PRODUCTION CAPABILITIES FOR INDUSTRY 2011

production capabilities

PRODUCTION CAPABILITIES FOR INDUSTRY 2011

Among TVEL’s top-priority tasks is extending the range of its general-purpose industrial products and civil services based on the available manufacturing potential and its great experience in the production of high-tech products

Building the future today

Cover photo: Ksenia Knyazeva, Supervisor of Technical Control Department Chepetsky Mechanical Plant JSC


Fuel Company of Rosatom TVEL is a part of a vertically integrated structure of Russian atomic sector. Fuel Company TVEL joins pro-duction and scientific assets in the sphere of nuclear fuel fabrica-tion, separating and sublimate complex, and also production of gas centrifuges and equipment for them.

Fuel Company TVEL was established for the purpose of achieving optimal management structure of enterprises of nuclear fuel cycle. The Company was created to increase effectiveness of their work and competitiveness on the global market.

FC TVEL considers the following lines of development to be per-spective: production of competitive, high technology, general indus-try products for atomic and other branches of industry: zirconium, lithium, calcium, magnets, thin-walled seamless pipes, polishing powders, tribe-apparatus, ceolite catalysts and other materials.

Hydrometallurgical, metalworking, machine building and rolling enterprises successfully operate within the company, supported by its own design and R&D divisions.

Possessing a powerful scientific and industrial basis, the com-pany simultaneously with the development and upgrade of its exist-ing manufacturing enterprises launches conceptually new science-intensive products.

TVEL Fuel Company

Among TVEL’s top-priority tasks is extending the range of its general-purpose industrial products and civil services based on the available manufacturing potential and its great experience in the production of high-tech products.

The company’s product range is constantly extending, and the most up-to-date and complete information is available at

the corporate web-site: www.tvel.ru

TVEL_Nuclear Fuel company TVEL

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General industrial production structure

Metallurgical complex .......................................................... 3• Hydrometallurgy, pyrometallurgy, powder metallurgy• Metal Forming (rolling, extrusion, forging, drawing etc.)

Machine-building complex .......................................6• Special machine-building• Tool production• Instrument-making.

Design and manufacture of automated lines, products command and control systems.

Chemical complex ................................10

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4 Metallurgical coMplex

Techniques• Electrolytic regeneration of metals in molten salts• Extraction of metals from solutions• Break-down of raw material in acids, alkalis, and melts• Pyrometallurgical regeneration of metals• Powder metallurgy• Granulation of melts

These technologies permit obtaining• High-purity metals and alloys with unique physical

and chemical properties• High-energy magnets• Metal powders for further pressing and sintering into

briquettes for further re-melting• Vacuum arc remelted ingots and ingots produced

by electron-beam remelting of refractory metals• Iodide refining of metals• Remelting of steel and pig iron in electric arc furnaces

and high-frequency installations• Induction melting of metals and melting in blast furnaces,

the production of precision castings of refractory metals, steel, iron, copper and aluminium alloys

Output products

1.Zirconium,titaniumandothermetalsalloysforproductionofpipes,rods,sheets,wire

2.Niobiummetal,niobium-titaniumalloy

3.Iodidehafnium,ingotsandarticlesofhafnium

4.Granules,ingots,lumps,flakes,grainsofcalciummetalanditsalloyswithmagnesiumandaluminium

5.Lithiumproducts,includinglithiumofparticularchemicalpurity:• lithium metal, catalyst grade• lithium metal, battery grade• lithium metal with a high content of aluminium • lithium metal, LE grade• lithium chloride• lithium-7 hydroxide monohydrate• disinfectants “Lidos” for sanitary purposes• bleach agent with disinfectant action “Lidos-20”

and “Lidos-25”• disinfectants “Lidos-B” for swimming pools

6.Magnets

7.Articlesproducedbymethodofprecisioncastingofcarbonsteels,alloysteels,castironsofvariousgrades,non-ferrousmetalsandtheiralloys

Hydrometallurgy, pyrometallurgy, powder metallurgy


Techniques• Hot and cold forging• Hot radial-shear rolling• Pressing• Hot and cold rolling of pipes, rods, sheets• Drawing of pipes, rods, wire• Vacuum heat treatment• Belt grinding• Etching, electrochemical polishing, anodizing

These technologies permit obtaining• Pipe rentals, including precision seamless pipes, with

outer diameter tolerance of maximum ± 0.03 mm (surface roughness maximum 0.6 microns) of zirconium and titanium alloys, stainless steels

• Rods, sheets, wires made of zirconium and titanium alloys, nonferrous metals and alloys, steels

Output products

1.Titaniumproducts(pipes,rods,wiresetc.):• seamless cold-wrought pipes made of titanium alloys

PT-1M, PT-7M, VT1-0, Grade 1, Grade 2, Grade 9• seamless and welded pipes made of titanium

and titanium alloys for condensers and heat exchangers• pipes made of titanium alloy VT1-00, VT1-0, OT4, OT4-0,

OT4-1 - OST 1 90050-72• hollow billets made of titanium alloys

TU 5.961-11914-2007• rolled rods made of titanium and titanium alloys

GOST 26492-85• polished rods made of titanium alloy VT16

for cold heading TU 398-2008• welding wire made of titanium and titanium alloys

GOST 27265-87

2.Seamlesscold-wroughtandwarm-wroughtsteelpipesgrades08H14MFand08H14MF-ShbyTU1361-023-00212179-2005

3.SuperconductingstrandsofvariousdiametersonthebasisofNbTialloyandintermetalliccompoundNb3Sn,containingupto15000isolatedfiberswithadiameterof1.0-7.0mm,lengthof20kmsinglewireper1mmcrosssection:

• the components of the composite billet of superconducting strands

• multifiber assembly NbTi

4.From2010onwardsthemanufactureofsuperconductingwireforelectricalcomponentsispossible:

• in electric drives and propellers of the vehicles: water, air, ground (magnetic levitation train)

• in energy accumulator and converters (SMES)• industry (magnetic separator)• research in chemistry and biology

(NMR-scanners)• exploration, extraction and processing of minerals• research laboratories (high-fields pulsed magnets)• telecommunication systems• NMR-tomography for medicine

Metal Forming

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Techniques and equipment

Machine-building industry of the Fuel Company “TVEL” has a large stock of metalworking, electroplating, welding and other equipment of leading world producers: CENTURY, Sod-ick (USA), MITSUI SEIKI, CITIZEN (Japan), SMS MEER (Ger-many), Agie, Strausak (Switzerland), GALVOUR (Sweden) etc. The latest machining centres, CNC machines, equipment for water jet, plasma and laser cutting, 5-axis machines for tools manufacture, spring-coiling equipment.

A wide range of equipment enables all the necessary range of work: • blanking works• casting• machine tool work• welding• heat treatment• electro-ceramics• heating equipment• metal plating• forging• gumming and lining etc.

Fuel company “TVEL” enterprises serve not only their own needs in the manufacture of non-standard equipment, but also the needs of the Customers, constantly expanding range of products. They have all necessary licenses for the devel-opment and manufacture of non-standard equipment, super-vised by “Rostekhnadzor”.

Services and products

1.Thefullrangeofinnovativeservicesfromdesigntoproductionandsubsequenttechnicaloperationmaintenanceofvariousindustrialcomplexes,productionlinesanduniquepatternsofnon-standardequipment

2.Theproductionandmanufactureofnonstandardequipment:scrubbers,misteliminators,reactionchambers,filters,injectionmachines,containerswithcapacityofupto20m3withaworkingpressureupto0.07MPamadeofcarbonandstainlesssteels,titanium,nickelandNialloys,polyethylene,vinylplastic,aluminumalloys

3.Productionofvarioustypesofequipment:• metal-working equipment• chemical equipment• metallurgic equipment• special equipment• pipelines production• technological equipment• non-destructive testing products

and semi-manufactured products• lifting equipment• electrical equipment (cabinets)• monitoring of bars and pipes PMU-11-U,

UKK-10 continuity

4.Overhaulofturning,milling,drillingandboringlathesandoverhaulofvacuumpumps

5.Assemblyandrepairofdevices,componentsandassembliesofnon-standardequipment

6.Assembly,disassemblyandrepairofmetal-cutting,forge-and-pressing,heating,hoistingandotherequipment

7.Coating(chrome,nickel,zinc,oxidation,depositionofcorrosion-resistantplasticcovers)

8.Manufactureofcastingsofiron,carbon,refractoryandstainlesssteels,nonferrousmetalsandalloys,plasticcasting

Special machine-building

8 Machine-building coMplex

Techniques and equipmentTool production of the Fuel Company “TVEL” is equipped

with machines of modern modifications. High-precision equip-ment stock for turning, milling, grinding, jig-boring, jig- grind-ing, optical grinding and EDM allows to achieve high quality stamps, mould and other tools.

For tools manufacturing special steel produces by the world’s leading manufacturers (including group Bohler-Ud-deholm) is used, as well as subsequent methods for harden-ing: carbonitrating, intensifier surface hardening, isothermal hardening, normalization, application of hard coatings etc.

Services and production• Die tooling (blanking, punching, bending, exhaust, cold

and hot forging, combined, sequential, for printed circuit boards cutting etc.)

• Devices for machining, assembly and testing• Accessories (collets, conductors, cutting-out)• Measuring instruments (plain, thread, combined gauges etc.)• Cutting tools (cutters: disk, face, triangular, worm etc.;

cutting tools, reamers, drills, core drills, bolt dies, taps)• Pressing moulds for pressure-die casting of metals

and alloys, thermoplastic and thermosetting materials, and rubber

• Pressing tool, inverse extrusion matrix• Design planning of accessories and tools

Tool production


Techniques and equipmentEnterprises of the Fuel company “TVEL” have many

years of practical experience in designing, establishing, implementing, upgrading and maintenance of technical control devices, emergency protection, equipment and automated control systems, companies power supply, non-standardized measuring means, the development of measurement techniques based on modern methods of control. Developments are carried out with the application of modern IT-technology in collaboration with leading academic and industrial research centers and universities.

Technological structure is based on a full production cycle — from harvesting operation to testing and packaging. These are modern forms of production and technology:• mechanical assembly manufacturing

(machining, sheet working, forging and tool making)• powder and paint coatings, the production of printed circuit

boards, manufacture of plastic parts• manufacture of wire harnesses, winding articles (inductors,

transformers, coils)• assembly and mounting manufacturing

(installation, set-up and testing of products)• products testing on the impact of climatic

and mechanical factors

Services and productsVarious types of equipment and measuring instruments

are produced in accordance with customer requirements, from design stage to bringing into operation — turnkey basis.

1.Automatedproductionlinesfordifferenttechnologicalprocesses

2.Hardwareandsoftwarecomplex

3.Non-standardizedmeansoftechnologicalprocessparameterscontrol

4.Systemsandtoolswithuseof:• electromagnetic control methods• electro-mechanical control methods• ultrasound monitoring• tightness control• radiation control methods

5.Waterandgasmetesproduction

6.Productionofautomotivedevices:instrumentclusters,powerrelaysandprotectivedevicesboxes,fuellevelindicator,switches,electronicandelectromechanicalrelays,breakers,switches,switchingelements,wipers,gaugesetc.

7.Lighteninglight-emittingdiodedevices

Instrument-making. Design and manufacture of automated lines, products command and control systems.

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Chemical complex

Химические элементы и их соединения,используемые в производственном процессепредприятий Топливной компании «ТВЭЛ»:

Химические элементы и их соединения,используемые в производственном процессепредприятий Топливной компании «ТВЭЛ»:

Techniques and equipmentChemical plants of Fuel Company “TVEL”, aimed at getting

high purity metals and materials for the nuclear industry, pre-sent chemical complex. These plants are staffed with highly qualified personnel, equipped with unique equipment that al-lows to effectively implement new technologies and develop existing ones.

The technologies of valuable components extraction such as Li, Zr, Hf, U by means of extraction, distillation, recrystalliza-tion and ion exchange.

The enterprise of OJSC “PO “Electrochemical Plant” has a unique stable isotopes production by gas centrifuge meth-od. Production presents a complete technology cycle from receipt of the working substance, separation processes of stable isotopes in gas centrifuges to obtaining commodity forms of stable isotopes, required for consumers, from gas semi-products. The applied method of isotope separation al-lows obtaining products with the utmost enrichment degree and high chemical purity, gives a price competitive advantage; and the available production capacity allows to manufacture the desired isotope products in large quantities. The plant pro-duces 95 isotopes of 19 chemical elements.

Services and productions• Ceramics based on zirconium, aluminium,

hafnium oxides• Cement, refractory materials, synthetic zeolites

and zeolite catalysts• Production of stable isotopes by gas centrifuge method

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Products testing and quality control

There is a full range of modern testing and measuring equipmentMeasuring and technique means are developed, and their

certification is conducted with assistance of leading research centres.

Test equipment• Flaw defection, including pipeline composite construction

vessels• Vibration test, strength testing under vibration• Mechanical corrosion tests, autoclaving, control

of moisture level in the interior content of products• Determination of porosity, pore size, grain size• Hydraulic test tubes of up to 25 meters length

by pressure of up to 300 atm.

Methods of control• Radiation, spectrum, eddy current, ultrasonic,

photoemission• Metallographic control and ultrasonic inspection of metal

surface continuity and quality• Gas chromatographic method and others

Corporate Quality Management System is certified by to the international standard ISO 9001

• Covers the full cycle of research and design work, production, storage, delivery, and scientific and technical support of the products

• Manufactures high-quality products on the level of world analogues

• Meets the high requirements of consumers

Enterprises of the Fuel Company “TVEL” are laureates of the European Quality Award, repeated diploma winners of the competition “100 best Russian goods” and CIS quality award, the winners of the RF Government quality award, certified by international standards ISO 14001 and OHSAS 18001 system of environmental and safety management.

Contact information

JSC Mashinostroitelny Zavod12 Karla Marksa st., Elektrostal, Moscow region, 14001, RussiaPhone: +7 (495) 702‑99‑01Fax: +7 (495) 702‑92‑21E‑mail: [email protected]

JSC Novosibirsk Chemical Concentrates Plant94 B. Khmelnitskogo st., Novosibirsk, 630110, RussiaPhone: +7 (383) 274‑83‑46Fax: +7 (383) 274‑30‑71E‑mail: [email protected]

JSC Chepetsky Mechanical Plant7 Belova st., Glazov, Udmurt Republic, 427620, RussiaPhone: +7 (34141) 3–60–70Fax: +7 (34141) 3–45–07E‑mail: [email protected]

JSC Moscow Composite Metal Plant49 Kashirskoye shosse, Moscow, 115409, RussiaPhone: +7 (495) 324‑72‑34Fax: +7 (495) 742‑82‑98E‑mail: [email protected]

JSC Angarsk Electrolysis Chemical ComplexAngarsk, Irkutsk region, 665804, RussiaPhone: +7 (3955) 54–00–40Fax: +7 (3955) 54–00–00E‑mail: [email protected]

JSC Siberian Chemical Combine1 Kurchatov st., Seversk (Closed Administrative Territorial Unit), Tomsk region, 636039, RussiaPhone: +7 (3822) 76–55–93Fax: +7 (3822) 72–44–46E‑mail: [email protected]

JSC Urals Electrochemical Combine2 Dzerzhinskogo st., Novouralsk, Sverdlovsk region, 624130, RussiaPhone: +7 (34370) 9–24–77Fax: +7 (34370) 9–41–41, +7 (34370) 5–73–33E‑mail: [email protected]

JSC Electrochemical Plant1 Pervaya Promyshlennaya st., Zelenogorsk, Krasnoyarsk Territory, 663690, RussiaPhone: +7 (39169) 9–40–00Fax: +7 (39169) 9–42–43E‑mail: [email protected]

JSC Vladimir Production Association Tochmash1a Severnaya st., Vladimir, 600007, RussiaPhone: +7 (4922) 47–32–09Fax: +7 (4922) 47–31–95E‑mail: [email protected]

JSC Kovrov Mechanical Plant26 Sozialisticheskaya st., Kovrov, 601909, RussiaPhone: +7 (49232) 9–40–09Fax: +7 (49232) 2–14–49E‑mail: [email protected]

LLC Ural Gaseous Centrifuge Plant2 Dzerzhinskogo st., Novouralsk, Sverdlovsk region, 624130, RussiaPhone: +7 (34370) 7–80–05Fax: +7 (34370) 7–84–00E‑mail: [email protected]

LLC Uralpribor2 Dzerzhinskogo st., Novouralsk, Sverdlovsk region, 624130, RussiaPhone/fax: +7 (34370) 5–63–26E‑mail: [email protected]

LLC Novouralsk Research and Design Center2 Dzerzhinskogo st., Novouralsk, Sverdlovsk region, 624130, RussiaPhone: +7 (34370) 7–90–05Fax: +7 (34370) 9–82–68E‑mail: [email protected]

JSC VNIINM N. A. Bochvar5a Rogova st., Moscow, 123098, RussiaPhone/fax: +7 (495) 742‑57‑21E‑mail: [email protected]

JSC OKB-Nizhniy Novgorod88 Prospekt Lenina, Nizhniy Novgorod, 603004, RussiaPhone/fax: +7 (831) 295‑92‑66Е‑mail: okb@city‑nn.ru

JSC Centrotech-SPB47 Prospekt Stachek st., St. Petersburg, 198097, RussiaPhone: +7 (812) 336‑35‑70Fax: +7 (812) 784‑76‑96E‑mail: [email protected]

TVEL JSC49, Kashirskoye Shosse,

Moscow, 115409, RussiaPhone: +7 (495) 988-82-82

Fax: +7 (495) 988-83-83E-mail: [email protected]

www.tvel.ruTVEL_Nuclear

Fuel company TVEL

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PRODUCTION CAPABILITIES FOR INDUSTRY 2011