Prof. Tullio TOLIO President of the Scientific Technical Committee Cluster Intelligent Factories THE ROADMAP OF THE CLUSTER INTELLIGENT FACTORIES ISCP

Prof. Tullio TOLIOPresident of the Scientific

Technical Committee Cluster Intelligent

Factories

THE ROADMAP OF THE CLUSTER INTELLIGENT FACTORIES

ISCP 2015 Research to Business Conference on Italian-Serbian Collaboration Platform in Advanced Manufac t u r i n g Systems and Tec h n o l o g i e s Belgrade,13th May 2015

WHY a Roadmap?

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National Cluster

PPP - JTI

Italian Ministry

EU

Italian Region

Regional Cluster

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To connect national and regional research policies with international policies; To facilitate the participation in European initiatives.

Players: Enterprises, Universities Res. Organizations, Associations

To suggest direction for the transformation of the italian Manufacturing sector towards new product-services,

processes, and technologies in order to take advantage of the Italian resources and strenghs and exploit new

opportunities

Roadmap of the Cluster Intelligent Factories (Dec 2014)

Challenges

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Research priorities

Researh and innovation

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Challenges

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Researh and innovation topics

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Roadmap of the cluster Intelligent Factories

Megatrends

Challenges

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Megatrends

Manufacturing in Italy

• First sector of the non-financial economy (in terms of employees and added value)1

• First sector for export

• First sector for private investments in R&D

• First sector for innovation level

• First sector for productivity growth

1 elaborazione ITIA-CNR su dati Eurostat 20112 State of the Industry, Sectoral overview and Implementation of the EU Industrial Policy, Commission Staff Working Document, 20143 EFFRA – European Factory of the Future Research Association, 20124 European Competitiveness Report 2013

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Italian manufacturing in the world

Italy is among the first 6 countries in the world in terms of added value in manufcturing.

The first 10 countries generate 70% of the worldwide added value.

Year 2012

Leading manufacturing countries in Europe

Fonte: elaborazione su dati Eurostat 2011

Italy is the first country in terms of number of enterprizes and second in terms of GDP, Added Value and number of employees

European Import-Export in manufacturing

Second country in Europe in terms of Export

Italian Import-Export by sector

Employees

3,9 millions of employees (2nd country in Europe)

% of Highly qualified personnel

Leading manufacturing regions in Europe

Four Italian Regions are among the top ten manufacturing Regions in Europe.

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Climate change

New emerging marketsMEGATREND

Faster and faster technological development

Resource scarcity

Demographic change

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Megatrends and challenges for manufacturing

Faster and faster technological development: challenges for manufacturing

• Greater flexibility and reconfigurability of production systems

• Improvements in productivity

• Integration of advanced technologies in existing systems

• New types of job

• Smart manufacturing

• Enhaced interacion with individuals (clients, workers, citizens)

New emerging markets:challenges for manufacturing

• Growth of the emerging countries (both in production and consumption)

• Growth of the middle-class at worldwide level

• Continuously mutating market conditions

• Need to manage dynamic and complex networks of enterprises

• New models of cooperation – Reshoring – offshoring - nearshoring

• Need to valorize local competences and strengths.

Ageing Population:challenges for manufacturing

• To allow over 65 to work if they want and, at the same time, to have enough jobs for the young generation

• Improve worker’s wellbeing in terms of satisfaction, safety, inclusion

• New products and services for the elderly people

• New products and services to guarantee confort, health, wellbeing to target groups

• Urban manufacturing (factory as a good neighbour) within the increase in the urbanization

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Research Lines (RL)RL1: Solutions for personalized production

RL2: Models and tools for sustainable production

RL3: Valorization of workers in the factory

RL4: Systems for high efficiency in production

RL5: Innovative production systems

RL6: Adaptable and reconfigurable systems

RL7: Strategies and management for the next generation production systems

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To develop high efficiency production systems to minimize production costs improve quality and productivity. High efficiency is necessary in all the sectors to improve competitivity, in partcular in those sectors having reduced margins

LI4: High efficiency production systems

Priorità di ricerca per LI4: Sistemi di produzione ad alta efficienza

4.1. Advanced control for hybrid systems4.2.Integrated quality, maintenance and logistics for zero defect production 4.3. Monitoring and control of industrial processes 4.4. Integrated environments for the design of distributed control systems4.5. CyberPhysical Systems (CPS) for intelligent factories 4.6. Advanced motion planning for industrial robots.4.7. Accurate modelling of industrial robots

LI6: Adaptable and reconfigurable systems

The goal is the development of a new generation of production systems able to evolve and to adapt to a dynamic context.

CONTROL

SCADA/HMI

MESERP

Optimal Real-time control system

6.1. Intelligent interaction between operators and machines (Smart Human-machine Interface)6.2. Human-robot co-working6.3. Integrated simulation tools for virtual commissioning of manufacturing systems 6.4. Intellingent Machines6.5. ICT for model-based machinery development6.6. Integrated digital platform for the configuration of production systems6.7. Modular mechatronics for high flexibility and reconfigurability.

LI6: Adaptable and reconfigurable systems :Research priorities

CONTROL

SCADA/HMI

MESERP

Optimal Real-time control system

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European Roadmaps

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• EFFRA (European Factories of the Future Research Association) – Manifatturiero discreto;

• SPIRE (Sustainable Process Industry through Resource and Energy Efficiency) – Manifatturiero continuo;

• Photonics21 – Fotonica;• Robotics Adsl – Robotica;• IMS2020 (Roadmap on Global Sustainable Manufacturing) –

Manufacturing;• ActionPlanT – ICT for Manufacturing;• EUMAT (Materials for Life Cycle)– Materials;• Nanofutures (European Technology Integrating and Innovation Platform

on Nanotechnology) – Micro- and Nano-Manufacturing;• Progetto Bandiera “La Fabbrica del Futuro” – Programma di ricerca

nazionale sul manifatturiero avanzato;• Cluster Tecnologico Nazionale “Fabbrica Intelligente” – Piano strategico

e progetti del Cluster Nazionale “Fabbrica Intelligente”.

Enabling Technologies in European Roadmaps

Enabling Technologies in European Roadmaps

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Cluster Projects

Project1 Sustainable manufacturing

Project2 Adaptive and modular approaches for the digitalfactory

Project 3 Smart Manufacturing

Project4 High performance manufacturing

Total costs: ~40 million EuroTotal funding ~30 million Euro

The first 4 Cluster ProjectsEnabling TechnologiesProjects

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Prof. Tullio TOLIOPresident

Cluster Intelligent Factories

Thank you for your attention!

The goal is to define and develop new production systems around the people considering social and demographical trends and the needs of the different kind of workers to valorize their competences and to contribute to their satisfaction and well being.

LI3: Valorization of workers in the factory

3.1. ICT solutions to valorize knowledge and competences in factories3.2. Technologies and tools for inclusive factories.3.3. New materials and new technologies for workplace safety.3.4.Virtual reality for factory management.3.5. Virtual reality for training.

LI3: Valorization of workers in the factory:

Research Priorities

The goal is the realization of systems and industrial models for the efficient production of high added value

personalized goods to strengthen Italian made in Italy.

These systems must be reconfigurable to satisfy production requirements strongly

related to customer needs and should include new models of product-service

management.

LI1: Solutions for personalized production

1.1 Advanced solutions for the design and configuration of personalized solutions.1.2 Efficient production of high value functional personalized products1.3 Models and tools for the creation of dynamic networks for personalized production.1.4 production management of customer driven production.1.5 Mini factories as a model to reorganize production and distribution supply chains.1.6 Production system to process smart materials for personalized products/services

Solutions for personalized production: Research Priorities

Documents

Prof. Tullio TOLIO President of the Scientific Technical Committee Cluster Intelligent Factories THE ROADMAP OF THE CLUSTER INTELLIGENT FACTORIES ISCP