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891-320-004-4 Drawing No. : 891-320-004-4 REV. C ; SPC-198-ASubmission Level
Customer: ADEL FASTENERS CO., LTD.Part Name: A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921
Finished : PASSIVATED
Retention / Submission Requirements TableProduction Part Approval Process
Records of Compliance With Customer-Specific Req.Checking Aids
Engineering Change Documents, if anyCustomer Engineering approval, if requiredDesign FMEA
Master Sample
Control PlanQualified Laboratory DocumentationMeasurement System Analysis StudiesInitial Process Study
Sample ProductBulk Material Requirements ChecklistAppearance Approval Report, (AAR) if applicablePart Submission Warrant(PSW)
Dimensional ResultsProcess FMEAProcess Flow Diagrams
Design Records of Saleable Product
˙
Level 5Organization:
Level 3 Level 4
~ for proprietary components / details
Signature:
M5 - 0.8 x 18.00 mmPart Number :Description:
Level 1
~ for all other components / details
Level 2ADEL FASTENERS CO., LTD.
Requirement
1˙
˙
˙
˙
˙
˙
˙
˙
˙
˙
˙
˙
Material, Performance Test Results
1201019File No.:
Edgar Liu Title: General Manager Date: 03/22/2012
Approved IMDS Declaration of MaterialMSDS Sheet
Shown on Drawing No. Org. Part Number: Engineering Change Leve Additional Engineering Changes Safety and/or Government Regulation Checking Aid No. Dated
The results for These results meet all drawing and specification requirements: ▓ Yes □ No Mold / Cavity / Production Process
30M / pcs 8
□ Other Date
Print Name
Buyer/Buyer Code
Assembly Parts / U-S0001
□ Yes
886-6-5908064E-mailGeneral Manager Title [email protected]
N/A
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921
891-320-004-4 REV.C ; SPC-198-AN/A
N/A□ Yes ▓ No
N/A
ADEL FASTENERS CO., LTD.
XINHUA TOWN FAITH ROAD 86 LANE 45-1
▓ N/A
Application:
□ No ▓ N/A
Parts Name: 891-320-004-4Cust. Parts Number:
1201019 Part Submission Warrant File No.:
Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the production rate of
□ Sub-Supplier or Material Source Change □ Change in Parts Processing □ Parts Produced at Additional Location □ Other – please specify
▓ appearance criteria ▓ statistical process package▓ dimensional measurements ▓ material and functional tests
REASON FOR SUBMISSON (Check at Least One)
Are plastic parts identified with appropriate ISO Marking codes ﹖
□ Tooling Inactive > Than 1 Year
□ Change to Optional Construction or Material ▓ Initial Submission □ Engineering Change(s) □ Tooling: Transfer, Replacement, Refurbishment, or Additional □ Correction of Discrepancy
N/A
City Region Postal Code Country
MATERIALS REPORTING
ORGANIZATION MANUFACTURING INFORMATION
Supplier Name & Supplier/Vendor Code
Street Address
TAINAN CITY 712 , TAIWAN (R.O.C.)
CUSTOMER SUBMITTAL INFORMATION
REQUESTED SUBMISSION LEVEL (Check One) □ Level 1 – Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer. □ Level 2 – Warrant with product samples and limited supporting data submitted to customer. ▓ Level 3 – Warrant with product samples and complete supporting data submitted to customer. □ Level 4 – Warrant and other requirements as defined by customer. □ Level 5 – Warrant with product samples and complete supporting data reviewed at supplier’s manufacturing location.
I affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production Part
SUBMISSION RESULTS
(IF “NO” – Explanation Required)
DECLARATION
N/A
hours.
886-6-590853903/22/2012
FAX No. 劉林軒
Date
I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.
EXPLANATION/COMMENTS:
Edgar Liu Customer Tracking Number (optional)
N/A
0.0046 PcsChecking Aid Engineering Change Level N/A
Purchase Order No. 191173 Weight(kg)
N/AN/A
Dated Dated
Has Customer-required Substances of Concern Information Been Reported ﹖
Submitted by IMDS or Other Customer Format:□ Yes □ No
ADEL FASTENERS CO., LTD.Customer Name/Division:
Edagr Liu / Logistic Coordinator
□ Rejected PPAP Warrant Disposition:
FOR CUSTOMER USE ONLY (IF APPLICABLE)
Customer Signature □ Approved
Organization Authorized SignaturePhone No.
Migi Chen Print Name
Is each Customer Tool properly tagged and numbered ﹖ ▓ Yes □ No
Test Qty.Date Tested
1 3/22 32 ˙
2 3/22 32 ˙
3 3/22 32 ˙
4 3/22 32 ˙
5 3/22 32 ˙
6 3/22 32 ˙
7 3/22 32 ˙
8 3/22 32 ˙
9 3/22 32 ˙
10 3/22 32 ˙
11 3/22 32 ˙
12 3/22 32 ˙
13 3/22 32 ˙
14 3/22 32 ˙
15 3/22 32 ˙
16 3/22 32 ˙
17 3/22 32 ˙
18 3/22 32 ˙
19 3/22 32 ˙
20 3/22 32 ˙
21 3/22 32 ˙
22 3/22 32 ˙
23 3/22 32 ˙
24 3/22 32 ˙
25 3/22 32 ˙
7.30 - 7.24 mm
0.18 - 0.15 mm
0.39 - 0.36 mm
0.40 - 0.34 mm
0.26 - 0.19 mm
13.88 - 11.93 mm
0.30 - 0.25 mm
17 ゚11' - 16 ゚59'
Organization Measurement Results(Data) OK
0.73 - 0.66 mm
16.94 - 16.82 mm
4.91 - 4.88 mm
Passed
2.06 - 2.00 mm
10.65 - 10.39 mm
10.41 - 10.30 mm
7.38 - 7.19 mm
5.36 - 5.30 mm
18.14 - 18.00 mm
0.10 - 0.05 mm
1.03 - 0.98 mm
Production Part Approval – Dimensional Test Results
Item
File No:
891-320-004-4
M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921
ADEL FASTENERS CO., LTD.
Dimension / Specification Specification / Limits
ADEL
17.30 - 16.70
1201019
5.50 - 5.20
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
N/A
N/A
Page 1 of 1 Pages
NotOK.
Length Tester , Profile Projector , Ring Gauge ; Perpendicularity Tester
Organization:
Supplier / Vendor Code:
Part Number:
Part Name:
M5 - 0.8 (6g)
14.5 ゚ Ref.
R 0.30 Max.
7.30 - 6.70
R 0.20 Max.
Torx Diameter
18.30 - 17.70
0.15 Max.
Flange Head Thickness
Total Thread Length
Perpendicularity Squareness
Shank Length
Flange Diameter
Flange ThicknessFlange Bearing Face Diameter
Torx Height
Unthread Length
Thread Major Diameter
Bags / Crack / Burrs
Undercut Depth
Point Diameter
Marking
Thread GO
0.50 - 0.20
4.10 - 3.90
Appearance
Undercut Angle
Radius
Undercut Diameter
Fillet
R 0.30 Max.
Thread NOGO M5 - 0.8 (6g)
Drive Size
Flange Chamfer Angle
Height
Radius
A4 & YY
7.50 Ref.
2.00 Max.
4.97 - 4.83
18 ゚ - 12 ゚
Edgar LiuSignature: Title:
2.00 Min.
0.50 Ref.
E8 (TX8)
General Manager Date: 03/22/2012
4.00 - 3.95 mm
Passed
Passed
Passed
Passed
Vernier Caliper , Micrometer , Tool DriveInspection Facility:Design Record Change Level:
Engineering Change Documents:
10.70 Max.
1.80 Max.
9.60 Min.
Test Qty.Date Tested
˙
˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
3/22 1 ˙
56
146
530
Supplier Test Results (Data) /Test Conditions OK
1661
182
1
207
M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921
176
1051
NotOK.
34
43
49
HRAP
Ø 7.00 mm
1.9
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
N/A
Production Part Approval – Material Test Results File No:
891-320-004-4Part Number:Organization:
Supplier / Vendor Code:
Material Supplier:
Carbon x 100
N/A
Page 1 of 1 Pages
Engineering Change Documents:
Part Name:
N/AWALSIN LIHWA CORP. YENSHUI PLANT
Customer Specified Supplier / Vendor Code: Design Record Change Level:
200 Max.
1201019
AISI 316
Test Specification / Rev / Date
Material
Heat No.
Specification / Limits
ADEL
8 Max.
Tensile Strength (N/mm2)
Elongation (%)
Hardness (HV)
Sulfur x 1000
Silicon x 100
Manganese x 100
Phosphorus x 1000 45 Max.
3A288
-
1800 - 1600
ADEL FASTENERS CO., LTD.
-
Edgar Liu
300 - 200
-
1000 Max.
-
Molybdenum x 100
N x PPM
Signature: Title: General Manager Date: 03/22/2012
N/AName of Laboratory:
30 Max.
100 Max.
1400 - 1000
Copper x 100
Nickel x 100
Chromium x 100
Test Qty.Date Tested
1 3/22 1 ˙
2 3/22 1 ˙
3 3/22 1 ˙
4 3/22 1 ˙
5 3/22 1 ˙
6 3/22 1 ˙
7 3/22 1 ˙
8 3/22 1 ˙
9 3/22 1 ˙
10 3/22 1 ˙
11 3/22 1 ˙
12 3/22 1 ˙
13 3/22 1 ˙
14 3/22 1 ˙
15 3/22 1 ˙
16 3/22 1 ˙
17 3/22 1 ˙
18 3/22 1 ˙
19 3/22 1 ˙
20 3/22 1 ˙
Tools Drive
E8 (TX8)
E8 (TX8)
E8 (TX8)
Date: 03/22/2012Edgar LiuSignature: Title: General Manager
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
GO
GO
GO
GO
GO
GO
GO
GO
GO
E8 (TX8)
E8 (TX8)
GO
GO
GO
GO
GO
GO
GO
GO
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
E8 (TX8)
1201019
E8 (TX8)
Inspection Facility:
Supplier / Vendor Code:
Organization:
GO
GO
GO
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
N/A
N/A
Page 1 of 1 Pages
Part Number:
Part Name:
Design Record Change Level:
Engineering Change Documents:
Production Part Approval – Attribute Gauge Study Test Results
Item
File No:
891-320-004-4
M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921
ADEL FASTENERS CO., LTD.
Dimension / Specification Specification / Limits
ADEL
NotOK.
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Organization Measurement Results(Data) OK
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Passed
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 S-0001
S-0001
C-015
S-0001
G-005A
S-0001
C-015
S-0001
S-0001
S-0001
S-0001
D-008
S-0001
S-0001
S-0001
1 ~ 150 mm
1 ~ 200 mm
S-0001
S-0001
S-0001
M-001
S-0001
S-0001
G-005B
1 ~ 30 mm
1 ~ 150 mm
Gauge Name
Height Tester
Gauge Type
1 ~ 200 mm
1 ~ 200 mm
1 ~ 150 mm
Perpendicularity Squareness Tester
Profile Projector
1 ~ 200 mm
1 ~ 200 mm
1 ~ 200 mm
1 ~ 200 mm
Profile Projector
1 ~ 200 mm
M5 - 0.8 (6g)
Profile Projector
Vernier Caliper
Vernier Caliper
1 ~ 200 mm
Undercut Diameter
Fillet
Undercut Depth
Height
Radius
Undercut Angle
Radius
Flange Chamfer Angle
Dimension Measured
Unthread Length
Shank Length
Thread Major Diameter
Tool Drive
Torx Height
Torx Diameter
Gauge No.
H-001
Flange Diameter
Flange Bearing Face Diameter
Flange Head Thickness
Total Thread Length
Perpendicularity Squareness
Flange Thickness
L-001
W-001
Production Part Approval – Checking AIDS Results
Item
File No:
891-320-004-4
M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921
ADEL FASTENERS CO., LTD.
ADEL
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
N/A
N/A
Page 1 of 1 Pages
Part Number:
Part Name:
Design Record Change Level:
Engineering Change Documents:
Customer Specified Supplier / Vendor Code: N/A
1201019
Name of Laboratory:
Supplier / Vendor Code:
Organization:
N/A
Vernier Caliper
Profile Projector
Profile Projector
Length Tester
1 ~ 5 mm
1 ~ 200 mm
1 ~ 30 mm
TX8
Profile Projector
1 ~ 200 mm
1 ~ 200 mm
Profile Projector
Micrometer
Profile Projector
E8
Profile Projector
Profile Projector
Ring Gauge
1 ~ 200 mm
1 ~ 150 mm
Profile Projector
Profile Projector
Profile Projector
Visual , Profile Projector
1 ~ 200 mm
Ring Gauge
Visual , Profile Projector
Edgar LiuSignature:
M5 - 0.8 (6g)
Bags / Crack / Burrs
Point Diameter
Marking
Thread GO
Thread NOGO
Appearance
Title: General Manager Date: 03/22/2012
File No: Part DrawingNumber NumberPart BuyerName CoreSupplierName
□ □ □ □ Other□ □ □
ColorShipping
SuffixDL* Da* Db* DE* CMC RED YEL GRN BLU LIGHT DARK GRAY CLEAN HIGH LOW HIGH LOW
SupplierSignature
PartDisposition
Tristimulus Data Hue Value Gloss
U-S0001 N/A 03/22/2012
891-320-004-4
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW; M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921
Part Submission Warrant
891-320-004-4 REV.C ; SPC-198-AE/C Level
XINHUA TOWN FAITH ROAD 86 LANE 45-1 ,TAINAN CITY 712 , TAIWAN (R.O.C.) ADEL
Application(Vehicles)
Date
SupplierCode
Edgar Liu 886-6-5908064 03/22/2012
Comments:
Phone No. Date
ManufacturingLocation
First Production ShipmentSpecial Sample
APPEARANCE EVALUATION
Reason for
ADEL FASTENERS CO., LTD.
Pre TextureRe-SubmissionEngineering Change
SUPPLIER SOURCING AND TEXTURE INFORMATION
Submission
COLOR EVALUATIONColorSuffix
MasterNumber
DateCustomerRepresentative Signature
1201019 APPEARANCE APPROVAL REPORT
MaterialType
MaterialSource
Pre-Texture Evaluation
Correct and Proceed
MteallicBrilliance
Correct and Resubmit
Approved to Texture
Customer RepresentativeSignature and Date
MasterDate Chroma
File No: END ITEM E/C DATENUMBER LEVELCOMPONENT E/CPART NUMBER LEVELCOMPONENTNAME
# COLOR TYPE Dl* Da* Db* De* CMC GLS A B
DATE03/22/2012
ORNAMENTATION ANDGRAPHICS
886-6-5908064PHONE
TYPE OF ORNAMENTATION ANDGRAPHICS REQUIRED
CUSTOMER INTERIMAPPROVAL SIGNATURE
ORNAMENTATION, GRAPHICS AND SURFACE TACTILITY
BUYER CODE
ORGANIZATION PHONE
ORGANIZATION CODEADEL
MASTERING STUDIO TEXTUREORIENTATION
ENGINEERING PRE-TEXTURECONCURRENCE
DESIGN STUDIO PRE-TEXTURESURFACE
SURFACE AND TEXTURE EVALUATION
MANUFACTURING LOCATION
U-S0001
XINHUA TOWN FAITH ROAD 86 LANE 45-1 , TAINAN CITY 712 , TAIWAN (R.O.C.)
886-6-5908064
ORGANIZATION NAME
ORGANIZATION CONTACTADEL FASTENERS CO., LTD.
Edgar Liu
N/A
N/A
891-320-004-4 REV.C; SPC-198-A
A4-70 / 316 STAINLESS STEEL, SIX POINTFLANGE HEAD SCREW ; M5-0.8x18 MM ;PASSIVATED ; MICROGLEIT DF921
891-320-004-4
Edgar Liu
03/22/2012APPLICATION (VEHICLE)
CUSTOMER ENGINEERAssembly Parts
DATE
COMMENTS:
CUSTOMER APPROVALSIGNATURE
CUSTOMER INTERIMAPPROVAL SIGNATUREBOLD BOXED AREAS FOR CUSTOMER USE ONLY
ADEL FASTENERS CO., LTD. / Edgar Liu
PAINT OR COLORANT DAIMLERCHRYSLER SPEC. # AND ORGANIZATION / ORGANIZATION #/ LOT #MATERIAL, COLOR, AND GLOSSS EVALUATION
REF. MASTER
DATE
APPROVALSTATUSCUSTOMER COMMENTS
DATE
DATE
ORGANIZATION APPROVALSIGNATURE
APPEARANCE APPROVAL REPORT1201019
BASE OR RAW MATERIAL DAIMLERCHRYSLER SPEC. # AND SUPPLIER / SUPPLIER # / LOT #
TEXTURE ID TEXTURE SOURCE TEXTURE LOCATION ON PART APPROVALS CUSTOMER REPRESENTATIVE SIGNATURE AND DATE
□ NOT REQ'D □ REQ'D
CUSTOMERINITIALS &
DATE
MASTER TRISTIMULUS & GLOSS PART DATA
MASTERING STUDIO POSTTEXTURE
File No: 1201019
Project :
Customer Supplier
Company:Title:Date:
ADEL FASTENERS CO., LTD.General Manager03/22/2012
Plan agreed to by :
Edgar Liu
Subcontractor Considerations
Customer plant ConnectionChange Documentation
Elements to be completed as needed
Initial Process StudiesPart Submission Warrant (CFG-1001)
Production Control PlanMeasurement System StudiesInterim Approval
Pocess Flow DiagramsProcess FMEASpecial Process CharacteristicsPre-launch Control Plan
Checking AidsEngineering Approval
Appearance Approval ReportMaster SampleTest ResultsDimensional Results
Approvedby / date
Process Design and Development Verification
Product Design and Development Verification
Design FMEADesign Matrix
Primary ResponsibilityRequired /Target Date
Comments/
Conditions
Prototype Control Plan
Bulk Materials Requirements Checklist
Product and Process Validation
N/ABulk Materials Requirements Checklist
Special Product CharacteristicsDesign Records
1 of 3
Organization:
▲ ● ◆ ▼ ▓ ★Sorting Work Move Storage Check Scrap
◆
▓
◆ ★
▓
◆ ▼
◆ ▼
P1 ● ▓
▲ ★
◆ ▼ ▓
◆ ▼
P2 ● ▓
▲ ★
◆ ▼ ▓
◆ ▼
Rolling Thread Dimension Passed Turning Dimension (1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report
(1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report
Rolling Thread Dimension Rejected(Sorting / Scrap)
Turning Dimension
Heading Dimension Passed Heading Dimension
Process Shift to Rolling Thread Lifter
Rolling Thread Turning Tools & Machine
Vernier Caliper & Micrometer
(1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report
Heading Dimension (1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report
Heading Dimension Rejected(Sorting / Scrap)
(1) Per Control Plan(2) Products Label(3) Products NG Tag
Q.C. Patrol Inspection ReportSPC , X-R Chart
SPC , X-R Chart
Process Shift to Heading
Heading
Material Condition Rejected(Return to Suppliers / Scrap)
Receiving Inspection ReportDimension Inspection ReportVisual Inspection
PailHeading Dies
Part No.
Visual Inspection
(1) Material Size Label Microetching Machine(2) Material Size Storage Condition Visual Inspection(1) Material Size Label Microetching Machine(2) Material Size Storage Condition Visual Inspection
Step Process
Lifter
Chemical AnalysisDecarburization
Material Condition Passed Chemical Analysis
MicrometerWire Reception Inspection
Material Storage
Control & Test Method
Chuckles
Material Reception TruckLifter
Machine & Tool Control Character
Prepared ByEdgar Liu , Jacky Lin , Carrie Liu , Nora Yang891-320-004-4
Part Name:
Finished:
N/A03/22/2012
Drawing No. Date(Rev.)
Flow Chart No.:
891-320-004-4 REV.C ; SPC-198-A ADEL FASTENERS CO., LTD.
Profile Projector
Core Team:
Vernier CaliperMaterial Certificate
Pail
Decarburization
Vernier Caliper
(1) Product Grade(2) Diameter(3) Lubricant Coating
(1) Material Size Label(2) Material Size Storage Condition(1) Material Size Label(2) Material Size Storage Condition
LifterVisual InspectionVisual InspectionVisual InspectionOperator Self Inspection Report
(3) Products NG Tag
Operator Self Inspection Report
Lifter or Pail (1) Products Label on Pail Visual InspectionTruck (2) Products Storage Condition on Pail Visual Inspection
Specification : Process Responsibility : ADEL / QM / Q.A / Q.C
Process Shift to Passivated
Profile Projector & Length Tester Q.C. Patrol Inspection Report
(1) Products Label on Pail Visual InspectionPail (2) Products Storage Condition on Pail
PageA4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW1201019
Visual Inspection(1) Per Control Plan
ADEL FASTENERS CO., LTD.M5-0.8x18 MMPASSIVATED ; MICROGLEIT DF921 Date(Orig.)Customer:
(2) Products Label
□ Prototype □ Pre-launch ■ ProductionFLOW DIAGRAMS
2 of 3
Organization:
▲ ● ◆ ▼ ▓ ★Sorting Work Move Storage Check Scrap
P3 ● ▓
▲ ● ★
◆ ▼ ▓
◆ ▼
P4 ● ▓
▲ ● ★
◆ ▼ ▓
◆ ▼
▓
▲ ★
◆ ▼ ▓
◆ ▼
P5 ● ▓
Process Factory Inspection ReportAll Related Gage (2) Products Storage Condition on Pail Q.C. Final Inspection Report
Final Inspection Report Passed Drawing No.: 891-320-004-4 REV.C ; SPC-198-A (1) Products Label on Pail
Process Factory Inspection Report(Sorting / Scrap) All Related Gage (2) Products Storage Condition on Pail Q.C. Final Inspection ReportFinal Inspection Report Rejected Drawing No.: 891-320-004-4 REV.C ; SPC-198-A (1) Products Label on Pail
Final Inspection Drawing No. (1) Per Control Plan Q.C Final Inspection Report891-320-004-4 REV.C ; SPC-198-A (2) Q.C. Patrol Inspection Report Evaluation Measurement TechniqueAll Related Gage (3) Operator Self Inspection Report Visual Inspection
Process Shift to Final Inspection Lifter or Pail (1) Products Label on Pail Visual InspectionTruck (2) Products Storage Condition on Pail Visual Inspection
Weight Tester (3) PO LabelBalance Visual InspectionVisual Inspection
Packing Machine (1) Per Control Plan Operator Self Inspection ReportCarton & Pallet (2) Working Order
Visual Inspection Q.C. Receiving Inspection ReportTime & Thermometer Tester Visual InspectionVisual Inspection
(2) Q.C. Patrol Inspection Report(3) Operator Self Inspection Report
Process Shift to Wax Lifter or Pail (1) Products Label on Pail
Wax - Microgleit DF921 Wax Pail
Visual InspectionTruck (2) Products Storage Condition on Pail Visual Inspection
Wax Factory Inspection Report
Time & Thermometer Tester Visual Inspection
(1) Per Control Plan
Visual Inspection Q.C. Receiving Inspection Report(1) Per Control Plan(2) Q.C. Patrol Inspection Report(3) Operator Self Inspection Report
Wax Condition Rejected(Sorting / Re-Work / Scrap)
Passivated Condition Rejected(Sorting / Re-Work / Scrap)
Process Machine & Tool Control Character
Passivated
Control & Test Method
(1) Products Label on Pail
Part Name: A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW Page
Finished:
Passivated Factory Inspection ReportVisual Inspection
Drawing No.
Step
Specification : Flow Chart No.: 1201019
□ Prototype □ Pre-launch ■ Production
ADEL / QM / Q.A / Q.CProcess Responsibility :
891-320-004-4 REV.C ; SPC-198-A Date(Rev.)Part No. Prepared By Chuckles
M5-0.8x18 MM
Passivated Condition Passed Visual Inspection (1) Products Label on Pail(2) Products Storage Condition on Pail
Passivated Factory Inspection ReportTime & Thermometer Tester (2) Products Storage Condition on Pail Q.C. Receiving Inspection Report
Q.C. Receiving Inspection ReportTime & Thermometer Tester
(1) Products Label on Pail Wax Factory Inspection Report
ADEL FASTENERS CO., LTD. N/A
Passivated Pail Passivated Factory Inspection Report
Wax Factory Inspection ReportTruck (2) Products Storage Condition on Pail Q.C. Receiving Inspection ReportLifter or PailTime & Thermometer Tester (2) Products Storage Condition on Pail Q.C. Receiving Inspection Report
03/22/2012PASSIVATED ; MICROGLEIT DF921 Customer: ADEL FASTENERS CO., LTD. Date(Orig.)
Wax Condition Passed (1) Products Label on Pail
891-320-004-4 Core Team: Edgar Liu , Jacky Lin , Carrie Liu , Nora Yang
(2) Products Storage Condition on Pail Visual Inspection
FLOW DIAGRAMS
Lifter (1) Products Label on PailProcess Shift to Packaging
Packaging
Visual InspectionPail
3 of 3
Organization:
▲ ● ◆ ▼ ▓ ★Sorting Work Move Storage Check Scrap
P5 ● ▓
● ★
◆ ▼ ▓
◆ ▼
● ◆ ▼ ▓
Operator Self Inspection ReportCarton & Pallet (2) Working Order Balance Visual Inspection
Packaging Packing Machine (1) Per Control Plan
Weight Tester (3) PO Label
Delivery Truck & LifterContainer Car
(1) Fix Fastness(2) Packing Storage Condition on Pallet
Visual Inspection
Visual InspectionTruck (2) Products Storage Condition on Pallet Visual Inspection
Visual Inspection
120101903/22/2012Customer:
Packing Condition Rejected(Re-Work / Scrap)
Visual Inspection
(2) Products Storage Condition on Pallet Q.C. Patrol Inspection Report
(1) Products Label on Carton
Packing Condition Passed (1) Products Label on Carton
Finished: PASSIVATED ; MICROGLEIT DF921
Operator Self Inspection ReportCarton & Pallet (2) Products Storage Condition on Pallet Q.C. Patrol Inspection Report
Operator Self Inspection ReportCarton & Pallet
Date(Rev.)891-320-004-4
Part Name: A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW PageFlow Chart No.:
Prepared By
Date(Orig.)Specification : M5-0.8x18 MM
Process Machine & Tool
ADEL FASTENERS CO., LTD.Process Responsibility :
N/APart No. ChucklesDrawing No. 891-320-004-4 REV.C ; SPC-198-A ADEL FASTENERS CO., LTD.
Process Shift to Truck Lifter
Core Team: Edgar Liu , Jacky Lin , Carrie Liu , Nora Yang
Control & Test MethodStep Control Character
Packing Machine
Packing Machine
ADEL / QM / Q.A / Q.C
(1) Products Label on Pallet
FLOW DIAGRAMS □ Prototype □ Pre-launch ■ Production
□ ■ Control Plan Number : Page : 1 of 1
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting
(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report
ProcessNo. Product
Part Number/Latest Change Level:
Jig, ToolsOperation Char.
CONTROL PLAN - Material
Characteristics Special
ADEL
Edgar Liu / 886-6-5908064
Process Name / Machine, Device,
Supplier Code :
□ Prototype Pre-launch Production Key Contact/Phone :
MethodEvaluation
Measurement TechniqueSampleProduct/Process
Specification/ToleranceReactionControl
Method method
Each LotCoil
Each Coil
(A) (D)
(A) (D)
Wire Diameter / ThickØ7.00 mm
100%AISI 316 / HRAP
(1)
(1)
(A) (D) (1)
Class
Heat No. : ( 3A288 )
100%
■
Wire Dimension & Heat No#
Wire Grade
1.3 Wire Surface
MaterialReceiving
Material TestCertificate
■ It can't be rust and bend.
■
Visual Inspection
1.1
1.2
Each Coil
100%
For Mfg.Description
Customer Quality Approval/Date(If Request) : N/R
Control Method
Characteristic Class
Micrometer/Caliper
Visual Test Certificate
Supplier/Plant Approval/Date : N/RCustomer Engineering Approval/Date(If Request) : N/ROther Approval/Date(If Request) : N/R
Part Specification :
Supplier/Plant :
1201019
Edgar Liu , Jacky Len , Carrie Liu , Nora YangPrepared By : Chuckles
03/22/2012 N/AProcess Responsibility : ADEL / Q.M / Q.A / Q.C
M5 - 0.8 x 18 mm
891-320-004-4 / PPAP Ⅲ
Part Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED
(A) (D) (1)
1.4 Wire DecarburizationSAEJ121 ★ Out Specification Microetching Tester 100% Each Coil
□ ■ Control Plan Number : Page : 1 of 3
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(8): Notify Customers Before Shipment (9): Request Disposition of Q.C(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap
MoldSet Up
(6) Flange ThicknessMold
Set Up
MoldSet Up
(3) PerpendicularitySquareness / Torx Diameter
(5) Flange Diameter
(B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record
Heading (1) Flange Head Thickness PPKCPK≧2.00
(7) Flange Bearing FaceDiameter
1.7 (9) Torx Height
(12) Drive Size
Supplier/Plant :
1.1For Mfg.Description
P1
1.8
1.4
1.2
Other Approval/Date(If Request) : N/R
1.5
□ Prototype Pre-launch Production Key Contact/Phone :
HeadingMachine &HeadingToolsing &Heading Molds
MoldSet Up
1.3
MoldSet Up
MoldSet Up
Part Name/Description :
E8 (TX8)
9.60 mm Min.
7.50 mm Ref.▼
8 Pcs
◆
Profile Projector
Height Tester
Tool Drive
PerpendicularitySquareness Tester
5.50 - 5.20 mm
▼ 2.00 mm Min.
0.15 mm Max.
▼ 1.80 mm Max.
★
Every Hour
8 Pcs
Profile Projector 8 Pcs
Vernier Caliper
8 Pcs
Every Hour
8 Pcs
8 Pcs
(2) (3) (4) (5)(6) (9)
Every Hour
Every Hour
(B) (2) (3) (4) (5)(6) (9)
Every Hour
Every Hour8 Pcs
(B)
5 Pcs
Reactionmethod
(2) (3) (4) (5)(6) (9)
(B) (C)Every 15Minutes
(B)
(2) (3) (4) (5)(6) (9)
MethodControl
(2) (3) (4) (5)(6) (9)
(B)
(B)
▼ Vernier Caliper
Profile Projector
▼
Every Hour (2) (3) (4) (5)(6) (9)
10.70 mm Max.
Part Number/Latest Change Level:
Machine, Device,Process Name / Special
CONTROL PLAN - Heading
ADEL Supplier Code :
N/A
Prepared By :
1.6
(2) (3) (4) (5)(6) (9)★ (B)
(2) (3) (4) (5)(6) (9)
(8) Torx DiameterMold
Set Up
(B)
Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Operation Jig, ToolsNo. Product
Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R
Method
891-320-004-4 / PPAP Ⅲ
Edgar Liu / 886-6-5908064
PASSIVATED Part Specification :A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 M5 - 0.8 x 18 mm
Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012
1201019
Reaction Method
Characteristic Class
(E): Q.C Final Inspection ReportControl Method
(5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking
(A): Certification
Characteristics
ProcessSampleChar. Product/Process
Measurement TechniqueEvaluation
Class Specification/Tolerance
□ ■ Control Plan Number : Page : 2 of 3Date(Orig.) : Date(Rev.) :Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting
Control Method(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report
(2) (3) (4) (5)(6) (9)
Characteristic Class
P1 Heading HeadingMachine &HeadingToolsing &Heading Molds
1.9
(2) (3) (4) (5)(6) (9)
1.16 (20) Undercut DepthMold
Set Up ▼ 0.50 - 0.20 mm Profile Projector 8 Pcs Every Hour (B)
(2) (3) (4) (5)(6) (9)
1.15 (19) FilletMold
Set Up ▼ R 0.20 mm Max. Profile Projector 8 Pcs Every Hour (B)
(2) (3) (4) (5)(6) (9)
1.14 (18) Undercut DiameterMold
Set Up ▼ 7.30 - 6.70 mm Profile Projector 8 Pcs Every Hour (B)
(2) (3) (4) (5)(6) (9)
1.13 (17) RadiusMold
Set Up ▼ R 0.30 mm Max. Profile Projector 8 Pcs Every Hour (B)
(2) (3) (4) (5)(6) (9)
1.12 (16) Undercut AngleMold
Set Up ▼ 14.5 ゚ Ref. Profile Projector 8 Pcs Every Hour (B)
(2) (3) (4) (5)(6) (9)
1.11 (15) RadiusMold
Set Up ▼ R 0.30 mm Max. Profile Projector 8 Pcs Every Hour (B)
(2) (3) (4) (5)(6) (9)
1.10 (14) HeightMold
Set Up ▼ 0.50 mm Ref. Profile Projector 8 Pcs Every Hour (B)
Profile Projector 8 Pcs Every Hour (B)(13) Flange Chamfer Angle
MoldSet Up ▼ 18 ゚ - 12 ゚
Control ReactionmethodDescription For Mfg. Class Specification/Tolerance Measurement Technique Method
MethodOperation Jig, Tools
No. Product ProcessChar. Product/Process Evaluation Sample
Process Name / Machine, Device, Characteristics Special
Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora YangOther Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RSupplier/Plant : ADEL Supplier Code : Prepared By :
N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mmPart Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012
CONTROL PLAN - Heading □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019
□ ■ Control Plan Number : Page : 3 of 3Date(Orig.) : Date(Rev.) :Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting
Characteristic Class
Control Method(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report
Visual Inspection &Profile Projector 8 Pcs Every Hour (B) (2) (3) (4) (5)
(6) (9)
Profile Projector 8 Pcs Every Hour (B) (2) (3) (4) (5)(6) (9)
1.20 AppearanceISO
6157-1 ■ No Burrs / No Bags
Visual Inspection &Profile Projector 8 Pcs Every Hour (B) (2) (3) (4) (5)
(6) (9)
1.19 (4) Shank LengthMold
Set Up ▼ 17.30 - 16.70 mm
Vernier Caliper 8 Pcs Every Hour (B) (2) (3) (4) (5)(6) (9)
1.18 (22) MarkingMold
Set Up ▼ A4 & YY
Method methodP1 Heading Heading
Machine &HeadingToolsing &Heading Molds
1.17 (21) Point DiameterMold
Set Up ▼ 4.00 - 3.95 mm
Product/Process Evaluation Sample Control ReactionDescription For Mfg. Class Specification/Tolerance Measurement TechniqueOperation Jig, Tools
No. Product ProcessChar.
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RProcess Name / Machine, Device, Characteristics Special Method
Supplier/Plant : ADEL Supplier Code : Prepared By : Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm
CONTROL PLAN - Heading □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019
□ ■ Control Plan Number : Page : 1 of 1
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(B)
P2 1.1◆ 18.30 - 17.70 mm
(2) Total Length
1.2 ThreadRolling
Die Set Up
ThreadRolling
Die Set Up
(5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap
(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record
(10) Unthread Length
Control Method(E): Q.C Final Inspection Report
Part Number/Latest Change Level:
Supplier Code :
891-320-004-4 / PPAP Ⅲ
Part Name/Description :
CONTROL PLAN - Rolling Thread
ADEL
Key Contact/Phone : 1201019
Process Responsibility : ADEL / Q.M / Q.A / Q.C
Jig, ToolsFor Mfg.
Edgar Liu / 886-6-5908064 □ Prototype
N/A
methodMethodSample Control
Measurement Technique
Pre-launch
Machine, Device,
A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R
Special
Supplier/Plant : Prepared By : Chuckles
Production
03/22/2012
PASSIVATED Part Specification :
Rolling Thread Rolling ThreadMachine &Rolling ThreadDies
Description
Process Name /Operation
No. Product
1.4 (23) Thread GO
1.3 (11) Thread Major Diameter
ThreadRolling
Die Set Up
★
Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Characteristics Method
Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R
ReactionProcess
Char. Product/Process Evaluation
(2) (3) (4) (5)(6) (9)
(2) (3) (4) (5)(6) (9)
8 Pcs
M5 - 0.8 x 18 mm
(B) (C)
(B) (2) (3) (4) (5)(6) (9)
8 Pcs
8 Pcs
Every Hour
Length TesterPPKCPK≧2.00
Every 15Minutes
Every Hour
5 Pcs
Profile Projector
Class
M5 - 0.8 (6g) Ring Gauge
4.97 - 4.83 mm Micrometer
Specification/Tolerance
2.00 mm Max.▼
Every Hour (B) (2) (3) (4) (5)(6) (9)
ThreadRolling
Die Set Up★ M5 - 0.8 (6g) Ring Gauge (B) (2) (3) (4) (5)
(6) (9)
★
ISO6157-1 ■ No Burrs / No Bags Visual Inspection &
Profile Projector
Reaction Method
Characteristic Class
1.5 (24) Thread NOGO8 Pcs Every Hour
1.6 Appearance(B) (2) (3) (4) (5)
(6) (9)8 Pcs Every Hour
□ ■ Control Plan Number : Page : 1 of 1
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting
Characteristic Class
Control Method(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report
Visual Inspection 100% Each Pail (B) (D) (E) (3) (4) (5) (6)(8) (9)
Visual Insspection 100% Every Pail (B) (D) (C) (3) (4) (5) (6)(9)
1.2 Appearance■
Bags / Burrs / Burst /Crack
Method methodP3 Passivated Passivated
Machine &PassivatedToolsing
1.1 Surface Clean■ Surface Light
Product/Process Evaluation Sample Control ReactionDescription For Mfg. Class Specification/Tolerance Measurement TechniqueOperation Jig, Tools
No. Product ProcessChar.
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R
Process Name / Machine, Device, Characteristics Special Method
Supplier/Plant : ADEL Supplier Code : Prepared By : Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/A
Part Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm
CONTROL PLAN - Passivated □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019
□ ■ Control Plan Number : Page : 1 of 1
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(2): Replaced as New Molds
□ Prototype Pre-launch Production Key Contact/Phone :
(A): Certification
1.3
★
1.1
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C(3): Re-Work (4): Scrap (5): Sorting
(E): Q.C Final Inspection Report(D): Q.C In-Coming Inspection Record
Reaction Method(1): Return to Suppliers / Subcontractor
Characteristics
★
Class
Wrong Dipping Wax Time
★
Visual Inspection
Part Name/Description :
P4 WaxDescription For Mfg.
1.2
Wax Machine &Wax Tools
Wrong Wax
Wrong Wax Proportion(3) (4) (5) (6)
(8) (9)
Specification/Tolerance
MICROGLEIT DF921
100%Water 1 : Wax 3 Each Pail
Characteristic Class
(B) (D) (E)
Part Number/Latest Change Level:
Machine, Device,Process Name / Special
CONTROL PLAN - Wax
ADEL
Edgar Liu / 886-6-5908064 1201019
Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 04/13/2012
A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm
891-320-004-4 / PPAP Ⅲ
Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R
Supplier Code :Supplier/Plant : Prepared By :
MethodOperation Jig, Tools
No. Product ProcessChar. Product/Process Evaluation Sample Control Reaction
MethodMeasurement Technique method
Each Pail (3) (4) (5) (6)(8) (9)(B) (D) (E)Visual Inspection 100%
Control Method
100% Each Pail (B) (D) (E) (3) (4) (5) (6)(8) (9)
100% Each Pail (B) (D) (E) (3) (4) (5) (6)(8) (9)
(B): Operator Self Inspection Record (C): X-R Chart Record
10 ~ 20 sec. Stopwatch
1.4 Wrong drying Time /Temperature ★ 8 Sec. / 80 ゚C Thermometer / Stopwatch
1.5 Appearance■ Clean / Color / Size Visual Inspection 100% Each Pail (B) (D) (E) (3) (4) (5) (6)
(8) (9)
□ ■ Control Plan Number : Page : 1 of 1
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
Reaction Method
(E): Q.C Final Inspection Report(A): Certification (B): Operator Self Inspection Record
(5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap
(C): X-R Chart Record (D): Q.C In-Coming Inspection Record
P5
Process Name /
Label
Characteristic Class
Packing WeigherBulk Pack in 1/4 Carton ,
Then Palletized
Characteristics
Process
1201019
Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/APart Number/Latest Change Level:
CONTROL PLAN - Packing □ Prototype
PASSIVATED Part Specification :
Char.
Pre-launch Production Key Contact/Phone :
No.For Mfg.
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R
Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R
M5 - 0.8 x 18 mm
Edgar Liu / 886-6-5908064
A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921
Supplier Code :ADEL Prepared By :
▼
1.1
Product
Special
Part Name/Description :
891-320-004-4 / PPAP Ⅲ
Operation Jig, ToolsClass
Machine, Device,
(3) (4) (6) (7)(8) (9)
PO # 191173 & Cleveland, Ohio & Lot No.:
1201019-1Visual Inspection
No Dirt & Damagepalletized Visual Inspection 100%
MethodSample
Specification/Tolerance
(B) (E)
EveryWarehouse (B) (E)
Product/Process Evaluationmethod
100% Every Box
Every Box100%
Method
(3) (4) (6) (7)(8) (9)
(B) (E)
Reaction
Weight Tester
ControlMeasurement Technique
Supplier/Plant :
1.3 Packing Appearance■
1.2
ContentsDescription
▼
(3) (4) (6) (7)(8) (9)
Control Method
□ ■ Control Plan Number : Page : 1 of 4
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(4): Scrap (5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work
Chuckles
5.50 - 5.20 mm
Drawing No.891-320-004-4 REV.C▼
Part Number/Latest Change Level:
Special
CONTROL PLAN - Final Inspection
891-320-004-4 / PPAP Ⅲ
ADEL
Edgar Liu / 886-6-5908064 □ Prototype Pre-launch
Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Every Lot (E) (1) (4) (5) (8)(9)
(E) (1) (4) (5) (8)(9)
method
Every Lot (E)
Control Reaction
(1) (4) (5) (8)(9)
Measurement TechniqueSample
1.2 (1) Flange Head Thickness PPKCPK≧2.00
Height Tester◆
MBN 10143 ;DIN 34801Various Gages (E)ASTM
F1470(1) (4) (5) (8)
(9)
All Dimensions PerInspection Report
1.1Every Lot
8 Pcs
SPC-198-A
Production Key Contact/Phone :
Machine, Device,Process Name /
FinalInspection
Q.C. & AllRelated Gage
(3) PerpendicularitySquareness / Torx Diameter ★
1.30.15 mm Max. Perpendicularity
Squareness Tester 8 Pcs
1.4 (5) Flange Diameter▼ 10.70 mm Max. Vernier Caliper 32 Pcs Every Lot
1.5 (6) Flange Thickness▼ 1.80 mm Max. Profile Projector 8 Pcs Every Lot
9.60 mm Min. Profile Projector 8 Pcs Every Lot1.6 (7) Flange Bearing Face
Diameter ▼ (E) (1) (4) (5) (8)(9)
(E) (1) (4) (5) (8)(9)
1.7 (8) Torx Diameter▼ 7.50 mm Ref. Vernier Caliper 8 Pcs Every Lot (E) (1) (4) (5) (8)
(9)
1.8 (9) Torx Height▼ 2.00 mm Min. Profile Projector 8 Pcs Every Lot (E) (1) (4) (5) (8)
(9)
Characteristic Class
(E): Q.C Final Inspection Report
1201019
Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/A
A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm
Characteristics Method
ProcessChar. Product/Process EvaluationClass MethodSpecification/Tolerance
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R
Supplier Code :
Part Name/Description :
Supplier/Plant : Prepared By :
Operation Jig, ToolsNo. Product
For Mfg.Description
Control Method
□ ■ Control Plan Number : Page : 2 of 4
Date(Orig.) : Date(Rev.) :
Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting
(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record
(3) (4) (6) (7)(8) (9)(E)
(1) (4) (5) (8)(9)
1.15
(3) (4) (6) (7)(8) (9)
(18) Undercut Diameter▼ 7.30 - 6.70 mm Profile Projector
▼
8 Pcs
Characteristic Class
(E) (3) (4) (6) (7)(8) (9)
FinalInspection
Q.C. & AllRelated Gage
▼
Every Lot
(16) Undercut Angle
1.14
1.13
(17) Radius(E)
Every Lot (E)
8 Pcs
14.5 ゚ Ref. 8 Pcs
1.16 (19) Fillet▼ R 0.20 mm Max. Profile Projector 8 Pcs
Profile Projector
Every LotR 0.30 mm Max. Profile Projector 8 Pcs
Every Lot
Every LotR 0.30 mm Max. Profile Projector
▼
(15) Radius▼
1.12
1.11 (14) Height
1.9 (12) Drive Size★
1.10 (13) Flange Chamfer Angle▼
(1) (4) (5) (8)(9)
(E)
(E)
0.50 mm Ref. Profile Projector 8 Pcs (E)Every Lot (1) (4) (5) (8)(9)
18 ゚ - 12 ゚ Profile Projector 8 Pcs
Every LotE8 (TX8) Tool Drive 100 Pcs
Every Lot
Control Method(E): Q.C Final Inspection Report
For Mfg. Class Specification/Tolerance
(E) (1) (4) (5) (8)(9)
Measurement Technique
(1) (4) (5) (8)(9)
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R
Process Name / Machine, Device, SpecialCharacteristics Method
Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R
Part Name/Description :
Supplier/Plant : ADEL Supplier Code :
A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921
Prepared By : Chuckles
Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ
Production Key Contact/Phone :
Process Responsibility : ADEL / Q.M / Q.A / Q.C
Part Specification : M5 - 0.8 x 18 mm
CONTROL PLAN - Final Inspection □ Prototype Pre-launch 1201019
03/22/2012
Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
N/A
Edgar Liu / 886-6-5908064
PASSIVATED
methodChar. Product/Process Evaluation ReactionJig, Tools
No. Product ProcessMethod
Operation Sample ControlDescription
□ ■ Control Plan Number : Page : 3 of 4Date(Orig.) : Date(Rev.) :Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting
Control Method(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report
(3) (4) (6) (7)(8) (9)
Characteristic Class
FinalInspection
Q.C. & AllRelated Gage
1.17
(3) (4) (6) (7)(8) (9)
1.24 (23) Thread GO★ M5 - 0.8 (6g) Ring Gauge 50 Pcs Every
Warehouse (E)
(3) (4) (6) (7)(8) (9)
1.23 (11) Thread Major Diameter★ 4.97 - 4.83 mm Micrometer 32 Pcs Every Box (E)
(1) (4) (5) (8)(9)
1.22 (10) Unthread Length▼ 2.00 mm Max. Profile Projector 8 Pcs Every Box (E)
(1) (4) (5) (8)(9)
1.21 (2) Total Length PPKCPK≧2.00
◆ 18.30 - 17.70 mm Length Tester 32 Pcs Every Lot (E)
(1) (4) (5) (8)(9)
1.20 (4) Shank Length▼ 17.30 - 16.70 mm Profile Projector 8 Pcs Every Lot (E)
(1) (4) (5) (8)(9)
1.19 (22) Marking▼ A4 & YY Visual Inspection &
Profile Projector 100 Pcs Every Lot (E)
(1) (4) (5) (8)(9)
1.18 (21) Point Diameter▼ 4.00 - 3.95 mm Vernier Caliper 8 Pcs Every Lot (E)
Profile Projector 8 Pcs Every Lot (E)(20) Undercut Depth
▼ 0.50 - 0.20 mm
Control ReactionmethodDescription For Mfg. Class Specification/Tolerance Measurement Technique Method
MethodOperation Jig, Tools
No. Product ProcessChar. Product/Process Evaluation Sample
Process Name / Machine, Device, Characteristics Special
Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora YangOther Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RSupplier/Plant : ADEL Supplier Code : Prepared By :
N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mmPart Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012
CONTROL PLAN - Final Inspection □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019
□ ■ Control Plan Number : Page : 4 of 4Date(Orig.) : Date(Rev.) :Finished :
ADEL Core Team :
Part /ProcessNumber Size Frequency
▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic
(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C
Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting
Characteristic Class
Control Method(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report
Visual Inspection 100% EveryWarehouse (E) (3) (4) (6) (7)
(8) (9)
Visual Inspection 100% Every Box (E) (3) (4) (6) (7)(8) (9)
1.32 Packing Appearance■
No Dirt & Damagepalletized
Weight Tester 100% Every Box (E) (3) (4) (6) (7)(8) (9)
1.31 Label▼
PO # 191173 & Cleveland, Ohio & Lot No.:
1201019-1
Visual Inspection 100% Every Lot (E) (1) (4) (5) (8)(9)
1.30 Contents▼
Bulk Pack in 1/4 Carton ,Then Palletized
Visual Inspection 100% Every Lot (E) (1) (4) (5) (8)(9)
1.29 Wax Proportion★ Water 1 : Wax 3
Visual Insspection 100% Every Lot (E) (1) (4) (5) (8)(9)
1.28 Wax★ MICROGLEIT DF921
Visual Inspection &Profile Projector 100 Pcs Every Lot (E) (1) (4) (5) (8)
(9)
1.27 Surface CleanJED622 ■ Surface Light
Ring Gauge 50 Pcs Every Lot (E) (1) (4) (5) (8)(9)
1.26 AppearanceJED271 ■ No Burrs / No Bags
Method methodFinalInspection
Q.C. & AllRelated Gage
1.25 (24) Thread NOGO★ M5 - 0.8 (6g)
Product/Process Evaluation Sample Control ReactionDescription For Mfg. Class Specification/Tolerance Measurement TechniqueOperation Jig, Tools
No. Product ProcessChar.
Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RProcess Name / Machine, Device, Characteristics Special Method
Supplier/Plant : ADEL Supplier Code : Prepared By : Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang
Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm
CONTROL PLAN - Final Inspection □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019
FMEA Number : Page : 1 of 1
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
ActionsTaken &Effective
Date
Mechanism(s)
StrictlyChooseSupplierMaterialFactory
5
& Target
5Improper Feed Forming
5
4
N/A
ChucklesM5 - 0.8 x 18 mm
Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang
Part Specification :
Process Responsibility : FMEA Date(Orig.) :
MaterialReceivingInspection
Part Name :
Core Team :
Mode
1.1 Wrong Wire Size
Responsibility
Process
ProcessFunction
Requirements
1.2
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921
FailurePotential
N/R
PotentialCause(s)/
ADEL / Q.M / Q.A / Q.CSEVER
CLASS
OCCUR
DETECof FailureCharacteristics
Action Results
Completion Date
1201019
Wrong Wire Grade Poor Function
1.3 Rust Wire Product SurfaceDeficiency
1.4 WireDecarburization
Poor Function
Poor Material
Return toSuppliers /
Subcontractor
StrictlyChooseSupplierMaterialFactory
Return toSuppliers /
Subcontractor
60
4 60Mistake of Drawing Die
Per Coil Q.C In-Coming Inspection
3
3
Per Coil Q.C In-Coming Inspection
4
Stored for a Long Time 4 3
Per Coil Q.C In-Coming Inspection
StrictlyChooseSupplierMaterialFactory
48Return to
Suppliers /Subcontractor
Poor Material 3 StrictlyChooseSupplierMaterialFactory
Per Coil Q.C In-Coming Inspection
4 60Return to
Suppliers /Subcontractor
□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Material
FMEA Number : Page : 1 of 5
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Improper
X BarR Chart(03/22/2012)
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-Yoke
Chuckles
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
27
Operator Process 1 st
Piece Inspection
3
N/RM5 - 0.8 x 18 mm
ProcessHeading
Production ApplicationInterference
3
4
3
Part Name :
Core Team :
Part Specification :
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921
Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C
48Operator ProcessSelf Inspection
Operator Process 1 st
Piece Inspection
Unfit Mold Design
Mold is worn off
Unfit Machine Adjust 3
4
5
Unfit Machine Adjust
Unfit Mold Design
3
3
1.3
4
3
3
Assembly Interference4
1.2
(5) Flange Diameter
(3) PerpendicularitySquareness / TorxDiameter
27
4
3Production ApplicationInterference
Production ApplicationInterferenceCustomer Unsatisfy
Assembly Interference64
36
Action Results
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Unfit Mold Design
Mold is worn off
Unfit Machine Adjust
3 3 54
4
& TargetRequirements
FailurePotential ResponsibilityPotential
ModeFunction Cause(s)/
Mechanism(s)
FMEA Date(Orig.) :SEVER
CLASS
OCCUR
DETECof Failure
N/A
Process
Completion DateCharacteristics
◆
Customer Unsatisfy
6Production ApplicationInterference
1.1
Assembly Interference96
3
3
4
Unfit Machine Adjust
54
Operator Process 1 st
Piece Inspection
Operator ProcessSelf Inspection
Operator ProcessSelf Inspection
Operator Process 1 st
Piece Inspection
Operator Process 1 st
Piece Inspection
3
3
3
Operator Process 1 st
Piece Inspection
3.Adjust Machine
45
Mold is worn off
2.Change Tooling
Unfit Mold Design
Mold is worn off
80
3.Adjust Machine
2.Change Tooling
4
Operator Process 1 st
Piece Inspection
Operator ProcessSelf Inspection
Operator Process 1 st
Piece Inspection
4
45
3
1.Replaced NewMolds
2.Change Tooling
3.Adjust Machine
1.Replaced NewMolds
6 3 543
4.X Bar-R Chart
Customer Unsatisfy
Customer Unsatisfy
1.Replaced NewMolds
4.X Bar-R Chart
4.X Bar-R Chart
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
36
4.X Bar-R Chart
1.Replaced NewMolds
1.4
P1
Assembly Interference
(6) FlangeThickness
□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Heading
ActionsTaken &Effective
Date
2.Change Tooling
3.Adjust Machine
1201019
(1) Flange HeadThickness
Q.C OperatorCPK≧2.00
(03/22/2012)
FMEA Number : Page : 2 of 5
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Improper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-Yoke
M5 - 0.8 x 18 mm Chuckles
(12) Drive Size E8(TX8)
Mold is worn off 4 Operator ProcessSelf Inspection
454.X Bar-R Chart
Part Specification :
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang
Process
Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921
5 Unfit Mold Design
Mold is worn off
3
3
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
3
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection
3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection
3
45
2.Change Tooling4 80
3.Adjust Machine
1.Replaced NewMolds
4
Operator Process 1 st
Piece Inspection3
Operator Process 1 st
Piece Inspection
3
36
64
1.Replaced NewMolds
4
27
3.Adjust Machine
4.X Bar-R Chart
Operator ProcessSelf Inspection
2.Change Tooling48
1.Replaced NewMolds
4
Production ApplicationInterferenceCustomer Unsatisfy
27
Customer Unsatisfy
Assembly Interference
1.8
1.6
1.7
(7) Flange BearingFace Diameter
(9) Torx Height
Unfit Machine Adjust
3
Unfit Mold Design
Unfit Machine Adjust
4
Unfit Mold Design
Action ResultsFunction Failure Cause(s)/ & Target
Potential OCCUR
DETEC
Responsibility
Mechanism(s) Completion Date
Process Potential SEVER
CLASS
Requirements ModeCharacteristics of Failure
FMEA Date(Orig.) : N/AProcess Responsibility : ADEL / Q.M / Q.A / Q.C
N/R
1201019PROCESS FMEA-Heading
3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3
3 Operator Process 1 st
Piece Inspection3
3.Adjust Machine
(8) Torx Diameter
2.Change ToolingMold is worn off 4 Operator Process
Self Inspection4
364.X Bar-R Chart
4 Operator ProcessSelf Inspection
3.Adjust Machine
Unfit Mold Design 3 36 1.Replaced NewMolds
36
64
Unfit Machine Adjust 3
2.Change ToolingMold is worn off
P1 1.5
Operator Process 1 st
Piece Inspection
Production ApplicationInterference
3
Assembly Interference
4
4.X Bar-R Chart 3
ActionsTaken &Effective
Date
□ Prototype □ Pre-launch ■ Production
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection
Assembly Interference
Production ApplicationInterferenceCustomer Unsatisfy
Assembly Interference
Production ApplicationInterferenceCustomer Unsatisfy
Heading
FMEA Number : Page : 3 of 5
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Improper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-Yoke
3
3.Adjust Machine
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3 27
4.X Bar-R Chart
(16) Undercut Angle
2.Change ToolingMold is worn off 3 Operator Process
Self Inspection4 36
27 1.Replaced NewMolds
Assembly Interference
1.12 3 Unfit Mold Design 3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection
3 Operator Process 1 st
Piece Inspection3
(15) Radius
2.Change ToolingMold is worn off 4 Operator Process
Self Inspection4 48
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection
Unfit Machine Adjust
3 27 1.Replaced NewMolds
3.Adjust Machine
274.X Bar-R Chart
1.11 3
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3
Unfit Mold Design 3
364.X Bar-R Chart
3.Adjust Machine
64
(14) Height
2.Change ToolingMold is worn off 4 Operator Process
Self Inspection4
1.Replaced NewMolds
1.10 4 Unfit Mold Design 3
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3 36
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3 36
3.Adjust Machine
4.X Bar-R Chart
Mold is worn off 4 Operator ProcessSelf Inspection
4 64Assembly Interference
36 1.Replaced NewMolds
2.Change Tooling
Production ApplicationInterference
3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3
Process Characteristics of FailureProduction ApplicationInterferenceCustomer Unsatisfy
Completion Date
P1 Heading 1.9 4 Unfit Mold Design(13) FlangeChamfer Angle
Customer Unsatisfy
Assembly Interference
DETEC
Responsibility Action ResultsFunction Failure Cause(s)/ & Target Actions
Taken &Effective
Date
Requirements Mode
Process Potential SEVER
CLASS
Potential OCCUR
Mechanism(s)
Process Responsibility : ADEL / Q.M / Q.A / Q.C
Part Specification : M5 - 0.8 x 18 mm N/R
FMEA Date(Orig.) :
Chuckles
N/A
PROCESS FMEA-Heading □ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019
Production ApplicationInterference
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang
Customer Unsatisfy
Assembly Interference
Production ApplicationInterferenceCustomer Unsatisfy
FMEA Number : Page : 4 of 5
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Improper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-Yoke
364.X Bar-R Chart
36 1.Replaced NewMolds
2.Change Tooling64
3.Adjust Machine
3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3
4 Operator ProcessSelf Inspection
4
3 Operator Process 1 st
Piece Inspection3
1.16 4 Unfit Mold Design(20) Undercut Depth
Mold is worn off
Unfit Machine Adjust
274.X Bar-R Chart
3
27 1.Replaced NewMolds
2.Change Tooling48
3.Adjust Machine
Unfit Machine Adjust
3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3
4 Operator ProcessSelf Inspection
4
3 Operator Process 1 st
Piece Inspection
1.15 3 Unfit Mold Design(19) Fillet
Mold is worn off
4 64
(18) UndercutDiameter
2.Change ToolingMold is worn off 4
3.Adjust Machine
Operator Process 1 st
Piece Inspection3 36
4.X Bar-R Chart Unfit Machine Adjust 3
36 1.Replaced NewMolds
Operator ProcessSelf Inspection
1.14 4 Unfit Mold Design 3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3 27
4.X Bar-R Chart
2.Change ToolingMold is worn off 4 Operator Process
Self Inspection4 48
27
3.Adjust Machine
1.Replaced NewMolds
Unfit Mold Design(17) Radius
3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3
Mechanism(s) Completion DateProcess Characteristics of Failure
P1 Heading 1.13 3
DETEC
Responsibility Action ResultsFunction Failure Cause(s)/ & Target Actions
Taken &Effective
Date
Requirements Mode
M5 - 0.8 x 18 mm N/R
FMEA Date(Orig.) : N/A
Process Potential SEVER
CLASS
Potential OCCUR
PROCESS FMEA-Heading □ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C
Part Specification : Chuckles
Production ApplicationInterference
Assembly Interference
Customer Unsatisfy
Assembly Interference
Production ApplicationInterferenceCustomer Unsatisfy
Assembly Interference
Production ApplicationInterferenceCustomer Unsatisfy
Assembly Interference
Production ApplicationInterferenceCustomer Unsatisfy
FMEA Number : Page : 5 of 5Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Improper
5.Poka-YokeImproper Customer's Rejection
Customer Unsatisfy
5.Poka-YokeImproper
5.Poka-YokeImproper Customer's Rejection
Customer Unsatisfy
5.Poka-Yoke
□ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019Part Specification : M5 - 0.8 x 18 mm N/R ChucklesCore Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C FMEA Date(Orig.) : N/A
Process Potential SEVER
CLASS
Potential OCCUR
Mechanism(s)
DETEC
Responsibility Action ResultsFunction Failure Cause(s)/ & Target Actions
Taken &Effective
Date
Requirements Mode Completion DateProcess Characteristics of Failure
P1 Heading 1.17 3 Unfit Mold Design(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3 27 1.Replaced New
Molds
3 Operator Process 1 st
Piece Inspection3 27
4.X Bar-R Chart
(21) Point Diameter
2.Change ToolingMold is worn off 4 Operator Process
Self Inspection4 48
3.Adjust Machine
Unfit Machine Adjust
3
1.18 4 Unfit Mold Design 3(A) Strictly
ChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3 36 1.Replaced New
Molds(22) MarkingAssembly Interference
2.Change ToolingMold is worn off 4 Operator Process
Self Inspection4 64
3.Adjust Machine
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3 36
Assembly Interference
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3
3 36 1.Replaced NewMolds
4.X Bar-R Chart
1.19 4 Unfit Mold Design 3(4) Shank Length
2.Change ToolingMold is worn off 4 Operator Process
Self Inspection
Operator Process 1 st
Piece Inspection
4 64
364.X Bar-R Chart
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
1.Replaced NewMolds
3.Adjust Machine
1.20 4 Unfit Mold Design 3Bags / Burrs /Appearance Assembly Interference
2.Change ToolingMold is worn off 3
3.Adjust Machine
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3 36
4.X Bar-R Chart
(A) StrictlyChooseSupplierHeading
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3 36
Operator ProcessSelf Inspection
4 48
Customer Unsatisfy
PROCESS FMEA-Heading
Production ApplicationInterference
Customer Unsatisfy
Assembly Interference
Production ApplicationInterference
FMEA Number : Page : 1 of 2
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Improper
(03/22/2012)
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-YokeImproper
5.Poka-Yoke
Assembly Interference
P2(2) Total Length
(24) Thread NOGO
1.1Process
4.X Bar-R Chart
Failure Cause(s)/Requirements Mode Mechanism(s)
Potential
Rolling Thread
1.2(11) Thread MajorDiameter
1.4
1.3(23) Thread GO
Production ApplicationInterferenceCustomer Unsatisfy
3
Unfit Mold Design 3(A) Strictly
ChooseSupplierTurning
Factory (B)QualificationsProfessionalRecognizeFactory
Tooling is worn off 4
Unfit Machine Adjust 3
4
Operator Process 1 st
Piece Inspection
Production ApplicationInterference
4
5
Customer Unsatisfy
Assembly Interference
Production ApplicationInterferenceCustomer Unsatisfy
Assembly Interference
4 Unfit Mold Design
4.X Bar-R Chart
1.Replaced NewMolds
3
(A) StrictlyChooseSupplierTurning
Factory (B)QualificationsProfessionalRecognizeFactory
Tooling is worn off
Unfit Machine Adjust Operator Process 1 st
Piece Inspection3
3
3 Operator Process 1 st
Piece Inspection
Operator ProcessSelf Inspection
3 54
Operator Process 1 st
Piece Inspection3 36 1.Replaced New
Molds
2.Change ToolingOperator ProcessSelf Inspection
64
3.Adjust Machine
X Bar -R ChartCPK≧2.00
Operator Process 1 st
Piece Inspection
Operator ProcessSelf Inspection
4
3
3 54
96
36
Customer Unsatisfy
Assembly Interference
54
3
4
N/A
Part Name :
Completion Date
Chuckles
ADEL / Q.M / Q.A / Q.C
Responsibility
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang
Potential
Process Responsibility :SEVER
CLASS
OCCUR
DETECof FailureCharacteristics
□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Rolling Thread
Action Results
Operator Process 1 st
Piece Inspection
◆ Unfit Mold Design
Tooling is worn off
Unfit Machine Adjust
(A) StrictlyChooseSupplierTurning
Factory (B)QualificationsProfessionalRecognizeFactory
1.Replaced NewMolds
2.Change Tooling4 80
3 45Operator Process 1 st
Piece Inspection
36
36
4 482.Change Tooling
363
3.Adjust Machine
45
Tooling is worn off 4 Operator ProcessSelf Inspection
Unfit Mold Design 3
(03/22/2012)
6 3
3.Adjust Machine
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3
(A) StrictlyChooseSupplierTurning
Factory (B)QualificationsProfessionalRecognizeFactory
4.X Bar-R Chart
ActionsTaken &Effective
Date
3.Adjust Machine
4.X Bar-R Chart
& Target
Q.C Operator
1.Replaced NewMolds
2.Change Tooling
FMEA Date(Orig.) :
1201019
N/R
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921
Part Specification :
Process
M5 - 0.8 x 18 mm
Production ApplicationInterference
Function
FMEA Number : Page : 2 of 2
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Improper
5.Poka-YokeImproper Customer's Rejection
Customer Unsatisfy
5.Poka-Yoke
PROCESS FMEA-Rolling Thread
4.X Bar-R Chart Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3 36
Bags / Burrs /Appearance
2.Change ToolingTooling is worn off 3 Operator Process
Self Inspection4 48
3.Adjust Machine
3 36 1.Replaced NewMolds
Unfit Mold Design 3(A) Strictly
ChooseSupplierTurning
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection1.6 4
Assembly Interference
Assembly Interference3.Adjust Machine
Unfit Machine Adjust 3 Operator Process 1 st
Piece Inspection3
(10) UnthreadLength Customer Unsatisfy
2.Change ToolingTooling is worn off 3 Operator Process
Self Inspection4 48
36 1.Replaced NewMolds
3(A) Strictly
ChooseSupplierTurning
Factory (B)QualificationsProfessionalRecognizeFactory
Operator Process 1 st
Piece Inspection3
364.X Bar-R Chart
Process Characteristics of FailureP2 Rolling Thread 1.5 Production Application
Interference4 Unfit Mold Design
Action ResultsFunction Failure Cause(s)/ & Target Actions
Taken &Effective
Date
Requirements Mode Mechanism(s) Completion Date
FMEA Date(Orig.) : N/A
Process Potential SEVER
CLASS
Potential OCCUR
DETEC
Responsibility
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C
Part Specification : M5 - 0.8 x 18 mm N/R Chuckles
□ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019
FMEA Number : Page : 1 of 1
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Out of SpecificationCustomer's Rejection
Out of SpecificationFunction Interference
4 64
1.Re-Work2.Scrap
3
Per Pail Part Q.CReceiving Inspection
Per Pail Part Q.CReceiving Inspection
Heading & TurningProcess ParametersControl Unfit
4 StrictlyChooseSupplierSortingFactory
Passivated Process Time& ThermometerParameters ControlUnfit
StrictlyChooseSupplier
PassivatedFactory
27
1.Re-Work2.Scrap
3
4
Function
P3 1.1 Surface FilthyPassivated
1.2 Bags / Burrs / Crack/ Appearance
SEVER
CLASS
OCCUR
DETECof Failure
Action Results
Completion Date
ProcessCause(s)/
1201019
N/R
Responsibility& Target
FMEA Date(Orig.) :
Chuckles
3
ActionsTaken &Effective
DateProcess
Process Responsibility : ADEL / Q.M / Q.A / Q.C
Mechanism(s)Requirements ModeCharacteristics
FailurePotentialPotential
□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Passivated
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang N/A
Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921
Part Specification : M5 - 0.8 x 18 mm
FMEA Number : Page : 1 of 1
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Out of SpecificationCustomer's RejectionAssembly Interference
Out of SpecificationFunction Interference
Out of SpecificationFunction Interference
Out of SpecificationFunction Interference
Out of SpecificationFunction Interference
Per Pail Part Q.CReceiving Inspection
3 48
1.Re-Work2.Scrap
64
1.Re-Work2.Scrap
StrictlyChooseSupplierSortingFactory
Drying Wax ProcessParameters ControlUnfit
4 4
Dipping / Drying WaxProcess ParametersControl Unfit
4
Per Pail Part Q.CReceiving Inspection
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang
ProcessWax
Requirements
4
StrictlyChooseSupplierSortingFactory
A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921
Part Specification : M5 - 0.8 x 18 mm
48
Wrong drying Time/ Temperature
Mechanism(s)
Part Name :
StrictlyChooseSupplierSortingFactory
4
ProcessFunction
P4 Wrong Wax
Customer's Rejection
1.4
1.5 Clean / Color / Size /Appearance
Customer's Rejection
SEVER
CLASS
OCCUR
DETECof Failure
Process Responsibility :
Potential
CharacteristicsMode
04/13/2012
Action ResultsFailure
PotentialCause(s)/
4
Per Pail Part Q.CReceiving Inspection
3
ActionsTaken &Effective
Date
Chuckles
Per Pail Part Q.CReceiving Inspection
1201019
Completion Date
FMEA Date(Orig.) :
Responsibility
N/R
4
Process Handling &Turning Operator makesunfit control
1.Re-Work2.Scrap
4 64
4 StrictlyChooseSupplierSortingFactory
StrictlyChooseSupplierSortingFactory
4
1.2 Wrong WaxProportion Dipping Wax Process
Parameters ControlUnfit
4
ADEL / Q.M / Q.A / Q.C
1.1
1.3 Wrong Dipping WaxTime
4
Customer's Rejection Dipping Wax ProcessParameters ControlUnfit
4 64
1.Re-Work2.Scrap
Per Pail Part Q.CReceiving Inspection
Customer's Rejection
& Target
1.Re-Work2.Scrap
□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Wax
FMEA Number : Page : 1 of 1
Key Date : Prepared By :
03/22/2012 (Rev.) :
Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.
Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.
Out of Order ConditionCustomer Unsatisfy
Out of Order ConditionCustomer Unsatisfy
Out of Order ConditionCustomer Unsatisfy
Packing 4
4
Packing Dirt &Damage
1.1Characteristics
PotentialCause(s)/
Mechanism(s)
Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang
Process
FailureProcess
FunctionPotential
Requirements Mode
Responsibility
FMEA Date(Orig.) :
Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921
Part Specification : M5 - 0.8 x 18 mm
Process Responsibility :
& TargetCompletion Date
Re-Packing
StrictlyChooseSupplierPackingFactory
Re-Packing
48
48
P5Per Box WeightOperator & Q.C SelfInspection
StrictlyChooseSupplierPackingFactory
Improper Set-upIncorrect Tool
Post-Treatment
1201019
N/R
ADEL / Q.M / Q.A / Q.C
Chuckles
4 StrictlyChooseSupplierPackingFactory
Post-TreatmentImproper Control
1.2
1.3
SEVER
CLASS
OCCUR
DETECof Failure
Number Shortage
Mixed Part LabelImproper Control
4Per Box LabelOperator & Q.C SelfInspection
Per Pallet Operator& Q.C SelfInspection
3
Re-Packing
48
3
3
4
4
□ Prototype □ Pre-launch ■ Production
Action Results
PROCESS FMEA-Packing
N/A
ActionsTaken &Effective
Date
Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: mm Gage Type: 0.00 ~ mm File No.:
X1 =
X2 = Process Variation mm
X3 =X4 =X5 =
X6 =
X7 =
X8 =X9 =
X10 =
= =
Bias = 0.98 - 1.00 =
Reference ValueBias = 100 【 0.05 ︱ 】
Bias = =5.10 % 0.98
1.00Reference Value
1.000.951.001.000.95
30.00
Gage Bias ReportD-1-1
03/22/2012Chuckles
-0.02
0.98
0.98
Height TesterH-001
1201019
Gasket , G0100Thickness
1.00
0.98
0.951.000.951.00
x ∑ x
10
x
Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: mm Gage Type: 0.00 ~ mm File No.:
X1 =
X2 = Process Variation mm
X3 =X4 =X5 =
X6 =
X7 =
X8 =X9 =
X10 =
= =
Bias = 0.99 - 1.00 =
Reference ValueBias = 100 【 0.05 ︱ 】
Bias = =5.05 % 0.99
1.00Reference Value
1.001.001.000.950.95
150.00
Gage Bias ReportD-1-1
03/22/2012Chuckles
-0.01
0.99
0.99
Length TesterL-001
1201019
Gasket , G0100Thickness
1.00
0.99
1.001.001.001.00
x ∑ x
10
x
1201019 GRRDS-1
1 2 3 4 5 6 7 8 9 101 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.450 = 0.72002 0.650 1.000 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.71003 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.450 = 0.7150
0.683 1.000 0.800 0.850 0.633 0.733 0.800 0.650 0.550 0.450 = 0.71500.050 0.000 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.000 = 0.0150
1 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.450 = 0.72002 0.700 1.000 0.750 0.800 0.650 0.700 0.800 0.650 0.550 0.450 = 0.70503 0.700 0.950 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.7100
0.700 0.983 0.783 0.833 0.650 0.717 0.800 0.650 0.550 0.450 = 0.71170.000 0.050 0.050 0.050 0.000 0.050 0.000 0.000 0.000 0.000 = 0.0200
1 0.650 1.000 0.800 0.850 0.600 0.750 0.800 0.600 0.550 0.450 = 0.70502 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.400 = 0.71503 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.600 0.550 0.450 = 0.7100
0.683 1.000 0.800 0.850 0.617 0.750 0.800 0.617 0.550 0.433 = 0.71000.050 0.000 0.000 0.000 0.050 0.000 0.000 0.050 0.000 0.050 = 0.0200
= 0.7122Rp = 0.5500
0.0150 + 0.0200 + 0.0200 / = 0.0183
Max = 0.7150 - Min = 0.7100 = DIFF = 0.0050
= 0.0183 X D = 2.58 = UCL R* D 4 = 3.27 for 2 trials and 2.58 for 3 trials = 0.0473
= 0.0183 X D = 0.0000 = LCL R D 3 = 0 for up to 7 trials. = 0.00000
Average
Range
Part0.689 0.994 0.4440.794 0.844 0.633 0.733 0.800 0.639 0.550
# OF APPRAISERS=3
Average ( )
AVERAGEPARTAPPRAISER /
TRIAL #
C
Average
Range
Average
Range
Gage Repeatability and Reproducibility Data SheetFile No.:
A
B
Xp
XaRa
XbRb
XcRc
X
R[Ra ] [Rb ] [Rc ][ ]⇒ ⇒ ⇒
[ X ] [ X ]
[
[
R
RR
[]
[]4*
3*
]
]
X
Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: ~ mm Gage Type: 0.00 ~ mm File No.:
Form data sheet: = Rp=
Measurement Unit Analysis
Reproducibility - Equipment Variation (EV) %EV = 100 [ EV / TV ]
EV = x K 1 = 100 [ 0.0625 ]
= 0.0183 x 0.5908 = %
= 0.0108
Reproducibility - Appraiser Variaation (AV) %AV = 100 [ AV / TV ]
AV = = 100 [ 0.0099 ]
= 0.000007 - 0.000004 = %
= 0.0017
Repeatability & Reproducibility (R & R) %GRR = 100 [ GRR / TV ]
GRR = = 100 [ 0.0632 ]
= 0.00012 + = %
= 0.0110
Part Variation (PV) %PV = 100 [ PV / TV ]
PV = R p x K 3 = 100 [ 0.9980 ]
= 0.5500 x 0.3146 = %
= 0.1730
Total Variation (TV)
TV = ndc = 1.41 ( )= 0.0001 + 0.0299 = 1.41 ( )
= 0.1734 = ≧ 5
7
8
0.4467
30.00
K 3
0.7071
0.5231
0.4030
6.3248
99.7998
Parts2
3
r = number of trials
The Number of Distinct Categories
6.2473
5
0.3249
Appraisers K 2
2 0.7071
6
0.0050
%Total Variation (TV)
0.40 1.00 1201019
0.5500
n = number of parts
Trials
0.5908
K 1
0.88622
3
22.2485
10
0.3534
9
0.3375
0.3146
0.9873
15.7791071
PV / GRR
0.000003
Gage Repeatability and Reproducibility Report
3
0.5231
4
0.3742
GRRDS-203/22/2012Chuckles
Gasket , G0100Thickness
0.0183
Height TesterH-001
DIFF =
)]/()[( 222 nrEVX KDiff −×
R
R
EV AV2 2+
22 )()( PVGRR +
X
UCL R = 0.0473 LCL R = 0.000 = 0.0181 2 3 4 5 6 7 8 9 10
0.050 0.000 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.0001 2 3 4 5 6 7 8 9 10
0.000 0.050 0.050 0.050 0.000 0.050 0.000 0.000 0.000 0.0001 2 3 4 5 6 7 8 9 10
0.050 0.000 0.000 0.000 0.050 0.000 0.000 0.050 0.000 0.050
UCL X = 0.7531 ~ LCL X = 0.6713 = 0.71221 2 3 4 5 6 7 8 9 10
0.683 1.000 0.800 0.850 0.633 0.733 0.800 0.650 0.550 0.4501 2 3 4 5 6 7 8 9 10
0.700 0.983 0.783 0.833 0.650 0.717 0.800 0.650 0.550 0.4501 2 3 4 5 6 7 8 9 10
0.683 1.000 0.800 0.850 0.617 0.750 0.800 0.617 0.550 0.433Operator-C
Operator-B
Operator-C
Operator-A
Operator-B
PART APPRAISER AVERAGE CHART
Operator-A
File No.: 1201019
File No.: 1201019
GRRDS-3 REPEATABILITY RANGE CONTROL CHARTR
0.000
0.050
0.100
0.150
1 2 3 4 5 6 7 8 9 10
0.000
0.500
1.000
1.500
1 2 3 4 5 6 7 8 9 10
X
1201019 GRRDS-1
1 2 3 4 5 6 7 8 9 101 0.700 1.000 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.400 = 0.71002 0.700 0.950 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.71003 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.450 = 0.7150
0.700 0.983 0.800 0.850 0.633 0.717 0.800 0.650 0.550 0.433 = 0.71170.000 0.050 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.050 = 0.0200
1 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.450 = 0.72002 0.700 1.000 0.750 0.850 0.650 0.700 0.800 0.650 0.500 0.450 = 0.70503 0.700 1.000 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.7150
0.700 1.000 0.783 0.850 0.650 0.717 0.800 0.650 0.533 0.450 = 0.71330.000 0.000 0.050 0.000 0.000 0.050 0.000 0.000 0.050 0.000 = 0.0150
1 0.700 1.000 0.800 0.850 0.600 0.750 0.750 0.600 0.550 0.450 = 0.70502 0.700 0.950 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.400 = 0.70503 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.450 = 0.7150
0.700 0.983 0.800 0.850 0.600 0.750 0.783 0.633 0.550 0.433 = 0.70830.000 0.050 0.000 0.000 0.000 0.000 0.050 0.050 0.000 0.050 = 0.0200
= 0.7111Rp = 0.5500
0.0200 + 0.0150 + 0.0200 / = 0.0183
Max = 0.7133 - Min = 0.7083 = DIFF = 0.0050
= 0.0183 X D = 2.58 = UCL R* D 4 = 3.27 for 2 trials and 2.58 for 3 trials = 0.0473
= 0.0183 X D = 0.0000 = LCL R D 3 = 0 for up to 7 trials. = 0.0000
C
Average
Range
Average
Range
Gage Repeatability and Reproducibility Data SheetFile No.:
A
B
0.794 0.644 0.544
# OF APPRAISERS=3
Average ( )
AVERAGEPARTAPPRAISER /
TRIAL #
Average
Range
Part0.700 0.989 0.4390.794 0.850 0.628 0.728
Xp
XaRa
XbRb
XcRc
X
R[Ra ] [Rb ] [Rc ][ ]⇒ ⇒ ⇒
[ X ] [ X ]
[
[
R
RR
[]
[]4*
3*
]
]
X
Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: ~ mm Gage Type: 0.00 ~ mm File No.:
Form data sheet: = Rp=
Measurement Unit Analysis
Reproducibility - Equipment Variation (EV) %EV = 100 [ EV / TV ]
EV = x K 1 = 100 [ 0.0625 ]
= 0.0183 x 0.5908 = %
= 0.0108
Reproducibility - Appraiser Variaation (AV) %AV = 100 [ AV / TV ]
AV = = 100 [ 0.0099 ]
= 0.000007 - 0.000004 = %
= 0.0017
Repeatability & Reproducibility (R & R) %GRR = 100 [ GRR / TV ]
GRR = = 100 [ 0.0632 ]
= 0.00012 + = %
= 0.0110
Part Variation (PV) %PV = 100 [ PV / TV ]
PV = R p x K 3 = 100 [ 0.9980 ]
= 0.5500 x 0.3146 = %
= 0.1730
Total Variation (TV)
TV = ndc = 1.41 ( )= 0.0001 + 0.0299 = 1.41 ( )
= 0.1734 = ≧ 5
GRRDS-203/22/2012Chuckles
Gasket , G0100Thickness
0.0183
0.9873
15.7791071
PV / GRR
0.0000029
Gage Repeatability and Reproducibility Report
3
0.5231
4
22.2485
10
0.3534
9
0.3375
0.3146
0.3742
Length TesterL-001
n = number of parts
Trials
0.5908
K 1
0.88622
3
DIFF = 0.0050
%Total Variation (TV)
0.40 1.00 1201019
0.5500
6.2473
5
0.3249
Appraisers K 2
2 0.7071
6
0.4030
6.3248
99.7998
Parts2
3
r = number of trials
The Number of Distinct Categories
7
8
0.4467
150.00
K 3
0.7071
0.5231
)]/()[( 222 nrEVX KDiff −×
R
R
EV AV2 2+
22 )()( PVGRR +
X
UCL R = 0.0473 LCL R = 0.000 = 0.0181 2 3 4 5 6 7 8 9 10
0.000 0.050 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.0501 2 3 4 5 6 7 8 9 10
0.000 0.000 0.050 0.000 0.000 0.050 0.000 0.000 0.050 0.0001 2 3 4 5 6 7 8 9 10
0.000 0.050 0.000 0.000 0.000 0.000 0.050 0.050 0.000 0.050
UCL X = 0.7520 ~ LCL X = 0.6702 = 0.71111 2 3 4 5 6 7 8 9 10
0.700 0.983 0.800 0.850 0.633 0.717 0.800 0.650 0.550 0.4331 2 3 4 5 6 7 8 9 10
0.700 1.000 0.783 0.850 0.650 0.717 0.800 0.650 0.533 0.4501 2 3 4 5 6 7 8 9 10
0.700 0.983 0.800 0.850 0.600 0.750 0.783 0.633 0.550 0.433
Operator-A
File No.: 1201019
File No.: 1201019
GRRDS-3 REPEATABILITY RANGE CONTROL CHART
Operator-C
Operator-B
Operator-C
Operator-A
Operator-B
PART APPRAISER AVERAGE CHART
R
0.000
0.050
0.100
0.150
1 2 3 4 5 6 7 8 9 10
0.000
0.500
1.000
1.500
1 2 3 4 5 6 7 8 9 10
X
GRR1
Date :
File No. :
Sample # 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range1 5.360 5.360 5.360 0.000 5.360 5.360 5.350 0.010 5.360 5.360 5.360 0.0002 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0003 5.340 5.340 5.350 0.010 5.340 5.340 5.340 0.000 5.340 5.320 5.340 0.0204 5.350 5.340 5.350 0.010 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0005 5.350 5.350 5.350 0.000 5.350 5.340 5.350 0.010 5.340 5.350 5.350 0.0106 5.340 5.320 5.320 0.020 5.320 5.320 5.320 0.000 5.320 5.320 5.330 0.0107 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.0008 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0009 5.340 5.350 5.360 0.020 5.350 5.360 5.360 0.010 5.360 5.340 5.360 0.020
10 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000Totals 53.460 53.440 53.470 0.060 53.450 53.450 53.450 0.030 53.450 53.420 53.470 0.060
53.4600 0.0060 53.4500 0.0030 53.4500 0.0060 = , A = , B = , C
53.4700 53.4500 53.4700
A = 160.3700 B = 160.3500 C = 160.3400
, A = 5.3457 , B = 5.3450 , C = 5.3447
0.0060 X D - 4 = UCL-R * # Trials D - 4 , A 5.34570.0030 0.0050 X 2.58 = 0.0129 2 3.27 , B 5.34500.0060 3 2.58 , C 5.34470.0150
Max. 5.34570.0050 Min. 5.3447
dif 0.00100
Operator COperator A Operator B
1201019Specification : 5.50 - 5.20Characteristic : Flange Head Thickness
=
, A, B, C
A , B , C
Measurement System Studies
Performed By : ChucklesPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW Gage Name : Height Tester
Gage No. : H-001Part Number : 891-320-004-403/22/2012
Χ
∑
R R
Χ
∑
Χ
∑
R
R
R
R
R∑
R
ΧΧΧ
ΧΧ
Χ
R
GRR2
Date :
File No. :
Form Date Sheet : = 0.0050 dif = 0.00100 Tolerance : 5.500 - 5.200 = 0.300
Repeatability - Equipment Variation (E.V.) Trials# 2 3 %E.V.= 100 *(E.V. / TOLERANCE)K - 1 4.56 3.05 = 100 * [ (E.V.) / (Tol.) ]
E.V.= x (K - 1) = 100 * 0.01525 / 0.3000E.V.= 0.00500 x 3.05 = 100 * 0.05083
= =
Repeatability - Appraiser Variation (A.V.) Operator# 2 3K - 2= 3.65 2.70 % A.V.= 100*(A.V. / TOLORANCE)
A.V.= {[(X dif) * (K-2)] 2 - [(E.V.) 2 / ( n x r )]} = 100 * [ (A.V.) / (Tol.) ]A.V.= 0.00100 * 2.70 - 0.01525 / 10 x 3 = 100 * 0.0007 / 0.3000A.V.= { [ ( 0.00270 )] 2 - [( 0.01525 ) 2 / ( 30 )]} = 100 * 0.0023
= - ==
Repeatability & Reproducibility (R&R) %R&R= SQRT(%E.V. SQUARE + %A.V. SQUARE)
R & R = %R&R= [(%E.V. 2 ) +(E.V.) 2 = 0.01525 * 0.01525 = %E.V. 2 = 5.0833 * 5.0833 = 25.8403(A.V.) 2 = 0.00068 * 0.00068 = %A.V. 2 = 0.2266 * 0.2266 = 0.0513R & R= SQRT (EV SQUARE + AV SQUARE)
=
0.22658904
(%A.V. 2 )]
%R&R= 5.0884
0.00067977
10% - 30% error - may be acceptable based on importance of application, cost of gage, cost of repairs, etc.Over 30% error - Gage system needs improvement, Make every effort to indentify the problems and have them corrected.
[(E.V.) 2 + (A.V.) 2 ]0.000232560.00000046
Guidelines for acceptance are:
Gage No. : H-001Specification : 5.50 - 5.20
Measurement Unit Analysis
0.01526514
n = number of partsr = number of trials0.01525000 5.08333333
0.0000077520.000007290
Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
% Tolerance Anaylsis
1201019
03/22/2012Measurement System Studies
Under 10% error - gage system O.K.
Performed By : ChucklesPart Number : 891-320-004-4Characteristic : Flange Head Thickness
Gage Name : Height Tester
R Χ
R
GRR3
Date :
File No. :
Sample # 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range1 5.360 5.360 5.360 0.000 5.360 5.360 5.350 0.010 5.360 5.360 5.360 0.0002 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0003 5.340 5.340 5.350 0.010 5.340 5.340 5.340 0.000 5.340 5.320 5.340 0.0204 5.350 5.340 5.350 0.010 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0005 5.350 5.350 5.350 0.000 5.350 5.340 5.350 0.010 5.340 5.350 5.350 0.0106 5.340 5.320 5.320 0.020 5.320 5.320 5.320 0.000 5.320 5.320 5.330 0.0107 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.0008 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0009 5.340 5.350 5.360 0.020 5.350 5.360 5.360 0.010 5.360 5.340 5.360 0.020
10 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000Totals 53.460 53.440 53.470 0.060 53.450 53.450 53.450 0.030 53.450 53.420 53.470 0.060
53.4600 0.0060 53.4500 0.0030 53.4500 0.0060 = , A = , B = , C
53.4700 53.4500 53.4700
A = 160.3700 B = 160.3500 C = 160.3400
, A = 5.3457 , B = 5.3450 , C = 5.3447
Operator COperator A Operator B
Performed By : ChucklesGage No. : H-001Specification : 5.50 - 5.20
Part Number : 891-320-004-4Characteristic : Flange Head Thickness 1201019
03/22/2012Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
Measurement System StudiesGage Name : Height Tester
Χ
∑
R R
Χ
∑
Χ
∑
R
0.000
0.005
0.010
0.015
0.020
0.025
0.030
1 2 3 4 5 6 7 8 9 10
GRR1
Date :
File No. :
Sample # 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range1 18.150 18.130 18.130 0.020 18.130 18.130 18.130 0.000 18.130 18.130 18.140 0.0102 18.140 18.130 18.140 0.010 18.140 18.140 18.140 0.000 18.140 18.140 18.150 0.0103 18.120 18.120 18.120 0.000 18.130 18.120 18.120 0.010 18.120 18.120 18.120 0.0004 18.140 18.140 18.140 0.000 18.150 18.130 18.140 0.020 18.140 18.140 18.140 0.0005 18.110 18.100 18.100 0.010 18.100 18.100 18.100 0.000 18.120 18.100 18.100 0.0206 18.080 18.080 18.080 0.000 18.080 18.080 18.080 0.000 18.080 18.080 18.080 0.0007 18.090 18.090 18.090 0.000 18.090 18.080 18.090 0.010 18.090 18.090 18.070 0.0208 18.100 18.100 18.100 0.000 18.100 18.100 18.100 0.000 18.100 18.100 18.100 0.0009 18.070 18.070 18.090 0.020 18.070 18.070 18.070 0.000 18.090 18.070 18.070 0.020
10 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000Totals 181.110 181.070 181.100 0.060 181.100 181.060 181.080 0.040 181.120 181.080 181.080 0.080
181.1100 0.0060 181.1000 0.00400 181.1200 0.00800 = , A = , B = , C
181.1000 181.0800 181.0800
A = 543.2800 B = 543.2400 C = 543.2800
, A = 18.1093 , B = 18.1080 , C = 18.1093
0.0060 X D - 4 = UCL-R * # Trials D - 4 , A 18.10930.0040 0.00600 X 2.58 = 0.0155 2 3.27 , B 18.10800.0080 3 2.58 , C 18.10930.0180
Max. 18.10930.00600 Min. 18.1080
dif 0.00133
Operator COperator A Operator B
1201019Specification : 18.30 - 17.70Characteristic : Total Length
=
, A, B, C
A , B , C
Measurement System Studies
Performed By : ChucklesPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW Gage Name : Length Tester
Gage No. : L-001Part Number : 891-320-004-403/22/2012
Χ
∑
R R
Χ
∑
Χ
∑
R
R
R
R
R∑
R
ΧΧΧ
ΧΧ
Χ
R
GRR2
Date :
File No. :
Form Date Sheet : = 0.0060 dif = 0.00133 Tolerance : 18.300 - 17.700 = 0.600
Repeatability - Equipment Variation (E.V.) Trials# 2 3 %E.V.= 100 *(E.V. / TOLERANCE)K - 1 4.56 3.05 = 100 * [ (E.V.) / (Tol.) ]
E.V.= x (K - 1) = 100 * 0.01830 / 0.6000E.V.= 0.00600 x 3.05 = 100 * 0.03050
= =
Repeatability - Appraiser Variation (A.V.) Operator# 2 3K - 2= 3.65 2.70 % A.V.= 100*(A.V. / TOLORANCE)
A.V.= {[(X dif) * (K-2)] 2 - [(E.V.) 2 / ( n x r )]} = 100 * [ (A.V.) / (Tol.) ]A.V.= 0.00133 * 2.70 - 0.01830 / 10 x 3 = 100 * 0.0013 / 0.6000A.V.= { [ ( 0.00360 )] 2 - [( 0.01830 ) 2 / ( 30 )]} = 100 * 0.0022
= - ==
Repeatability & Reproducibility (R&R) %R&R= SQRT(%E.V. SQUARE + %A.V. SQUARE)
R & R = %R&R= [(%E.V. 2 ) +(E.V.) 2 = 0.01830 * 0.01830 = %E.V. 2 = 3.0500 * 3.0500 = 9.3025(A.V.) 2 = 0.00134 * 0.00134 = %A.V. 2 = 0.2234 * 0.2234 = 0.0499R & R= SQRT (EV SQUARE + AV SQUARE)
=
0.22342038
(%A.V. 2 )]
%R&R= 3.0582
0.00134052
10% - 30% error - may be acceptable based on importance of application, cost of gage, cost of repairs, etc.Over 30% error - Gage system needs improvement, Make every effort to indentify the problems and have them corrected.
[(E.V.) 2 + (A.V.) 2 ]0.000334890.000001797
Guidelines for acceptance are:
Gage No. : L-001Specification : 18.30 - 17.70
Measurement Unit Analysis
0.01834903
n = number of partsr = number of trials0.01830000 3.05000000
0.0000111630.000012960
Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
% Tolerance Anaylsis
1201019
03/22/2012Measurement System Studies
Under 10% error - gage system O.K.
Performed By : ChucklesPart Number : 891-320-004-4Characteristic : Total Length
Gage Name : Length Tester
R Χ
R
GRR3
Date :
File No. :
Sample # 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range1 18.150 18.130 18.130 0.020 18.130 18.130 18.130 0.000 18.130 18.130 18.140 0.0102 18.140 18.130 18.140 0.010 18.140 18.140 18.140 0.000 18.140 18.140 18.150 0.0103 18.120 18.120 18.120 0.000 18.130 18.120 18.120 0.010 18.120 18.120 18.120 0.0004 18.140 18.140 18.140 0.000 18.150 18.130 18.140 0.020 18.140 18.140 18.140 0.0005 18.110 18.100 18.100 0.010 18.100 18.100 18.100 0.000 18.120 18.100 18.100 0.0206 18.080 18.080 18.080 0.000 18.080 18.080 18.080 0.000 18.080 18.080 18.080 0.0007 18.090 18.090 18.090 0.000 18.090 18.080 18.090 0.010 18.090 18.090 18.070 0.0208 18.100 18.100 18.100 0.000 18.100 18.100 18.100 0.000 18.100 18.100 18.100 0.0009 18.070 18.070 18.090 0.020 18.070 18.070 18.070 0.000 18.090 18.070 18.070 0.020
10 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000Totals 181.110 181.070 181.100 0.060 181.100 181.060 181.080 0.040 181.120 181.080 181.080 0.080
181.1100 0.0060 181.1000 0.0040 181.1200 0.0080 = , A = , B = , C
181.1000 181.0800 181.0800
A = 543.2800 B = 543.2400 C = 543.2800
, A = 18.1093 , B = 18.1080 , C = 18.1093
Operator COperator A Operator B
Performed By : ChucklesGage No. : L-001Specification : 18.30 - 17.70
Part Number : 891-320-004-4Characteristic : Total Length 1201019
03/22/2012Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW
Measurement System StudiesGage Name : Length Tester
Χ
∑
R R
Χ
∑
Χ
∑
R
0.000
0.010
0.020
0.030
0.040
1 2 3 4 5 6 7 8 9 10
X- R Control ChartFile No.:
R Chart
Item
Unit
Date 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 Total
Lot No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Sum X
D X1 5.330 5.340 5.330 5.330 5.330 5.340 5.350 5.340 5.330 5.340 5.330 5.340 5.340 5.330 5.330 5.340 5.350 5.340 5.330 5.340 5.330 5.340 5.330 5.330 5.330 5.340 5.350 5.340 5.330 5.330 Sum R
A X2 5.340 5.330 5.340 5.350 5.340 5.330 5.350 5.330 5.340 5.330 5.340 5.330 5.330 5.330 5.340 5.330 5.350 5.330 5.350 5.330 5.340 5.330 5.340 5.350 5.340 5.330 5.350 5.330 5.340 5.340
T X3 5.350 5.330 5.350 5.340 5.350 5.330 5.320 5.320 5.320 5.320 5.350 5.330 5.330 5.320 5.350 5.330 5.320 5.320 5.320 5.320 5.350 5.330 5.350 5.340 5.330 5.330 5.320 5.320 5.320 5.350
A X4 5.360 5.320 5.360 5.320 5.360 5.340 5.340 5.330 5.340 5.330 5.360 5.320 5.350 5.320 5.360 5.340 5.340 5.350 5.340 5.330 5.330 5.320 5.360 5.320 5.360 5.340 5.340 5.330 5.340 5.360 BlueX5 5.350 5.320 5.350 5.360 5.350 5.350 5.330 5.320 5.350 5.320 5.350 5.320 5.320 5.360 5.350 5.350 5.330 5.320 5.360 5.320 5.350 5.320 5.350 5.360 5.350 5.320 5.330 5.320 5.350 5.350 Red
N= 150ΣX 26.730 26.640 26.730 26.700 26.730 26.690 26.690 26.640 26.680 26.640 26.730 26.640 26.670 26.660 26.730 26.690 26.690 26.660 26.700 26.640 26.700 26.640 26.730 26.700 26.710 26.660 26.690 26.640 26.680 26.730 Average
X 5.346 5.328 5.346 5.340 5.346 5.338 5.338 5.328 5.336 5.328 5.346 5.328 5.334 5.332 5.346 5.338 5.338 5.332 5.340 5.328 5.340 5.328 5.346 5.340 5.342 5.332 5.338 5.328 5.336 5.346 X=
R 0.030 0.020 0.030 0.040 0.030 0.020 0.030 0.020 0.030 0.020 0.030 0.020 0.030 0.040 0.030 0.020 0.030 0.030 0.040 0.020 0.020 0.020 0.030 0.040 0.030 0.020 0.030 0.020 0.030 0.030 R=
x Calculation
C UCL X Charth CL CLx=
a LCL UCLx
r LCLx
t R Chart
CLx=
R UCLxC UCL
LCLxh CL Std.Dev.= 0.0122
a LCL
r PPK=
t PP =Ca =CPK=CP =
1201019
USL 5.500
5.350 CLT. Subgroup
UCL
5.3371
5.3531 0.0587
< LSL
~ 03/22/2012
800.5600.830
Judgement
Value Sample Size Control X Chart
5
> USL
Head Tester
MM
H-001 Method ASTM F1470
LSL 5.200
Machine0.0277
Spec.
CL
Note
Check Chuckles5.3210
Period 03/22/2012Gauge
0.0000 Operator Jacky
Part No. 891-320-004-4891-320-004-4 REV.C ; SPC-198-ADraw. No.
LCL30
Flange Head Thickness
5.3370.028
5.3375.353
5.321
0.028
0.059
0.000
4.211
3.7344.0860.0863.848
0.0000.0100.0200.0300.0400.0500.0600.070
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
5.320
5.330
5.340
5.350
5.360
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X- R Control ChartFile No.:
R Chart
Item
Unit
Date 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 Total
Lot No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Sum X
D X1 18.110 18.060 18.110 18.060 18.070 18.100 18.110 18.060 18.110 18.070 18.060 18.060 18.110 18.130 18.050 18.100 18.110 18.060 18.110 18.070 18.110 18.060 18.110 18.060 18.070 18.110 18.110 18.060 18.110 18.070 Sum R
A X2 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090 18.060 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090
T X3 18.090 18.090 18.090 18.110 18.090 18.070 18.090 18.070 18.090 18.070 18.090 18.090 18.090 18.110 18.090 18.090 18.090 18.070 18.090 18.060 18.090 18.090 18.090 18.110 18.090 18.090 18.090 18.070 18.090 18.070
A X4 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090 18.100 18.070 18.070 18.100 18.070 18.070 18.070 18.070 18.070 18.080 18.100 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.100 18.070 BlueX5 18.110 18.080 18.110 18.070 18.100 18.050 18.100 18.070 18.070 18.120 18.080 18.080 18.110 18.070 18.100 18.100 18.100 18.090 18.070 18.100 18.050 18.080 18.110 18.070 18.100 18.110 18.100 18.130 18.070 18.120 Red
N= 150ΣX 90.450 90.370 90.450 90.380 90.400 90.360 90.440 90.360 90.440 90.420 90.370 90.400 90.450 90.450 90.380 90.430 90.440 90.370 90.440 90.390 90.380 90.370 90.450 90.380 90.400 90.450 90.440 90.400 90.440 90.420 Average
X 18.090 18.074 18.090 18.076 18.080 18.072 18.088 18.072 18.088 18.084 18.074 18.080 18.090 18.090 18.076 18.086 18.088 18.074 18.088 18.078 18.076 18.074 18.090 18.076 18.080 18.090 18.088 18.080 18.088 18.084 X=
R 0.040 0.030 0.040 0.050 0.030 0.050 0.040 0.030 0.040 0.050 0.030 0.040 0.040 0.060 0.050 0.030 0.040 0.030 0.040 0.040 0.060 0.030 0.040 0.050 0.030 0.040 0.040 0.070 0.040 0.050 R=
x Calculation
C UCL X Charth CL CLx=
a LCL UCLx
r LCLx
t R Chart
CLx=
R UCLxC UCL
LCLxh CL Std.Dev.= 0.018
a LCL
r PPK=
t PP =Ca =CPK=CP = 5.592
4.0675.6000.2744.061
18.058
0.042
0.088
0.000
18.0820.042
18.08218.106
Part No. 891-320-004-4891-320-004-4 REV.C ; SPC-198-ADraw. No.
MM
L-001
Note
Judgement
Check Chuckles18.0580 0.0000 Operator Jacky
Method ASTM F1470
LSL 17.70 LCL30
Total Length CL
Period 03/22/2012Gauge Length Tester
Machine0.0417
Spec. Value Sample Size Control X Chart
5
> USL
< LSL
~ 03/22/2012
2712.3201.250
1201019
USL 18.30
18.00 CLT. Subgroup
UCL
18.0821
18.1063 0.0883
0.0000.0200.0400.0600.0800.100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
18.05018.06018.07018.08018.09018.10018.110
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30