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Product Summary
English1/2020
CADDesign Software Design Software
Tubepowered by
The key to success !The key to success !
1
CADDesign Software Design Software
Tubepowered by
Applications• machine bases • assembly and inspection stations • special shelves• machine enclosures • transfer and supply trolleys • plant equipment• machine guarding • partitions and protective walls • display systems• work stations • protective and work cabinets • exhibition cabinets and stands
The ideal profi le systemMayTec offers a comprehensive, harmonised profi le system. All profi les can be combined in any way conceivable.
The accessories provide functional and aesthetic solutions for a wide range of applications.
ServiceThe MayTec service is as versatile as the MayTec profi le system. You may choose:
• delivery of standard elements ex-factory• delivery of profi les and accessories cut to size according to parts list for customer’s assembly• delivery of pre-fi tted modular components• delivery of completely assembled units• assembly at your premises
ImplementationThe MayTec profi le system is easy to pro-cess and quick to assemble. Its fl exible and modular construction means it can be easily modifi ed and is reusable at any time.
An experienced team will support you in implementing the MayTec system, tailored to your individual applications, taking into consideration your dimensions, loading capacity and stability.
The key to success !The key to success !
The Profi le System The Clean-Room System Safety Barriers The Modular Wall System
The Tube Clamping System The Telescopic System The Linear System The Conveyor System
The Personnel Transfer System
The Trailer System
The Skid Transfer System The Dust Protection System The Pipe & Joint System
MayTec System Technology
2
MayTec GmbH plant in Olching
Panel storage Profi le machining
Accessory storage Stock of aluminium profi les
3
Table of contents
MayCAD Design Software .................................. 4 MayTube Design Software ................................. 5
The Right Profi le System - 5 Reasons ............... 6 The Profi le System ............................................. 8 Profi les .................................................................. 8 Curved Profi les ..................................................... 13 The Clean-Room System ...................................... 14 Connection System ............................................... 15 Accessories ......................................................... 20
The Tube Clamping System .............................. 23
The Linear System ........................................... 24
The Conveyor System ...................................... 28
The Personnel Transfer System ....................... 31
The Skid Transfer System ................................ 34
Safety Barriers ................................................. 35
The Telescopic System .................................... 39
The Modular Wall System ................................ 40
The Dust Protection System ............................ 42
The Pipe & Joint System .................................. 44
The Trailer System ........................................... 51
4
CAD
CAD
Design Software
Download link:www.maytec.de/index.php?id=21
Sample
Machine enclosure Complete in 20 min. ... Ready
• Free to use• Easy to install • 80% faster• Export function for 3D models and parts list
3D viewDimensional drawing
Exploded view with part numbersDetailed drawings for all panel elements Parts list with calculations
The Profi le System: MayCAD
5
Design SoftwareTube
Tube
Complete in 60 min. ... Ready
Sample
h p://may-tube.com
Kanban material conveyancing
• Free to use• Online 3D CAD-Tool• No software installation required • 80% faster• Export function for 3D models and parts list
3D viewDimensional drawing
Exploded view with part numbers
Parts list with calculations
The Pipe & Joint System: MayTube
6
1 2 3
2 machining more economical
3 quicker assembly
1 construct with more flexibility
5 Reasons...
20% to 50%machining more economical• with simple handling• with minimum processing times• with common components
MayTec leadsin all disciplines
30% to 600%construct with more flexibility• with in-depth software• with CAD & an online library• with universal connector system
MayTec range:more than 400 profiles
60% to 340%quicker assembly• with simple assembly steps• with superior stability• with good access
MayTec assembly time: 5 sec.
Results for more than 3,500 competitions.for Your Success
7
4 5
4 more stable connections
5 service locations
100% to 260% more stable connections• using a central connection point• with solid connectors• with high connection strength
MayTec stability: 18,000 N working load
more than 70 service locations• with professional advice• with professional processing• with rapid delivery
MayTec service: world wide more than 70 distributors
These listed results are test results in percent for more than 3,500 competitions.
How to...
select the right Profile System
The wide range of aluminium profile systems availableoften prevent a detailed critical comparison between eachother.
The decision to purchase is therefore often made withoutdetailed profit analysis.
Experienced designers andcritical purchasers want toknow the important details.
Which factors lead to the best technical and managerialdecision?
More than 3,500 tests with 14 different profile systemsprove what‘s important.
1. How much design flexibility do I have with the system?
2. What equipment do I need to turn out the profile system economically?
3. How fast and simple is the system to assemble and disassemble?
4. How stable is the system?
5. Is there a service location if required?
Professionals win with theMayTec Systemin all 5 disciplines.
8
40×16040×12040×40
30×30
40×40
45×90
50×100
60×60
L
S
20×4020×20
16×8016×40 16×80
16×160
45×45
50×50
45×60
30×50 30×60 30×100 30×150
40×80 80×80
L
S
L
S
L
L
S
L
S
S
S
16×40 16×40
SL
L
20×10
90×90
100×100
L
S
20×30
30×150
Summary: Profi les
plain
plain
plain
plain
plain plain plain plain
plain
plain
plain
2E LP 2E LP
40 r.45° 40 r.90°
2F LP 2E LP
40 r.30° 40 r.60°
2E s.LP 0E LP 1E LP 2E c.LP 2E LP 3E LP 4E LP 4E LP 0E LP 6E LP 8E LP
4E SP 0E SP 6E SP 8E SP
2E s.LP 1E LP 2E c.LP 2E LP 3E LP 4E LP 0E LP 3E c.LP 4E LP 4E LBP 5E LP 6E LP 8E LP 6E LP 10E LP 0E LP 4E c.LP 6E LP 8E LP
2F s.SP 0F SP 1F SP 2F c.SP 2F c.SBP 2F SP 3F SP 4F SP 4F SP 0F SP 6F SP 3F SP 8F SP 10F SP 8F SBP 8E SP
1F LP 2F c.LP 2F LP 3F LP 4F LP 4F LP 6F LP
0E SP 2E c.SP 3E SP 4E SP 6E SP 7E SP 8E SP
2E c.SP 2E SP 4E SP
2E LP 4E LP
2H s.SP 2H c.SP 3H SP 4H SP 4H SP 6H SP 1F SBP 2F SP
2H LP 4H LP 6H LP 1F LP 1F LP 2F LP
1F LP
1E LP 2E LP 4E LP 1E SP 2E SP
2E 45° LP 7E 45° LP
newnew new
80×160
1.04
60×90
45×9045×6045×45
60×6030×6030×5030×30
80×8040×12040×8040×40
100×10050×100 50×15050×50
60×60
L
S
L
S
L
S
L
L
S
S
100×200
80×16080×12080×80 120×120
1.04
9
Summary: Profi les
with grooveswithout grooves
Profi le group
Slot type
plain
light
heavy
plain
type B
L
S
P
B
octagonal
corner
round
soft
angle
octag.
c.
r.
s.
a.
plain
plain grooves grooves
plain
8E a.SP 10E SP 8E SP 12E SP 12E SP
12E SP
2E s.L 2E c.L 2E L 3E L 4E L 4E L 6E L 8E L 8E L 8E LB 12E L
2E c.S 3E S 4E S 6E S 8E S 8E a.S 12E S
4E L 4E L 6E L
4E S 6E S
2E c.L 2E L 3E L 4E L 6E L 8E L 8E L
4E L 6E L
4E S 6E S
2E s.S 2E c.S 3E S 4E S 6E S 8E S 8E S 8E S
2F s.S 2F c.S 2F c.SB 3F S 4F S 4F S 6F S 8F a.S
2F E.L 2F L 3F L 4F L 4F L 6F L 8F L
8E LBP 8E LP 12E LP
10
60×80
40×4040×40
30×60
40×60
1.04
80×80
120×120 160×160
40×40
30×30 30×50
50×50
L
L
L
S
S
Summary: Profi les
8F SP
30 octag.
8E SP
40 octag.
ï "The Telescopic System"
Telescopic profi les Panel bazel profi lesProfi les octagonal
12E SP 16E SP
8E SBP 2E 45° SP
plain
plain
plain
plain
plain
Panel profi les
3E LP 4 3E LP 4
5E LP 4 6E LP 4
2E c.LP 4
0F LP 2F c.LP 4 3F LP 4 3F LP 4
2F LP 5 2F LP 5
2F LP 6
3F 45° LP
3E LP 42E c.LP 4
11
1.04
60×57 60×117
120×120
45×45
57×57
L
L
L
S
S
30×30 30×45
40×40 40×60 120×120
80×160
L
Summary: Profi les
ï "The Modular Wall System"
2E c.LP
2E c.LP
1E LP
1E LP
4E LP
4E LP 6E LP
4E a.LP
E-trunking profi les E-trunking profi les
Lid 40
Lid 30
40×20for clips
40×20
30×30
40×40 40×80
80×40
200×5080×160 8E SP
Lid 80
Lid 80
Lid 200
Profi le pre-cut lid 12080×80
120×120 3E LP
4E LP
plain
plain
plain
plain
plain
2F LP 7.5 2F LP 7.5
2E LP 7.5 2E 1F LP 7.5
Wire net profi les Modular wall system profi les
60×4Compression profi le57×4
60×4 with chamfer
61×4
45×5Compression profi le47.5×5
50×5
12
1.04
30×60 30×100
U-profi le
40
Tubes Profi le pre-cut lids
Sliding profi les
Wire net mounting profi les
C-trackGrab handle profi les
1E SP 2E c.SP 2E SP
48 round
plain
Profi les round
19" profi les
Ø20×2 Ø30×3 Ø40×4 30 40 50 120 33×10
50×14
Summary: Profi les
LP LP
Tube profi les
33×14 33×26
30×14 30×26
PG 50
PG 40
PG 30
plain
13
1.1AThe Profi le System: Curved Profi les
Round cabin
For curved profi les the following data is required:
• Profi le type• Position of profi le• Radius• Direction• Necessary accuracy of dimensions for curved profi les and for all required functionality Position of profi le
Curved profi les
14
1RThe Clean-Room System
The Profi le System
for
• Clean-room technology• Electrical engineering• Medical technology• Food industry• Optical industry• Pharmaceutical technology
MayTec increases its range with new compon-ents to enhance the use of the Profi le System in application areas where high sterility standards apply.Covering fi elds in the optical industry, food industry, medical technology applications and
electrical engineering the profi les can now be utilized on a large scale.Based on the MayTec Standard System and the MayTec Connection System, it enables simple and quick assembly and guarantees the highest stability.
15
1.2The Profi le System: Connection System
The different direction angles of lead of thread and clamping cone prevent the loosening of the connection by vibration.
The proven connection system!The MayTec quick-connection system allows the combination of all MayTec profi les in any way conceivable.
It maintains equal rigidity in all four sides.
The connection allows:• easy machining• quick assembly• limitless (dis)assemblies
The connection system is:• complete• stable• functional
Vibration proof
extremely strong
effi cient
functional
16
1.2
Stability S-Class
MayTecUniversal-Connector
18,000 Nworking load
The Profi le System: Connection System
Vibration
proof
17
1.2The Profi le System: Summary Connectors (with machining)
Standard
Oblique Oblique-cross Extension / Parallel
Miter Shifter Extension
Screw-type
Crossbushing bore
The MayTec Connector System• mounting of connector in core hole• with machining
Anchor
Cross bushing
Cross bushing bore
with retaining plate
Clamping lever
Anti-twist devices
Clamping lever for connectors
with T-Nut
Parallel
18
1.2The Profi le System: Summary Connectors (with machining)
Connector screw,self-cutting
Connector screwThreaded insert with lens head screw
Cross bore
Thread
Screw-type connections• with machining
Tool Connector screw
Cross bore
Thread Thread
ST-Connector
SE-Connector
The MayTec Connector System• mounting of connector in slot• with machining
Crossbushing bore
Crossbushing bore
19
1.2The Profi le System: Summary Connectors (without machining)
Parallel connector
Parallel connections• without machining Setscrew
T-Nut
Anchor
Cross connector
Cross connections• without machining
Angle PA
Angle connections• without machining
Angle GD-Zn, GD-Al
Insertion connector
Cross connector
Insertion connections• without machining
Threaded sleeve T-Nut
Screw
20
1.3-1.9
T-Boltsfront-sided insertion
Summary: Accessories
Threaded platesfor subs. insertion
T-NutsThreaded plates T-Nutsfor subs. insertion
Spring-nutsfront-sided insertion
1.3 Fastening elements
1.4 Installation accessories
T-slot nuts Rhomboid T-slot nutswith self-locking
Threaded inserts Press-fi tthreaded inserts
Threaded platesheavy
Cover profi les Reducing profi les Combination profi lesï 160
Combination profi lesfor sliding profi les
Framing profi lesone piece
Guide profi lefor sliding profi le
Cover profi les Combination profi les
Floor levellingscrews
Radius covers Radius compensations Levelling foot PA 20
Hand adjustable feet
Cover capsfor tubes
Cover capsfor screw bores
Cover plugs domed for cross bushings
Levelling feet Angular adjusting feet Base angleBase foot
Fixed castors
Adjustable tilt-feet Stacking footBase feet
Swivel castors Swivel castorslockable
Angles
Angles Alu
Angles PA Angles GD-Zn
Swivel anglesstraight design
Swivel angles Cross connectionplates
Base plates Mounting plates Floor plateFloor mounting plate
Locking castors Angles GD-Al
Sponge rubberround cords
Framing profi lesWegde profi les Sealing profi le Rubber cover-profi les Cover capsfor profi les
Cover plugsfor cross bushings
Cover cap Ø48for hand rail profi le
Sliding and coverprofi les
21
1.3-1.9
Runner for sliding suspended doors
Summary: Accessories
1.5 Pneumatic accessories
Pneumaticend plates
Pneumaticconnection plates
Pneumatic-90°connection sets
Pneumaticextension sets
Pneumaticaccessories
1.6 Additional accessories
Roller fastening sets
Magnetic lock PA
Bullet catches Bullet catch PA
Cylinder lockswith security latch
Flap-lock countersunk
Twin track guideRollers
Bar locksMortise deadlocksCylinder locks
Handlelight
Handles PA
Grab handle profi les Hinges Alu hinges Joints
Jointswith clamping lever
Handle PA withmounting thread
Handle PA withmounting thread
Handle systemround design
Handle systemoval design
Grab handlesmade of profi les
Mounting blocksfor subs. insertion
Mounting clamp blocks for subs. insertion
Quick locksMounting blocksscrew-type
Lift-off hinges Hinges
Handleslight PA
Double hinge
Cylinder locksfl ush
Latch lock Alu-C-trackfor suspended doors
Mounting adaptorfor roller
Alu hinges,heavy
Edge roller
Corner piecescubic
Corner piecessegment
Corner piece setcubic PA
Corner piece set45° PA
Corner piece setspherical PA
Mounting blockGD-Zn
Fastening platefor joint 30×100
Eye-bolt
Corner piecessphere
Lock
Connection plates Corner piece setangle PA
22
1.3-1.9Summary: Accessories
1.7 Electrical accessories
Block forcable binder
Cable and hoseclamp
Mounting setfor 19" profi le
Safety interlocking-mountings
Potential equalisation Ground connections Installation rings Sensor brackets
1.8 Panel elements
Corner elements forwire net m. profi le
Panel elements Wire nets, grid
Drill jigs
Milling cutters Screw taps
Drills
Corner element 33 for wire net m. prf. 33×10
Mounting sockets
1.9 Tools
Button head screws
Electrical installation trunkings
Frame guidefor suspended doors
Sliding blocks T-Nut sliding blocksRubber door stopfor suspended doors
Slot rollers Suspended gliderHanging bracketEco-Slides
Press in device for knurled cross bushing
Torx® ToolsSelf locking washers Lens head screws Hexagonal tools
23
2
T-clamping elements
Cross clamping elements
Vertical clamping elements
Horizontal clamping elements
The Tube Clamping System
Adjustable picking bins with slide mechanism
Rotate,Tilt,Slide in any direction:
Tube clamping elements
Adjustable picking bins with tilt mechanism
Tilt and lock mounting frame for 19" equipment
Clamping elements
24
4 1
2
35
4The Linear System
The MayTec Linear System
MayTec offers a wide range of accessories to expand and simplify the integration of linear guidance technology with profi le technology.
The integration of various linear guidance hardware is also possible due to the modular concept of the system.
Economical and functional solutions can now be realized with a minimum of time and effort.
Encased roller bearings Shaft guidance
A tried and tested linear guidance system with a large range of application possibilities. Depending on the required specifi cations and accuracy, encased roller bearings can be used for low or high load applications.
• suitable for rough or dirty applications • high force tolerance with low wear• high accuracy with low friction• long life expectancy
A proven and extremely fl exible guidance system due to the compact nature of the construction. Depending on the application requirements, either sliding or ball bearing guides can be used. Shaft guide systems are used where high accuracy along with carriage stability is required.
• compact form• low resistance• high stability• high accuracy• quiet rolling noise level
Component groups of linear units
1 Linear shaft guidance
2 Carriage unit
3 Drive unit
4 Turning unit without shaft end
5 Turning unit with shaft end
Linear unitwith belt drive
25
4The Linear System: Design
Linear unit complete
Linear shaft guidance
horizontal
vertical
Frame designSingle profi le design
12 mm 16 mm 20 mm 25 mmshaft-Ø
26
4The Linear System: Design
Carriage unit
horizontal vertical
Exposed roller guide
Encased guide block Sliding guide block / ball bearing guide
Roller
fi xed
Eccentric
adjustable topside adjustable underside
Carriage plates Alu plate
Profi le plate
Profi le frame
1×150 2×150 3×150
150150
27
4The Linear System: Design
Drive unit
Toothed belt
Type: 5M 8M
width: 15 20 25 30 50
Turning unit
Motor with hollow shaft
Motor with shaft and fl ange
Motor with shaft and base
without
single sided double sided
Shaft
Shaft
28
5The Conveyor System
The MayTec conveyor system provides optimal adaptation to the required task. Belt material, drive type and profi le design can be combined in any number of combinations to best suit the application.
The MayTec Conveyor System
The Components
Simple handling, reliable technology and solid construction guarantee problem free operation and long life to the system. Standard with the large range of standard sizes and designs - special sizes and custom designs are available on request.
For self assembly, individual components and assemblies can be delivered along with parts lists and assembly instructions as required.
MayTec offers a conveyor system for rapid implementation with short delivery times.
1. Product • Complete conveyor type: • Components for self assembly
2. Designs: MayTec Conveyor Protection Class: • M-SK1 • M-SK2 • M-SK3
3. Belt path: • Belt running to outside edge • Belt running along inside edge
4. Drive types: • Direct drive • Drive under belt • Center drive • Axial cylinder motor • Drive inside
5. Conveyor • 30 mm height: • 60 mm • 90 mm • 100 mm • 150 mm
Single parts for self assembly
29
5
outside inside
The Conveyor System: Designs
Drive type
Belt path
Belt
Direct drive
Drive under belt
Center drive
Axial cylinder motor
Fabric belt
Plastic link chain
Metal link chain
Drive inside
30
5The Conveyor System: Application samples
Belt conveyors
Plastic link chain conveyors
Plastic link chain conveyor, curved
31
5The Personnel Transfer System
The MayTec Personnel Transfer System
• power supply (electricity, light, water)• lights• oil drip trays• service and access points• variable working height
optional• fi re safety specifi cation: B1 compliant version• electrostatic discharge: ESD compliant version
• project implementation• delivery• assembly and installation management
Personnel transfer conveyor Platform / interchangeable platform Project Integration Management
installation of conveyors within the platform according to needreplacement with interchangeable platformrequired time for replacement: approximately 15 minutes
• aluminium base frame• min. 120 mm total height• belt options available• internal drive• belt speed: 0 - 10 m/min
optional• fi re safety specifi cation: B1 compliant version• electrostatic discharge: ESD compliant version
32
5The Personnel Transfer System: Applications
in combination with suspension track system
in combination with skid tracks
in combination with fl oor conveyors
33
5
min.120 mm
50 mm
The Personnel Transfer System: Structure
conveyor setup with height adjustable platformconveyor setup with platform
platform system MayTec baseframe with fl oor panels
height adjustment for conveyor and platform
speed adjustment by potentiometer
connection terminal with circuit breaker
external speed adjustment
cable outlet
circuit breakerconnection terminal
cable inlet
Potentio-meter
PLC
34
5The Skid Transfer System
The MayTec Skid Transfer System
1. During normal operation the "transfer" is performed by both drives with a loading of 45% on each drive
2. If one drive fails the other drive takes over completely with a loading of 90%
3. A signal goes to the main control regarding the failed drive
4. In the case of one drive failing the following procedures occur:
• Continuous operation of the transfer system on one drive while the failed drive is repaired
• Removal of drive units from the conveyor which needs repair and from the conveyor in front of it
5. Power consumption is dependent upon the conveyor load where both motors add up to a maximum of 0.75 kW
Overview FeaturesThe Skid Transfer System is an adaptation of the successful Maytec Personnel Transfer System with the following modifi cations:
• Double drive
• Gear ratio 1:100
• Gliding surface with reduced friction co-effi cient
• Control unit
Drive and redirection units are replaceable from the top
Continuous operation
Tandem drive
35
6Safety Barriers: Frame variations
Fastening with angles Fastening with hanging brackets
Fastening with brackets
Design: Element without frame Design: Element with frame
Design: Element with frame Design: Element with frame
36
6Safety Barriers: Mounting of panel elements
Panel element Frame profi le
Standard Panel Wire net
Polycarbonate
Wire net
Welded wire net (steel)
with wedge profi le
with mounting clamp blocks
with mounting sockets
with wedge profi le
37
6
• • • • • • •
• • • • •
• • •
• • • • • •
• • • •
• • • • • •
• • • •
• • • • • •
• • • •
• • • • • •
• • • •
• • • • • •
• • • •
• •
• • • • • •
• • • •
• • •
Safety Barriers: Designs
Safety barrier element:without frame
4×40×40 mm
Welding green- 4 mmprotecting brown glass
Polycarbonate trans- 4 mm parent
Wire net alu 3×20×20 mm
4×30×30 mm
steel 4×30×30 mm, 4×40×40 mm
Welded wire 3×25×25 mmnet (steel)
40×
40, 4
E
45×
45, 4
E
40×
40
30×
30
40×
40
wed
ge p
rofi l
e
m. c
lam
p bl
ocks
mou
ntin
g so
cket
s
40×
40
40×
80
80×
80
80×
80, c
orne
r
45×
45
45×
90
60×
80 5
E
60×
80 6
E
Element Post
Panel element Frame profi le Mounting Post profi le
Standard Pa- Wire of panel Standard Panel nel net element
38
• • • • • • • • • •
• • • • • • • •
• • • • • •
• • • • • • • • •
• • • • • • •
• • • • • • • • •
• • • • • • •
• • • • • • • • • •
• • • • • • • • •
• • • • • • •
• • • • • • • • • •
• • • • • • • • •
• • • • • • •
• • • • • • • • •
• • • • • • •
• • • • • • • • • • • • •
• • • • • • • • •
• • • • • • •
• • • • • •
6
4×40×40 mm
Welding green- 4 mmprotecting brown glass
Polycarbonate trans- 4 mm parent
Wire net alu 3×20×20 mm
4×30×30 mm
steel 4×30×30 mm, 4×40×40 mm
Welded wire 3×25×25 mmnet (steel)
40×
40, 4
E
45×
45, 4
E
40×
40
30×
30
40×
40
wed
ge p
rofi l
e
m. c
lam
p bl
ocks
mou
ntin
g so
cket
s
40×
40
40×
80
80×
80
80×
80, c
orne
r
45×
45
45×
90
60×
80 5
E
60×
80 6
E
hanh
ing
brac
ket
angl
e
brac
ket
Element Post Fastening
Panel element Frame profi le Mounting Post profi le of element
Standard Pa- Wire of panel Standard Panel nel net element
Safety Barriers: Designs
Safety barrier element:with frame
39
9The Telescopic System
The Telescopic System
The MayTec Telescopic System allows the construction of linear axes and drive systems using minimal components.
Benefi ts of the MayTec System:
• high fl exibility
• high load bearing capability and durability using low weight sections
• modular with simple construction
• compatible with the Maytec Profi le system
• uses standard Maytec slots for the mounting of accessories and control elements
• maintenance free and corrosion resistant
The excellent glide properties of each segment along with fi ne adjustment ca-pabilities guarantee minimal play between sections and high load bearing capacity.
Sliding block fi xed Sliding block following-on
80×80, 8E SP
120×120, 12E SP
160×160, 16E SP
40×40
40
10The Modular Wall System
External corner
Internal corner
External corner
Internal corner
Internal corner, external corner
Double sided SystemSingle sided System
Profi les 45 Profi les 60
41
10
Intermediate element
Door stop profi le with door seal
Intermediate element
Door stop profi le with door seal
Ceiling frame profi le with corner piece 40×10
T-connection
Cross connection
Double sided SystemSingle sided System
Profi les 45 Profi les 60
The Modular Wall System
42
The Dust Protection System
The MayTec Dust Protection Systemfor automotive paint shops
Wall elementAluminium frame to suit glass panels with thickness of 6, 8 or 10 mm
Advantages in the paintwork process:Improvement of the air quality to class F9
Therefore:
• increase of the "fi rst run rate"
• reduction of rework due to dust
• reduction of cleaning time
• increase worker safety
43
The Dust Protection System
Ceiling elementAluminium frame with B1 foil, to reduce addi-tional lighting and sprinkler systems
DoorsGlass doors with standard locking system or safety doors with access control
Filtration unitVentilation system with F7 (pre-fi lter) and F9 (main fi lter)
Control terminal (HMI)for access control and monitoring fi lter system
Door with standard locking system
Filtration unit
Safety door with access control
Control terminal (HMI)
44
21.11The Pipe & Joint System: Summary Pipes
wal
l thi
ckne
ss
in
mm
with
out c
oatin
g
blac
k
blac
k
whi
te
ivor
y
dark
gre
y
light
gre
y
dark
blu
e
light
blu
e
gree
n
red
yello
w
Technical data Pipe outside-Ø: 28 mmLength of pipe: 4 m
Alu
min
ium
St
ainl
ess
Stee
l, AB
S co
ated
Alum
iniu
m
Steel pipe
Slide pipe
Flat pipe
Stainless steel pipe
Aluminium pipe
Aluminium 1.5 pipe profi le
ESD Standard
0.7
1.0
2.0
1.0
1.0
0.7
1.2
2.0
45
21.12The Pipe & Joint System: Summary Joints
Standard joints
Standard joint 90°
Tangential joint
90° angle joint
180° joint
T-joint
Angle joints
Star joint
Corner joint
45° angle joint
Hinged joint
Double hinged joint
Standard jointsoverlapping joint
Standard joint 90°
180° joint
Hinged corner joint
Crossover joints
Crossover joint
Tangential crossover joint
Bolted crossover joint
Tangential bolted crossover joint
46
21.12The Pipe & Joint System: Summary Joints
Parallel joints
Parallel joint
Double standard joint
Extensions
Extension for ABS coated pipes
Extension for stainless steel pipes
Slidingjoints
90° sliding joint
Parallel sliding joint
Double sided parallel sliding joint
Joint bracing
Corner support
Corner support type B
47
21.12The Pipe & Joint System: Summary Joints
Flat pipejoints
Flat pipe joint
Slide pipejoints
Slide pipe bridge
Slide pipe bridge, rounded
Slide pipe joint with offset
Slide pipe joint
Slide pipe joint with stop
Slide pipe joint union
48
21.16The Pipe & Joint System: Summary Roller tracks
Roller type Width
40 40 60 85 low noise
Standard
ESD
Flat
ESD
Edge roller
ESD
49
21.M
B
B
B
B
B
D
D
D
D
D
R
R
R N
A
A
A
A
A
+
+
+
+
+
The Pipe & Joint System: MayTec Pipe connectors
Patent pending
Ø28 Pipe Ø28 Pipe
Ø28 Pipe Profi le (with slot)
Ø28 Pipe Pipe profi le Ø28 (with slot)
Ø28 Pipe Panel element
A = Anchor, B = Cross bushing, D = Connector sleeve, R = Intermediary, N = Rivet nut
Connection Connector
rivet nut
50
21The Pipe & Joint System: Application sample
Material trolley, stainless steel
51
30The Trailer System
Steel pipes Ø 28, steel pipe square
Footplates for pipes and square
Corner protector
Profi les 40, 45
Castors
Drawbars and couplings
52
Imprint
Subject to technical modifi cation.All rights reserved.Copying - also in parts - only allowed by written consent.© MayTec Aluminium Systemtechnik GmbH,Germany, D - 82140 Olching, 2019
KGB4
00.0
0.00
0.00
0120
_V01
Australia Germany USA
The key ...to success
MayTec AluminiumSystemtechnik GmbHGewerbering 16D - 82140 Olching
country code: +49phone (0) 8142 / 65 40 - 0fax (0) 8142 / 65 40 - [email protected]
MayTec Inc.901 Wesemann DriveWest Dundee, IL 60118
country code: +1phone 847 - 429 - 0321fax 847 - 429 - [email protected]
MayTec Australia P/LUnit 8, 175 James Ruse DriveRosehill, NSW 2142
country code: +61phone (0) 2 / 9898 9929fax (0) 2 / 9638 [email protected]
MayTec distributor
extremely strong
effi cient
functional
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