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MANUFACTURING AUTOMOTIVE AUTOMATION ENERGY CREATIVE INDUSTRIES
PROFESSIONAL TECHNOLOGICAL SERVICES FOR SMEsw w w . t k g u n e . e u s
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TKgune is a network formed by Vocational Training centres.Our main objective is “To facilitate bi-directional transfer of knowledge between VT centres and companies,” and to do so, we develop technological services, mainly by collaborating with SMEs in Araba, Biscay and Gipuzkoa.
Why kinds of services do we offer?
TECHNOLOGICAL INNOVATION AND IMPROVEMENT SERVICES
We develop innovation and improvement services in collaboration with companies, adapting to their needs. To do this, we take advantage of the potential in each strategic setting, based on the trust provided by working within a network.
ASSESSMENT FOR INNOVATION
We offer organisational assessment adapted to each company’s reality, and provide companies with methodological tools to implement innovation plans or creative dynamics.
We support companies when participating in contests for grants related to innovation.
automozioa energiafabrikazioa automatizazioasormen
industriak
ManufacturingTechnological services for
innovation and improvement of the product and
manufacturing processes.
AutomotiveTechnological services for maintenance, design and
integration of components for the automotive industry.
AutomationTechnological innovation services
aimed at improving various industrial processes, through
automation.
EnergyTechnological services for the energy efficiency of products, processes, installations and
buildings.
Creative industriesTechnological services for emerging
3D animation technologies, modelling, virtualization and
information systems in enterprises.
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How do we work?
So what does the company gain?
• Within the current economic context, driving innovation is essential to guarantee competitiveness for a company. Through its specialised offering, TKgune allows you to improve your products and processes, thus accessing new markets thanks to greater added value.
• To this end, we provide you with the equipment and facilities we have in Vocational Training, along with our teachers’ expertise, who are specialised in several different areas.
• Furthermore, we work with open code, so we have no issue sharing information with the company. In fact, we want the company to learn from the centre, and for the centre to learn from the company.
• As if this weren’t enough, we should also highlight that the TKgune programme was promoted by the Basque Government Department of Education, in close collaboration with the Provincial Councils of Araba, Biscay and Gipuzkoa. This can open up a wide range of options for your company, competing for grants designed to meet the innovation needs of SMEs.
Companies approach the centres, thanks to the pre-exis-
ting relationshipor
We approach companies, offering our services.
SERVICEIDENTIFICATION
01.
WE MEET WITH COMPANIES, WE IDENTIFY THEIR NEEDS
AND WE IDENTIFY POSSIBLE PROJECTS FOR
COLLABORATION
A project is specified, to meet the detected needs.
We define the project to be conducted (participants,
resources, teams, deadlines, etc.).
SERVICEDEFINITION
02.
A BUDGET IS AGREED UPON AND SIGNED WITH THE
COMPANY
The project is kicked off, with monitoring throughout the
entire process.
When both parties meet their commitments, the service is
invoiced and concluded.
SERVICEDEVELOPMENT
03.
THE PROJECT IS CLOSED, AND WE ANALYSE COMPLIANCE WITH OBJECTIVES AND THE DEGREE OF SATISFACTION
The service is shared under the terms agreed upon
with the company.
EXPLOITATIONOF RESULTS
04.
THE CONTENTS WORKED ON IN THE SERVICE ARE
BROUGHT TO THE CLASSROOM BY
TEACHERS
Collaboration between companies and centers continues!
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PARTICIPANTS
Tolosaldea
CIFP IMH LHII ElgoibarIñaki Alegria943 74 41 [email protected]
EGIBIDE Vitoria-GasteizIgor Madariaga945 01 01 [email protected]
GOIERRI ESKOLA OrdiziaXanti Iruretagoiena943 88 00 [email protected]
LEA ARTIBAI IKASTETXEA Markina-XemeinXabier Uranga Larrañaga946 16 90 [email protected]
OTEITZA LIZEO POLITEKNIKOAZarautzIñigo Aranguren943 11 10 [email protected]
CIFP TOLOSALDEA LHII TolosaAndoni Arraras943 65 11 [email protected]
UROLA GARAIKO LANBIDE ESKOLA ZumarragaJon Andoni Torquemada943 72 54 [email protected]
CIFP BIDASOA LHII IrunJose Luis Ormaetxea943 66 60 [email protected]
CIFP ELORRIETA-ERREKA MARI LHII – BilboCarlos López944 02 80 [email protected]
LA SALLE BERROZPE AndoainXabier Puertas Berasaluce943 59 05 [email protected]
CIFP MIGUEL ALTUNA LHII BergaraEli Aranburu943 76 24 [email protected]
SALESIANOS DEUSTO BilboJose Maria Vergara944 47 26 50 [email protected]
POLITEKNIKA IKASTEGIA TXORIERRI DerioAngel Lazaro944 03 40 [email protected]
CIFP USURBIL LHII UsurbilAritz Zabaleta943 36 46 [email protected]
ARRATIAKO ZULAIBAR LANBIDE IKASTEGIA Zeanuri Arkaitz Bernaola946 73 91 [email protected]
ERAIKEN CIFP CONSTRUCCIÓN LHII GasteizLeire Lonbide945 00 12 [email protected]
CIFP USURBIL LHII UsurbilOihana Dorronsoro943 36 46 [email protected]
CIFP SAN JORGE LHII SanturtziMiguel Diaz944 00 49 [email protected]
COORDINATION: TKNIKA - Errenteria
MIKEL LEUNDA 943 08 29 00 [email protected]
GAIZKA LAZAROBASTER 943 08 29 00 [email protected]
JON LABAKA 943 08 29 00 [email protected]
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LH-RI APLIKATUTAKO IKERKETA E TA B ERRIKUNTZAK O EAE-KO Z ENTROACENTRO DE INVESTIGACIÓN E INNOVACIÓN APLICADA DE LA FP DEL PAÍS VASCOBASQUE CENTRE OF R ESEARCH A ND APPLIED I NNOVATION I N VET
SOMORROSTRO MuskizRafa Rubio946 70 60 [email protected]
CIFP ARMERIA LHII EibarManu López943 20 32 [email protected]
MARISTAK IKASTETXEA DurangoAitor Azueta946 81 00 [email protected]
MONDRAGON GOI ESKOLA POLITEKNIKOA ArrasateUrko Sueiro943 79 47 [email protected]
SALESIARRAK URNIETA UrnietaArkaitz Goñi943 55 17 [email protected]
IRUNGO LA SALLE IrunIñaki De La Fuente943 62 84 [email protected]
CIFP MENDIZABALA LHII GasteizAimar Arrizabalaga945 00 04 [email protected]
CIFP NICOLAS LARBURU LHII BarakaldoJon Karla Morales944 18 02 [email protected]
ZABALBURU IKASTETXEA BilboOscar Salán944 16 31 [email protected]
CIFP TARTANGA LHII ErandioEnrique del Río944 67 53 [email protected]
CEINPRO DonostiaTeyo Cuadrado943 31 08 [email protected]
HARROBIA BilboJosu Cobelo944 72 43 [email protected]
ZUBIRI MANTEO DonostiaMartin Mozos943 27 87 [email protected]
CIFP DON BOSCO LHII ErrenteriaJose Luis Perez943 51 04 [email protected]
CIFP MEKA LHII ElgoibarJose Mari Beristain943 74 80 [email protected]
CIFP ARETXABALETA LANBIDE ESKOLA LHII AretxabaletaAndoni Aperribai943 79 79 [email protected]
CIFP IURRETA LHII IurretaLuis Uribelarrea944 66 88 [email protected]
GLHBI SANVIATOR IEFPS Sopuerta Roberto Fernandez946 10 48 [email protected]
By means of the network of automotive vocational training centres and teachers, we offer the possibility of assistance in introducing and/or improving new work processes. The company will therefore have the personal tutoring of our professionals and the possibility of using our network of centres as a test bed, prior to introduction of the production process.
We offer a global vision of all systems, components and elements making up a car:
• Characteristics of construction, function and regulations for the most recent diesel, petrol and electric engines.
• Chassis; design, construction characteristics, passive safety and materials currently used for their manufacture.
• Characteristics of all systems and components involved in the vehicle dynamics.
Transmission systems, suspension, steering, brakes and active safety systems.
A vision that helps us to understand how design and manufacturing mode influence every component, with the rest of the systems. This helps us to identify the components and critical elements that directly intervene in the dynamics, safety and reliability of the whole. It also means that solutions and improvements can be applied to both the design process and the process of producing components, sets and subsets.
We offer customized training, based on the technical needs of each company. This offer It is aimed both to components manufacturing enterprises and after-sales service (diagnosis, maintenance and vehicle repairs) companies.
Furthermore, our long experience in using and introducing environmental regulations, such as order and cleanliness, will give you a more objective point of view and even a safe platform for starting to work with these new methodologies.
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EQUIPMENTMECHANICS• Hoists.• Steering aligner with play
detector.• PRE-MOT.• Power bench tester.• Diagnostic machines.• Wheel balancing machines/
tire changers (sedans).• Specific tools for the
automotive industry.
Examples of services carried out• Development and construction of Zeus electric vehicles.• Adaptation to bimodal of a dustbin lorry.• Adaptation to electric for vans.• Electric innovation in new alternative propulsion engines for
vehicles.• Test bed for electric car power-trains.• Integration of electronic suspension prototype in vehicles. • Support in integrating the new power-train.• Development and construction of automotive didactic equipment. • Collection of data to analyse the mechanical effect of chemical
products. • Advice and accompaniment in the introduction of 5S.
BODY, STRUCTURE AND FINISHES• Benches• Plasma cutting machine• Paint laboratory• Preparation booth• Welding booth (TIG, MIG/
MAG, Oxyacetylene and electric)
• Paint booth
SPECIALISATIONA network of VT centres that offers you its complete infrastructure and accumulated know-how.
INTEGRATION
ASSISTANCE IN IMPROVING THE DESIGN OF COMPONENTS MANUFACTURED FOR THE AUTOMOTIVE INDUSTRY:• Engines and their auxiliary systems.
Transmission systems (gear boxes). Suspension, steering and brake systems.
• BUS communication systems (grid readings). Technology of hybrid and electric vehicles.
• HV batteries, power electronics, electric machines.
• Automotive management systems (industrial management, Lean, shop floor data production and capture).
DYNAMIC AND STATIC TESTING
Availability of laboratories and equipment for dynamic and static testing.
MATERIALS
Advice on new materials on the market, fibres, new steels, etc.
DESIGN
Machine careening.Improved design and finish in the manufacture of machine careening.Forming and finish (paints, vinyls, etc.).
AFTER SALES
After sales service.Automotive, industrial vehicles and machinery.Personalized training and technical advice on equipment.
IMPROVED MANAGEMENT, ORGANISATION & PRODUCTION PROCESS
Control of costs, funding and time.Appraisal of investment projects.Advice and consultancy on funding programmes for SMEs. Training and advice on 5S, ISO 14001 and ECOSCAN.
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CONSUMPTION MONITORING, ANALYSIS AND COMPLETE ENERGY AUDITS.
We analyse installations from the point of view of energy consumption (invoice analysis, measurement by means of network analysers, etc.), energy consumption monitoring and forecasting, savings measurement and verification. Taking into account both electrical and thermal points of view we perform energy certifications of buildings, as well as enclosures analysis and suggestions for improvement.
ENERGY EFFICIENCY
We detect critical points in machines, installations and buildings, proposing energy demand improvements and optimisations. We try to minimise consumption and increase yield.
We provide advice on equipment regulation, the automation of installations and building automation.
CONVENTIONAL AND RENEWABLE ENERGY INSTALLATIONS
We provide advice for the optimisation of installations, proposing the integration of renewables to existing installations with a view to saving money and contributing to the environment.
We help with the dimensioning of new energy installations, proposing the optimal combination of conventional and renewable energies (energy hybridisation): biomass, thermal solar, photovoltaic, wind, geothermal energy, etc.
PRODUCTS
We look for and provide advice on new equipment and materials applicable to process and installations.
IMPROVED PROCESSES BY MEANS OF NEW TECHNOLOGIES
We promote the application of new technologies to conventional processes and installations: aerial thermographic measurements taken by drones, air leakage measurement, robots with micro-cameras to clean pipes and detect leaks from the inside, blowerdoor tests, etc.
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• Energy generating installations by means of renewable energies (solar, wind, geothermal, etc.).
• Centralised multi-energy heat generating installations. Combustion analysis.
• Cold and ventilation installations using new refrigerants (CO2, NH3, etc.).
• Automated, monitored and remote controlled thermal and energy installations.
• Thermographic cameras, network analysers, transmittance gauge, dataloggers, ultrasonic flow meters, laser temperature readers, light meters, wind tunnel, anemometers, tap test benches, etc.
• Automatic mechanisms and PLC (Siemens Tia Portal, Omron CMJ).
• Biomass treatment. Wood grinder, pellet-maker and heat generation.
• Management of micro electricity grid
combining renewables, hydrogen battery, etc.
• Tools for new joining technologies (thermofusion, electrofusion, etc.).
• Transformer substation.• 3D scanners and printers for rapid
prototyping.• Passivhaus. Isolation. Infiltration control:
blower-door test.
SPECIALISATIONA network of VT centres that offers you its complete infrastructure and accumulated know-how.
CONSUMPTION ANALYSIS AND ACCOUNTING AND ENERGY AUDITS
Analysis of energy invoices and consumption and proposal for contract improvements.Analysis of electricity consumption with network analysers and interpretation of results.Measurement of thermal energy, gas and electricity consumption, etc. Design of consumption measurement systems (monitoring).Energy efficiency certifications and enclosures analysis
Examples of services carried out
THERMAL INSTALLATIONS (HEAT, COLD AND VENTILATION)
Improved performance in thermal installations.Control of infiltrations.
AUTOMATION, MONITORING AND CONTROL
Automation of energy installations.Automation of buildings for improved energy efficiency. Energy meters.Remote management and control systems.
MACHINING TECHNIQUES
Welding and joining of conventional and new materials.
INSTRUMENTATION AND REGULATION
Study of parameters to be controlled in energy systems.Assistance in selecting instrumentation.
MATERIALS
Advice on the new materials on the market.Recycling of wood by-products in pellets or splinters.
ENERGY GENERATION
Minimisation of energy and consumption demands:Thermographic analyses.Energy certification software.Analysis and improved yield of heat producing machines, lighting, compressed air, ventilation and quality of air, cold, etc.
DESIGN
Solutions for improving energy installations.Proposed optimum energy sources for new installations. Collaboration in the improvement of assembly and maintenance processes. Manufacture of prototypes using 3D printers.
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The industry requires competitive products, with increasingly more demanding manufacturing processes. Their evolution is increasingly greater and faster. The TKgune team of professionals will help you to analyse your products and processes, addressing and implementing improvements.
TKgune offers companies an advisory service for management systems, meaning that it can collaborate in the design, documentation and introduction of said systems, and even in their integration.
• Introduction of automation, management and production systems
• Machining of elements, assemblies in automation systems
• Design of elements and mechanical assemblies for automation processes
• Additive manufacturing with different plastic materials for automation processes
• Electronic circuit prototyping• Industrial robotisation of production lines• Process verification by means of artificial
vision, laser, etc• Predictive maintenance studies by means of
vibrations analysis• Materials testing
• Assembly of industrial machine elements• Diagnosis of breakdowns in industrial machine
elements• Repair of industrial machine elements• Mechanical, pneumatic and hydraulic systems
on automated lines• Operations to maintain systems in automated
lines• Programming and control of automated line
operation• Prevention of occupational and environmental
hazards in automated line maintenance
By means of the vocational training centre and teacher network, we provide assistance for introducing and/or improving new processes to companies in different sectors with the possibility of automating any kind of process. These companies will have the personal tutoring of our professionals, with the possibility of using our centre network as a testbed.
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SPECIALISATIONA network of VT centres that offers you its complete infrastructure and accumulated know-how.
MECHANICAL PRODUCTION
MACHININGDefinition and/or improvement of processes: selection of machinery, programming, clamps, implements, tools, etc.Machining of different materials.METAL CONSTRUCTION AND WELDINGWeldability of different materials.Robotisation and automation of welding processes.Definition and/or improvement of cutting and shaping processes: selection of machinery, programming, implements, etc.Verification by means of coordinate measuring systems.
ELECTRICITY/ELECTRONICS/ TELECOMMUNICATIONS
Advice on CTI installations, domotics, public address systems, telephony, telematic networks (wired, wireless), etc.Engineering and consultancy in structured wiring systems. Automated management of people and materials by means of radiofrequency technology (RFID/NFC).
MONITORING AND CONTROL OF AUTOMATED PROCESSES
Development of communication systems with monitoring and supervision. SCADA.
MATERIALS
Tests, defectology study and materials parameters.Optimisation of heat treatment based on material analysis.
DESIGN
Conceptual design of products, components, prototypes, etc. 3D simulation and presentations. Finite elements: design and simulation of components for their structural optimisation. Prototyping of printed circuit boards. Design of production lines, for an automated production process.
COMPUTING/ PROGRAMMING
Advice on purchasing computer equipment, on the installation and configuration of computer systems (servers, virtualisation, appropriate software, introduction of operating systems, etc.).Installation, configuration and maintenance of CISCO routers and switches.Analysis and resolution of network problems.Traffic analysis and performance optimisation of LAN and WAN networks.Development of corporate websites.Database design and management.Advice on introduction of web applications.Consultancy and advice on Personal Data Protection Law 15/1999.
AUTOMATION
Process automation (testing and simulation)Electronics applied to automated processes. Introduction of robotised systems. Programming of PLCs and of associated devices such as variators, process controllers, etc. Integration of automated systems with electric, pneumatic and/or hydraulic technologies and robots. Conceptualisation and design of automated cells. Industrial communications.Fieldbus.
LABORATORIES• Metrology, 3D printing, Mechanical
testing, Metallography, Collaborative robot
• Multiple software: CAD-CAM-CAE• Software: EPLAN electric• Numerical controls: Fagor,
Heidenhain, Fanuc• Ultrasonic equipment (ex.:Search
for air leaks)• Thermographic camera (eg: State
of electrical circuits, Possible heat leaks)
• Vibration analysis equipment (eg: Predictive maintenance, Gearboxes, Bearings...)
MAINTENANCE AND AUTOMATION WORKSHOPS• Vibrations analysis machine• PLC: Siemens, Omron, Schneider• Robots: ABB, MITSUBISHI and
FANUC• Proportional pneumatics and
hydraulics• Multiple programming/simulation
software
• Omron, Siemens and Cognex visión cameras
• Omron, Siemens, Schneider, Magelis, Beijer, Proface screens
• Collaborative robots, universal robots
• Speed variators• Safety equipment for machine
MECHANICAL WORKSHOPS• Machining and turning centres• Production mills and lathes• Electrical discharge
ELECTRIC / ELECTRONIC / TELECOMMUNICATIONS WORKSHOP• Assembly of wired automations• Electric drives• Domotics: SGI, VIVIMAT, KNX,
Planer, Loxone, X10, Wattio• Domotics by means of PLC• Assembly of printed circuit boards• CTI assemblies (Common
telecommunications installations)• Assembly of automations by
means of PLC
EQUIPMENT
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In the 3D animation and virtual reality area, proposals for improvement and innovation include 3D animation techniques, modelling, on-screen object virtualisation, revision of archives, code and modelling interactions in 2D and 3D formats, augmented reality, mixed reality, capturing movements through different sensor techniques, environmental recognition and 3D-model printing, from part design to final printing. In this area, we also offer innovative proposals in
gamification processes, including assessment, consulting and implementation of the gamified process within the company’s structure.
In the area of company IT systems and multimedia applications, we include assessment and proposals to improve the implementation and start-up of storage and communication management systems, website development with dynamic content and everything related to network infrastructure and the company’s connectivity. We
also offer assessment services and improvement proposals for open software-based solutions, including corporate communication platforms (Zimbra), cloud storage (ownCloud), personal publication systems (WordPress), learning content management (Moodle), network storage (FreeNAS), company connectivity solutions through VPN (OpenVPN) and Open Source virtualisation (Proxmox).
Creative Industries Tkgune offers suggestions to improve and innovate in areas related to 3D animation, virtual reality, company IT systems, multimedia applications and web application development, providing companies with complete facilities where they can conduct all kinds of operational and performance tests.
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SPECIALISATIONA network of VT centres that offers you its complete infrastructure and accumulated know-how.
MULTIMEDIA APPLICATIONS
Development for all kinds of multimedia application devices, based on text, image, video, movement sensor, etc. Comprehensive service for mobiles, tablets, desktop computers, videogame consoles and websites.
COMPANY COMMUNICATIONS AND IT
Local area networks, WiFi networks, FTTH communications, radio links, VSAT systems, email systems, cloud storage, VPN, content managers, personal publication systems, server application development, IT security, company firewalls and unified threat management (UTM), etc.
GAMIFICATION
Assessment, consulting and implementation of gamified processes at the company, in search of effectiveness and to motivate the agents playing a part in them
3D PRINTING
From design of the piece to final product printing.
VIDEO PRODUCTION
Complete video production cycle. From idea concept to recording, edition, adding 2D and 3D graphic elements, post-production and adaptation to the final format.
HUMAN-MACHINE INTERACTION
VR (virtual reality), AR (augmented reality), mixed reality, setting recognition through Kinect and movement sensor with inertial and optical sensor techniques.
HYPER-REALIST 3D SCANNING (PHOTOGRAMMETRY)
Application of photogrammetry-based techniques to scan hyper-realist 3D models.
VIRTUAL AND AUGMENTED REALITY
• Virtual reality helmets and sensors from leading manufacturers, HTC VIVE and Occulus RIFT.
• Optical and inertial movement sensors.• Mixed reality helmets, Microsoft Hololens.• 3D printers.
CONNECTIVITY AND NETWORKS
• Wiring qualification and certification equipment.
• Fibre optic certification and fusion equipment.
• Radio link communication systems.• VSAT communication systems.• Analogue telephone, RDSI and IP.
COMPANY IT
• Virtualised DPC with different Windows and Linux servers
• UTM system with firewall, routing, antispam, anti-malware and other functions.
• Server-based anti-virus system.• Data backup systems.
EQUIPMENT
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The growing demand and evolution of the manufacturing processes along with the integration of the new technologies of Industry 4.0 into the market, with the Additive Manufacturing as one of the fundamental pillars, provide the machine tool industry and its users with a wide range of design and production possibilities.
In view of the growing requirements and evolution of manufacturing processes, the TKgune team of engineers can help you to analyse your existing processes, suggesting and performing actions to achieve improvement, reduce manufacturing time, adapt machines, etc.
We can also simulate alternative operations and processes to avoid interference with your production line and can analyse the results to confirm or reject hypotheses.
Furthermore, we can help you to consider, design and test completely innovative processes. TKgune can therefore carry out the preliminary study, including the appropriate tests to confirm the efficacy and stability of the new alternative.
We guide and accompany you in the innovation of products, contributing our technical, technological, productive point of view and providing you with tools for creativity, product analysis, etc.
At TKgune you can manufacture and test prototypes and materials, optimise manufacturing processes and even test the market for the new product with a trial run. We can also bring you the viewpoint of machine tool manufacturers with respect to the appropriate machinery for manufacturing your product.
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ADDITIVE MANUFACTURING• LMD laser metal delivery
cell• WAAM metal plasma
delivery cell• SLM metal filler machine• 3D printing on plastic
materials• Scanning
MECHANICAL WORKSHOPS• Multitasking• Machining centres
• Production milling machines
• Turning centres• Production lathes• Grinders• Electrical discharge• Robots
NUMERICAL CONTROLS• Fagor• Heidenhain• Fanuc• Siemens
LABORATORIES• Metrology• Mechanical tests• Metallography &
Materials• Industrial automation• Process control• Optical fibre• Telecommunications• Transformation centres
CAD -CAM -CAE• Multiple software options• 3D printing
COMFORMATION• Multi-station mechanical
presses for cold forging• Mechanical presses for
sheet metal stamping• Arbor press• Threading machines by
lamination
• Hydraulic press for hot and cold stamping
WELDING AND METAL FABRICATION WORKSHOPS• Cold forging workshop• Industrial Maintenance
Workshops• Automotive workshop • 2D cutting: plasma, laser,
punching• CNC bending machines• Welding robot
• Reduction in machining process times and costs. Optimisation (CAM).
• Economical technical feasibility study for manufacturing and repairing through 3D printing; for metal and plastic parts for structural components of injection, die cutting, maintenance and others.
• Turning with hard metal (process determination, parameters and tools)
• Machining of new materials: graphite, ceramics, composites, titanium, Inconel, zirconium oxide (process determination, parameters and tools, prototypes, first series).
• Process parameterisation.• Design and validation of machining tools.• Definition of a friction welding process for
the aeronautics industry.• Simulation by means of finite elements,
for component improvements. Forging simulations.
• Manufacture of prototypes and first series.• Definition of new innovative solutions:
re-design of products and manufacture of prototypes.
• Design and installation, turn-key, of automated cells.
• Process optimisation: machining, forging, handling, etc
Examples of services carried out
EQUIPMENT
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SPECIALISATIONA network of VT centres that offers you its complete infrastructure and accumulated know-how.
MECHANICAL MANUFACTURING
Machining of metal materials, graphite, composites, Ti, Inconel...Process optimisation.Programs (ISO or CAM).Prototypes and trial runs.Asmaola+ test runs prior to client introduction.Additive manufacturing with plastic and metal materials.
ADDITIVE MANUFACTURING
Manufacture of plastic and metal parts using different AM technologies.Prototyping, repairing of high added value components, pre-series for validation and geometric modification.Scanning for reverse engineering. Specific training.Definition of new productive processes.
MATERIALS
Tests, study of defectology and material parameters.Thermal treatment optimisation based on material analysis.
METAL CONSTRUCTIONS
Welding and metal fabrication in general. Design and manufacture.
ELECTRONICS
Android and Arduino development. Microrobotics and Microelectronics.
PREDICTIVE MAINTENANCE
Thermographic analysis, analysis of vibrations, oils, etc.
MANAGEMENT / ORGANIZATION
Rationalization of processes. Advice on management systems (EFQM, ISO 9001, OHSAS 18001 safety, the environment ISO 14001, ISO 9100 aviation, welding ISO 3834).
INSTRUMENTATION AND CONTROL
Instrumentation selection.Product verification by means of MMC.Verification and control (computer vision, laser gauges, etc.)
ORTHETICS & PROSTHETICS
Design, creation, measuring, scanning, manufacturing and testing. Tests on materials and test sockets by means of the bubble system and their manufacture in carbon fibre and Kevlar.
FORGING
Design and optimisation of cold, semi-hot and hot forging processes.FEM simulation. Creep, verification of sequences and preforms, detection of defects, creases, filling defects, stringing, etc.Materials characterisation to create cold forging models.Design and study of tool life.Prototyping and first series. Trials on a Sacma SP260 press.
AUTOMATION
Process automation solutions. Testing and simulation. Programming of PLCs and associated mechanisms.Integration with electrical, pneumatic, hydraulic and robot technologies. Development of communication systems. Monitoring and supervision.
DESIGN
Products, components, tooling, prototypes and automated cells.Design and simulation for structural optimisation using FEM.
STAMPING
FEM simulation of cold and hot processes.Design of components and tools in different CAD systems.Verification and digitization of components and tools by means of 3D scanning.Study-Design and manufacture of tools: progressive dies, etc.
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Adaptation for teaching purposes of an internal combustion engineAt the behest of an important company in the automobile component industry, the main elements produced by them in an internal combustion engine were selected, adding optical indicators controlled through an IT application, simultaneously viewing different multimedia content on an attached screen.
Manufacture of first prototype of a new concept for competition bicycle chainsetManufacture of the first set for a new competition bicycle chainset with our own patent, as well as definition of the machining process for later industrialisation.
Modifications to a vehicle belonging to a competitive car teamA portable system was developed to reduce engine overheating in order to improve vehicle performance. To this end, a system prototype was manufactured that was validated later.
Support in energy renovation for a sport centreTechnical support was given in the process of amplifying and renovating a sport centre. Specifically, a photovoltaic facility was re-designed and re-considered, designed for self-supply, thereby obtaining significant savings.
Implementation of quality control for hydraulic cylindersA test bench was designed and developed for quality control over hydraulic cylinders, used at automated facilities. To do so, the system selects cylinder samples that are chosen based on statistical process control.
Electric audit of a pellet-production companyAn audit was conducted for a pellet-production company. In this audit, invoices were analysed and instructions were given to the company on how to optimise its electricity rate. Moreover, it was explained how to manage data monitoring and how to supervise and control consumption, helping them to understand when they should work and what the penalties implied.
Improved productivity and safety for a welding pressThe part-feed system was partially automated for a welding press that the company had in its facilities, bearing in mind the economic feasibility of the developed solution.
Development of a 3D application to present a technological security solutionA 3D map of the city of Bilbao is shown on a large-format touchscreen, highlighting buildings belonging to different companies and organisations that already have the technological solution introduced. When you press on each one of these buildings, it shows the different multimedia content, with technical details on the installation and control and management possibilities available.
Additive manufacturingCreation of new parts, repair of high added-value parts, coverings and addition of material on base substrate through Additive Manufacturing with Cladding, WAAM and SLM technologies.
Test bench for a thermal engine start-up boosterA test bench was designed, developed and validated for a thermal engine start-up booster that works with a diesel engine. All of this was done while heeding to the company’s corporate image.
EXAMPLES
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EXAMPLESSettings, operational tests and service test for a professional UTM solutionAt the behest of an important communications company, a professional UTM solution was installed in the institute’s DPC, with different routing options and anti-virus, anti-spam, anti-malware, etc. To validate the solution, operational tests were conducted in a real production setting, in this case the VT centre, with 1000 students and 700 computers operating simultaneously.
Automated transfer of parts for stamping processesThe automatic post-to-post transfer of a reference for the automobile industry was developed, manufactured through cold stamping. This was all synchronised with the press’ pace.
Implementation of diagnostic machinesAt the companies’ own facilities, the systems used by different brands when conducting vehicle maintenance and repair work were implemented.
Analysis for energy recovery and reuse in a laundryThe work process of an industrial laundry was analysed. The main deficiencies identified were high water consumption and discharged hot water. Different options were analysed, specifying an approach to reduce this water consumption and the energy discharged in the form of hot water.
Modifications to design of a press to minimise the bending effectA new system of pneumatic clamping for the revolving plate was designed. This minimises the bending caused by reactive forces, offsetting on one side the force applied when the press presses on the plate on the other side.
Monitoring collected dataA company that discharges huge volumes of water at a very high temperature wanted to take advantage of the situation, considering dristic heating. To this end, they needed to know how much water they were discharging and what the temperature was at all times. Adapting to the company’s needs, a system was developed to monitor the volume flow and temperature data.
Implementation of a collaborative robot system with artificial visionAssessment was provided throughout the entire implementation process of a collaborative robot system in the company, including assembly of a prototype.
Development of an application for mobiles and tablets (iOS and Android)At the request of a company in the animation sector, an app was made for mobiles and tablets that has a game with questions to discover sailor Juan Sebastián Elcano’s great adventure when he was the first one to circle the globe.
Definition of new production processes for key parts and assessment in machinery purchaseDefinition of new industrial processes based on multi-process machining centres, in order to reduce production costs, increase product quality and reduce dependence on suppliers, and more.
Development of an electronic-board verification machineA machine was designed, developed and validated to verify electronic plates, manually welding certain elements (condensers) that the pick-and-place machine could not automatically position.
19
Beneficiary companies of TKgune programme:
SOME FIGURES:
Course: 2013-14 2014-15 2015-16 2016-17 2017-18
RESOURCES
INVOLVED CENTRES 5 22 29 30 34
INVOLVED TEACHERS (FTE: FULL TIME EQUIVALENCE)
22(7,5)
55(18)
78(19,83)
109 (20,83)
159(22,83)
INVESTMENT IN STAFF (€) 393.000 931.500 1.012.650 1.054.650 1.145.150
RESULTS:
INNOVATION AND TECHNOLOGICAL PROJECTS 96 257 354 404
INVOLVED COMPANIES 70 203 252 283
BILLING (€) 136.000 1.132.000 781.000 1.073.500
%95 are SMEs
33 employees on
averageMicroenterprises
(0-9)Small companies
(10-49)Medium-sized
(50-249)
%36,8 %39,1 %24,1
Distribution within SMEs:
w w w . t k g u n e . e u s
LH-RI APLIKATUTAKO IKERKETA E TA B ERRIKUNTZAK O EAE-KO Z ENTROACENTRO DE INVESTIGACIÓN E INNOVACIÓN APLICADA DE LA FP DEL PAÍS VASCOBASQUE CENTRE OF R ESEARCH A ND APPLIED I NNOVATION I N VET
MIKEL LEUNDA 943 08 29 00 [email protected]
JON LABAKA 943 08 29 00 [email protected]
