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Production Planning Dept. Kenny Chen 1 Internal Use Only112/04/20
Sunphire 1st Grower & 1st ingot/cylinder Schedule_W36
Kenny Chen
Production Planning Dept. Kenny Chen 2 Internal Use Only112/04/20
Outline Sunphire 1st & 2nd Grower & 1st ingot/cylinder Schedule Sunphire 1st (Home made) Grower & 1st ingot/cylinder Schedule X-ray and Sub Tool Move in Schedule Grower and Sub Tool Capacity Raw Material in Sunphire Factory
Production Planning Dept. Kenny Chen 3 Internal Use Only112/04/20
Sunphire 1st Grower & 1st ingot/cylinder Schedule
GrowerDeliver to Taiwan
Deliver to fab Assembly TuningAnneal
/1st ingotNorma run/1st ingot
1st cylinder
原型機Scenario 1
1st 9/20 9/22 10/2 10/12 10/24 11/03 11/05
2nd 9/20 9/22 10/2 10/12 10/24 11/03 11/05
Scenario 21st 10/3 10/5 10/15 10/25 11/7 11/17 11/19
2nd 10/3 10/5 10/15 10/25 11/7 11/17 11/19
Schedule of Grower
2 days 2 days10 days 10 days 12 days 10 days
Comment:1.According to general manger’s comment, 1st/2nd grower must deliver to factory of Sunphire before 9/20.2.All parts of 1st home-made tool also need to deliver to factory of Sunphire before 9/30.
GrowerDeliver to Taiwan
Deliver to fab(all parts)
Assembly TuningAnneal
/1st ingotNorma run/1st ingot
1st cylinder
自組主機台( 第一台 )
Scenario 1 3rd NA 9/30 10/15 10/25 11/6 11/16 11/18
Scenario 2 3rd NA 12/20 2012/1/4 2012/1/14 2012/1/26 2012/2/5 2012/2/7
Schedule of Grower
15 days
Production Planning Dept. Kenny Chen 4 Internal Use Only112/04/20
Tool Deliver to fab Assembly & ready
X-ray8BD400 10/15 10/17
8B02 10/15 10/177BS 10/15 10/17
加工機台
切斷機 10/15 10/17CNC 10/15 10/17
滾切機 ( 去頭尾 ) 10/15 10/17磨平面機 (A/C plane) 10/15 10/17
外圓滾磨 11/15 11/17
Schedule of X-ray & Sub Tool
Schedule of X-ray & Sub Tool
Comment:1.The delivery date X-ray and sub tool can catch up the schedule of grower. But how to transfer X-ray and sub tool from ground FL to 2nd FL are needed to concern.
Production Planning Dept. Kenny Chen 5 Internal Use Only112/04/20
Sunphire 1st (2nd)Grower & 1st ingot/cylinder Schedule
Comment:1.1st grower will move in to Fab on 10/5. => 2 check point: (1) Diffusion pump*1 & Gate valve*1 deliver to Mineral factory from Sector by 2011/08/22.(Sector deliver these parts to Mineral in time.) (2) Power transformer*2 deliver to Mineral factory from Sector by 2011/09/20.2. Sector install control block and testing for 14 days.
Gantt Chart of 1st Grower
10/3 Grower fab in
11/17 1st ingot
11/19 1st cylinder
Production Planning Dept. Kenny Chen 6 Internal Use Only112/04/20
Sunphire 3rd Grower(Home-made) & 1st ingot/cylinder Schedule
Gantt Chart of 3rd Grower
12/20 all parts ready??
2/5 1st ingot
2/7 1st cylinder
總經理要求所有parts 9/30 前到廠
Production Planning Dept. Kenny Chen 7 Internal Use Only112/04/20
自組主機台 Scenario
Item system SupplierPlan A( 自組第一台 ) Plan B( 自組第二台 )
Vendor PO/setsDelivery
dateVendor PO
Delivery date
1 Power Taiwan local vendor 陵勝科技 yes/1 set 2011/9/30 ? ?
2 Mechanical/Weight Mineral?/ 亮傑 ?
亮傑科技
? ? ? ? 3 Vacuum Taiwan local vendor yes/1 set 2011/10/28
允威yes/1 set
4 Construction Taiwan local vendor yes/1 set 2011/10/28 yes/1 set 5 Water line Taiwan local vendor yes/1 set 2011/10/28 yes/1 set
6Control system(4* key parts)
Mineral/Sector Mineral yes/1 set2011/12/20(?
)? ?
Control system Taiwan local vendor 三聯科技 yes/1 set 2011/10/15 三聯科技 yes/1 set
7 Hot zone 大陸西安 大陸西安Mineral
yes/1 set 2011/9/E大陸西安Mineral
yes/1 set
8 Heater Mineral Mineral yes/1 set 2011/9/E(?) Mineral yes/1 set
Sunphire 3rd Grower(Home-made) & 1st ingot/cylinder Schedule
Comment:3rd grower will move in to Fab on 2011/12/20( 龍哥要求所有 parts 9/30 到位 ). => check point*3: (1) Item2 : 是否採購 Mineral 之 Mechanical/Weight 或請 Mineral 提供詳細圖面給亮傑科技 , 需確認 。 (9/7前 ) (2) Sunphire need to purchase 4* parts of controller for grower assembly from Sector. (RD 已提出採購 , 須請採購確認交期 =>lead time 4*month, 未付訂金 ) (3) Heater 決定與 Mineral 購買 , 已下 PO, deliver date 待採購確認。 (lead time 4*month, 未付訂金 ) (4) 三聯 control system 交期需由第一台原型機進廠時間來決定 ( 需拆原型機 parts) 。
Production Planning Dept. Kenny Chen 8 Internal Use Only112/04/20
3F Grower ingot/grower.month factor capacity(ingot) move/day
50 3 0.9 135 4.5
2F ingot cylinder/ingot cylinder 10 0.9 1215 40.5
Tool Capacity
Grower(set)50 60 70 80 90 100
sub-tool process timeoutput /day
tool requirement(Prediction)
1 晶錠切斷機 3hr/ingot 8 0.5625 1 1 1 1 2 22 X-ray 8BD400 2hr/ingot 12 0.375 3 掏棒機 1hr/cylinder 24 1.6875 2 3 3 3 4 44 滾切機 ( 去頭尾 ) 1hr/cylinder 24 1.6875 2 3 3 3 4 45 X-ray 8BD400 2hr/cylinder 12 3.375 4 5 6 6 7 86 磨平邊機 (A/C-plane) 1hr/cylinder 24 1.68757 圓筒磨床機 Wait RD confirm(before this week) 8 X-ray 8B02 1hr/cylinder 24 1.6875 2 3 3 3 4 49 磨平邊機 (A/C-plane) 1hr/cylinder 24 1.6875 2 4 5 6 6 7
10 X-ray 7BS 1hr/cylinder 24 1.6875 2 3 3 3 4 4
Tool capacity
Crower correspond to sub tool
Production Planning Dept. Kenny Chen 9 Internal Use Only112/04/20
2F layout
Comment:8/30 與 RD Allen/Jaren 跟帆宣 Fandi/Anita 確認 => 目前廠內加工機台不會對 X-ray 造成影響也就是目前廠內 X-ray 沒有 5 米的問題 , 詳細 mail 如附件。
Production Planning Dept. Kenny Chen 10 Internal Use Only112/04/20
品名 入廠日 Kg Note長晶機填充材 2011/7/19 1000 4N8(Al2O3) 2011/8/11 180 18*box4N5(Al2O3) 2011/8/11 70 6*box
PS : 4N8 will input 180 Kg on Sep.
Raw Material in Sunphire Factory
Production Planning Dept. Kenny Chen 11 Internal Use Only112/04/20
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