Products and Services of the Siempelkamp GroupPlanning and construction of complete factories for the woodworking industry, metal forming and the rubber industry. Foundry: Manufacturing

Products and Services

of the Siempelkamp Group

U. S. NRC – Pre-application Meeting

on December 5, 2012 in Rockville, MD

Dr. Holger Spann

Dr. Holger Spann

Products and Services

of the Siempelkamp Group

U. S. NRC – Pre-application Meeting

on December 5, 2012 in Rockville, MD

Dr. Holger Spann

Dr. Holger Spann

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Products and Servicesof the Siempelkamp Group_11_2012

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Siempelkamp Devisions Siempelkamp Group 2011Order intake: 628.2 Mio. €Turnover: 704.6 Mio. €Employees: 3,306*

*incl. 115 apprentices

Machinery and plant:Planning and construction of completefactories for the woodworking industry,metal forming and the rubber industry.

Foundry:Manufacturing of hand-formed largecastings made of cast iron with nodulargraphite from 3 t up to 300 t piece weight.

Nuclear technology:Products and Services for nuclearfacilities.


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Siempelkamp Group Siempelkamp Group 2011Order intake: 628.2 Mio. €Turnover: 704.6 Mio. €Employees: 3,306*

Siempelkamp Krantechnik GmbH

Sales companies/Representatives

AustraliaBrazil

CanadaP.R. China

FranceItaly

RussiaSingapore

SpainUSA

Machinery and Plants Nuclear Technology Foundry Technology

Maschinen- und Anlagenbau GmbH

*incl. 115 apprentices


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Siempelkamp Nukleartechnik Structure

Germany Great Britain France US

Locations: Alzenau,Dresden, Essen, Rheinsberg

Location: Lünen

Location:Moormerland

Location: Dresden

Locations: Germany: Krefeld, Heidelberg, Muelheim, Hamburg; Austria: Linz; France: Tours

Location: Glasgow Location: Forbach

Location: Bouzonville

Location: Walnut Creek, CA

Location: West Columbia


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600* 380165

55

SNT: Facts and Figures 2011 (Germany)

Mio. EUROMio. EURO

Service &Manufacturing

Service &Manufacturing

EngineersEngineersAdministrationAdministration

EmployeesEmployees

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110.5 94.294.2

TurnoverTurnoverOrder intakeOrder intake

*excluding apprentices



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1965 Construction of the primary shieldingelements for the NS “Otto Hahn“

1975 Starting the development of vesselstructures of thick-walled nodular cast ironfor fuel assembly shipping and storage casks

1989 Starting up CARLA plant (Centrale Anlagezum Recyclieren Leichtaktiver Abfälle =Central Plant for Recycling Low LevelRadioactive Waste) for decontaminationmelting of contaminated scrap material

90ies In the middle of the nineties start ofacquisition to expand SiempelkampNukleartechnik‘s scope

1998 Starting up the GERTA plant (Large-ScaleMelting Plant for the Recycling of ToxicWaste) for decontamination melting ofchemical / toxic scrap material

2001 Reorganization of the business areas

2003 Manufacture Centre Mülheim

History


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• Safety reports

• Concept, approval andimplementation planning

• Decommissioning and dismantlingconcepts

• Licensing support in coordinationwith authorities and surveyors

• 3D-simulation of processes

Engineering


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NPP Service

• Information technology- Process information systems- Turbine generator diagnostic

system

• Consulting- Nuclear physics- Decommissioning cost calculation

• Operational support- Plant engineering- Clearence measurement service- Quality surveillance


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Decommissioning / Dismantling

• Project management

• Dismantling technology: design,manufacture, delivery and assemblyof facilities

• Waste treatment plants


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ZION NPP: Dismantling of the RPV and the Reactor CoreInternals

• Reactor core internals:mechanical dismantling underwater in the installation pool

• New Dismantling process:thermal cutting


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Stud Tensioning Technique

• Multiple stud tensioners and singlestud tensioners for reactorpressure vessels

• Devices for transporting andhandling RPV-studs

• Electronic elongation measuringsystems

• Thread cleaning units for bolt andblind hole threads


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Service

• Radiation monitoring and exteriormeasurement technology

• Assembly, start-up, inspection

• Quality and ageing management

• Examinations, assessments


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Recycling

• Waste management

• Recycling / melting plants

• Shieldings

• Transport and storage casks


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Mechanical Treatment & Coating

• Manufacture, project management,planning, quality assurance,assembly and commissioning

• Machining of cast and steelcomponents from the conventionaland nuclear field


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• Certified quality assurance systemas per DIN EN ISO 9001

• Accrediting of test laboratoriesas per DIN EN ISO / IEC 17025

• Authorization according to thegeneral requirements fornuclear plants KTA 1401

• ASME-certification for constructionof transportation and storagecontainments as well asmanufacturing and supplyingferrous and nonferrous material

• Certified environment managementsystem as per DIN EN ISO 14001

Safety and Quality tested


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Ductile Cast Iron – a Material for various Applications

• World record casting June 2009270 t molten iron

• World record casting 08.07.2010:Casting of a head beam for one ofthe world‘s largest closed-dieforging presses; 450 MN, 283 tmolten iron, simultaneouslypoured out of 5 ladles


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Business Fields of DCI

• Components for metal forming, tilepresses and plastic injection moldingmachines -

Press building

Crossbeam for a pipe-forming press for Europipe

ALCOA: upper, cross and lower beams for one ofthe world‘s largest closed-die forging presses,450 MN


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Raw materials processing • Components for vertical- andhorizontal mills e.g.mill heads, grinding tables, crusheretc. for metal mining


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Energy transformation 1/3 • Engine block for marine dieselsand power generation

• Inner compressor housing ofa steam turbine

• Core catcher cooling elements


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Energy transformation 2/2Energy transformation 2/3 • Components for wind turbines

- Machine carrier 15 – 64 t- Rotor hub 20 – 45 t- Axle journal 6.5 – 36.5 t- Lower deck 16.5 t


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• Casks and Containers for transportand storage of radioactive material

- CASTOR® - cask bodies

- MOSAIK® - casks

- Cast-iron containers

- Special casks


Energy transformation 3/3


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Contact / Information

Siempelkamp Nukleartechnik GmbH

Siempelkampstrasse 45

47803 Krefeld – Germany

Phone: +49 (0) 2151 / 894-481

Fax: +49 (0) 2151 / 894-488

E-mail: [email protected]

Siempelkamp Nuclear Services, Inc.

3229 Sunset Boulevard

West Columbia, SC 29169 - USA

Phone: +1 803 796 2727

Fax: +1 803 939 1083

E-mail: steve.garner@)siempelkamp-sns.com

www.siempelkamp.com

Documents

Products and Services of the Siempelkamp GroupPlanning and construction of complete factories for the woodworking industry, metal forming and the rubber industry. Foundry: Manufacturing