - 48 44e-mail: [email protected]
P.R. CHINAAUMUND Machinery Trading (Beijing) Co. Ltd.Rm. 7-8, 22-F, East Ocean CentreNo. 24 Jianguomenwai AvenueChaoyang DistrictBeijing 100004Phone: +86 - 10 - 65 15 58 13 / 14Fax: +86 - 10 - 65 15 58 15e-mail: [email protected]
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