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Company Confidential September 28, 2015
1
Product Stewardship – A High Stakes Game
Excellent Product Stewardship can Create a Competitive Advantage
Initial Concept Design Research &
Development Manufacture
Storage Distribution Reasonably Foreseeable
Use Recycling Disposal
§ Export Group § Import Group § Technical Services § Quality Control § QA § Supply Chain
§ R&D § Trade Associations § External Customers § Professional Groups § Suppliers § Plant
§ Finance § Shipping & Receiving § Product Managers § Marketing § Third-party Certifiers § Legal
§ Product Distributors § Regulatory Agencies § Sales § Customer Service § IT
Product Stewardship is the responsible management of the health, safety, environmental and regulatory issues and risks of a product throughout its life-cycle. From initial concept to disposal, reuse or reclamation, Product Stewardship is integrated into all business decisions and involves every employee.
Company Confidential September 28, 2015
2
Some Cases Studies
Eight recalls in 2010 Benadryl and Tylenol
warehouse contamination
Tire defect causing rollovers and fiery crashes
e-coli tainted spinach
Unintended acceleration multiple recalls
Gulf of Mexico oil spill catastrophe
Bhopal, India Hawks Nest Tunnel, WV
Company Confidential September 28, 2015
3
Toyota – Unintended Acceleration
Excellent Product Stewardship can create a Competitive Advantage
Toyota’s Product Cycle
Product Development Production Distribution Consumer /
Ownership Customer Retention
§ Design, prototype, testing
§ Market research
§ Financial and economic forecasts
§ Vehicle design
§ Systems research
§ Technology development & acquisition
§ Talent development
§ Manufacturing design
§ Plant specification and construction
§ Manufacturing spec’ing
§ Component spec’ing
§ Production line design and configuration
§ Promotion
§ Pricing
§ Dealer relations
§ Consumer marketing
§ Transportation
§ Listening / feedback loops
§ Financial incentive design and support
§ Maintenance relationship
§ CRM
§ Consumer feedback management
§ Corporate communications and responsiveness
§ J-I-T spec’ing / warehousing
§ Logistics
§ Sourcing
§ Quality assurance
Company Confidential September 28, 2015
4
Product Stewardship Failure – Davison Product Events
§ Sodasorb recall (at the time part of Darex) § Resulting from paint chips in the product from the protective coating applied to
portions of the processing equipment
§ VTI Incident § Cylinder returned to Grace after use, which then leaked at our Lehnkering (3rd party)
warehouse in Germany
§ ModCol § Spring-type chromatography column failure at a customer location
Excellent Product Stewardship can create a Competitive Advantage
Product Stewardship – Background
Company Toyota Apple BP Problem Sudden acceleration iPhone 4 reception issues Deepwater Horizon catastrophe
Resulting in Complaints, recalls, Congressional hearings,
loss of life
Unreliable signal strength readout, dropped calls, angry
(wired) fans
Death and destruction; the potential loss of the
Gulf States’ way of life
Complicated by Riveting 911 calls, 24/7 media Media hype, blogosphere, competitive market space
Politics, oiled wildlife
Corporate Response Slow: inability to identify the problem
and take responsibility
So-so: Denial, acceptance, action
Bad: No plan in place. Leadership
perceived as slippery as the spill
Causing Market Cap drop -19.5% ($31.5B) January to July
Market Cap drop -9% ($22B)
June 21 to July 15
Market cap drop -40% ($78.6B)
January to July
Real Problem Grew too fast; lost focus on quality.
The antenna didn’t work. Solution: rubber band (literally).
Didn’t have a plan in place in case of a catastrophe; engineering shortcuts
Short-term consequences Yes Yes Yes
Long-term consequences Possibly No Yes
Conclusion Brand events are often not within our control
Live the values you profess to in public
Be responsive to events