Production and Inventory - SAP · 2016-11-23 · Auditing Assessment Investigation Detect issues, trigger corrective and preventive actions Control processes and products. Quality

November 15, 2016

Production and Inventory

2© 2016 SAP SE OR AN SAP AFFILIATE COMPANY. ALL RIGHTS RESERVED.

SAP Integrated Production Process

QUALITY/MAINTENANCE

MASTER DATA

PRODUCTION

FORECASTING

MRP/PLANNING

MASTER DATA

RUN LIVE

SEAMLESS

INTEGRATED



SAP S/4HANA Manufacturing: Fiori Apps

Production• Analytical Analyze PIR Quality NEW

Excess Component Consumption NEW

Material Scrap NEW

Operation Scrap NEW

Scrap Reasons NEW

Factsheet Planned Order Object Page NEW

Process Order Confirmation Object Page NEW

Process Order Object Page NEW

Production Order Confirmation Object Page NEW

Production Order Object Page NEW

Resource Object Page NEW

Work Center Object Page NEW

Transactional Manage Production Orders or Process Orders UPDATE

Monitor Production Orders or Process Orders UPDATE

Schedule Order Conversion Runs Schedule Order Release Run UPDATE

QUALITY MANAGEMENTPRODUCTION

ORCHESTRATION & EXECUTION

QM• Factsheet Inspection Lot NEW

Inspection Method NEW

Inspection Operation NEW

Transactional / WD Master Inspection Characteristic NEW

Quality Info Record for Procurement NEW

Record Inspection Results NEW

Sample NEW

Sampling Procedure NEW

For most current list see Fiori Apps Library

CONSTRAINED PRODUCTION PLANNING &

PRODUCTION SCHEDULING*

PPDS Transactional Create Optimal Orders for Shipment NEW

Monitor Capacity Utilization NEW

Production Scheduling Board NEW

* Additional License** Additional Installation & License

https://solutionexplorer.sap.com/solexp/ui/vlm/is_s4hana_onpremise/vlm/is_s4hana_onpremise-ind-is_s4hana_onpremise/is_s4hana_onpremise-bpr-574,is_s4hana_onpremise-e2e-1413?bprid=undefined

https://solutionexplorer.sap.com/solexp/ui/vlm/is_s4hana_onpremise/vlm/is_s4hana_onpremise-ind-is_s4hana_onpremise/is_s4hana_onpremise-bpr-574,is_s4hana_onpremise-e2e-1410?bprid=undefined

https://fioriappslibrary.hana.ondemand.com/sap/fix/externalViewer/

https://solutionexplorer.sap.com/solexp/ui/vlm/default/vlm/default-lob-62/default-bpr-258


SAP S/4HANA Manufacturing in Digital CoreEnhancements for Production Supervisor role

Value Proposition Real time information about the current situation in the

production supervisor’s area of responsibility Early detection of deviations from the plan, enabling

him to take immediate action

Capability Monitor production orders and production operations

in the area of responsibility Select, sort, filter and save tailored variants for the SAP

Fiori launchpad, evaluating the production situation in real time

Drill down to details and adjust when needed Access related apps and transactions, for example in

PP, SAP MRP and quality management

Planned Innovations

This is the current state of planning and may be changed by SAP at any time.


Monitor Production Orders


Production Order - Milestones


Production Order – Fact Sheet with Discussion


Production Order – Component Management


Inventory Controls with SAP - Video

Video on Inventory Controls with SAPhttps://www.youtube.com/watch?v=kROzVbs6b0E

https://www.youtube.com/watch?v=kROzVbs6b0E


Manufacturing Performance

Comprehensive reporting and key performance indicator tracking to support timely problem detection and efficient root-cause analysis

Role-based KPI views(Production supervisor, shift supervisor, operator)

Predefined calculations and data points– Plant on-time delivery, production plan adherance– Production performance, quality, throughput, etc.– Energy used, energy intensity

Flexible KPI selection(time-frame, resource, cost center)

Traffic light status reporting Drill down capabilities List and graphical display (line, bar, gauge charts) Production summary and process order list

© SAP


Production Process - Flow


Work Center – Master Data


Work Center – Capacity Requirements


SAP Quality: Ensuring Compliance

Quality Control Triggers inspections Test and measure Statistical process control Capture defects Documents “status quo” Enables to find issues and react on them right

away

Audit Management Auditing Assessment Investigation

Detect issues, trigger corrective and preventive actions

Control processes and products

Quality Engineering Closed-loop inspection planning

FMEA Control Plan

Inspection planning

Clear structure /view on critical characteristics

Avoid defects and issues right from the beginning

Complaints handling Problem handling Analytics Six Sigma approach

Define and perform corrective and preventive actions

Find room for improvement and implement

Quality Improvement

How do weensure compliance?


Quality Technician – SAP Capabilities in Role

Manages physical samples

Carries out different types of quality inspections

Provides inspection results to enable timely informed release decision and therefore support ensuring product compliance and quality requirements

Creates unplanned inspection characteristics and physical samples

Triggers planned and unplanned inspection lots

Records defects in case of an issue

Tracks and confirms quality notification tasks the quality technician is assigned to


SAP S/4HANA Manufacturing in Digital CoreQuality Management: Quality Inspection Execution

Value Proposition• Enhanced efficiency in quality inspection execution (results

recording)

Capability• Different work lists (inspections lots, inspection operations,

samples)

• Quantitative or qualitative characteristics.

• Relevant objects

• Inspection lot

• Inspection operation

• Inspection characteristic

This is the current state of planning and may be changed by SAP at any time.


Integration of Production with Quality


Batch Management


SAP Batch Cockpit


Plant Maintenance - Integration


Plant Maintenance - Roles


DASHBOARD


FLOOR STOCK - DASHBOARD


SHOP FLOOR - DASHBOARD


MRP Cockpit

• Receive Alerts on material shortages

• Resolve issues with late purchase orders

• Multi-leveled

Material Requirement Planning

• Identify most urgent and important issues

• Time to action • Order values and priorities• Runs Live no batch processing

Solution Proposals

• User Definable• Evaluated solution

proposals• Seamless Integration• Flexible interface

Why SAP? - Planning for Manufacturing


Whitepaper: “Transform Manufacturing with SAP S/4HANA"

• https://dam.sap.com/mac/preview/a/67/AmwOwBlAXmgLEwHUJ5gPOOxrAnnJx5xAElytxgSUH4lHAgSB/23449-4_LoB_Whitepaper_Manufacturing_r5_nav.htm

https://dam.sap.com/mac/preview/a/67/AmwOwBlAXmgLEwHUJ5gPOOxrAnnJx5xAElytxgSUH4lHAgSB/23449-4_LoB_Whitepaper_Manufacturing_r5_nav.htm




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