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PRODUCTS
Repair and Maintenance
INDUSTRY Sector
Philosophy Table of contents
spray patternstandard aerosol
spray patternSprayMax
spray patternspray gun
SprayMax Technology - Made in Germany
The evolution of the spray can technology began in the 1920s. Initially only registered as a patent, it first enjoyed wides-pread use from 1945 onwards. The start of the paint spray can era was the work of Peter Kwasny, who recognised this brilliant idea of spraying from a can in the USA in 1956 and developed the idea further so that lacquers could be sprayed. This saw the start of the production of spray lacquers and lacquer pens in automobile colours.
"Auto-K" was and still is the epitome of simple and fast paintwork repairs on cars. The term "Paint workshop in a can" has made its mark in professional circles. Since then, the company Peter Kwasny GmbH, which was founded in 1964, has played a significant role in the rapid development of the paint spray field for several decades.
At the end of the 90s, a milestone was set in paint spray technology, which again significantly changed the paint spray world: the launch of the patented spray lacquer system "SprayMax" - a revolutionary invention. This innovative aerosol technology combines the mobility and flexibility of a spray paint can with the application properties of a professional spray gun. The SprayMax program initially kicked off with individual products but now comprises a complete painting system, the SprayMax PaintRepair System. All the products, colours and applications required for professional paint repair work are available in the SprayMax range.
The result: the innovative SprayMax Technology - Made in Germany.
Once again, the company Peter Kwasny GmbH has underscored its position as the innovation and technology leader in the market for paint spray cans and taken new paths in the market – worldwide.
More information at www.spraymax.com
SprayMax benefits
- Unique paint spray can technology, including 2-component technology- Repair paints or original paints of other paint systems- Fast and cost-effective paintwork repairs for minor damage- Diverse application fields (e.g. commercial vehicles, industry, rail, trucks, aero a.o.)- The whole painting process can be performed with SprayMax aerosols- Professional painting results compared to a spray gun- Not dependent on one particular work environment, SprayMax is mobile and flexible- Not dependent on painting cabins, spray guns, compressors and connections- No tooling or cleaning time required- Satisfies the future VOC*-standards
* VOC = Volatile Organic Compound(s) = General collective term used for volatile organic compounds in a paint
Page
Aerosol Technology
Industry paint structure
4-7
8-9
Surface preparation
Primers / fillers
Body filler
Fillers
Basecoats and top coats (FillClean® / Fill In systemes)
Top coats (Ready Mix)
Clear coats and spot-blenders
10
11-12
13
14
15-19
20
21
22-23
24-25
26-27
28-29
30-31
Paint Repair: Industry Universal
Paint Repair: Rail solvent based
Paint Repair: Rail water-borne
OEM Line Repair
Product range - Technical Specifications
Aerosol Technology Aerosol Technology
Constant Pressure
Atomization
Summary
Comparison between the atomization of a spraygun vs SprayMax*
For the gun application, the air is located outside the paint particles leaving out from gun-nozzle, the paint is exploding like a ball, moving forward in a radial way with an increasing ball and with strong contamination of the atmosphere around – which has to be cleaned. SprayMax sprays completely different: The propellant is solved in the paint particles und when they leave the nozzle, the atomization continues further until the surface is reached. On one side, at the beginning of the spraying there are bigger, heavier particles, moving more directly straight forward. With the ongoing atomization, a smooth coating results on the surface. In addition, we see sharp corners of the spray fan keeping the paint together.
SprayMax is a professional 1K and 2K Aerosolsystem with advantage for small damage repair and maintenance. The performance considering quality is guaranteed comparable to the OEM quality.Spraymax is used in all paint market segments – automotive in line repair, refinish PBE market, genereral industrial market and in some parts of architectural applications!
* Reference: Report Frauenhofer Institut für Produktionstechnik und Automatisierung (IPA), Stuttgart
Pressure process and output rate*
An important argument for a smooth coating is the constant pressure during the application process.Based on the total formulation with the propellant and the correct combination, the pressure of the SprayMax aero-sols is constant until the can is empty.All SprayMax 1K and 2K aerosols perform a constant pressure (red line) and output rate (blue line).
spray patternstandard aerosol
spray patternSprayMax
spray patternspray gun
Comparison of spray patterns
A paint spray can changes the painting world
The benchmark in the professional painting world is the result achieved with a pneumatic spray gun. Up to a few years ago, no one believed paint spray cans could match the properties of pneumatic tools, as spray cans were seen as DIY articles. The market started developing alternative and cost-effective repair methods for which the suitable paint repair system was lacking – and this is where the patented SprayMax aerosol technology came into its own. Its years of suc-cess in the car paintwork repair field have allowed this revolutionary technology to gradually take over other painting applications. SprayMax achieves painting results that can hold their own with results achieved in paint workshops.
The core of our system is the revolutionary and multiple-patented SprayMax aerosol technology that produces a paint finish comparable to a spray gun. The combination of our special propellant formula and innovative spray head and valve technology produces a wide-angle spray similar to a spray gun, but with much less overspray resulting in excel-lent transfer efficiency.
2K Epoxy primer filler
Overspray:
spray gun
spray can
spray can
spray gun
Substrat
Spray gun 2K Clear coat
SprayMax 2K Clear coat
1K Clear coat 2K Clear coat
Page 4 Page 5
Aerosol Technology Aerosol Technology
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2K Technology
2K instructions for use
Definition SprayMax 2-Component technology • SprayMax 2-component technology means 2 components, paint and hardener, in one spray aerosol
• The hardener is integrated in a separate container
• Paint to catalyst (hardener or crosslinker) is possible from 3:1 till 10:1 with an optimum of 4:1
• The hardener is activated or released with the push of a button and mixed with the paint material
• In comparison to the liquid paint, the potlife is 2 to 3 times longer, in some cases several days
1. Check the item. Make sure that you have the right product. If the wrong product is accidentally activated, the aerosol will be useless if it is not subsequently used until the potlife.
2. Thoroughly shake the aerosol for two minutes before from once you hear the agitator balls in the aerosol hitting off each other.
3. Remove the red push button from the cap and place on the pin in the bottom of the aerosol without tilting it. Place the aerosol on a stable, horizontal surface with the cap pointing downwards.
4. Activate the aerosol. Prime the aerosol by applying even, vertical pressure. Listen for a clicking noise. Please press just once.
5. Dispose of the red button in the trash so that you can tell activated aerosols from non- activated ones if using more than one aerosol.
6. Write the date and time of activation on the label. The pot life specified in the Technical Data Sheets applies at an ambient temperature of 20°C. The pot life will vary depending on the ambient temperature. Lower temperatures will extend the potlife, while higher temperatures will reduce it.
7. Thoroughly shake the aerosol for two minutes to properly mix the activator with the paint.
8. Perform a trial spray and check the product. When performing your trial spray, check whether the aerosol is spraying cleanly and evenly. For colour aerosols, check the colour.
9. Clean the valve. When you are finished working you must empty the valve with the spray head pointing downwards. Spray until only propellant leaves the nozzle.
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SprayMax can equipment
New colour code systemThe SprayMax products are sorted into groups to match the processing steps and are also been colour coded (better overview / less risk of confusi-on / better arrangement of storage in the paint room).
Colour code ringFirmly fixed to the can (no risk of con-fusion e.g. as in the past when the coloured cap was lost or accidently swapped).
Processing information / pictogramsThe processing steps and the technical data are shown as pictograms directly on the label (faster overview of the technical data, as a supplement to the online technical in-formation sheet).
Variator spray nozzleSpray nozzle can be steplessly adjusted horizontally, vertically and with regard to the size of the spray pat-tern (less overspray, less consumption, less masking work or follow-up work required).
Transparent capReplaces the coloured cap and al-lows the user to see the colour code ring.
Page 6 Page 7
Clear coat / Blender30-50 µm
Top coat15-20 µm
Filler30-40 µm
Primer/Cathodic Dip Painting18-25 µm
Industry Coatings
Base coat 15-20 µm
Metal / Plastic
2K Wash primer2K Epoxy primer filler
2K DTM Filler2K Polyester Spray Putty
2K Fill In2K Top coat
2K Clear coat
1K AC Primerfiller
1K Anti-Corrosion primer
1K FillClean solvent and water basecoats
1K FillClean solvent and water basecoats
Blender thinner
Top coatBase and Clear coat
Page 8 Page 9
Surface preparation Primers / fillers
Antistatic spray
Silicon remover
ApplicationSpecial spray to reduce electrostatic char-ging of plastic surfaces to eliminate the adhesion of dust, dust inclusions and fluff particles. The excellent deep-cleaning effect removes all substances that impair adhesion and, at the same time, improves the adhesi-on properties. However, it is no substitute for the cleaning effect of a silicon remover.
Advantages• Eliminates electrostatic charging • Deep-cleaning effect • Improves the adhesion properties for the application of the paint • First rate yields thanks to even application • Antistatic effect lasts for approx. 40 minutes, then the process needs to be repeated
ApplicationRich in active ingredients, mild cleaning agent for the efficient removal of silicone, grease, oil, wax, dirt, tar, and soot. This high quality silicone remover has excel-lent cleaning and degreasing propertiesand improves the adhesion to any paint coat. The product is used for the applica-tion of solventbased paints.
Advantages• Strong cleaning and degreasing effect• Increases adhesion• Maximum yield• Uniform distribution• One light, thin spray is all you need• High penetration depth on plastic parts
Art.No. / Color
680 090transparent
Art.No. / Color
680 096 transparent
1 light spray pass wipe with a dry & clean cloth
grey grinding pad1 spray pass wipe with a dry & clean cloth
1K Anti-Corrosion primer
ApplicationCorrosion protection primer with very good adhesion properties. Suitable for bare, sanded and unsanded surfaces. Cannot be retouched with polyester ma-terials.
Advantages• Excellent corrosion protection• Very good adhesion• Welding test certificate: "repels" welding beads• Can also be used on paint coatings
Art.No / Color
680 001red brown
2 - 3 spray passes
each approx.10 -15 μm
flash off time:3 - 5 min
overcoatable:10 -15 min / 20°C
15 - 60 min/20°CIR: 7 min
P400 - P500P800
1K Primer Filler
Art.No / Color
in processolive-grey
ApplicationCan be used as a wash primer with very good adhesion properties or as a filler pri-mer with very good filling volume depen-ding on the thickness of application.
Advantages• Excellent corrosion protection• Dries very quickly• Different colour graduations reduce the amount of paint needed and deliver good colour accuracy• Welding test certificate: "repels" welding beads• Can be painted over with all conventional 1K basecoat and 2K topcoat systems
2 - 3 spray passes
each approx.10 - 15 μm
flash off time:3 - 5 min
overcoatable:10 -15min / 20°C
60 min / 20°C30 min / 60°C
IR: 7 min
P400 - P500P800
2K Wash primer
Application2 component primer for fast insulation of sanded-through areas as part of car re-pair paintwork. For cleaned and sanded surfaces such as steel, aluminium, har-dened surfaces, 2K surfacer compounds and old paintwork.
Advantages• Very good adhesion• Excellent anti-corrosion protection, in particular on aluminium• Fast process times thanks to fine Atomisation with minimum overspray• Fast drying• Can be painted over with all standard 1K and 2K acrylic fillers as well as 2K Top coats• (Do not overcoat with water-based paints or 2K epoxy primer surfacers. Do not overcoat with 2K UP putties.)
Art.No / Color
680 029olive-grey
1-2 spray passes 10-15 μm
flash off time:5 min
10 min / 20°C25 min / 20°C
Potlife:96h / 20°C
Page 10 Page 11
Primers / fillers Body filler
2K Polyester Spray Putty
Application2K Polyester Spray Putty has excellent filling properties to cover deep cavities, scratches, uneven surfaces. Due to its good sagging resistance, high filmbuild on vertical substrates are achievable with few coatings in a short time.
Advantages• High filling properties with good leveling• High filmbuild achieved with few coating steps• Quick drying• Very good adhesion on many substrates• Peroxide catalyzed
Art.No. / Color
in processgrey
2 spray passes165 μm
flash off time: 20 min
Sandable: 5h / 20°C or
30 min / 60°C
P180-500
2K E-Coat Primer
ApplicationFor the isolation of sand-through areas or other bad spots in a cathodic electropho-retic coating. Matches the colour shade and gloss of a convenient black catapho-retic coating, e.g. BASF Cathoguard CG 570/80.
Advantages• Very good adhesion to black cataphoretic coatings.• Very fine atomization and minimum overspray• Heat-resistant up to 200 °C (25 minutes)• Can be overcoated with powder paints
Art.No / Color
680 028black
2 spray passes flash off time:5 min
4 min / 20°C17 min / 20°C
Potlife:6,5 h / 20°C
2K Epoxy primer filler
ApplicationUniversal 2K epoxy primer filler for all problematic surfaces, for example metal, non-ferrous metal, galvanized sheet steel, or anodized aluminium.
Advantages• Excellent adhesion and corrosion protection properties, including on critical surfaces such as aluminium• Long processing time: approx. 4 working days at 20°C• Excellent full curing and very smooth flow• Outstanding isolating effect, in par- ticular against infiltration by water• Can be painted over with all con- ventional 1K basecoat and 2K top- coat systems, as well as levelled over with polyester materials
Art.No / Color
680 032beige
680 033grey
680 034black
2 - 3 spray passes
each 30 μm
flash off time:10 - 15 min;
overcoatable:15 min - 12h/20°C
12 h / 20°C30 min / 60°CIR: 20 - 30 min
P400 - P500P800
Potlife:4 days / 20°C
2K Express primer filler
ApplicationUniversal high-filling and fast-drying 2K primer-filler. Highly suited for top-quality spot-repairs of filled areas and areas san-ded through to the metal surface.
Advantages• Very high layer thickness• Very fast drying• Very easy to sand• With corrosion protection• High mechanical resistance
Art.No / Color
680 039grey
2 - 3 spray passes
each approx. 40 μm
flash off time:5 – 10 min
50 min / 20°C, IR: 10 min
P400 - P500; P800 - P1000
Potlife:24h / 20°C
Page 12 Page 13
Fillers Basecoats and top coats
2K Acrylic filler
2K DTM Filler
ApplicationDirect to metal filler. Is suitable for filling of KTL-primed parts without prior sanding then. Also suitable for KTL-primed parts with sand through areas. Can be topcoa-ted wet-on-wet directly with base-or top-coats.
Advantages• Can be processed using the wet-on-wet method• Very good adhesion and flow properties • Highly recommended for large surfaces • New KTL (cathodic dip painting) parts do not need to be sanded first• No intermediate sanding required
Art.No. / Color
in processgrey
1 - 2 spray passes
each 20 - 25 μm
flash off time: 5 – 10 min;
overcoatable: 20 - 90 min
4 min Potlife: 8h / 20°C
ApplicationProfessional very fast-drying filler with ex-cellent filling capacity, outstanding flow, and very effective isolation for old paint jobs. Preprime large sanded-through spots, for example using filler primer.
Advantages• High layer thickness and very good pore filling • Very good flow• Maximum mechanical strength• Very good isolating effect• Very good, easy sandability• Dries very quickly, ideally suited to IR drying• Can be used as a wet-on-wet filler• Can be painted over with all conventional 1K basecoat and 2K topcoat systems, particularly suited to water-borne basecoats
Art.No. / Color
680 035white680 036grey680 037black
684 036grey
2 - 3 spray passes
each approx. 20 μm
flash off time: 5 -10 min
overcoatable: 10 - 15 min/20°C
3-4 h / 20°C, IR: 25 min
P600 - P1000P800 - P1200
Potlife: 24h / 20°C
250 ml
1K AC Primerfiller
ApplicationAcrylic filler with good stability, faster drying and excellent dry-sanding proper-ties. Ideal for spot repairs. Can be used on steel, galvanised steel, aluminium and various plastics.
Advantages• Excellent filling properties• Good stability• Excellent dry-sanding properties• Can be painted over with all standard 1K base coats and 2K top coat systems; especially suitable for water-based paints
Art.No. / Color
680 280light grey
680 282medium grey
680 281dark grey
2 - 3 spray passes
each approx. 20 μm
flash off time: 5 min
overcoatable: 10-15 min / 20°C
15 min / 20°C, IR: 3 min
P400 - P500P800
ink muffs essie
FillClean® Aerosol System
FillClean® System
Spray paint cans technology for all paint systems and paint manufacturers
• 1K FillClean for water-based paints• 1K FillClean for solvent-based paints• 2K FillClean for Medium Solid top coats• 2K FillClean for High Solid top coats
Spray paint cans technology for everyone
• Automotive• Industry
• Paint industry• Paint manufacturer• Processers
1K water-borne-, 1K solvent-based-, 2K solvent-based-
Available for the most common
paint systems in Europe
1K FillClean System
water-borne
1K FillClean System
solvent-based
2K FillClean System
solvent-basedMedium Solid / High Solid
Page 14 Page 15
Basecoats and top coats Basecoats and top coats
FillClean® Aerosol Filling Machine
ApplicationFillClean is a pneumatic aerosol filling ma-chine for refillable Kwasny aerosols, for solvent- and water-borne based paint of automotive paint manufacturers.
Included in delivery• FillClean Filling Machine• FillClean Filling Cylinder with integrated cap remover *picture similar
Advantages• Easy to operate• No cleaning and no waste• Non-toxic to health and skin• Space-saving and simplifies the task at hand• Compliant with VOC regulations• Simple and reliable in use• Low investment costs• Added benefit through colour indication on the cap• Every desired tone can be filled in the nuance of choice
Art.No.
990 245
FillClean® Filling Machine - Technical data• Pneumatic operating principle• Diameter 132 mm• Height 366 mm• Door height 123 mm• Unladen weight 4 kg• Total weight 4,23 kg• Filling cylinder Diameter 135 mm Height 65 mm• Capacity 100 ml• Filling pressure 7-9 bar/100-130 psi• Breaking point 60 bar/approx. 870 psi• Usage temperature +5°C until +50°C (+41 until +122 degrees F)
NoteAn important technical modification has been performed on the FillClean filling device. An original colour tone can only be filled using the inserted filling pad. The new FillClean filling de-vice has been equipped with the cor-responding safety mechanism.
You will find further information on using the FillClean filler in our FillClean brochure (article no.: 992 305) or our FillClean instructions for use.
*
FillClean® set of caps
ApplicationThe FillClean set of caps is required to ensure the no-mess filling of the SprayMax 2K FillClean aerosols.
Art.No. / VE
990 246
VE = 6
FillClean® fixing plate
ApplicationThe FillClean mounting plate is used for the safe mounting of the FillClean machine. It provides a better stability of the FillClean machine and a safe guidance of the air tube.
Art.No. / VE
990 242
VE = 1
2K Cap
Can cap with integrated 2K release button, an additional filling cap and the adapter ring (Set 6 units, Art.No. 990 246) are required for filling with the FillClean® machine.
1K FillClean® Cap
The aerosol is equipped with a FillClean® cap which has to be used for filling the aerosol with paint using the FillClean® machine.
1K Fill In Cap
Standard can cap, an additional filling cap (Set 6 units, Art.No. 990 246) is required for filling with the FillClean® machine.
Page 16 Page 17
Basecoats and top coats Basecoats and top coats
1K FillClean®/Fill In for 1K water-borne basecoats
Art.-No. for FillClean® version
1K FillClean®/Fill In for 1K solvent basecoats
2K Fill In for 2K solvent-based top coats
2K Cap
Can cap with integrated 2K release button, an additional filling cap and the adapter ring (Set 6 units, Art.No. 990 246) are required for filling with the FillClean® machine.
1K FillClean® Cap
The aerosol is equipped with a FillClean® cap which has to be used for filling the aerosol with paint using the FillClean® machine.
1K Fill In Cap
Standard can cap, an additional filling cap (Set 6 units, Art.No. 990 246) is required for filling with the FillClean® machine.
Manufacturer ProductSeries
BSeries
CSeries
D Series
EOther
DuPont Refinish Cromax 682077
680077
DuPont Refinish Cromax Pro 682355
680355
Glasurit Reihe 90 682077
680077
Lesonal Basecoat WB *
PPG Envirobase 682078
680078
RM Onyx HD 682077
680077
Sikkens Autowave MM 682076
680076
Spies Hecker Permahyd Hi-Tec 480 682355
680355
Standox Standoblue 682355
680355
Manufacturer Product Other
BASF 1K Salcomix Alkyd 320,321,309 *
BASF 1K Salcomix Nitro 319,310 *
DPC Solutions PercoTop KH *
DPC Solutions PercoTop NKL *
Universal for all other solvent based paintsystems
682071
680071
Manufacturer ProductSeries
ESeries
GSeries
HSeries
ISeries
KSeries
MSeries
NOther
DuPont Coating S. PercoTop PUR 2K HS Topcoat 9675 680 313
DPC Solutions PercoTop PUR MATT, Stoneship 540, Mio, EP *
DPC Solutions PercoTop Acryl 100 *
DPC Solutions PercoTop 611 *
DPC Solutions PercoTop NKL *
DPC Solutions PercoTop PUR *
DPC Solutions PercoTop 449 *
Glasurit 2K CV Topcoat Series 58, 68 *
Glasurit HS Topcoat Series 22 680 312
Lesonal HS 420 *
Lesonal CT Super Thane 2K S2000 Topcoat 680 088
MaxMeyer UHS Duralit Extra Series 110; Series 150 680 084
PPG PPG Delfleet 2K UHS Topcoat 680 086
RM UNO HD 680 312
Selemix Selemix 7-53X PUR Direct 680 089
Selemix 2K Pur Direct 7-53 X *
Selemix 2K Acryl 7-1XX *
Spies Hecker 2K PUR Topcoat Series 570 680 310
Standox Multimix 2K PUR Topcoat 680 310
* 1K / 2K formulation has already been developed and can be delivered by request. Please contact our Salesdepartment.
Page 18 Page 19
Clear coats and spot-blendersTop coats (Ready Mix)
CoatingPaint
ChemstryProduct Art.No.: Color / gloss
Primer AC (Acid cured)
2K Wash primer 680029684029
olive grey, mat
Primer filler Epoxy(Epoxid resin)
2K Epoxy primer filler 680032680033680034
beige, mat grey, mat black, mat
PUR(Poly urethane resin)
2K DTM filler 684260 684261
light grey, mat black, mat
Top coats PUR(Poly urethane resin)
2K Top coats, black on demand
black, mat black, satin gloss black, gloss
PUR(Poly urethane resin)
2K Top coats, blue on demand
blue, gloss
PUR(Poly urethane resin)
2K Top coats, red on demand
red, gloss
PUR(Poly urethane resin)
2K Top coats, orange on demand
orange, gloss
PUR(Poly urethane resin)
2K Top coats, light orange
on demand
light orange, gloss
PUR(Poly urethane resin)
2K Top coats, grey on demand
grey, satin gloss
PUR(Poly urethane resin)
2K Top coats, alu on demand
alu, satin gloss
Clear coats PUR(Poly urethane resin)
2K Clear coat 680061 680065 680067
high gloss mat satin gloss
Blender thinner
ApplicationBlend thinner is a special product for ho-mogenous paint transitions in the blen-ding area of 1K/2K clear coats as well as of 2K topcoats with outstanding blending results. The blender thinner is used imme-diately after the clear-/ topcoat is applied.
Advantages• Seamless edge transitions in the blending area• Superior solving ability• No colour deviations• Dries to a matt finish, must be polished• Specially for polishing• Can be polished without edges• Ideal for repair paint jobs and spot repairs
Art.No. / Color
680 093transparent
2 - 3 very lightspray passes
12 h / 20°CIR approx. 15 min
2K Clear coat
Application2K clear coat with very high chemical, gasoline, and weathering resistance for high-quality and longterm sealing of re-pair paint jobs and new paint jobs on cars and motorcycles.
Advantages• Maximum resistance to abrasion and scratching• Very smooth flow• Lasting high gloss• Very good polish ability• No colour deviation• Outstanding painting surface• Suitable even at higher ambient temperatures• Ideally suited for large surfaces
Art.No. / Color
680 061transparent
1 - 2 spray passes
each 30 μm
flash off time:10 - 15 min
/ 20°C
12 h / 20°C40 min / 60°C
Potlife:48h / 20°C
Page 20 Page 21
PaintRepair Systems
Damage zone A (subordinate) Damage zone B (visible)
Metal / Aluminium / Old paint coat
Diameter of the paint damage approx. 2 cm to DIN A3 (30 x42 cm) [plus touch-up zone]
2K Wash Primer
2K DTM Primer Filler
Universal Filler Putty
2K DTM Primer Filler
2K Topcoat
2K Wash Primer
2K DTM Primer Filler
2K Topcoat
Blender Thinner
Depending on the train model and damage location in addition, for better appearance
2K Wash Primer
2K Topcoat
2K Topcoat
Damage / repair zone
Material / substrate
Damage size
Type of damage
Repair structure
• Fast processing time• Strong corrosion protection• High quality grade • Sufficient optical grade
• Fast processing time• Strong corrosion protection• High quality grade• High optical grade
Repair requirement profile
Art.No.: 680 029 Art.No.: 680 029 Art.No.: 680 029
Art.No.: 684 261 Art.No.: 684 261
on demand
Art.No.: 684 261Art.No.: 680 093
Blender Thinner
Depending on the train model and damage location in addition, for better appearance
Art.No.: 680 093
* Top coat: According the requirments / specification
*
*
*
*
Damage without corrosion
Damage with corrosion
Damage slight depth
Damage great depth
2 3 41
Subjects of Paint Repair:outdoor
Page 22 Page 23
PaintRepair System Rail
Damage zone A (subordinate) Damage zone B (visible) Damage zone SPECIAL (visible)
Metal / Aluminium / Old paint coat GFK
Diameter of the paint damage approx. 2 cm to DIN A3 (30 x42 cm) [plus touch-up zone]
Damage without corrosion
Damage with corrosion
Damage slight depth
Damage great depth
Damage without new application
2K Wash Primer
2K Wet-in-Wet Filler
Universal Filler Putty
2K Wet-in-Wet Filler
2K Topcoat
2K Wash Primer
2K Wet-in-Wet Filler
2K Topcoat
2K Wash Primer
2K Topcoat
2K Topcoat
Universal Filler Putty
2K Wet-in-Wet Filler
2K Topcoat
Damage / repair zone
Material / substrate
Damage size
Type of damage
Repair structure
2 3 4 5
2K Epoxy Primer
• Fast processing time• Strong corrosion protection• High quality grade • Sufficient optical grade
• Fast processing time• Strong corrosion protection• High quality grade• High optical grade
• Fast processing time• High quality grade• High optical grade Repair requirement profile
2K Wet-in-Wet Filler
1
alternative
Blender Thinner
Depending on the train model and damage location in addition, for better appearance
Blender Thinner
Depending on the train model and damage location in addition, for better appearance
Blender Thinner
Depending on the train model and damage location in addition, for better appearance
Paint Repair:solvent based
(Alternative DTM Filler) (Alternative DTM Filler)
(Alternative DTM Filler)
(Alternative DTM Filler)
(Alternative DTM Filler)
Page 24 Page 25
PaintRepair System Rail
Damage zone A (subordinate) Damage zone B (visible)
Metal / Aluminium / Old paint coat Wood/GFK/plastic/metal
Diameter of the paint damage approx. 2 cm to DIN A3 (30 x42 cm) [plus touch-up zone]
Primer
Universal Filler Putty
Topcoat
Primer
Filler
Blender Thinner
Depending on the train model and damage location in addition, for better appearance
Primer
Topcoat PUR
Topcoat PUR
Damage / repair zone
Material / substrate
Damage size
Type of damage
Repair structure
5
• Fast processing time• Strong corrosion protection• High quality grade • Sufficient optical grade
• Fast processing time• Strong corrosion protection• High quality grade• High optical grade
• Fast processing time• High quality grade• High optical grade Repair requirement profile
Filler
2K Fill In W Primer 2K Fill In W Primer 2K Fill In W Primer
2K Fill In W Topcoat
2K Fill In W Topcoat
2K Fill In Filler 2K Fill In Filler
2K Fill In W Topcoat1K W Blender Thinner
Blender Thinner
Depending on the train model and damage location in addition, for better appearance
1K W Blender Thinner
Damage metal
Damage plastic
6
Filler
Topcoat
2K Fill In W Topcoat
2K Fill In Filler
Filler
Topcoat
2K Fill In W Topcoat
2K Fill In Filler
Indoor
Topcoat Epoxy
2K Fill In W Topcoat
Topcoat Epoxy
2K Fill In W Topcoat
Topcoat
2K Fill In W Topcoat
alternativ
alternativ
Damage without corrosion
Damage with corrosion
Damage slight depth
Damage great depth
2 3 41
Paint Repair:water-borne
Page 26 Page 27
OEM Line Repair
Line - Car / Different Stations Line - Truck E-Coat Repair
2K Wash primer
2K Epoxy primer filler
E-Coat Repair
1K Primer filler (div. colors)
2K Primer filler
Filler Repair
2K Clear Coat
End of Line
1K Primer
2K Wash primer
E-Coat Repair
2K Top Coat
End of Line / Repair
1K E-Coat
2K E-Coat
Parts
OEM APPROVED OEM APPROVED OEM SUPPLIER PARTS AND PAINT APPROVED
1K Primer filler (div. colors)
2K Primer filler
Filler Repair
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Product range Repair and maintenance
Instructions for use (see TDS for details)
SprayMax Product-Range
1 spray pass
wipe with a dry& clean cloth
1 light spray pass
2 - 3 spray passeseach approx.10 -15 μm
flash off time: 3-5 minovercoatable:10 -15 min / 20°C
15 - 60 min / 20°CIR: 7 min
1-2 spray pass 10-15 μm
flash off time:5 min
10 min / 20°25 min / 20°
2 spray passes flash off time:5 min
4 min / 20°C17 min / 20°C
2 - 3 spray passeseach 30 μm
flash off time: 10 -15 min; overcoatable:15 min - 12h/20°C
12 h / 20°C30 min / 60°CIR: 20 - 30 min
P400 - P500P800 - P1200
4 days / 20°C
2 - 3 spray passeseach approx.40 μm
flash off time:5 – 10 min
50 min / 20°C,IR: 10 min
2 - 3 spray passeseach 20 μm
flash off time: 5 minovercoatable:10 -15min / 20°C
15 min / 20°C, IR: 3 min
2 - 3 spray passeseach approx.20 μm
3-4 h / 20°C, IR: 25 min
wipe with a dry& clean cloth
1 light spray pass
P400 - P500 P800 - P1000
24h /20°C
1 - 2 spray passeseach 30 μm
flash off time:10 - 15 min/20°C
12 h / 20°C40 min / 60°C
48h / 20°C
2 - 3 very lightspray passes
12 h / 20°CIR approx. 15 min
••••
•
•
Surface preparation
Antistatic spray, 680 096
Silicon remover, 680 090
Primers / fillers
1K Anti-Corrosion primer, 680 001
2K Wash primer, 680 029
2K E-Coat Primer, 680 028
2K Epoxy primer filler, 680 032*
2K Express primer filler, 680 039
Body filler
Fillers
1K AC Primerfiller, 680 280*
2K Acrylic filler, 680 035*
Clear coats and spot-blenders
2K Clear coat, 680 061
Blender thinner, 680 093
2 - 3 spray passeseach 15 - 20 μm
flash off time:1 - 5 min / 20°C
8 h / 20°C60 min / 60°CIR approx. 15 min
•
Top coats
2K Top coats
flash off time: 5-10minovercoatable:10 - 15 min/20°C
grey grinding pad
P400 - P500P800
P400 - P500P800
P600 - P1000P800 - P1200
6,5 h / 20°C
24h / 20°C
48h / 20°C
wipe with a dry& clean cloth
•
•
•
spray pass flash off time drying sanding potlife cleaning
clean valveshake for 2 min
activate 2K
Instruction for use for all products
1 - 2 spray passeseach 20- 25 μm
4 min
•2K DTM Fillerflash off time: 5–10 min; overcoatable: 20 - 90 min
9h / 20°C
2 spray passes165 μm
flash off time:20 min
Sandable: 5h / 20°C or30 min / 60°C
P180-500
•2K Polyester Spray Putty
2 - 3 spray passeseach approx.10 - 15 μm
flash off time: 3-5 minovercoatable:10 -15min / 20°C
60 min / 20°C30 min / 60°CIR: 7 min
1K Primer FillerP400 - P500P800 •
* Other product variants/colours/article numbers, see product descriptions!
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Peter Kwasny GmbH • Heilbronner Straße 96 • D-74831 Gundelsheim • Telefon: +49 62 69 / 95 - 0Telefax: +49 62 69 / 95 80 • [email protected] • www.kwasny.com • www.spraymax.com
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