PRODUCT SELECTION GUIDE - eccmec.it CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS ... art ever since. Today, we ... stock stainless steel

PRODUCT SELECTION GUIDE

RANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUB-

G REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING STRANDS BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-

CKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUB-

G SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE

AIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY

BLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES

D STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY

BING REINFORCED CABLES AND STRANDS BRAIDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING CABLES SCOPE

AIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING

AID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL

AIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS

STOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED

BLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAP-

ARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS

AIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING

OPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING

AID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSCUSTOM ROPE-LAY

BLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND

RANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY

BING REINFORCED CABLES SUPER CONDUCTOR CABLE CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE

AIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING

AID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS COAXIAL

ABLES CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY

BING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS

AIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING

OPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAID-

G BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY

BLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES

D STRANDS COILED CORDS CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS

STOM ROPE-LAY CABLES COOPER ALLOYS LITZ WIRE INSULATES BRAID MONOFILAMENT BRAIDS EXTRAWIDE BRAIDED COOPER OVAL SHIELDING BRAIDS COPPER SHIELDING BRAIDS

AINLESS STEEL SHIELDING BRAIDS EXTRAFLEXIBLE ROPE-LAY CABLES 7-STRAND CONCENTRIC CABLES EXTRAFLEXIBLE BUNCHED STRANDS SILVER-PLATES COPPER ANNEALED BARE COPPERTOLL

AIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS SINGLE-THICKNESS BRAIDS BRAID-REINFORCED CAPILLARY TUBING REINFORCED CABLES AND STRANDS CUSTOM ROPE-LAY

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1

TA B L E O F C O N T E N T S

CUSTOM DESIGN CAPABILITIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TRADE NAME PRODUCTS & CAPABILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 11NEWtuf® Reinforced Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . 11NEWind® Specialty Winding Wire . . . . . . . . . . . . . . . . . . . . . . . . . . 11NE-F1® Class F Insulation System . . . . . . . . . . . . . . . . . . . . . . . . . 12NEWcel® Foamed Dielectrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12NEWtral® Low-Noise Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12NEWlan™ Network Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13NEWguard™ Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13COLDflex Ground Cables™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13HYflex™ Power Distribution Cables. . . . . . . . . . . . . . . . . . . . . . . . 13

MULTICONDUCTOR CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Recommended Bunched Strands . . . . . . . . . . . . . . . . . . . . . . . . . . 17Recommended Ropelay Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Ultra Flexible Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Ultra Flexible FEP & Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . 21Ultra Flexible PVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Extra Flexible PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23PVC & PVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26NEWguard™ Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

MEDICAL CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Medical Composite Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Ultra Flexible Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Extra Flexible Silicone Rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Ultra Flexible FEP & Polyurethane. . . . . . . . . . . . . . . . . . . . . . . . . 39Ultra Flexible PFA & Silicone Rubber. . . . . . . . . . . . . . . . . . . . . . . 41Ultra Flexible PFA Lead Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Ultra Flexible FEP Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . 44Ultra Flexible PFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Ultra Flexible PVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47NEWtral® Low-Noise Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49NEWtuf® Reinforced Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . 50

INSTRUMENTATION/TEST & MEASUREMENT CABLES . . . . . . . . . . . . . . . . . . . 51Instrumentation Composite Cables . . . . . . . . . . . . . . . . . . . . . . . . 53Ultra Flexible PFA & Silicone Rubber. . . . . . . . . . . . . . . . . . . . . . . 56PFA & PFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58FEP & TPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60PVC & Polyester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62PVC & TPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64PVC & Polyurethane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66PVC & PVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

COMMUNICATION & CONTROL CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Communication & Control Composite Cables. . . . . . . . . . . . . . . . . 73FEP/PFA & Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76PFA & TPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78FEP & Polyester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80PVC & Polyurethane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84NEWlan™ Networking Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86CATV, MATV, CCTV Coaxial Cables . . . . . . . . . . . . . . . . . . . . . . . . 88Alarm & Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

AUDIO/VIDEO CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Audio Video Composite Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 91HDMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Audio Video Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

MICROMINIATURE & MINIATURE COAXIAL CABLES . . . . . . . . . . . . . . . . . . . . . 97Microminiature 42-34 AWG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Miniature 32-34 AWG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99NEWcel® Foamed Dielectrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

POWER LEADS/FLEXIBLE INTERCONNECT CABLES . . . . . . . . . . . . . . . . . . . 103Extra Flexible Silicone Rubber Grounding . . . . . . . . . . . . . . . . . . 105Extra Flexible PVC - 300 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . 106Extra Flexible PVC - 600 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . 106Ultra Flexible Miniature Silicone Rubber . . . . . . . . . . . . . . . . . . . 107Extra Flexible Silicone Rubber Lead 600 Volt. . . . . . . . . . . . . . . . 108Extra Flexible Silicone Rubber Lead 1000 Volt. . . . . . . . . . . . . . . 109Ultra Flexible Micro & Miniature PVC . . . . . . . . . . . . . . . . . . . . . 110Extra Flexible PVC Lead - 600 Volts . . . . . . . . . . . . . . . . . . . . . . 111PVC Lead - 1000 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112PVC Lead - 3000 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Ultra Flexible Microminiature FEP 150 V . . . . . . . . . . . . . . . . . . . 113FEP Lead Wire - 300 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114FEP Lead Wire - 600 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115FEP Lead Wire - 1000 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116UL 1007 PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117UL 1015 PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118UL 1032 PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119UL 1662 PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120UL 3123 Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121UL 3132 Silicone Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122HYflex™ Power Distribution Cables. . . . . . . . . . . . . . . . . . . . . . . 123COLDflex Ground Cables™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124PVC Ground Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

LITZ & WINDING WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Litz Wire Types & Constructions . . . . . . . . . . . . . . . . . . . . . . . . . 129Litz Wire Info Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Round Litz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Rectangular Braided Litz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137Rectangular Compacted Litz . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138Single Film Coated-Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144Heavy Film Coated-Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Film Insulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146Fiber & Tape Insulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147NEWind® Specialty Winding Wire . . . . . . . . . . . . . . . . . . . . . . . . . 148NEWind® Solid/PFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149NEWind® Solid/FEP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150NEWind® Solid/ETFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151NE-F1® Class F Electrical Insulation System. . . . . . . . . . . . . . . . . 152

BRAIDS, CABLES & STRANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153Braids Intro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155Standard Braided Copper Cables . . . . . . . . . . . . . . . . . . . . . . . . . 156Extra Wide Braided Copper Cables . . . . . . . . . . . . . . . . . . . . . . . 157Extra Flexible Round Copper Cables . . . . . . . . . . . . . . . . . . . . . . 158Tinned Copper Braids (Flat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Nickel-Plated Copper Shielding Braids . . . . . . . . . . . . . . . . . . . . . 159Tinned Copper Shielding Braid (Tubular) . . . . . . . . . . . . . . . . . . . 160Silver-Plated Copper Shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . 161Tinned Copper Oval Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Stainless Steel Shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Cross Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163PVC Insulated Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Cables & Strands Intro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166Extra Flexible Ropelay Strands . . . . . . . . . . . . . . . . . . . . . . . . . . 167Standard Concentric & Unilay . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

TECHNICAL REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Raw Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173UL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174Alloy Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175Annealed Bare & Silver-Plated Copper . . . . . . . . . . . . . . . . . . . . . 176Annealed Tinned Copper - Round . . . . . . . . . . . . . . . . . . . . . . . . . 177Single Film Coated-Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178Heavy Film Coated-Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179NEWtuf® Reinforced Jackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180NEWcel® Foamed Dielectrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181NEWtral® Low-Noise Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182NEWind® Specialty Winding Wire . . . . . . . . . . . . . . . . . . . . . . . . . 183NE-F1® Class F Insulation System . . . . . . . . . . . . . . . . . . . . . . . . 184COLDflex Ground Cables™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185NEWlan™ Networking Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 186NEWguard™ Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188HYflex™ Power Distribution Cables. . . . . . . . . . . . . . . . . . . . . . . 190Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

CREATIVE ENGINEERING.

AGILE MANUFACTURING.

A WORLD OF SOLUTIONS FOR INDUSTRIAL, SCIENTIFIC

AND MEDICAL APPLICATIONS.

3

C O M PA N Y P R O F I L E

ONE-OF-A-KIND SOLUTIONS.New England Wire Technologies creates highly customized wireand cable products for a diverse range of industrial, scientificand medical industries; all are designed to meet the preciserequirements of your most demanding specifications. Many areone-of-a-kind. Our technical staff works with you every step ofthe way—from initial design and development to testing andmanufacturing—to deliver quality custom wire and cablesolutions you can rely on when your reputation is on the line.

SPEED YOUR TIME TO MARKET.Thanks to the expertise of our people and the true verticalintegration of our manufacturing approach, we can ensure thatyour design-to-market curve is the shortest in the wire andcable industry. We design and build most of our own equipmentand tooling, so we can offer a level of manufacturing agilitythat yields custom wire and cable products of exceptionallyhigh quality in remarkably fast time frames.

QUALITY YOU CAN COUNT ON.New England Wire Technologies has earned both ISO 9001 andTS16949 registration—a testimony to the fact that qualitycontrol is the focus of every employee. We have the broadestand deepest in-house technical expertise and manufacturingknow-how in the wire and cable industry so we’re able tomaintain the highest standards of quality every step of the way--from research to inspection of raw materials to inline testing.

MAKE THE RIGHT CHOICE.New England Wire Technologies offers you proven engineering and manufacturing expertise; everyone at New England Wire iscommitted to helping you improve the quality and performance of your products.

In fact, the majority of ownership is held by our skilled anddedicated employees who are passionate about delivering intelligently designed, well crafted wire and cable products that perform best when they’re needed most.

While this catalog provides you with an overview of our widerange of products and capabilities, we encourage you to visitwww.newenglandwire.com, or contact our sales department by phone or e-mail to discuss your current challenges.

Discover how New England Wire Technologies can help youinnovate, create, and accelerate the success of your business.

New England Wire Technologies started out as a manufacturing organization at thedawn of the telecommunications age and we’ve continually advanced the state of theart ever since. Today, we design and manufacture an extensive range of sophisticatedwire and cable products—from multiconductor, superconductor and coaxial cable toLitz wire, braids, coiled cords, fine-wire strands and flexible interconnects.

Whether you need a reliable source for quality wire and cable orcustomized solutions to improve the performance of your products,the best place to turn is New England Wire Technologies.

For more than one hundred years, we have designed, developed, tested and manufactured custom wire and cable solutions tomeet the needs of engineers, scientists and technical profes-sionals around the world. Our cumulative experience and in-depthknowledge make us the best partner you can have when facedwith complex design and challenging projects.

W H AT ’ S I N S I D E ?OverviewCustom Design & Trade Name Products Multiconductor Cables Medical CablesInstrumentation/Test &Measurement CablesCommunications &Control Cables

Audio/Video CablesMicrominature &Miniature Coaxial Cables Power Leads/FlexibleInterconnect CablesLitz & Winding Wires Braids, Cables, StrandsTechnical Reference

C U S T O M D E S I G N & T R A D E NA M E P R O D U C T S

OUR CUSTOM SERVICES INCLUDE:

DEVELOPMENT ASSISTANCENew England Wire Technologies welcomes all opportunities toassist in the design, development, testing and manufacture ofcustom wire and cable products. If your requirements includematerials that are not listed in our catalog, please contact usto review your specific needs.

CATHETERSNew England Catheter, our medical products group, draws on a unique set of core technologies to design and produceprecision custom reinforced tubing built to the exactingstandards of medical device organizations.

QUALITY CERTIFICATIONNew England Wire Technologies has earned both ISO 9001:2000and TS16949:2002 Registration, so you’re assured that yourcustom wire and cable products meet the highest standards of the most demanding independent quality organizations.

ASIA SALES AND MANUFACTURINGOur production facility in China has increased New EnglandWire’s capacity by 50%. We can now better serve ourcustomers with manufacturing operations in Asia through oursales office in Guangzhou City. Plus, we can cost effectively offer higher volume, less complex customized products to allour customers.

RoHS COMPLIANCENew England Wire Technologies is dedicated to offering technicalsolutions and superior materials thatminimize environmental impact andmaximize the performance benefitsof our custom-designed, specialtywire and cable. We have identifiedthe current RoHS status of ourexisting products and offer a variety of GreenLine materials to meet the needs of our customers who request compliance.

5

Off-the-shelf components may work for some applications, but when wire and cable are critical to the performanceof your product, you can’t settle for anything less than custom solutions.

With decades of research, testing and development under our belt, New England Wire Technologies is uniquelyqualified to offer custom design, development, testing and manufacture of specialty wire products using a wide variety of materials. We employ our reiterative design process, concurrent engineering and rapid prototyping to quickly bring ideas from the drawing board to the production line—one solution at a time.

RoHSRoHS2002/95/EC

www.newenglandwire.comTel: 603.838.6624

© 2005 New England Wire Technologies

7

The keys to our success in specialty wire manufacturing are the expertise and dedication of ourworkforce and the variety and flexibility of our equipment. Our technical staff expertly assists customers in the development and testing of all our custom products. Every machine operator is a skilled craftsman with the experience and knowledge necessary to independently gather components, configure machinery and monitor quality control--regularly completing several discreetproduction runs in a single work day. It is this talent pool of owner/employees combined with anunparalleled array of equipment that enables New England Wire to offer custom wire products ofexceptionally high quality, in quantities that suit specialty manufacturing needs, and in time framesthat meet critical production schedules.

We have developed a number of trade name products to help solve engineering challenges for abroad spectrum of high-performance applications in a diverse array of disciplines including automo-tive, communications, computers, high-energy physics, medical electronics, nuclear fusionresearch, public utilities and defense. Our trade name products are further evidence of our com-mitment to creating custom design capabilities and high-quality, technically advanced cables youcan rely on no matter how challenging your application or environment.

CUSTOM DESIGN CAPABILITIES

Our on-site testing facilities are among the finest in the industry.Seasoned technicians in our state-of-the-art lab can test cablesaccording to military or other custom specifications. We continuallyconduct research and testing to improve materials, processes andend products.

We maintain a wide range of color concentrates for numerous extrudedinsulations to create custom colors for your applications. Both colormatching and batch testing are offered in our development lab.

New England Wire offers a complete range of printing servicesincluding print wheel and ink jet printing. Our custom services can beused to imprint cable with your company name and logo or to meetrequirements of UL/CSA.

We’re happy to accept and work with your material for specialprojects. Please contact New England Wire Technologies to discussyour application.

TESTING

COLOR MATCHING

CUSTOM PRINTING

TOLL ORDERS

8

CUSTOM DESIGN CAPABILITIES, continued

New England Wire Technologies is a world leader in the design andmanufacture of multiconductor cable for specialty applications. Ourmulticonductor cables are used in diverse applications such as medical electronics, robotics, defense electronics, power distribution,and computer peripherals. Cables with requirements such as flexibility,extended flex life, high/low temperature performance, miniaturizationand unusual combinations of conductor sizes are made to order inboth shielded and unshielded configurations. Our broad range of manufacturing capabilities and wide selection of conductor and insulation materials allow us to design wire and cables to meet themost demanding customer specification.

MULTICONDUCTORCABLES

Our expertise in producing Litz wire is unmatched for specialty applications such as high frequency inductors and transformers, inverters,communications equipment and ultrasonic and sonar equipment.

LITZ WIRE

FLEXIBLEINTERCONNECTS

For power distrubtion applications, flexible interconnect conductors are manufactured in sizes up to 4/0 AWG with a full range of specialtystranding and insulation options.

COAXIAL CABLES Specialty coaxial cables can be manufactured in a range of sizes fromminiature 42 AWG PFA insulated (.33 mm O.D.) to 8 AWG low-loss withexpanded PTFE tape dielectric.

BRAIDS Flat, tubular and round braids are manufactured to standard or customspecifications. Braided products can also be supplied with a variety ofextruded insulations.

CABLES & STRANDS Our fine-wire technology enables the manufacturing of uninsulatedstrands and ropelay cables in various gauges and conductor materials.



9


SUPERCONDUCTOR New England Wire Technologies has provided cabling, insulating andother services to the superconductor industry since the 1960’s. Infact, our products are integrated into most of the major acceleratorprojects, as well as ore separator magnets, NMR magnets, and superconducting magnetic energy storage (SMES) magnets. We haveexperience with both low temperature and high temperature conductors, and we’re a world leader in Rutherford cabling of super-conducting wire. We have the ability to apply polyimide tape, fiberglasstape, fiberglass textile braid, extruded ETFE insulation and engineeredmaterials to all conductor configurations. Call our design team to discuss your specific requirement.

FORMED CABLES New England Wire manufactures formed, or compacted, cables, withcopper densities as high as ninety percent, which have been used inapplications such as high-efficiency generators and linear motors.

These cables are most often made with either bare copper, or magnetwire, and are formed to various profiles, which allow our customers tomaximize the fill factor of their windings. In addition to wire, coppertubing used for cooling has been incorporated into some of our formedcable designs.

Tape wraps and textile servings are available and in some casesextruded plastics are offered for additional voltage withstand. Pleasecontact our design team for more information.

From the late 1980’s through 2000 New England Wire produced abroad range of custom coiled cords at its Lisbon, New Hampshireplant. With the formation of our subsidiary, New England InterconnectSystems in the year 2000, most of the processing equipment wasmoved to NEI Systems in Keene, New Hampshire and Santa Ana,Sonora, Mexico.

New England Wire continues to manufacture silicone rubber-jacketedcoiled cords in its Lisbon plant. NEI Systems, in addition to producinga wide range of custom cable assemblies using both straight andcoiled cables, makes custom coil cords using cables jacketed withPVC, Polyurethane, Polyester, and a variety of TPE compounds.

COILED CORDS

10


Our subsidiary, New England Catheter works with clients to customdesign products based on the unique product performance characteristics required. Braid reinforced tubing, lubricious linedcatheter shafts and tubing that utilizes conductors or linear strengthmembers are examples of products we manufacture using ouradvanced extrusion expertise and extensive in-house wire processingcapabilities. We specialize in the design and manufacture of thin-walltight tolerance extrusion, multi-lumen braided tubing and tubing withlayers of thermoplastic resins bonded to layers of fluoropolymer resins.Round or flat stainless steel wire, high strength fiber materials, plasticmonofilament and a number of other materials can be used as thebraided reinforcement component of most tubing products.

New England Catheter has manufactured tubing as small as .035” ODup to 1.00” OD using fluoropolymers, nylon, polyurethane, Pebax®,polyethylene, PVC and most other thermoplastic compounds. Westock stainless steel wire from .0015” to .010” in diameter and flatwire from .001”x.002” to .003”x.012” in hard and soft tempers forbraiding using 8, 12, 16, 24, 32 and 48 carriers.

Our products have been used in almost every arena of medicalprojects: anesthesiology, angiography, angioplasty, biopsy devices,cardiovascular, dental, endoscopy, neurology and pain management toname a few. We are proud to have the most extensive braiding andwire handling capabilities to be found at a catheter manufactureranywhere. Call our design staff at (603) 838-2261 or visitwww.necatheter.com to get started on your project.

CATHETERS



11

TRADE NAME PRODUCTS & CAPABILITIES

Does your product require high axial strength under extreme conditionslike operating rooms and trauma centers? NEWtuf® custom cablesdeliver peak jacket strength three times that of conventional siliconerubber jacketed cables.

They help eliminate damage from pulling and stretching, yet maintaintheir flexibility even after repeated exposure to high temperatures, solvent sterilization and autoclaving. While tougher than conventional silicone rubber, NEWtuf® jackets can be easily stripped with standardequipment.

Commonly used in power conversion and other applications requiringadditional voltage-withstand, our specialty transformer winding wires (toUL 60950 Annex U and VDE IEC 60950) are available in supplementaryand reinforced constructions.

NEWind® Specialty Winding Wire solves the problem of damage to theinsulation between winding turns by coating the conductors with multiplethin layers of insulation so defects in any one layer will not reduce insulation ability. The result? You can manufacture smaller, less costlymotors and transformers because there is no need for additional interleaved insulation.

NEWtuf® REINFORCEDSILICONE RUBBER

NEWind® SPECIALTYWINDING WIRE

Our trade name products are designed to cover a broad spectrum of high-performance applications,each designed with its own unique characteristics. For example, NEWtuf® cables are typically used in medical applications due to their high axial tensile strength, superior flexibility and ease of sterilization. NEWind® Winding Wires eliminate the need for separate ground, interwinding, and turninsulation in transformers, motors and coil designs. NE-F1 Insulation System is our UL approved electrical insulation system of high-performance winding wires. NEWtral® low noise cables neutralizenoise generated by mechanical shock and vibration. NEWcel® is a closed-cell foamed material that provides a significantly reduced dielectric constant in ultra-miniature coaxial, twinaxial and triaxialcables. And our COLDflex Ground Cable™ makes handling easy even in harsh weather--as low as -40˚C.

Contact our design team to discuss your toughest wire and cable challenges; we specialize in custom solutions for your unique application.

12

TRADE NAME PRODUCTS & CAPABILITIES, continued

Class F (155˚C) is our electrical insulation system of high-performancewinding wire products designed to meet UL 1446 Electrical InsulationSystem for double- and triple-insulated winding wires.

NE-F1® features a wide variety of bobbin materials, tapes, sleeving,potting compounds and varnishes. This diverse selection of materialsensures that NE-F1® will be suitable for most Class F devices, thusreducing the need for multiple Electrical Insulation Systems.

In nature, air is near-perfect dielectric medium, allowing a signal tomove through it at a rate approaching the speed of light, however, anair dielectric is impractical for use as a cable insulation as it providesno structural integrity. But NEWcel® is the ideal solution. This closed-cell foamed dielectric material is specifically designed to reduce thedielectric constant and dissipation factor, yielding low-capacitance, low-loss, high V.O.P. ultra miniature coaxial, twinaxial and triaxial cables.

Using highly controlled extrusion processes, we foam material with alow dielectric constant (2.0 - 2.6) to produce a dielectric medium witha high air concentration. This results in a significantly reduced dielectric constant (1.45 - 1.8) while providing the customer with thechoice of reduced diameter and same attenuation or same diameterand reduced attenuation without sacrificing structural integrity.

New England Wire Technologies creates cables specifically designed to neutralize noise generated by mechanical shock and vibration andmaximize critical signal quality in small-signal applications.

Our state-of-the-art low-noise cables can be found in a range ofmedical devices such as ECG, EEG and pulse oximetry equipment, as well as test and measurement tools including charge amplifiers,vibration analyzers and oscilloscopes. New England WireTechnologies’ engineers can design custom cables to meet all your performance requirements.

NE-F1® ELECTRICALINSULATION SYSTEM

NEWcel®

FOAMED DIELECTRIC

NEWtral®

LOW NOISE CABLE



13

Our networking cables have the high bandwidth you need for current1G applications as well as emerging standards like IP-based fullmotion video, IP-based security, Voice Over IP and 10G Ethernetapplications. So your investment in networking cable is fully protected.

Our enhanced CAT-6E Gold cables comply with TIA/EIA 568-8 andISO/IEC 11801 Class E standards while offering the ultimate inattenuation, cross-talk, signal-to-noise ratio and return loss performance.

Our NEWguard™ cables are custom designed for the most challengingand demanding environments. In extreme conditions, cable becomesa critical link that supplies low voltage power, control and data signals.NEWguard™ cable remains flexible while meeting environmental challenges such as extreme temperature, mechanical abuse, presenceof strong chemicals, exposure to oils, dust, wind, salt water spray andvibration.

Our custom compound gives COLDflex Ground Cable™ the voltage rating,dielectric strength, temperature rating and flexibility to make handlingeasy — even at temperatures as low as -40˚C. This allows you to getgrounding cables off the reel and quickly installed in cold weather.

NEWlan™ NETWORKCABLES

NEWguard™

COLDflex GROUNDCABLE™

HYflex™ PowerDistribution Cables

HYflex™ power distribution cables incorporate a uniquely designed, highperformance insulation specifically formulated for use in heavy dutydiesel hybrid vehicles and high strand count, flexible conductors to produce cables ideally suited for applications where flexibility, long lifeand performance is critical.

TRADE NAME PRODUCTS & CAPABILITIES, continued

M U LT I C O N D U C T O R C A B L E S

15

New England Wire Technologies creates multiconductor cables for applications as diverse as medical electronics,robotics, defense electronics, power distribution and computer peripherals.

We draw on our broad range of manufacturing capabilities and our in-depth knowledge of conductor and insulationmaterials to produce cables that deliver precisely what you’re looking for—low noise, high flexibility, extended flexlife, miniaturization, high/low temperature performance and resistance to oils and corrosive chemicals.

For example, we develop low-noise cables used in medical applications like patient monitoring devices, electro-surgical instruments, nerve stimulation devices, pacemaker and pulse oximetry, where noise-free transmission is important to maintaining signal quality. We also combine finely stranded conductors and thin-wall extrusions to create highly flexible cables for applications where unrestricted motion of an instrument is vital.

Whether you’re looking for cables designed for low noise, high or low temperature, extended flex life, ultra flexibility,miniature size, vented cables or bonded, flat cables, New England Wire Technologies has the design and manufac-turing expertise to produce cables that perform when the mission is critical.

M U LT I C O N D U C T O R C A B L E S

New England Wire Technologies is a world leader in the design and manufacture of multiconductor cable for specialty applications such as medical electronics, robotics, defense electronics, power distribution, and computer peripherals. Our broad range of manufacturing capabilities and wide selection of conductor and insulation materials allow us to produce cables that have extra flexibility, extended flex life, miniatur-ization, low and high temperature ratings, and resistance to oils and corrosive chemicals.

Recommended Bunched Strands . . . . . . . . . . . . . . 17 Recommended Ropelay Cables . . . . . . . . . . . . . . . . 17Ultra Flexible Silicone Rubber . . . . . . . . . . . . . . . . . 18Ultra Flexible FEP & Silicone Rubber . . . . . . . . . . . . 21Ultra Flexible PVC. . . . . . . . . . . . . . . . . . . . . . . . . . 21Extra Flexible PVC . . . . . . . . . . . . . . . . . . . . . . . . . 23PVC & PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26NEWguard™ Cables . . . . . . . . . . . . . . . . . . . . . . . . 28



17

EquivalentAWG

ApproximateFeet/LB

CircularMil Area

ApproximateLBS/1000 FT

AWGSize

Number ofWires

All measurements are in inches unless otherwise stated.

42403836363434343232323030302928282826262422222018

7.09.8

17.026.028.241.041.040.065.066.664.0

105.0100.0105.7133.1166.4160.0153.8264.0249.9403.6634.3650.0

1050.01625.0

4761933003194551270611947

805882108097508350535060320532393063252720212024210612261296

802510498308199

7101726114116106526164125115265401666264266264265

.003

.004

.005

.006

.006

.007

.007

.007

.009

.009

.009

.012

.012

.012

.013

.015

.015

.014

.019

.018

.023

.029

.029

.037

.047

50505050465046445046444644404646444044404040363636

.0210

.0303

.0514

.0787

.0837

.1241

.1218

.1235

.1967

.1979

.1976

.3120

.3087

.3264

.3957

.4947

.4940

.4747

.8151

.77141.2461.9582.0073.2425.017

NominalOD

Recommended Bunched Strands for Maximum Flexibility

Recommended Ropelay Cables for Maximum Flexibility

EquivalentAWG

ApproximateFeet/LB

CircularMil Area

ApproximateLBS/1000 FT

AWG ofWire

Number ofWires

NominalOD

2626262424232222202019191818

Construction

268.8268.8264.0420.0420.0600.0672.0634.3

1036.01009.11400.01412.71652.01614.5

1051056610510515016866259105150147413168

4646444444444440444044404440

3X35/467X15/463X22/443X35/447X15/443X50/447X24/443X22/407X37/447X15/407X50/447X21/407X59/447X24/40

.020

.020

.020

.025

.025

.030

.032

.031

.040

.039

.046

.046

.050

.050

20219719222522731530739447352975675612031227

.8148

.8148

.83111.3221.3221.8892.1151.9973.2613.1774.4074.4475.2015.082

18


DESCRIPTION: Conductors are ultra flexible tin- or silver-plated copper strands insulated with 10 mil walls of silicone rubber. Extra flexible silver-plated copper braided or spiral shields, silicone rubber jackets or both can be applied over the cabled conductors.

USE: For use on various medical instruments where ultra flexibility and small diameters are desired. Recommended for industrial applications where higher temperature ratings and extreme flexibility are required. Please contact ourdesign team for your specific application requirements.

Number of Conductors

Nominal WallThickness

StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter

SINGLE CONDUCTOR DATA NominalDiameter

Over CabledConductor

NominalDiameter Over

ShieldNominal WallThickness

NominalOD

SHIELD JACKET

Our standard colors for primary and overall jackets include: white, black, red, green, yellow, blue, brown, orange, gray and violet. Custom color and/or exact color match available; please contact our design team for your specific requirement.

1111111122222222333333334444444455555555

36343332313029283634333231302928363433323130292836343332313029283634333231302928

26/5041/5052/5065/5075/5041/4652/4665/4626/5041/5052/5065/5075/5041/4652/4665/4626/5041/5052/5065/5075/5041/4651/4665/4626/5041/5052/5065/5075/5041/4652/4665/4626/5041/5052/5065/5075/5041/4652/4665/46

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.026

.027

.028

.029

.030

.032

.033

.035

.026

.027

.028

.029

.030

.032

.033

.035

.026

.027

.028

.029

.030

.032

.033

.035

.026

.027

.028

.029

.030

.032

.033

.035

.026

.027

.028

.029

.030

.032

.033

.035

.035

.036

.037

.038

.039

.041

.042

.043

.060

.062

.064

.066

.068

.072

.074

.076

.065

.067

.069

.071

.074

.078

.080

.084

.072

.074

.076

.079

.081

.086

.089

.093

.079

.082

.085

.087

.090

.095

.098

.104

.026

.027

.028

.029

.030

.032

.033

.034

.051

.053

.055

.057

.059

.063

.065

.067

.056

.058

.060

.062

.065

.069

.071

.075

.063

.065

.067

.070

.072

.077

.080

.084

.070

.073

.076

.079

.081

.086

.089

.095

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.020

.055

.056

.057

.058

.059

.061

.062

.063

.080

.082

.084

.086

.088

.092

.094

.106

.095

.097

.099

.101

.104

.108

.110

.114

.102

.104

.106

.109

.111

.116

.119

.123

.109

.112

.115

.118

.120

.125

.128

.144

Silicone Rubber JacketSilver-Plated

Copper Shield

Microminiature Silicone RubberInsulated Conductor

StrandedCopper

Ultra Flexible Single & MulticonductorSilicone Rubber Insulated Cables300 Volts, 150˚ C



19

ç


DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with a 5 mil wall of FEP. Extra flexible tin-plated copper braided shields may be applied prior to jacketing with 10 mil wall of silicone rubber overall.

USE: Miniature relays, medical instruments and other specialized electronic applications requiring ultra flexiblemicrominiature multiconductor cables. Please contact our design team for your exact requirement.



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET


Silicone RubberJacket

Tinned CopperBraided Shield

Microminiature FEPInsulated Conductor

Stranded Bare Copper

Ultra Flexible Single & MulticonductorFEP & Silicone Rubber Insulated Cables250 Volts, 150˚ C

11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019019.022.022.022.022.015.015.016.016.017.017.018.019.019.019.019.022.022.022.022.015.015.016.016.017

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066

20



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter

SINGLE CONDUCTOR DATA

Ultra Flexible Single & MulticonductorFEP & Silicone Rubber Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.045

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.049

.052

.052

.055

.055

.058

.060

.060

.060

.060

.068

.068

.068

.068

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.036

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.059

.059

.059

.059

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.065

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.069

.072

.072

.075

.075

.080

.080

.080

.080

.080

.088

.088

.088

.088




21

ç

DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with 5 mil walls of PVC. Extra flexiblebraided shields, jackets or both can be applied over the cabled conductors. Most of the items below are also available with tinned copper stranded conductors and tinned copper braided shields.

USE: Miniature relays, medical instruments and other specialized applications requiring 250 volt, 105˚C ultra flexiblemicrominiature multiconductor cables.



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET


11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015.0.16.016.017

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

PVC JacketSilver-Plated Copper

Braided Shield

Microminiature PVCInsulated Conductor


Ultra Flexible Single & MulticonductorPVC Insulated Cables250 Volts, 105˚ C

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066


22


Ultra Flexible Single & MulticonductorPVC Insulated Cables, continued


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.045

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.050

.052

.052

.055

.055

.058

.060

.060

.060

.060

.069

.069

.069

.069

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.036

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.060

.060

.060

.060

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.065

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.089

.089

.089

.089



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET



23

DESCRIPTION: Conductors are extra flexible bare copper strands insulated with 10 mil walls of PVC. Extra flexible,tinned copper braided shields, or PVC jackets or both can be applied over the cabled conductors. For special applications, spiral shield can be substituted for braided shields.

USE: Various medical instruments and other electronic applications requiring miniature, extra flexible multi-conductorconnections. Please contact our design team for your specific application.


111111111111111111111111111222222222222

343434323232303030292828282626262424242322222020201818343434323232303030292828

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/44

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

.035

.036

.036

.037

.038

.038

.038

.041

.041

.041

.042

.044

.044

.044

.052

.059

.059

.059

.057

.058

.064

.063

.063

.074

.073

.071

.084

.084

.062

.062

.064

.066

.066

.066

.072

.072

.072

.074

.083

.083

.027

.027

.028

.029

.029

.026

.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.053

.053

.055

.057

.057

.057

.063

.063

.063

.065

.069

.069

444444444444444444444444444040404040404040404040404040444444444444444444444040

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.056

.056

.057

.058

.058

.058

.061

.061

.061

.062

.064

.064

.064

.072

.079

.073

.079

.077

.078

.084

.083

.083

.094

.093

.091

.104

.104

.082

.082

.084

.086

.086

.086

.092

.092

.092

.094

.103

.103

PVC JacketTinned CopperBraided Shield

Miniature PVC Insulated Conductor


Extra Flexible Single & MulticonductorPVC Insulated Cables600 Volts, 105˚ C




StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

24




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter


Extra Flexible Single & MulticonductorPVC Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


222222222222222333333333333333333333333333444444

282626262424242322222020201818343434323232303030292828282626262424242322222020201818343434323232

19/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/40

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.027

.027

.028

.029

.029

.029

.083

.088

.090

.090

.102

.098

.100

.121

.119

.119

.141

.139

.135

.160

.160

.067

.067

.069

.071

.071

.071

.078

.078

.078

.085

.089

.089

.089

.096

.098

.098

.120

.115

.118

.131

.128

.128

.152

.150

.146

.174

.174

.074

.074

.076

.079

.079

.079

.069

.074

.076

.076

.088

.084

.086

.098

.096

.096

.118

.116

.112

.137

.137

.058

.058

.060

.062

.062

.062

.069

.069

.069

.071

.075

.075

.075

.082

.084

.084

.097

.092

.095

.108

.105

.105

.129

.127

.123

.151

.151

.065

.065

.067

.070

.070

.070

404040404040403636363636363636444444444444444444404040404040403636363636363636363636444444444444

.010

.010

.010

.010

.015

.015

.015

.015

.015

.015

.015

.015

.015

.020

.020

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.015

.015

.015

.015

.015

.020

.020

.015

.020

.020

.010

.010

.010

.010

.010

.010

.103

.108

.110

.110

.132

.128

.130

.151

.149

.149

.171

.169

.165

.200

.200

.087

.087

.089

.091

.091

.091

.098

.098

.098

.105

.109

.109

.109

.116

.118

.118

.150

.145

.148

.161

.158

.158

.192

.190

.176

.214

.214

.094

.094

.096

.099

.099

.099



25



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter


Extra Flexible Single & MulticonductorPVC Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


444444444444444444444555555

303030292828282626262424242322222020181818343432323230

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.077

.077

.077

.080

.084

.084

.084

.092

.094

.094

.108

.104

.106

.121

.118

.118

.145

.142

.137

.169

.169

.073

.073

.076

.079

.079

.079

444444404040404040403636363636363636363636444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.106

.106

.106

.114

.118

.118

.118

.126

.128

.128

.151

.147

.149

.164

.161

.151

.188

.185

.180

.212

.212

.102

.102

.105

.108

.108

.108555555555555555555555

303029282828262626242424222222202020181818

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.087

.087

.087

.089

.095

.095

.095

.103

.106

.106

.122

.117

.119

.136

.133

.133

.163

.160

.154

.190

.190

404040404040404040403636363636363636363636

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.116

.116

.116

.123

.129

.129

.129

.137

.140

.140

.165

.160

.162

.179

.176

.176

.206

.203

.197

.233

.233

.086

.086

.086

.094

.098

.098

.098

.106

.108

.108

.131

.127

.129

.144

.141

.141

.168

.165

.160

.192

.192

.082

.082

.085

.088

.088

.088

.096

.096

.096

.103

.109

.109

.109

.117

.120

.120

.145

.140

.142

.159

.156

.156

.186

.183

.177

.213

.213

41/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40


.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

26


DESCRIPTION: Tin-plated copper conductors insulated with 10 mil walls PVC. Braided shields, jackets or both can be applied over the cabled conductors. For special applications, spiral shields can be substituted for braided shields.Primary and final jacket color determined by customer.

USE: Intercoms, radio equipment, computers, sensors, monitoring equipment and other electronicapparatus requiring 600 volt, 105˚C multiconductor cables for interconnections. Please contact our design team foryour specific application requirements.



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET


PVC InsulatedConductor

Stranded Tinned Copper

Single & MulticonductorPVC Insulated Cables600 Volts, 105˚ C

111111111111122222222222223333333333333

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.060

.061

.062

.063

.064

.066

.066

.069

.069

.072

.073

.077

.078

.085

.087

.089

.091

.093

.097

.097

.103

.103

.108

.110

.118

.120

.090

.092

.094

.096

.099

.103

.103

.109

.109

.116

.118

.136

.139

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.015

.040

.041

.042

.043

.044

.046

.046

.049

.049

.052

.053

.057

.058

.065

.067

.069

.071

.073

.077

.077

.083

.083

.088

.090

.098

.100

.070

.072

.074

.076

.079

.083

.083

.089

.089

.096

.098

.106

.109

404040404040404040404040404040404040404040404040404040404040404040404040404040

.026

.027

.028

.029

.026

.032

.032

.035

.035

.038

.039

.043

.044

.051

.053

.055

.057

.059

.063

.063

.069

.069

.074

.076

.084

.086

.056

.058

.060

.062

.065

.069

.069

.075

.075

.082

.084

.092

.095

.026

.027

.028

.029

.030

.032

.032

.035

.035

.038

.039

.043

.044

.026

.027

.028

.029

.030

.032

.032

.035

.035

.038

.039

.043

.044

.026

.027

.028

.029

.030

.032

.032

.035

.035

.038

.039

.043

.044

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

363434323230302828262624243634343232303028282626242436343432323030282826262424



27



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter


Single and Multiconductor Cables,PVC Insulated, continued

NominalDiameter




NominalOD

SHIELD JACKET


44444444444445555555555555

3634343232303028282626242436343432323030282826262424

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.026

.027

.028

.029

.030

.032

.032

.035

.035

.038

.039

.043

.044

.026

.027

.028

.029

.030

.032

.032

.035

.035

.038

.038

.043

.044

.077

.079

.081

.084

.086

.091

.091

.098

.098

.106

.108

.118

.120

.084

.090

.087

.093

.095

.101

.101

.109

.109

.117

.120

.131

.133

.063

.067

.065

.070

.072

.077

.077

.084

.084

.092

.094

.104

.106

.070

.073

.076

.079

.081

.087

.087

.095

.095

.103

.106

.117

.119

4040404040404040404040404040404040404040404040404040

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.015

.015

.015

.010

.010

.010

.010

.010

.015

.015

.015

.015

.015

.015

.015

.015

.097

.099

.101

.104

.106

.111

.111

.118

.118

.136

.128

.148

.150

.104

.107

.110

.113

.115

.131

.131

.139

.139

.147

.150

.161

.163


28

Our NEWguard™ cables are custom designed for the most challenging and demanding environments. In extremeconditions, cable becomes a critical link that supplies low voltage power, control and data signals. NEWguard™cable remains flexible while meeting environmental challenges such as extreme temperature, mechanical abuse,presence of strong chemicals, exposure to oils, dust, wind, salt water spray and vibration.

NEWguard™ range of cables is designed around specially formulated grades of jacketing materials for challengingenvironments. We offer the following options:

In some cases, we can also recommend our proprietary NEWtuf™ line of cables with reinforced silicone rubberjackets or other crosslinked jacketing materials. Please contact our design team for cables manufactured to meetyour specific needs.

• Conductors of high strength, high conductivity metal alloys. 42 AWG to 4/0 AWG.• Conductors of Electrolytic tough pitch, oxygen free, tinned and silver plated copper.

42 AWG to 4/0 AWG.• Ultra fine stranding, rope lay constructions for super flexibility. Each strand 30-50 AWG.• High performance, small diameter insulations systems. Fluoropolymers, Polyolfins, PVC.• Strength members.• Constructions designed for continuous flexing applications. The flexing can be rolling

flex, bending flex or torsional flex application.• Variety of shielding options designed for high levels of electromagnetic shielding.

NEWguard Cables™

Special high molecular weight PVC that is chemical, oil and flame resistant.

Polyurethane material that is abuse resistant, puncture and abrasion resistant,flame retardant, chemical resistant, oil resistant and hydrolysis resistant.

Polyethylene black jacketing material that is sunlight resistant, outdoor resistant.

Thermoplastic Elastomer material that is suitable for very cold and hottemperatures.

Fluorocopolymer material that is suitable for very high temperature, and inert toevery common chemical and oil.

New England Wire Technologies has sophisticated capabilities in conductor manufacturing, high technology insulation materials, and a variety of shielding options all designed for your specific requirements.

CONDUCTOROPTIONS

We offer a broad range of UL and CSA approvals for 300 and 600 volt cables.For new applications, we can also obtain a special regulatory approval.

REGULATORY APPROVALS

NEWguard™ 2

NEWguard™ 1

NEWguard™ 3

NEWguard™ 4

NEWguard™ 5

Note: Our full line of NEWguard™ products is expected to be available by July 2006. Please call our design team for availability.



29

APPLICATIONS OF NEWguard™ CABLES:

Temperature, ˚ C

Jacket hardness, Shore

Abrasion resistance

Cut through resistance

Flame resistance

Sunlight resistance

Oil resistance

Chemical resistance

Salt water resistance

Dusty environment

Vibration

Flexibility

Continuous flexing

Electrical noise immunity

Cable OD

-20˚ to +80˚

86-88 A

Good

Fair

Good

Good

Good

Good

Very Good

Good

Very Good

Yes,custom design

-20˚ to +80˚

86-88 A

Very Good

Very Good

Good

Good

Good

Very Good

Good

VeryGood

Very Good

Yes,custom design

-20˚ to +80˚

95 A

Very Good

Good

Poor

Very Good

Good

Very Good

Very Good

Very Good

Fair

No

-60˚ to +105˚

95 A

Good

Good

Good

Good

Good

Good

Very Good

Good

Very Good

Yes,custom design

-80˚ to +150˚

75 D

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Fair

No

Special designs for vibration resistance. Also special installation techniques.

Custom designs for high levels of immunity.

Custom designs for small diameters with small conductors, insulations.

PROPERTY NEWguard™1 NEWguard™2 NEWguard™3 NEWguard™4 NEWguard™5*

PROPERTY COMPARISON, NEWguard™ JACKETING OPTIONS:

Chemical, petrochemical plantsWood, paper and pulp plantsAutomotive factoriesSteel, glass and metal foundriesMining industryMilitary ground support systemsArctic environmentsDown-hole pump applicationsConveyor linesMass transit systemsFood and beverage plantsCNC machining centersPackaging machinery

Oil fields and geophysical exploration equipmentEarth moving machinery with vibration concernsClean room environmentSatellite communicationsInter-building communicationsLand irrigation systemsOutdoor security systemsOutdoor scoreboard and displaysPipeline sensor controls.

NEWguard™ cables are designed for a diverse range oflow voltage power, control and data signal applications in challenging environments. We can custom design small diameter, very flexible cables for high flex life and electromagnetic noise immunity.

* NEWguard™ 5 rated - 80 to 200˚C also available.**Chemical resistance data are for brief exposures (like splashes) to common industrial cleaning chemicals,

oils, mild acids and mild bases. For more severe chemical resistance needs, please contact our design engineering team.

31

M E D I C A L C A B L E S

No industry demands more technologically advanced cables built to more exacting specifications than medicalelectronics. And no company has more experience or expertise researching, developing, and manufacturing precision cables for medical applications than New England Wire Technologies.

Our low-noise, high-temperature and vented cables are at work in pulse oximetry devices, electrosurgical instruments, fetal monitors, nerve stimulation devices, defibrillators, and more. And our precision braid reinforced tubings are used in the design and production of a number of custom components for the medicaldevice marketplace.

When signal integrity is important to accurate diagnosis and monitoring, our NEWtral®, NEWtuf®, and NEWcel®

cables are the answer. NEWtral® low-noise cables reduce or eliminate problems associated with spurious electrical disturbances caused by self-generated, mechanically induced noise. NEWtuf® silicone rubber jackets protect inner conductors from longitudinal stresses and the rigors of everyday use. And our NEWcel® cablesimprove signal propagation, protecting the integrity of clinical information.

We invite you to call our sales department to discuss your current needs for custom designed wires and cablesusing a variety of conductors and insulating materials for medical electronics applications.

M E D I C A L C A B L E S

The capability to provide custom designed wires and cables with various types of conductors and insulating materials allow New England Wire Technologies to support wire and cable requirements for diverse medical equipment applications such as digital imaging, electro surgery, patient monitoring, ultrasound and laser surgery. Characteristics of our products include ultraflexible, high-flex life, autoclavable, low-noise, low-elongation/high tensile strength and miniaturization.

The composite cable constructions and families of cables shown on the following pages are intended to demonstrate the variety of custom cable configurations we can manufacture. Cables utilizing many more conductors, various high-strength copper alloys and other extruded insulations are available.

Medical Composite Cables . . . . . . . . . . . . . . . . . . . 33Ultra Flexible Silicone Rubber . . . . . . . . . . . . . . . . . 36Extra Flexible Silicone Rubber . . . . . . . . . . . . . . . . . 37Ultra Flexible FEP & Polyurethane . . . . . . . . . . . . . . 39Ultra Flexible PFA & Silicone Rubber . . . . . . . . . . . . 41Ultra Flexible PFA Lead Wire . . . . . . . . . . . . . . . . . . 43Ultra Flexible FEP Stainless Steel . . . . . . . . . . . . . . 44Ultra Flexible PFA . . . . . . . . . . . . . . . . . . . . . . . . . . 45Ultra Flexible PVC. . . . . . . . . . . . . . . . . . . . . . . . . . 47NEWtral® Low-Noise Cables. . . . . . . . . . . . . . . . . . . 49NEWtuf® Reinforced Silicone Rubber . . . . . . . . . . . . 50



33

New England Wire Technologies offers an extensive range of sophisticated wire and cableproducts for the medical device manufacturer. Working with customer supplied requirements, ourdesign and engineering staff specialize in product development, concurrent engineering, design formanufacturability and quick turn prototyping. The next few pages demonstrate a few of our designand manufacturing capabilities. Please call our design team to discuss your specific application.

MEDICAL COMPOSITE CABLES

Jacket

Spiral Sheild

Binder Wrap

30 AWGSingles (4)

30 AWG ShieldedTwisted Pair

.140"

6 Conductor Cable: 30 AWG tinned copper shieldedtwisted pair, 4 - 30 AWG singles and fillers cabledaround Aramid core then taped, shielded and jacketedwith PVC to 0.140" O.D.

Jacket

26 AWG ShieldedTwisted Pair

3 ConductorSub-Cable

0.125

0.250

5 Conductor Zip Cord: 3 conductor shielded subcable, andshielded, twisted pair laid parallel then jacketed with silicone rubber to 0.125" by 0.250" wide.

6 ConductorSub-Cable

50 OHMCoaxes (8)

Binder Wrap

Spiral Sheild

Jacket

.285"

14 Conductor Cable: 8 - 50 OHM NEWtral-E coaxes withPFA jackets cabled around 6 conductor subcable andthen taped, spiral shielded and jacketed withpolyurethane to 0.285" O.D.

Jacket

Spiral Shield

30 AWGSingles (4)

30 PF/FTMax Coax

.156"

5 Conductor Cable: 4 - 30 AWG Newaloy 61 polypropylenesingles and a coax cabled around core with fillers; thenspiral shielded and jacketed with polyurethane to 0.156" O.D.

ACTUAL SIZE ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

34

MEDICAL COMPOSITE CABLES, continued

.158"

28 AWGChromel Single

28 AWGAlumel Single

28 AWGSingles (4)

Barrier Wrap

Jacket

6 Conductor Cable: 28 AWG chromel single, 28 AWGalumel single and 4 - 28 AWG Newaloy 61 singles (allwith PFA insulation) cabled around a core then tapedand jacketed with silicone rubber to 0.158" O.D.

26 AWGSingles (2)

30 AWGSingles (5)3 ConductorSub-CableBinder Wrap

Braided Shield

Barrier Wrap

Jacket

.248"

20 Conductor Cable: 5 - 30 AWG Newaloy 61 singles, 2 - 26 AWG singles and fillers cabled around 3 conductor PFA insulated subcable then taped, shielded, and jacketed with NEWtuf® to 0.248" O.D.

.236"

2 ConductorSub-Cable28 AWG ShieldedJacketed Singles (16)28 AWG Singles (2)Binder Wrap

Spiral Shield

Jacket

20 Conductor Cable: 2 conductor silver plated copper subcable with PFA jacket, 16 - 28 AWG NEWtral-E shielded and jacketed single and 2 - 28 AWG silver-plated copper conductors cabled and then taped,spiral shielded, and jacketed with polyurethane to0.236" O.D.

ACTUAL SIZE

ACTUAL SIZEACTUAL SIZE



35

30 AWG Single

Jacket

Spiral Shield

30 AWG Shielded JacketedTwisted Pair

30 AWG SingleTwisted Pairs (2)

.176"

22 Conductor Cable: 2 - 30 AWG NEWaloy 61 twisted pairs, a 30 AWG shielded, jacketed twisted pair and a 30 AWGNewaloy 61 single cabled with Aramid fillers and drain wirethen spiral shielded and jacketed with polyurethane to0.176" O.D.

24 AWG Twisted Pairs (2)

6 Conductor Sub-Cable

28 AWG Shielded Jacketed Twisted Pair



75 OHM Coaxes (3)

Binder Wrap

Braided ShieldJacket

.416"

22 Conductor Cable: 6 conductor sub-cable, 2 - 24 AWGtwisted pairs, 4 conductor sub-cable, 28 AWG shieldedand jacketed twisted pair, and 3 - 75 OHM coaxes allcabled around 3 conductor 18 AWG sub-cable thentaped, shielded and jacketed with polyurethane to0.416" O.D.

MEDICAL COMPOSITE CABLES, continued

.200"

Jacket

Braided Shield

PTFE Tube

26 AWGSingles (6)

6 Conductor Cable: 6 - 26 AWG singles with PFA insulationcabled with fillers around vent tube, shielded and jacketedwith silicone rubber 0.200" O.D.

.250"

Jacket

Braided Shield

Binder Wrap

3 ConductorSub-Cables

22 AWG ShieldedJacketed Singles (3)

9 Conductor Cable: 3 - 22 AWG tinned copper, shieldedand jacketed singles and 2 - 28 AWG Newaloy 61 sub-cables cabled around a core then taped, shieldedand jacketed with silicone rubber to 0.250" O.D.


ACTUAL SIZE ACTUAL SIZE

36

DESCRIPTION: Conductors are ultra flexible silver-plated copper strands insulated with silicone rubber. Extra flexible,silver-plated copper braided shields can be applied over the cabled conductors prior to jacketing with silicone rubber.For special applications, spiral shields can be substituted for braided shields.

USE: For use on various medical instruments and medical appliances where ultra flexibility and small diameters aredesired. Used also in computer and monitoring equipment where extreme flexibility is required. Please contact ourdesign team for your specific requirement.



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

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.010

.010

.010

.010

.010

.010

.010

.010

.010

.053

.054

.055

.056

.058

.059

.061

.064

.076

.078

.080

.082

.086

.088

.092

.109

.081

.083

.085

.087

.091

.094

.108

.114

.087

.089

.092

.094

.109

.111

.116

.123

.104

.107

.109

.112

.118

.120

.126

.134

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.010

.010

.010

.010

.010

.010

.015

.015

.010

.010

.010

.010

.015

.015

.015

.015

.010

.015

.015

.015

.015

.015

.015

.015

.033

.034

.035

.036

.038

.039

.041

.044

.056

.058

.060

.062

.066

.068

.072

.079

.061

.063

.065

.067

.071

.074

.078

.084

.067

.069

.072

.074

.079

.081

.086

.093

.074

.077

.079

.082

.088

.090

.095

.104

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.024

.025

.026

.027

.029

.030

.032

.035

.047

.049

.051

.053

.057

.059

.063

.070

.052

.054

.056

.058

.062

.065

.069

.075

.058

.060

.063

.065

.070

.072

.077

.084

.065

.068

.070

.073

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.081

.087

.095

.024

.025

.026

.027

.029

.030

.032

.035

.024

.025

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.027

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.025

.026

.027

.029

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.026

.027

.029

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.025

.026

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10/5017/5026/5041/5065/5075/5041/4665/4610/5017/5026/5041/5065/5075/5041/4665/4610/5017/5026/5041/5065/5075/5041/4665/4610/5017/5026/5041/5065/5075/5041/4665/4610/5017/5026/5041/5065/5075/5041/4665/46

Silicone Rubber Jacket

Silver-plated CopperBraided Shield

Silicone RubberInsulated Conductor

Silver-Plated Copper

Ultra Flexible Single & MulticonductorSilicone Rubber Insulated Cables300 Volts, 150˚ C

40383634323130284038363432313028403836343231302840383634323130284038363432313028

1111111122222222333333334444444455555555




37

DESCRIPTION: Conductors are tin-plated copper strands insulated with 10 mil walls of silicone rubber. Braidedshields can be applied over the cabled conductors prior to jacketing with silicone rubber. For special applications,spiral shields can be substituted for braided shields.

USE: For use on medical instruments where good flexibility and high temperature resistance are required. Pleasecontact our design team for your specific requirements.



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

Silicone Rubber Jacket Tinned Copper

Braided Shield

Silicone RubberInsulated Conductor

Stranded Tinned Copper

Extra Flexible Single & MulticonductorSilicone Rubber Insulated Cables300 Volts, 150˚ C

111111111111122222222222223333333333333

.010

.010

.010

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.010

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.010

.010

.010

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.077

.078

.085

.087

.089

.091

.093

.107

.107

.113

.113

.118

.120

.128

.130

.090

.092

.094

.096

.099

.103

.103

.119

.119

.126

.128

.136

.139

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.010

.010

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.010

.010

.010

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.010

.010

.010

.010

.010

.010

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.015

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.041

.042

.043

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.046

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.067

.069

.071

.073

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.077

.083

.083

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.098

.100

.070

.072

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.083

.083

.089

.089

.096

.098

.106

.109

404040404040404040404040404040404040404040404040404040404040404040404040404040

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.035

.038

.039

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.044

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

363434323230302828262624243634343232303028282626242436343432323030282826262424



38



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter


Extra Flexible Single & Multiconductor CableSilicone Rubber Insulated, continued

NominalDiameter




NominalOD

SHIELD JACKET


44444444444445555555555555

3634343232303028282626242436343432323030282826262424

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.026

.027

.028

.029

.030

.032

.032

.035

.035

.038

.039

.043

.044

.026

.028

.027

.029

.030

.032

.032

.035

.035

.038

.038

.043

.044

.077

.079

.081

.084

.086

.091

.091

.098

.098

.106

.108

.118

.120

.084

.090

.087

.093

.095

.101

.101

.109

.109

.117

.120

.131

.133

.063

.067

.065

.070

.072

.077

.077

.084

.084

.092

.094

.104

.106

.070

.076

.073

.079

.081

.087

.087

.095

.095

.103

.106

.117

.119

4040404040404040404040404040404040404040404040404040

.010

.010

.010

.010

.010

.015

.015

.015

.015

.015

.015

.015

.015

.010

.010

.010

.010

.010

.015

.015

.015

.015

.015

.015

.015

.015

.097

.099

.101

.104

.106

.121

.121

.128

.128

.136

.138

.148

.150

.104

.110

.107

.113

.115

.131

.131

.139

.139

.147

.150

.161

.163




39

DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with 5 mil wall of FEP. Extra flexible braided shields can be applied over the cabled conductors prior to jacketing with Polyurethane in either a high-glossor satin finish. Most of the items below are also available with tinned copper stranded conductors and tinned copper braided shields.

USE: Used primarly in medical instruments and other specialized applications where ultra flexibility must be com-bined with the abrasion resistant properties of the Polyurethane jacket. Please contact our design team to confirmvoltage and temperature ratings to match your specific application.



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter



Nominal Diameter Over


NominalOD

SHIELD JACKET


11111111111111122222222222222223333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019019.022.022.022.022.015.015.016.016.017.017.018.019.019.019.019.022.022.022.022.015.015.016.016.017

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066

Polyurethane Jacket

Silver-PlatedCopper

Braided Shield


StrandedBare

CopperUltra Flexible Single & MulticonductorFEP & Polyurethane Insulated Cables250 Volts, 80˚ C


40



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter


Ultra Flexible Single & MulticonductorFEP & Polyurethane Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.041

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.049

.052

.052

.055

.055

.058

.060

.060

.060

.060

.068

.068

.068

.068

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.032

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.059

.059

.059

.059

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.061

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.069

.072

.072

.075

.075

.078

.080

.080

.080

.080

.088

.088

.088

.088




41

DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with 5 mil walls of color coded PFA. Extraflexible braided shields are optional over the cabled conductors prior to jacketing with silicone rubber. Althoughshown with bare copper conductors and shields, most constructions are available with tinned copper conductors and shields.

USE: Used primarily for miniature relays, medical instruments and other specialized applications requiring ultra flexible microminiature multiconductor cables. Please contact our design team to confirm voltage and temperatureratings to match your specific application.



StrandConstruction

AWGSize

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET


11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

Silicone Rubber Jacket Braided Shield

Microminiature PFAInsulated Conductor

Stranded Bare CopperUltra Flexible Single & Multiconductor

PFA & Silicone Rubber Insulated Cables250 Volts, 150˚ C

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019019.022.022.022.022.015.015.016.016.017.017.018.019.019.019.019.022.022.022.022.015.015.016.016.017

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066


42



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter


Ultra Flexible Single & MulticonductorPFA & Silicone Rubber Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.041

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.049

.052

.052

.055

.055

.058

.060

.060

.060

.060

.068

.068

.068

.068

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.032

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.059

.059

.059

.059

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.061

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.069

.072

.072

.075

.075

.078

.080

.080

.080

.080

.088

.088

.088

.088




43

DESCRIPTION: Ultra flexible, microminiature stranded silver-plated copper conductor insulated with a 3.5 mil wall of clear, non-hygroscopic PFA.

USE: Critical physiological applications where small diameters, highly flexible and non-toxic insulated conductors are mandated. Designed for long usage in flow probes and pressure measuring instruments. Please contact our design team for your specific application.

EquivalentAWG

CircularMil Area

Number ofWires


ConductorDiameter

AWG ofWire

4240403838363636343434343232323030292828

6.99.8

10.816.717.325.529.228.040.240.239.440.063.764.164.0

101.1100.0128.2160.2160.0

710

717

7261941411016106526164125526540

5050485046504850504446445046444644464644

.003

.004

.004

.005

.005

.006

.006

.007

.007

.007

.007

.007

.009

.009

.009

.012

.012

.013

.015

.015

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.010

.011

.011

.012

.012

.013

.013

.014

.014

.014

.014

.014

.016

.016

.016

.019

.019

.020

.022

.022

NominalOD



CONDUCTOR INFORMATION

PFA Insulation

Stranded Silver-PlatedCopper Stranding

Ultra Flexible Microminiature PFA Insulated Lead Wire150 Volt, 200ºC

44

DESCRIPTION: Conductors are stainless steel insulated with 3.5 mil wall of FEP. Braided stainless steel shields of 44 AWG wire can be applied over the cabled conductors prior to jacketing with FEP.

USE: For use in flow probes and pressure measuring instruments where extreme flexibility and corrosion resistance areimportant. Please contact our design team to discuss your specific application.



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET


111111111222222222333333333444444444

403836343332313028403836343332313028403836343332313028403836343332313028

10/5017/5026/5041/5052/5065/5075/5041/4665/4610/5017/5026/5041/5052/5065/5075/5041/4665/4610/5017/5026/5041/5052/5065/5075/5041/4665/4610/5017/5026/5041/5052/5065/5075/5041/4665/46

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.020

.021

.022

.023

.024

.025

.026

.028

.031

.030

.032

.034

.036

.038

.040

.042

.046

.052

.033

.035

.037

.039

.041

.043

.046

.050

.056

.036

.038

.040

.043

.045

.048

.050

.055

.062

.011

.012

.013

.014

.015

.016

.017

.019

.022

.011

.012

.013

.014

.015

.016

.017

.019

.022

.011

.012

.013

.014

.015

.016

.017

.019

.022

.011

.012

.013

.014

.015

.016

.017

.019

.022

444444444444444444444444444444444444444444444444444444444444444444444444

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.032

.033

.034

.035

.036

.037

.038

.040

.043

.042

.044

.046

.048

.050

.052

.054

.058

.064

.045

.047

.049

.051

.053

.055

.058

.062

.068

.048

.050

.052

.055

.057

.060

.062

.067

.074

FEP Jacket Stainless SteelShield


StainlessSteelUltra Flexible Single & Multiconductor

FEP Insulated Stainless Steel Cables 150 Volts, 200˚ C

.011

.012

.013

.014

.015

.016

.017

.019

.022021.023.025.027.029.031.033.037.043.024.026.028.030.032.034.037.041.047.027.029.031.034.036.039.041.046.053




45

DESCRIPTION: Conductors are ultra flexible silver-plated copper strands insulated with 3.5 mil walls of PFA. Extraflexible silver-plated copper braided shields can be applied over the cabled conductors prior to jacketing with PFA.

USE: Used primarly in medical instruments such as transducers, flow probes, peripheral telemetry equipment and other specialized applications where strong, ultra flexible, microminiature multiconductor cables are required. Please contact our design team for constructions applicable to your specific requirements.



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET


11111111122222222233333333344444

4038363433323130284038363433323130284038363433323130284038363433

10/5017/5026/5041/5052/5065/5075/5041/4665/4610/5017/5026/5041/5052/5065/5075/5041/4665/4610/5017/5026/5041/5052/5065/5075/5041/4665/4610/5017/5026/5041/5052/50

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.011

.012

.013

.014

.015

.016

.017

.019

.022

.011

.012

.013

.014

.015

.016

.017

.019

.022

.011

.012

.013

.014

.015

.016

.017

.019

.022

.011

.012

.013

.014

.015

.020

.021

.022

.023

.024

.025

.026

.028

.031

.031

.033

.034

.036

.038

.040

.042

.046

.053

.033

.035

.037

.039

.041

.043

.046

.050

.056

.036

.038

.040

.043

.045

.011

.012

.013

.014

.015

.016

.017

.019

.022

.022

.024

.025

.027

.029

.031

.033

.037

.044

.024

.026

.028

.030

.032

.034

.037

.041

.047027.029.031.034.036

4444444444444444444444444444444444444444444444444444444444444444

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.032

.033

.034

.035

.036

.037

.038

.040

.043

.043

.045

.046

.048

.050

.052

.054

.058

.065

.045

.047

.049

.051

.053

.055

.058

.062

.068

.048

.050

.052

.055

.057

PFA Jacket Silver-PlatedCopper Shield


Silver-plated CopperUltra Flexible Single & Multiconductor

PFA Insulated Cables125 Volts, 260˚ C


46



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter


Ultra Flexible Single & MulticonductorPFA Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


44445555555555

3231302840383634333231302928

65/5075/5041/4665/4610/5017/5026/5041/5052/5065/5075/5041/4652/4665/46

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.016

.017

.019

.022

.011

.012

.013

.014

.015

.016

.017

.019

.020

.022

.048

.050

.055

.062

.039

.042

.044

.047

.050

.052

.055

.060

.063

.069

.039

.041

.046

.053

.030

.033

.035

.038

.041

.043

.046

.051

.054

.060

4444444444444444444444444444

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.060

.062

.067

.069

.074

.051

.054

.056

.059

.062

.064

.067

.072

.081




47

DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with 5 mil walls of color coded PVC. Extraflexible braided bare copper shields over the cabled conductors are optional prior to jacketing with PVC. Many ofthese constructions are also available with tinned copper stranding and shields.

USE: Medical instruments and other specialized applications requiring ultra flexible microminiature multiconductor cables. Please contact our design team for your specific requirements.



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET


3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

PVC Jacket Bare Copper Shield


Bare CopperStrand

Ultra Flexible Single & MulticonductorPVC Insulated Cables200 Volts, 105˚ C

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019019.022.022.022.022.015.015.016.016.017.017.018.019.019.019.019.022.022.022.022.015.015.016.016.017

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.048

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.039

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.068

.072

.072

.072

.072

.061

.061

.063

.063

.066


11111111111111122222222222222233333

48



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter


Ultra Flexible Single & MulticonductorPVC Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.041

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.049

.052

.052

.055

.055

.058

.060

.060

.060

.060

.068

.068

.068

.068

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.032

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.059

.059

.059

.059

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.061

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.069

.072

.072

.075

.075

.078

.080

.080

.080

.080

.088

.088

.088

.088




49

-50

-40

-30

-20

-10

0

10

20

30

Cab

le N

oise

(m

V)

Typical Cable vs. NEWtral ™ Low-Noise Cable

Typical CableTypical CableNEWtralNEWtral ™ Cable Cable

17 µVp-p

NEWtral® LOW-NOISE CABLES

In small signal applications, noise-free transmissionlines are necessary to maintain signal integrity.Simply flexing or twisting a traditional cable cangenerate voltage spikes with magnitudes in thetens of millivolts. This noise is due to triboelectriccharging of the insulator materials, which act ascapacitors and store the charge. The addition ofconductive low-noise layers reduces this noise tothe microvolt range.

New England Wire Technologies has specificallydeveloped a range of advanced low-noise cablesdesigned to neutralize noise generated by mechani-cal shock and vibration and maximize signal quality.

TECHNICAL INFORMATION

NEWtral® Type 1

NEWtral® Type 2

Typical applications include medical equipment, test and measurement equipment, charge amplifiers, vibration analyzers and oscilloscopes.

Outer Low-Noise Layer Options

Advantage:*Can be strippedmechanically.

*No diameter increase.

Consideration:*Higher Cost

Advantage:*No diameter increase.

*Low Cost

Consideration:*Must be chemically stripped


*Low cost

Consideration:*Diameter increase(.010-.020")

EZ- StripCoatedExtruded

Low-Noise Layer

Low-Noise Layer

Low-Noise Layer

Advantage:Excellent performance (10 µV - 100 µV)

Consideration:Increase in primary diameter (.010"-.020")

Advantage:Very good performance (25 µV - 250 µV)

Consideration:Low cost

50

NEWtuf® REINFORCED JACKETS

Silicone rubber is preferred over other jacketingmaterials due to its high flexibility, performance athigh temperatures and ease of sterilization.Certain medical applications require that cablejackets be cleaned by wiping the surface with solvents. Conventional silicone rubber jackets maybecome stretched and distorted during the clean-ing process. Furthermore it is desirable to limit theelongation of the jacket in some silicone rubberjacketed cable assemblies when equipped withmolded connectors.

With a peak strength three times that of conven-tional silicone rubber, NEWtuf® reinforced jacketswithstand axial forces without reducing flexibility.Although tougher than conventional silicone rubber, the jacket can still be easily stripped withstandard equipment.

150ºC/300V UL AWM Stles are available for med-ical instrument interconnecting cable applications.

PRODUCT ADVANTAGES

* High Tensile Strength* Low Elongation* Autoclavable* High Flexibility* Excellent High-Temperature Integrity


When a force is applied, NEWtuf® exhibits verylittle elongation unlike convential silicone rubber jackets.

A comparison of the performance of NEWtuf®

vs. competing reinforced jackets provesNEWtuf® to be superior.

Material Properties

Property Conventional NEWtuf® Competitor

86%

20%

2.0%

1.0%

0.03%

490%

Elongation5 lbf

Elongation20 lbf

0 5 10 15 20

Elongation (%)

0

5

10

15

20

25

Tens

ile S

tren

gth

(lbf

)

NEWtuf vs. Conventional SR®

NEWtuf® Conventional

0 5 10 15 20

0

5

10

15

20

25

Tens

ile S

tren

gth

(lbf

)

NEWtuf® vs. Competing Reinforced SR

NEWtuf ®

Competitor

Elongation (%)

51

I N S T R U M E N TAT I O N / T E S T & M E A S U R E M E N T C A B L E S

New England Wire Technologies has the technical knowledge necessary for designing cables to maximize accuracyand durability of test and measurement equipment. We are widely recognized for our ability to produce cables withextra flexibility, extended flex life and low noise—characteristics that are essential in medical electronics, scientif-ic research, geology, robotics and general electronics.

Our ultra flexible cables are the right choice when the unrestricted motion of an instrument is vital. We combinefinely stranded conductors and thin-wall extrusions to produce cables with extreme flexibility. For applicationswhere high reliability in repeated motion operations is a must, our high-flex multiconductor cables unite highstrength alloys with abrasion-resistant plastic insulations to create cable products with superior, long-term flexlife. Our NEWtral® low noise cables help reduce or eliminate internal noise generation to improve the accuracy andreliability of electronic signals. Our geophysical and scientific cables are built to withstand the rigors of both fieldand laboratory use. All can be manufactured to your exact specifications.

Contact our sales department to find out how we can design custom cable solutions for your test and measure-ment applications.

I N S T R U M E N TAT I O N / T E S T & M E A S U R E M E N T

New England Wire Technologies’ high degree of technical knowledge and manufacturing expertise ensure cables are manufactured with the reliability, performance and durability required for today’s sophisticated instrumentation and control cable applications. Our broad range of manufacturing capabilities along with a wide selection of conductor and insulation materials allow us to produce world-class cables with characteristics such as: low-noise, extra-flexibility, extended flexlife, miniaturization, high/low temperature per formance, precise electrical properties and corrosion resistance. Please contact our design team to discuss your specific application requirements.

Instrumentation Composite Cables . . . . . . . . . . . . . 53Ultra Flexible PFA & Silicone Rubber . . . . . . . . . . . . 56PFA & PFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58FEP & TPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60PVC & Polyester. . . . . . . . . . . . . . . . . . . . . . . . . . . 62PVC & TPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64PVC & Polyurethane . . . . . . . . . . . . . . . . . . . . . . . . 66PVC & PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69



53

New England Wire Technologies offers a wide range of ultra flexible cables designed to maximize accuracy and durability of test and measurement equipment used in medical electronics, scientificresearch, geology, robotics and general electronics. Our cables can be produced with extra flexibility, extended flex-life and low noise. The development of these unique cables has been possible by combining our ultra fine wire stranding technology with the capability of extruded thinwalls of Polyester, Polyethylene, Polyurethane, PVC, FEP, PFA and Silicone Rubber insulations. Thenext few pages demonstrate a few of our design and manufacturing capabilities. Please call our designteam today to start working on a custom cable solution for your specific requirement.

.468”



Braided Shield

Barrier Wrap

Jacket

32 Conductor Cable: 14 - 26 AWG twisted pairs and drain-wire cabled around a 4 conductor sub-cable with coreand drain wire then shielded, wrapped and jacketedwith TPE to 0.468" O.D.

34 AWG Singles (6)


Binder Wrap

Jacket

.106”

9 Conductor Cable: 6 - 34 AWG silver-plated alloy singles cabled with fillers around 3 conductor subcable, then wrapped and jacketed withpolyurethane to 0.106" O.D.

.110”

Low Noise Coax

30 AWG Singles (4)

Binder Wrap

Spiral Shield

Jacket

5 Conductor Cable: Low noise coax and 4 PVC insulatedsingles cabled around aramid core with fillers, thenwrapped, spiral shielded and jacketed wtih PVC to0.110" O.D.

.534”

.025” Web

.084”.450”

(Center-to-Center)

Jacket

16 AWGConductors (2)

200 Ohm Antenna Cable: 2 - 16 AWG silver-plated copper clad steel conductors laid parallel and extrudedin dog-bone configuration with ETFE to 0.534" wide.

ACTUAL SIZE

ACTUAL SIZE


INSTRUMENTATION COMPOSITE CABLES

54

INSTRUMENTATION COMPOSITE CABLES, continued

28 AWG Singles (5)

28 AWG TwistedThermocouple

28 AWG Twisted Pair

Binder Wrap

Jacket

.233”

9 Conductor Cable: 5 - 28 AWG tinned copper singles, 28AWG twisted thermocouple and 28 AWG twisted paircabled around core, wrapped and jacketed with TPE to0.233" O.D.

32 AWG Conductors (2)

30 AWG Conductors (2)

Binder Wrap

Jacket

.057”

4 Conductor Litz: 2 - 32 AWG Polyurethane conductors and2 - 30 AWG Polyurethane conductors, cabled then wrappedand jacketed with Polyurethane to 0.057" O.D.

28 AWG Type KThermocouple

28 AWG Twisted Pair

28 AWG Singles (2)

28 AWG Singles (6)

Binder Wrap

Jacket

.323“

12 Conductor Cable: 28 AWG Type K thermomcouple, hardtinned newaloy twisted pair, 2 - Newaloy/PFA singles and 6 -PFA insulated singles bunched around a filler, then binderwrapped and jacketed with silicone rubber to 0.323" O.D.

20 AWG Single

Chromel Single

Alumel Single

18 AWG Singles (2)

Vent Tube

Binder Wrap

Braided Shield

Jacket

.258”

5 Conductor Cable: 20 AWG tinned copper single, 2 - 18 AWGtinned copper singles and vent tube, chromel single, alumelsingle and 2 fillers cabled around a core, wrapped, shieldedand jacketed with silicone rubber to 0.258".


ACTUAL SIZE

ACTUAL SIZE



55

INSTRUMENTATION COMPOSITE CABLES, continued8 AWG Litz Singles (4)

Binder Wrap

Inner Jacket

Foil Shield

Braided Shield

Outer Jacket

1.050”

4 Conductor Cable: 4 - 8 AWG Litz singles cabled aroundfiller to form a core which is then wrapped and jacketedwith PVC prior to applying foil shield, braided shield andPVC outer jacket to 1.05" O.D.

Vent Tube

3 Conductor Sub-cable

22 AWG High-VoltageShielded Single

Binder Wrap

Jacket

.516”

4 Conductor Cable: 3 conductor subcable, 22 AWG high voltage shielded single and vent tube cabled with fillers,wrapped and jacketed with polyurethane to 0.516" O.D.

.0256 Conductor Sub-cable


100 Ohm Twinaxes (4)

Binder Wrap

Braided Shield

Jacket

.215”

“

ACTUAL SIZE

ACTUAL SIZE


42 Ohm Coaxes (8)

Binder Wrap

Spiral Shield

Jacket

.285”ACTUAL SIZE

ACTUAL SIZE

4 Conductor Cable: 4 twinaxes, 6 conductor sub-cable,and 5 - 38 AWG twisted pairs cabled around strengthmember, wrapped, shielded and jacketed withpolurethane to 0.215" O.D.

14 Conductor Cable: 8 - 42 OHM silver-plated coaxeswith low-noise coating cabled around silver-plated 6 conductor cable with drain wire in outer interstice thentaped, wrapped, spiral shielded and jacketed with polyurethane to 0.285" O.D.

56

DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with 5 mil walls of color coded PFA. Extraflexible braided shields can be applied over the cabled conductors before jacketing with silicone rubber.

USE: For use in applications requiring good flexibility, high temperature and other specialized applications. Most ofthe items below are also available with tinned copper stranded conductors and shields; please contact our designteam for your specific requirements.



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET



Silver-Plated CopperBraided Shield



PFA & Silicone Rubber Insulated Cables250 Volts, 150˚ C

11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015.0.16.016.017

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066




57

Ultra Flexible Single & Multiconductor PFA & Silicone Rubber Insulated Cables, continued


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.045

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.050

.052

.052

.055

.055

.058

.060

.060

.060

.060

.069

.069

.069

.069

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.036

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.060

.060

.060

.060

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.065

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.089

.089

.089

.089




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

58

DESCRIPTION: Conductors are ultra flexible silver-plated copper strands insulated with 5 mil walls of color codedPFA. Extra flexible braided shields are optional over cabled conductors.

USE: Used when good flexibility and a high temperature are required. Please contact our design team for your specific application requirement.


PFA Jacket Silver-Plated CopperBraided Shield


Silver-Plated CopperUltra Flexible Single & Multiconductor

PFA & PFA Insulated Cables250 Volts, 260˚ C

11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015.0.16.016.017

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET



59


Ultra Flexible Single & MulticonductorPFA & PFA Insulated Cables, continued


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.045

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.050

.052

.052

.055

.055

.058

.060

.060

.060

.060

.069

.069

.069

.069

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.036

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.060

.060

.060

.060

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.065

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.089

.089

.089

.089



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

60

DESCRIPTION: Conductors are ultra flexible silver-plated copper strands insulated with a 5 mil wall of FEP with extraflexible silver-plated copper braided shield and 10 mil TPE jacket overall. Most items below are also available withtinned copper conductors and shields.

USE: Useful in transducers, flow probes, defibrillators, peripheral telemetry equipment and other applications wheredurable, flexible, multiconductor connections are required. Please contact our design team for your specific requirements.


TPE JacketSilver-Plated Copper

Braided Shield


Stranded Silver-Plated CopperUltra Flexible Single & Multiconductor

FEP & TPE Insulated Cables250 Volts, 105˚ C

11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015.0.16.016.017

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET



61

Ultra Flexible Single & MulticonductorFEP & TPE Insulated Cables, continued


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

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.005

.005

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.045

.045

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.048

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.050

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.055

.055

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.055

.062

.062

.062

.062

.050

.050

.052

.052

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.055

.058

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.060

.060

.060

.069

.069

.069

.069

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.036

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.060

.060

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.060

.066

.068

.070

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.076

.076

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.065

.065

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.068

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.070

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.075

.075

.075

.075

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.082

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.082

.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.089

.089

.089

.089




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

62

DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with 5 mil walls of PVC. Extra flexiblebraided shields, jackets or both can be applied over the cabled conductors. Most of the items below are also available with tinned copper stranded conductors and tinned copper braided shields.

USE: For use in applications requiring good flexibility, high temperature, abrasion and oil resistance. Please contactour design team for your specific application.


Polyester Jacket Tin-Plated CopperBraided Shield



PVC & Polyester Insulated Cables200 Volts, 105˚ C

11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

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.005

.005

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.005

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.005

.005

.005

.015

.015

.016

.016

.017

.017

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.019

.019

.019

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.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

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.022

.022

.022

.015

.015.0.16.016.017

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

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.010

.010

.010

.010

.010

.010

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.010

.024

.024

.025

.025

.026

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.027

.028

.028

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.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

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.046

.046

.046

.046

.052

.052

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.052

.041

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.015

.015

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.016

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.017

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.029

.029

.031

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.033

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.037

.037

.037

.043

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.032

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.034

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.044

.044

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.045

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.048

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.051

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.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET



63

Ultra Flexible Single & MulticonductorPVC & Polyester Insulated Cables, continued


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

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.005

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.005

.005

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.005

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.005

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.005

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.015

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.015

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.016

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.017

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.022

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44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

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.082

.082

.082

.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.089

.089

.089

.089



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

64

DESCRIPTION: Conductors are ultra flexible silver-plated copper strands insulated with a 5 mil wall of PVC, an extraflexible silver-plated copper braided shield, and 10 mil wall TPE jacket overall.

USE: Low voltage applications which require small size and good flexibility. Please call our design team to discussyour specific application requirements.


TPE Jacket Silver-Plated CopperBraided Shield


Stranded Silver-Plated CopperUltra Flexible Single & Multiconductor

PVC & TPE Insulated Cables200 Volts, 105˚ C

11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015.0.16.016.017

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.038

.038

.040

.040

.042

.042

.044

.046

.046

.046

.046

.052

.052

.052

.052

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.033

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET



65


Ultra Flexible Single & MulticonductorPVC & TPE Insulated Cables, continued


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.045

.045

.048

.048

.050

.050

.052

.055

.055

.055

.055

.062

.062

.062

.062

.050

.050

.052

.052

.055

.055

.058

.060

.060

.060

.060

.069

.069

.069

.069

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.036

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.060

.060

.060

.060

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.065

.065

.068

.068

.070

.070

.072

.075

.075

.075

.075

.082

.082

.082

.082

.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.089

.089

.089

.089



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

66

DESCRIPTION: Conductors are extra flexible bare copper strands insulated with 10 mil walls of PVC. Extra flexible,tinned copper braided shields, Polyurethane jackets or both can be applied over the cabled conductors. For special applications, spiral shield can be substituted for braided shields.

USE: Industrial applications requiring miniature, extra flexible multi-conductor connections. Please contact ourdesign team for your specific application.


111111111111111111111111111222222222222

343434323232303030292828282626262424242322222020201818343434323232303030292828

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/44

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

.035

.036

.036

.037

.038

.038

.038

.041

.041

.041

.042

.044

.044

.044

.052

.059

.059

.059

.057

.058

.064

.063

.063

.074

.073

.071

.084

.084

.062

.062

.064

.066

.066

.066

.072

.072

.072

.074

.083

.083

.027

.027

.028

.029

.029

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.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

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.049

.049

.060

.059

.057

.070

.070

.053

.053

.055

.057

.057

.057

.063

.063

.063

.065

.069

.069

444444444444444444444444444040404040404040404040404040444444444444444444444040

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.056

.056

.057

.058

.058

.058

.061

.061

.061

.062

.064

.064

.064

.072

.079

.073

.079

.077

.078

.084

.083

.083

.094

.093

.091

.104

.104

.082

.082

.084

.086

.086

.086

.092

.092

.092

.094

.103

.103

Extra Flexible Single & MulticonductorPVC & Polyurethane Insulated Cables600 Volts, 80˚ C

Polyurethane JacketTinned CopperBraided Shield

Miniature PVC Insulated Conductor


.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET



67


Extra Flexible Single & MulticonductorPVC & Polyurethane Insulated Cables, continued


222222222222222333333333333333333333333333444444

282626262424242322222020201818343434323232303030292828282626262424242322222020201818343434323232

19/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/40

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

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.035

.038

.039

.039

.045

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.050

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.049

.060

.059

.057

.070

.070

.027

.027

.028

.029

.029

.029

.083

.088

.090

.090

.102

.098

.100

.121

.119

.119

.141

.139

.135

.160

.160

.067

.067

.069

.071

.071

.071

.078

.078

.078

.085

.089

.089

.089

.096

.098

.098

.120

.115

.118

.131

.128

.128

.152

.150

.146

.174

.174

.074

.074

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.079

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.069

.074

.076

.076

.088

.084

.086

.098

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.096

.118

.116

.112

.137

.137

.058

.058

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.062

.062

.069

.069

.069

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.075

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.075

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.097

.092

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.108

.105

.105

.129

.127

.123

.151

.151

.065

.065

.067

.070

.070

.070

404040404040403636363636363636444444444444444444404040404040403636363636363636363636444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

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.010

.010

.010

.010

.010

.010

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.010

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.010

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.010

.010

.010

.010

.010

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.010

.010

.010

.010

.010

.010

.010

.010

.103

.108

.110

.110

.122

.118

.120

.141

.139

.139

.161

.159

.155

.180

.180

.087

.087

.089

.091

.091

.091

.098

.098

.098

.105

.109

.109

.109

.116

.118

.118

.140

.135

.138

.151

.148

.148

.172

.170

.166

.194

.194

.094

.094

.096

.099

.099

.099



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

68


444444444444444444444555555

303030292828282626262424242322222020181818343432323230

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.077

.077

.077

.080

.084

.084

.084

.092

.094

.094

.108

.104

.106

.121

.118

.118

.145

.142

.137

.169

.169

.073

.073

.076

.079

.079

.079

444444404040404040403636363636363636363636444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.106

.106

.106

.114

.118

.118

.118

.126

.128

.128

.151

.147

.149

.164

.161

.151

.188

.185

.180

.212

.212

.102

.102

.105

.108

.108

.108555555555555555555555

303029282828262626242424222222202020181818

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.087

.087

.087

.089

.095

.095

.095

.103

.106

.106

.122

.117

.119

.136

.133

.133

.163

.160

.154

.190

.190

404040404040404040403636363636363636363636

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.116

.116

.116

.123

.129

.129

.129

.137

.140

.140

.165

.160

.162

.179

.176

.176

.206

.203

.197

.233

.233

.086

.086

.086

.094

.098

.098

.098

.106

.108

.108

.131

.127

.129

.144

.141

.141

.168

.165

.160

.192

.192

.082

.082

.085

.088

.088

.088

.096

.096

.096

.103

.109

.109

.109

.117

.120

.120

.145

.140

.142

.159

.156

.156

.186

.183

.177

.213

.213

41/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/4419/4026/4066/4419/38

3x35/4442/4019/36

3x50/4466/4026/36

7x37/447x15/40

42/367x59/447x24/40


.032

.032

.032

.033

.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

.027

.027

.028

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.029

.032

.032

.032

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.035

.035

.035

.038

.039

.039

.045

.043

.044

.050

.049

.049

.060

.059

.057

.070

.070

Extra Flexible Single & MulticonductorPVC & Polyurethane Insulated Cables, continued



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET



69


DESCRIPTION: Conductors are bare or tin-plated copper strands insulated with 10 mil wall of color coded PVC.Braided shields, jackets or both can be applied over the cabled conductors prior to jacketing with PVC. For special applications, spiral shields can be substituted for braided shields.

USE: For applications requiring good flexibility with a 600 volt rating. Please contact our design team for your specifiic application.


PVC Insulated Conductor

Stranded Bare orTinned Copper

Flexible Single & MulticonductorPVC & PVC Insulated Cables600 Volts, 105˚ C


111111111111122222222222223333333333333

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

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.010

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.103

.103

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.110

.118

.120

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.103

.109

.109

.116

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.136

.139

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.100

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.083

.089

.089

.096

.098

.106

.109

404040404040404040404040404040404040404040404040404040404040404040404040404040

.026

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.063

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.069

.069

.074

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.056

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.069

.075

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.082

.084

.092

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.044

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

363434323230302828262624243634343232303028282626242436343432323030282826262424



StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

70

Single and Multiconductor CablesPVC & PVC Insulated, continued


44444444444445555555555555

3634343232303028282626242436343432323030282826262424

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

7/4410/44

7/427/40

19/4411/40

7/3819/40

7/3626/4019/3842/4019/36

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.026

.027

.028

.029

.030

.032

.032

.035

.035

.038

.039

.043

.044

.026

.027

.028

.029

.030

.032

.032

.035

.035

.039

.038

.043

.044

.077

.079

.081

.084

.086

.091

.091

.098

.098

.106

.108

.118

.120

.084

.087

.090

.093

.095

.101

.101

.109

.109

.117

.120

.131

.133

.063

.067

.065

.070

.072

.077

.077

.084

.084

.092

.094

.104

.106

.070

.073

.076

.079

.081

.087

.087

.095

.095

.103

.106

.117

.119

4040404040404040404040404040404040404040404040404040

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.015

.015

.015

.010

.010

.010

.010

.010

.015

.015

.015

.015

.015

.015

.015

.015

.097

.099

.101

.104

.106

.111

.111

.118

.118

.136

.138

.148

.150

.104

.107

.110

.113

.115

.131

.131

.139

.139

.147

.150

.161

.163




StrandConstruction

EquivalentAWG

AWG of Shield

NominalDiameter





NominalOD

SHIELD JACKET

71

C O M M U N I C AT I O N & C O N T R O L C A B L E S

New England Wire Technologies has been supplying custom cable products to the communications industry since1898 when we sought out and purchased a design for a new type of machinery to wrap insulated threads of silkor cotton around fine copper wire. This wire was one of the key components of the early telephone.

Today, we have the technical know-how and manufacturing ability to design cables for a wide range of communica-tions applications—from high-flex power cables for base stations to miniature coaxial cables for antennae. Someof the world’s largest communications carriers and IT companies rely on New England Wire Technologies for interconnecting cables, cell phone base station wire and cables, and broadband cable. We offer winding wire for UL1950/IEC60950 IT applications, as well as NEWlan® for today’s integrated voice, video, and data networks.

As safety and privacy concerns have grown, so has the complexity of alarm systems and security applications.New England Wire Technologies has the expertise and resources to design and produce custom communicationcables that meet the increasing technical needs of today’s computer-controlled electronic security equipment. We draw from a broad range of conductor sizes, materials, compounds, coatings, tapes and shield types to createsuperior quality cables with lower cross-talk, higher signal speed and greater integrity for longer transmission distances. Our design engineers and technical sales teams will work with you from start to finish, no matter howcomplex your security project.

Contact us to find out how we can help you create a custom solution to your power distribution, signal transmission,and security challenges.

C O M M U N I C AT I O N & C O N T R O L C A B L E S

New England Wire Technologies is a manufacturer of custom cables and Litz wire for the telecommunicationsfield. From the late 1800s, we have evolved with the telecommunications industry and have been able to meetindividual communications application needs such as high-flex power cables for base station applications, cus-tom computer cables, custom LAN cables or miniature coaxial cables for antennae.

Comunication & Control Composite Cables . . . . . . . 73FEP/PFA & Silicone Rubber. . . . . . . . . . . . . . . . . . . 76PFA & TPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78FEP & Polyester . . . . . . . . . . . . . . . . . . . . . . . . . . . 80PVC & Polyurethane . . . . . . . . . . . . . . . . . . . . . . . . 82PVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84NEWlan™ Network Cables . . . . . . . . . . . . . . . . . . . 86CATV, MATC, CCTV Coaxial Cables. . . . . . . . . . . . . . 88Alarm & Security . . . . . . . . . . . . . . . . . . . . . . . . . . 88

73

COMMUNICATION AND CONTROL COMPOSITE CABLES



1.480”

A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1

20 AWG Singles (20)

.074”

20 Conductor Ribbon Cable: 20 PVC insulated singleslaid parallel and bonded to 1.480" wide.

.249”

.083”

9 Conductor Ribbon Cable: Three NEWtral-E treated, shielded subcables with PVC insulation laid parallel and bonded to 0.083" by 0.249" wide .

ACTUAL SIZE

ACTUAL SIZE.343”

26 AWG Singles (18)


Binder Wrap

Braided Shield

Jacket

21 Conductor Cable: 18 singles cabled around a 3 conductor sub-cable then taped, shielded and jacketedwith PVC to 0.343" O. D.

ACTUAL SIZE



28 AWG Shielded Jacketed

28 AWG Singles (2)

Braided Shield

Jacket

.276”

ACTUAL SIZE

New England Wire Technologies offers custom designed cables for the communication industry. Wehave the technical knowledge and manufacturing ability to design cables for a wide range of communica-tion applications. We offer everything from high-flex power cables for base stations to miniature coaxialcables for antennae. The next few pages demonstrate a few of our design and manufacturing capabilities. If you have a special requirement please contact our sales department. Together with ourdesign engineers, we will work with you from start to finish, no matter how complex your project.

11 Conductor Cable: 2 twisted pairs with polyethelyneinsulation, 3 conductor low-noise subcable and 2 tinnedcopper singles with PVC insulation cabled around corestrength member then shielded and jacketed withpolyurethane to 0.276" O.D.

74

.025

.186”

Singles (6)

Shielded Jacketed Single

Binder Wrap

Spiral Shield

Jacket

“

7 Conductor Cable: 6 - 28 AWG singles and a fillercabled around 28 AWG shielded, jacketed single then taped, spiral shielded and jacketed with PVC to 0.186" O.D.

.231”

Singles (6)

Braided Shield

Temperature Marker

Jacket

.033”

6 Conductor Cable: 6 - 22 AWG singles cabled arounda core then taped, shielded and jacketed with PVC to0.231" O.D.

COMMUNICATION AND CONTROL COMPOSITE CABLES, continued


.135”

49 Ohm Triax

32 AWG Singles (3)

Strength Members (4)

Binder Wrap

Jacket

4 Conductor Cable: 3 - 32 AWG alloy singles cabledwith 49 Ohm Triax and 4 strength members, then tapedand jacketed with Polyurethane to 0.135"O.D.

ACTUAL SIZE

Served Litz Members (15)

Individual Wire

.125

.375

2.6”

Binder Wrap

Jacket

Type 6 Litz: 15 Litz members cabled around core, thentaped and jacketed with PVC to 2.6" O.D.

*NOTE:This illustrationshown at 50%Actual Size

75

30 AWG Singles (3)

Braided Shield

Jacket

.102”

3 Conductor Cable: 3 - 30 AWG alloy singles cabledaround core with drain wire, shielded and jacketed withPVC to 0.102" O.D.

30 AWG Drain Wire

30 AWG Singles (2)

Braided Shield

Jacket

.102”

2 Conductor Cable: 2 - 30 AWG singles cabled withfillers and drain wire, shielded and jacketed with PVC to 0.102" O.D.


www.newenglandwire.com Tel: 603.838.6624


COMMUNICATION AND CONTROL COMPOSITE CABLES, continued

50 Ohm Coaxes (15)

1.785”

A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1.019”

15 Conductor Ribbon Cable: 15 PVC insulated coaxeslaid parallel and bonded to 1.785" wide.

ACTUAL SIZE

76

DESCRIPTION: Conductors are ultra flexible silver-plated copper strands insulated with 5 mil walls of color codedFEP or PFA. Extra flexible braided shields can be applied over the cabled conductors prior to jacketing with siliconerubber.

USE: Used where ultra flexible microminiature multiconductor cables are required; please contact our design teamwith your specific requirements.



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET


11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010



Braided Shield

Microminiature FEP/PFAInsulated Conductor

Silver-platedCopperStrand

Ultra Flexible Single & Multiconductor FEP/PFA & Silicone Rubber Insulated Cables250 Volts, 150˚ C

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019019.022.022.022.022.015.015.016.016.017.017.018.019.019.019.019.022.022.022.022.015.015.016.016.017

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.039

.039

.041

.041

.043

.043

.045

.047

.047

.047

.049

.053

.053

.053

.053

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.031

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.063

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066


77





StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter


Ultra Flexible Single & MulticonductorFEP/PFA & Silicone Rubber Insulated Cables, continued

NominalDiameter




NominalOD

SHIELD JACKET


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.046

.048

.050

.050

.050

.050

.056

.056

.056

.056

.041

.045

.048

.048

.050

.052

.055

.055

.055

.055

.056

.062

.062

.062

.062

.050

.050

.052

.052

.055

.055

.058

.060

.060

.060

.060

.069

.069

.069

.069

.037

.039

.041

.041

.041

.041

.047

.047

.047

.047

.032

.036

.039

.039

.041

.041

.043

.046

.046

.046

.046

.053

.053

.053

.053

.041

.041

.043

.043

.046

.046

.049

.051

.051

.051

.051

.059

.059

.059

.059

.066

.068

.070

.070

.070

.070

.076

.076

.076

.076

.065

.065

.068

.068

.070

.072

.075

.075

.075

.075

.076

.082

.082

.082

.082

.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.088

.088

.088

.088


78

DESCRIPTION: Conductors are ultra flexible silver-plated copper strands insulated with 5 mil walls of color codedPFA. Extra flexible silver-plated copper braided shields can be applied over the cabled conductors prior to jacketingwith TPE. Most of the items below are also available with tinned copper stranded conductors and shields.

USE: Ultra flexible microminiature multiconductor for use when flexibility and 105º C temperature rating are critical.Please contact our design team to discuss your specific application.


TPE Jacket Silver-Plated CopperBraided Shield


Silver-Plated Copper StrandUltra Flexible Single & Multiconductor

PFA & TPE Insulated Cables250 Volts, 105˚ C

11111111111111122222222222222233333

3838363634343432323232303030303838363634343432323232303030303838363634

17/507/46

26/507/44

41/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/50

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

4444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019019.022.022.022.022.015.015.016.016.017.017.018.019.019.019.019.022.022.022.022.015.015.016.016.017

.024

.024

.025

.025

.026

.026

.027

.028

.028

.028

.028

.031

.031

.031

.031

.039

.039

.041

.041

.043

.043

.045

.047

.047

.047

.049

.053

.053

.053

.053

.041

.041

.043

.043

.046

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

.031

.033

.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.044

.044

.045

.045

.046

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.063

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066




StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

79



Ultra Flexible Single & MulticonductorPFA & TPE Insulated Cables, continued


3333333333444444444444444555555555555555

34343232323230303030383836363434343232323230303030383836363434343232323230303030

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4441/5010/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

44444444444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

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.010

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.018

.019

.019

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.015

.015

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.016

.017

.017

.018

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.019

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.022

.015

.015

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.016

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.017

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.019

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.019

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.022

.022

.022

.046

.048

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.050

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.056

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.041

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.048

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.062

.062

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.050

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.052

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.060

.060

.060

.060

.069

.069

.069

.069

.037

.039

.041

.041

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.047

.047

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.036

.039

.039

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.046

.046

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.053

.053

.053

.041

.041

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.043

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.046

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.059

.059

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.066

.068

.070

.070

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.076

.076

.076

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.065

.068

.068

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.075

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.082

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.070

.070

.072

.072

.075

.075

.078

.080

.080

.080

.080

.088

.088

.088

.088




StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

80


DESCRIPTION: Conductors are bare or tin-plated copper strands insulated with 10 mil walls of color coded FEP.Braided shields are available over the cabled conductors prior to jacketing with polyester. For special applications,spiral shields can be substituted for braided shields.

USE: Applications requiring high cut-through and abrasion resistance, good solvent resistance and good flexibility.Please contact our design team to discuss your specific application.

Polyester Jacket Tinned CopperBraided Shield

FEP InsulatedConductors


Single & Multiconductor FEP & Polyester Insulated Cables600 Volts, 105˚ C

11111111111111111122222222222222222233333333

3636 343432323030282826262424222220183636343432323030282826262424222220183636343432323030

.010

.010

.010

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.010

.010

.010

.010

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.010

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.010

.010

.010

.026

.026

.027

.028

.030

.029

.032

.032

.035

.035

.039

.039

.044

.044

.050

.050

.058

.068

.026

.026

.027

.028

.030

.029

.032

.032

.035

.035

.039

.039

.044

.044

.050

.050

.058

.068

.026

.026

.027

.028

.030

.029

.032

.032

.026

.026

.027

.028

.030

.029

.032

.032

.035

.035

.039

.039

.044

.044

.050

.050

.058

.068

.051

.051

.053

.055

.059

.057

.063

.063

.069

.069

.076

.076

.086

.086

.098

.098

.114

.133

.056

.056

.058

.060

.065

.062

.069

.069

4444444444444444444440404040404040404444444444444444404038383636363636364444444444444444

.035

.035

.036

.037

.039

.038

.041

.041

.044

.044

.053

.053

.058

.058

.064

.064

.072

.082

.060

.060

.062

.064

.068

.066

.072

.072

.083

.083

.090

.090

.109

.109

.121

.121

.137

.156

.065

.065

.067

.069

.074

.071

.078

.078

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.055

.055

.056

.057

.059

.058

.061

.061

.064

.064

.073

.073

.078

.078

.084

.084

.092

.102

.080

.080

.082

.084

.088

.086

.092

.092

.103

.103

.110

.110

.129

.129

.141

.141

.157

.176

.085

.085

.087

.089

.094

.091

.098

.098

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/38



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

81



Single and Multiconductor CablesFEP & Polyester Insulated, continued


3333333333444444444444444444555555555555555555

28282626242422222018363634343232303028282626242422222018363634343232303028282626242422222018

19/407/36

19/387/34

19/367/32

19/347/30

19/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.035

.035

.039

.039

.044

.044

.050

.050

.058

.068

.026

.026

.027

.028

.030

.029

.032

.032

.035

.035

.039

.039

.044

.044

.050

.050

.058

.068026.026.027.028.030.029.032.032.035.035.039.039.044.044.050.050.058.068

.089

.089

.098

.098

.118

.118

.131

.131

.148

.169

.071

.071

.074

.076

.081

.079

.086

.086

.098

.098

.108

.108

.129

.129

.143

.143

.162

.186

.079

.079

.082

.085

.090

.088

.096

.096

.109

.109

.120

.120

.142

.142

.159

.159

.180

.207

.075

.075

.084

.084

.095

.095

.108

.108

.125

.147

.062

.062

.065

.067

.072

.070

.077

.077

.084

.084

.094

.094

.106

.106

.120

.120

.140

.163

.070

.070

.073

.076

.081

.077

.087

.087

.095

.095

.106

.106

.119

.119

.136

.136

.157

.184

40404040363636363636444444444444444440404040363636363636444444444444444440404040363636363636

.109

.109

.118

.118

.138

.138

.151

.151

.168

.189

.091

.091

.094

.096

.101

.099

.106

.106

.118

.118

.128

.128

.149

.149

.163

.163

.182

.206

.099

.099

.102

.105

.110

.108

.116

.116

.129

.129

.140

.140

.162

.162

.179

.179

.200

.227

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010




StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

82


DESCRIPTION: Conductors are bare or tin-plated copper strands insulated with 10 mil walls of color coded PVC.Braided shields, jackets or both can be applied over the cabled conductors. For special applications, spiral shieldscan be substituted for braided shields.

USE: Applications requiring high cut-through resistance, good flexibility and other specialized applications requiring600 volt, 80˚C ultra flexible microminiature multiconductor cables. Please contact our design team for your specificapplication requirements.

Polyurethane Jacket Tinned CopperBraided Shield

PVC InsulatedConductor


Single & Multiconductor PVC & Polyurethane Insulated Cables600 Volts, 80˚ C

11111111111111111122222222222222222233333333

3636 343432323030282826262424222220183636343432323030282826262424222220183636343432323030

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.026

.026

.027

.028

.030

.029

.032

.032

.035

.035

.039

.039

.044

.044

.050

.050

.058

.068

.026

.026

.027

.028

.030

.029

.032

.032

.035

.035

.039

.039

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.044

.050

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.058

.068

.026

.026

.027

.028

.030

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.026

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.032

.032

.035

.035

.039

.039

.044

.044

.050

.050

.058

.068

.051

.051

.053

.055

.059

.057

.063

.063

.069

.069

.076

.076

.086

.086

.098

.098

.114

.133

.056

.056

.058

.060

.065

.062

.069

.069

4444444444444444444440404040404040404444444444444444404038383636363636364444444444444444

.035

.035

.036

.037

.039

.038

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.041

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.044

.053

.053

.058

.058

.064

.064

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.082

.060

.060

.062

.064

.068

.066

.072

.072

.083

.083

.090

.090

.109

.109

.121

.121

.137

.156

.065

.065

.067

.069

.074

.071

.078

.078

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.055

.055

.056

.057

.059

.058

.061

.061

.064

.064

.073

.073

.078

.078

.084

.084

.092

.102

.080

.080

.082

.084

.088

.086

.092

.092

.103

.103

.110

.110

.129

.129

.141

.141

.157

.176

.085

.085

.087

.089

.094

.091

.098

.098

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/38



StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

83



Single and Multiconductor CablesPVC & Polyurethane Insulated, continued


3333333333444444444444444444555555555555555555

28282626242422222018363634343232303028282626242422222018363634343232303028282626242422222018

19/407/36

19/387/34

19/367/32

19/347/30

19/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

7/4419/4819/46

7/4219/44

7/4019/42

7/3819/40

7/3619/38

7/3419/36

7/3219/34

7/3019/3219/30

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

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.010

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.010

.010

.010

.010

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.010

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.010

.010

.010

.010

.035

.035

.039

.039

.044

.044

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.050

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.068

.026

.026

.027

.028

.030

.029

.032

.032

.035

.035

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.039

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.044

.050

.050

.058

.068

.026

.026

.027

.028

.030

.029

.032

.032

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.035

.039

.039

.044

.044

.050

.050

.058

.068

.089

.089

.098

.098

.118

.118

.131

.131

.148

.169

.071

.071

.074

.076

.081

.079

.086

.086

.098

.098

.108

.108

.129

.129

.143

.143

.162

.186

.079

.079

.082

.085

.090

.088

.096

.096

.109

.109

.120

.120

.142

.142

.159

.159

.180

.207

.075

.075

.084

.084

.095

.095

.108

.108

.125

.147

.062

.062

.065

.067

.072

.070

.077

.077

.084

.084

.094

.094

.106

.106

.120

.120

.140

.163

.070

.070

.073

.076

.081

.077

.087

.087

.095

.095

.106

.106

.119

.119

.136

.136

.157

.184

40404040363636363636444444444444444440404040363636363636444444444444444440404040363636363636

.109

.109

.118

.118

.138

.138

.151

.151

.168

.189

.091

.091

.094

.096

.101

.099

.106

.106

.118

.118

.128

.128

.149

.149

.163

.163

.182

.206

.099

.099

.102

.105

.110

.108

.116

.116

.129

.129

.140

.140

.162

.162

.179

.179

.200

.227

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010




StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

84

DESCRIPTION: Conductors are ultra flexible bare copper strands insulated with 5 mil walls of color coded 105˚CPVC. Extra flexible braided shields are optional over the cabled conductors before extruding with 10 mil wall PVCjacket. Most of the items below are also available with tinned copper stranded conductors and shields.

USE: Applications requiring ultra flexible microminiature multiconductor cables. Please contact our design team todiscuss your specific requirement.


111111111111112222222222222233333333

383836363434323232323030303038383636343432323232303030303838363634343232

17/507/46

26/507/44

10/447/42

65/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4410/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4410/44

7/4265/5026/46

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

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.017

.018

.019

.019

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.022

.022

.022015.015.016.016.017.018.019.019.019.019.022.022.022.022015.015.016.016.017.018.019.019

.024

.024

.025

.025

.026

.027

.028

.028

.028

.028

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.031

.031

.031

.038

.038

.040

.040

.042

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.046

.046

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.046

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.052

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.043

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.015

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.019

.019

.019

.022

.022

.022

.022

.029

.029

.031

.031

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.035

.037

.037

.037

.037

.043

.043

.043

.043

.032

.032

.034

.034

.037

.039

.041

.041

444444444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.044

.044

.045

.045

.046

.047

.048

.048

.048

.048

.051

.051

.051

.051

.058

.058

.060

.060

.062

.064

.066

.066

.066

.066

.072

.072

.072

.072

.061

.061

.063

.063

.066

.068

.070

.070

PVC Jacket Tin-Plated CopperBraided Shield



PVC & PVC Insulated Cables200 Volts, 105˚ C




StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET



85

Ultra Flexible Single & MulticonductorPVC & PVC Insulated Cables, continued


3333334444444444444455555555555555

32323030303038383636343432323232303030303838363634343232323230303030

16/447/40

41/4625/4411/40

7/3817/50

7/4626/50

7/4410/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/3817/50

7/4626/50

7/4410/44

7/4265/5026/4616/44

7/4041/4625/4411/40

7/38

.019

.019

.022

.022

.022

.022015.015.016.016.017.018.019.019.019.019.022.022.022.022.015.015.016.016.017.018.019.019.019.019.022.022.022.022

.019

.019

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.015

.015

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.016

.017

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.019

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.015

.015

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.016

.017

.018

.019

.019

.019

.019

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.022

.022

.050

.050

.056

.056

.056

.056

.045

.045

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.048

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.052

.055

.055

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.062

.062

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.052

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.060

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.069

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.041

.041

.047

.047

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.047

.036

.036

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.039

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.046

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.053

.053

.053

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.041

.043

.043

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.051

.051

.051

.051

.060

.060

.060

.060

44444444444444444444444444444444444444444444444444444444444444444444

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

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.010

.010

.010

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.010

.010

.010

.010

.010

.010

.010

.010

.010

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.010

.010

.010

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.010

.070

.070

.076

.076

.076

.076

.065

.065

.068

.068

.070

.072

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.075

.075

.075

.082

.082

.082

.082

.070

.070

.072

.072

.075

.078

.080

.080

.080

.080

.089

.089

.089

.089




StrandConstruction

EquivalentAWG

AWG ofShield

NominalDiameter





NominalOD

SHIELD JACKET

86

We offer distributors some of the highest performing Networking Cables available on the market today. Our NEWlan™series of cables meet or exceed all the applicable TIA/EIA specifications. They offer excellent bandwidth for current 1Gbit/second Ethernet applications as well as emerging applications like IP based full motion video, IP based security,voice over IP and 10G Ethernet applications. These cables will allow you to maximize your investments for years tocome. Available to distributors in ocean container shipments directly from our facilities in China.

DESCRIPTION: 4 unshielded twisted pair cable using proprietary design and manufacturing techniques. 23 AWGbare copper center conductor, Polyolefin insulation, pairs with staggered lays, a cross-web filler and PVC jacket.

OD = 0.265 inches Bending Radius = Minimum 1 inch Available on reel or reel in a box

• Highest margin product available. 8-dB headroom in NEXT and ACR versus TIA/EIA.• Tested to 600 Mhz with verified stability.• 34% increase in signal strength at 100 Mhz and 50% increase at 250 Mhz.• 3-year warranty on the cable.• UL listed Type CMR and ETL verified to TIA/EIA 568-B.2-1 Cat 6.

NEWlan™Category-6E Gold

DESCRIPTION: 4 unshielded twisted pair cable utilizing 23 AWG bare copper center conductor, Polyolefin insulation,pairs with staggered lays, a cross-web filler and PVC jacket.


• Premium cable with a minimum 3 dB improvement in NEXT and ACR versus Cat-6.• 1-year warranty of the cable.• UL listed Type CMR and ETL verified to TIA/EIA 568-B2-1 Cat 6.

NEWlan™Category-6 Premium

NEWlan™Category-6 Patch Cable

NEWlan™ Networking Cables

DESCRIPTION: 4 unshielded twisted pair cable utilizing 24 AWG stranded bare copper center conductor, Polyolefininsulation, pairs with staggered lays, a cross-web filler and PVC jacket.


• For making equipment cords and crossconnect cords in horizontal cabling system.• 1-year warranty on the cable• UL listed Type CMR and ETL verified to TIA/EIA 568-B.2-1 Cat 6 Patch Cable.

87

NEWlan™ Networking Cables, continued



DESCRIPTION: 4 pair unshielded twisted pair cable with 24 awg solid bare copper conductor, Polyolefin insulation, staggered pair lays, PVC jacket.

• Exceeds TIA/EIA standards. Minimum 5-dB improvement in NEXT.• Tested to 350 Mhz with verified stability.• 1-year warranty on the cable.• UL Listed Type CMR and ETL verified to TIA/EIA-568-B.2 Category-5e.

NEWlan™Category-5e Premium:

NEWlan™ Hybrid Bundled Cable is a composite cable consisting of two Category 5e 100-Ohm cables, two RG-6/U 75Ohm Quad shielded coaxial cables with or without two simplex fiber optic cables. The elements can be cabled togetherand skip-bound or jacketed with an outer PVC jacket.

• For installation where LAN and coaxial connectivity are required.

NEWlan™Hybrid Bundled Cable forHome Automations

NEWlan™ Category-6 and Category-5e with overall foil shield are also available.

NEWlan™ Networking Cables for Rugged Environment can be manufactured using specialty jacket materials. Pleasecontact our specialty sales team to discuss your specific requirements.

NEWlan™Category 5e PatchDESCRIPTION: 4 pair unshielded twisted pair cabled with 24 awg stranded bare copper conductor, Polyolefin insulation, staggered pair lays, PVC jacket.

• For making equipment cords and crossconnect cords in horizontal cabling systems.• 1-year warranty on the cable.• UL Listed Type CMR and ETL verified to TIA/EIA-568-B.2 Category-5e Patch.

88

Our standard RG 59/U, 6/U AND 11/U cables cables for CATV, MATV and CCTV are made to exacting performancestandards, yet cost effectively. The cables can be sweep tested to 3.0 Ghz.

Alternate constructions with different center conductors, and/or braid coverage are available. Please contact ourdesign team for your specific requirement.

CATV, MATV, CCTV COAXIAL CABLES

ProductODInch

ImpedanceOhms

ODmm

NominalVelocity, %

RG-174/U Type 26 AWG, 7 strand bare copper covered steel, PE insulation, 90%tinned copper braid, PVC jacket. .110 2.79 75 66

RG-179/U Type 30 AWG, 7 strand silver coated copper covered steel, PFA insulation,95% silver coated copper braid shield, tinted brown FEP jacket. .100 2.54 75 68

RG-316/U Type 26 AWG, 7 strand silver coated copper covered steel, PFA insulation,95% silver coated copper braid shield, tinted white or brown FEPjacket.

.098 2.50 50 68

Construction

Modern alarm and security systems are very sophisticated. To support signal transmission, they require the highestquality cables that are free of noise ingress. New England Wire has designed a range of cables that have proven tobe highly reliable and cost effective.

ALARM & SECURITY CABLES

The cables are available in various AWG sizes with PVC, PE or foamed PE insulation,overall aluminum mylar tape with a drain wire and PVC jacket.

The cables meet UL CL2, CL3 and CM requirements and pass UL’s vertical cable trayflame test.

DESCRIPTION

SAFETY STANDARD

Cross Section

Number ofConductors Drain AWGConstruction

AWGSize

NominalOD

NominalWall Thickness

CONDUCTOR

644443222222

182424221818242220181614

19/307/327/327/30

19/3016/30

7/327/307/28

16/3019/2919/26

202424242020242220201816

.038

.031

.049

.025

.035

.033

.039

.025

.028

.028

.032

.035

.404

.266

.340

.168

.245

.246

.231

.175

.204

.222

.312

.354


.015

.019

.022

.009

.010

.018

.022

.016

.016

.019

.032

.032


JACKET

Items listed on this page available in large quanitities directly from our factory in China. Please contact our designteam to discuss your specific requirments.

89

A U D I O / V I D E O C A B L E S

We are in the midst of an entertainment and multimedia revolution and delivering high quality sound and pictureshas never been more important.

That is why so many audio, video and home entertainment equipment manufacturers partner with New EnglandWire Technologies when they need to eliminate electromagnetic distortion and reduce dielectric losses.

We produce custom wire and cable products utilizing materials such as oxygen-free copper with gold, silver, nickelor tin plating, magnet wire, and Litz conductors as well as our proprietary NEWcel® dielectrics and NEWtral® low-noise coatings and compounds. Plus we offer custom color matching, custom printing and special strand configu-rations. New England Wire Technologies can meet the quality demands of high-end consumer and commercialaudiovisual installations including home entertainment systems, recording studios, and theaters for both speakerand component connections. With the addition of our manufacturing facilities in China, we are now able to costeffectively produce high volume, custom audio/video cables. Call for a price quote today.

A U D I O / V I D E O C A B L E S

New England Wire Technologies manufactures custom audio/video cable to very demanding specifications.Our experienced engineers are thoroughly familiar with audio/video wire and cable design issues and will supply you with custom solutions that help to eliminate electromagnetic distortion and dielectric losses that typically affect sound quality in audio/video cables.

Audio Video Composite Cables . . . . . . . . . . . . . . . . 91HDMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Audio Video Cables . . . . . . . . . . . . . . . . . . . . . . . . 96



91

Shielded JacketedSingle

3 ConductorSub-Cables (2)

Foil Shield

Jacket

.420”

7 Conductor Audio Cable: Shielded jacketed single withfiberglass core and 2-- 3 conductor oxygen free subcables cabled with fillers and drain wire, foil shieldedand jacketed to 0.420" O.D.

ACTUAL SIZE

.223”

.030” Web

Component #1Component #2

Jacket

.460”

ACTUAL SIZE

4 Conductor (2 Component) Zip Cord: One component consisting of a 22 AWG single and 2 - 26 AWG singlescabled with fillers and PTFE tape wrapped laid parallelwith second component of 22 AWG single and fillerswith PTFE tape wrap, and extruded with PVC in zip cordstyle to a total width of 0.460" O.D.

.0286”

22 AWG Singles (2)

Foil Shield

Inner Braided Shield

1st Isolation Layer

2nd Isolation Layer

Outer Braided Shield

Jacket

110 Ohm Twinax Cable: 2 singles and 2 cotton fillerscabled then tape shielded, copper braid shielded and jacketed with PVC to 0.286" O.D.

ACTUAL SIZE

28 AWG Singles (2)

Inner Jacket

Braided Shield

Outer Jacket

.196“

2 Conductor Audio Cable: 2 PFA insulated conductorstwisted with fillers, jacketed with NEWcel®, shielded andthen jacketed with PVC to 0.196" O.D.

ACTUAL SIZE

AUDIO VIDEO COMPOSITE CABLES

New England Wire Technologies offers custom audio video cables designed to eliminate electromagnet-ic distortion and reduce dielectric losses for high quality sound and pictures. We manufacture customwire and cable products utilizing oxygen-free copper with gold, silver, nickel or tin plating, magnet wireand Litz conductors. We have produced high-conductivity microphone cables, analog/digital audio andvideo cables, speaker cables, snake audio cables, RGB cables, S-video cables, multi-coax bundles and composite audio-video cables for multimedia, camera applications. The next few pages demonstrate afew of our design and manufacturing capabilities. Please call our design team to see how we can assistyou with your specific requirements.

92

Jacket

Foil Shield

Isolation Layer

Inner Braided Shield

Dielectric Tape Layers

Conductor

Outer Braided Shield

.383“

75 Ohm Coax: 16 AWG OFHC conductor with low-densityunsintered PTFE tape, inner braided shield, PFA isolationlayer and aluminum/mylar foil shield under a bare copperouter braided shield and then jacketed with PVC to 0.383" O.D.

.730”

Type 4 LitzMembers (2)

Inner PTFETape Wrap

Outer Tape Wrap

Jacket

Polarity Rib

F1 F1.365”

2 Conductor Zip Cord: 2 Type 4 Litz members, taped then laid parallel andextruded zip cord style with PVC to 0.730" wide x 0.365" thick.

.432”Jacket

Outer Foil Shield

Outer Spiral Shield

Barrier Wrap

Inner Foil Shield

Inner Spiral Shield

Binder Wrap

PVC Tube Fillers (5)

18 AWG Singles (2)

2 Conductor Cable: 2 - 18 AWG Polyurethane singles insulated with FEP and 4 PVC tubes cabled around tubecore, wrapped, spiral shielded, foilshielded, taped, tinned copper spiral shielded, and foilshielded then jacketed with polyurethane to 0.432" O.D.

AUDIO VIDEO COMPOSITE CABLES, continued

ACTUAL SIZE

ACTUAL SIZE

.488”

20”

Drain Wire

Conductor

Insulation

AL-Mylar

Filler

Jacket

Zip Cord Style Audio Interconnect:2 Polyethylene insulated conductorscabled with fillers and drain wire the foilshielded and jacketed with PVC in zipcord configuration to 0.488" wide x0.220" thick.

ACTUAL SIZE

ACTUAL SIZE



93

75 OHM Coax

Foil Shield

Braided Shield

Jacket

.246”

Digital Link Cable: 1-75 Ohm coax wrappedwith aluminum/mylar tape, shielded and jacketed with PVC to 0.246" O.D.

ACTUAL SIZE

Litz Components

Polarity Rib

.820”

.200”

.310”

ACTUAL SIZE

2 Conductor: 2 8 AWG Litz components laid parallel andPVC jacketed with web between components and polarity ribon one leg of cable to 0.820" wide x 0.310" thick.

Audio Interconnect: 2 solid and stranded copper conductors insulated with Polyethylene, semi-conductivePolyethylene, braided and jacketed with two outside lay-ers of PVC insulation to 0.256" O.D.

.256

Conductor

Semi-conductive PE

Insulation

Inner Jacket

Outer Jacket

Braid

“

.614”

Conductors

Shield

Braid

Insulation

Filler

Shield

Paper

Inner Jacket

Jacket

Open Mesh

ACTUAL SIZE

ACTUAL SIZE

14 Conductor Composite Cable: 6 Coaxes cabledwith 4 control wires, 2 balanced pairs and fillersthen insulated with PVC and shielded to 0.614".


94


Drain Wire

Conductor

Insulation

AL-Mylar

Braid

Inner Jacket

Outer Jacket

.295”

Interconnect/Speaker Cable: 4 conductorsPolythylene insulated conductors cabled with drainwire, foil and copper shielded then jacketed withPVC to 0.295" O.D.

Bare CopperConductors

Filler

Insulation

Braid

Inner Jacket

Drain

Outer Jacket

AL-Mylar

.610”

High Current Audio Power Cord: 3 insulated conductors are cabled withan overal braided shield, jacketed, andfoil shielded with drain wire before jacketing with PVC.

.780”

.252”

Conductor Insulation

AL-Mylar

Braid

Jacket

High Resolution Video InterconnectCable: 3 copper conductors withfoamed polyethylene insulation, Al-Mylar tape and copper braid laidparallel and then jacketed with PVC to 0.780" x 0.262".

28 AWG Singles (2)

Inner Jacket

Foil Shield

Braided Shield

Outer Jacket

.202”

2 Conductor Cable: 2 bare OF copper singles cabledwith 2 monofilaments in interstices, coated withNEWcel®, foil shielded then shielded with bare copperbraid and insulated with PVC outer jacket to 0.202" O.D.

ACTUAL SIZE

Actual Size

ACTUAL SIZE

ACTUAL SIZE



95

Impedance (400MJ~1GHz)

Differential Mode Delay,ns/m maximum

Intra Pair Skew, ps/assembly

Attenuation, dB/assembly

8.00(0.3~825MHz)

151

5.05

100 10

21.00(825~2475MHz)

30.00(2475~4125MHz)

Dimensions of HDMI Cable:AWG size of each conductor

Cable ODmm

Cable ODInches

30 AWG28 AWG26 AWG24 AWG

.236

.276

.335

.354

6.07.08.59.0

High-Definition Multimedia Interface (HDMI) is the first and only industry-supported, uncompressed, all-digitalaudio/video interface. HDMI provides an interface between any audio/video source, such as a set-top box, DVDplayer or A/V receiver and an audio and/or video monitor, such as a digital television (DTV), over a single cable.

HDMI supports standard, enhanced or high-definition video, plus multi-channel digital audio on a single cable.It transmits all ATSC HDTV standards and supports 8-channel digital audio, with bandwidth to spare to accommodatefuture enhancements and requirements.

High-volume HDMI cable orders are manufactured and shipped directly to you from our factory in China. Please contact our design team to discuss your requirements.

Electrical Specifications, HDMI Cable:

HDMI cable is a compositecable consisting of 4individually shieldeddifferential pairs for digitalvideo transmission combinedwith 7 singles for digitalaudio and control signals.The cable has an overall foiland braided shield with anoutside PVC jacket.

HDMI CABLES

Cable tested at 3, 5, 7 and 9 meter lengths to qualify.

96

LBS/1000 FTConstruction

Cross Sectional AreaProduct Description OD

InchImpedance

OhmsODmm

Microphone CableHigh Clarity

16 AWG composite bare copper conductor,Polyolefin insulation, semi-conductive shield,braid, and PVC jacket.

.275 7.0 N/A

Quad Audio Cable4 20 AWG conductors with PVC insulation, cabledas a quad with a shielding tape, and transpaparentblue PVC jacket.

.216 5.5 N/A

S-Video Cablewith double shielding

2 coaxes: 30 AWG OFHC copper each with tapeand braided shield. cabled together with outsideshielding tape, braid, and white PVC jacket. .248 6.3 75

Precision Analog/Digital Video Coax

20 AWG Coax with 32 strand OFHC copper, foamPE insulation, foil and braieded shield, then jacket-ed with transparent black PVC.

.236 6.00 75

High ResolutionVGA/UXGA cable,small size

3 Coax Composite with 11 audio/control 30 AWGwires with double shield and overall black PVC jacket. .204 5.2 75

Speaker Cable 16 AWG OFHC copper with clear PVC jacket. 1.50 x .305 3.8 x 7.6 N/A

RGB ComponentCable

3 coaxes: 24 AWG OFHC copper with a doubleshield, laid in parallel configuration, and thenjacketed overall with beige PVC.

.250 x .780 6.35 x 19.85 75

ProductImage

* Cables available with a variety of jackets including clear, transparent, neon and solid colors. High volume orders are available for shipment directly fromour facilities in China. Please contact our design team to discuss you specific high volume requirements.

Audio-Video Cables

97

M I C R O M I N I AT U R E & M I N I AT U R E

C O A X I A L C A B L E S

Manufacturing miniature coaxial cable for medical electronic applications requires precision equipment and a depth of expertise that has been the hallmark of New England Wire Technologies since our founding.

We recognize the importance of transmission line performance for maximizing signal quality in high-frequency systems. Instead of matching the system to the cable, we design and manufacture custom coaxial cables to match the characteristic impedance, capacitance and attenuation requirements of the specific application. We also offer coaxial cables for more common applications that can be added to composite cable configurations.

Our broad range of capabilities enables us to manufacture precision coaxes with conductor sizes as small as 42 AWG in countless material and plating options, dielectric thickness as low as .001", dielectric materials (solid and foamed) in various temperature ranges and performance properties, braided and spiral shields and foil tape layers. Precision in-process and final testing equipment ensures that specified performance is achieved.

M I C R O M I N I AT U R E & M I N I AT U R E C O A X I A L C A B L E S

Our line of miniature coaxial cables range in size from microminiature 42 AWG to 8 AWG in both custom and standard shielded, round or flat-wire braided and spiral and foil-wrapped constructions. Additionally we offer a large selection of dielectric materials including polyolefin, fluoropolmers, polyethylene, poly-propylene, ETFE, FEP, PFA AND PTFE (low-density and solid).

Custom microminiature and miniature coaxial cables can be manufactured in production runs as low as 1000 feet. Please contact our design team to discuss how our capabilities can best be applied to your custom coaxial cable requirement.

Microminiature 42-34 AWG . . . . . . . . . . . . . . . . . . . 99Miniature 32-34 AWG . . . . . . . . . . . . . . . . . . . . . . . 99NEWcel® Foamed Dielectrics . . . . . . . . . . . . . . . . . 101



99

Miniature coaxial cables (24 - 32 AWG) are available in countless combinations of conductor and insulation materials (including NEWcel® foamed dielectrics), stranding options and shield configurations. Ideal for short and medium distance high-speed and low-loss signal transmission, applications include antenna leads, audio/video, sensors and test and measurement. The miniature size and ultra flexibility of these cables make them ideal for composite cable constructions as illustrated elsewhere in our catalog.

The constructions listed below represent a sampling of our capabilities. Custom cable designs will be performed to matchthe specific requirements of the application. Please call our design team to discuss your specific requirements.


New England Wire Technologies designs and manufactures a wide range of coaxes from highly specialized miniaturecoaxes to audio/video coaxes and industry standard RG series coaxes.

Microminiature Coaxial Cables (42 - 34 AWG) are typically offered with fluoropolymer dielectrics to yield the smallest size and lowest loss cables possible. Ideal for short distance signal transmission, applications include antenna leads, ccd cables, ultrasound cables and test equipment leads. Due to their small size, composite cables can be manufactured with high densities of these components; samples of composite cables using coaxes are illustrated in medical, instrumentation, communications & controls, and audio/video sections of this catalog.

The constructions listed below represent a sampling of our capabilities. Custom cables will be designed to match the specific performance requirements of your application. Please contact our design team for your specific requirements.

4444444444444444

44444444444444444444

AWG StrandingJacket

ODShieldAWG

DielectricDiameter

CapacitanceC (pF/ft)

50 OHM - PFA DIELECTRIC


.027

.025

.031

.031

.040

.040

.051

.053

.063

.068

40404040404040404040

AWG StrandingJacket

ODShieldAWG

DielectricDiameter



4240383836363434

42424040383836363434

7/507/487/467/467/447/447/427/42

7/507/507/487/487/467/467/447/447/427/42

.006

.008

.011

.009

.014

.013

.018

.018

.011

.008

.015

.013

.018

.019

.027

.026

.035

.035

.020

.022

.025

.027

.028

.031

.032

.036

.027

.028

.031

.033

.034

.039

.043

.046

.051

.055

43.8037.4036.7034.7035.6032.1034.8730.70

24.7024.5022.5522.0023.5420.8621.3120.5820.9020.03

32323030282826262424

19/4419/4419/4219/4219/4019/4019/3819/3819/3619/36

.047

.051

.051

.057

.060

.066

.071

.079

.083

.094

32.0230.4933.5630.0232.4030.0232.6929.5633.5229.65

Type ofShield

SpiralSpiralSpiral

BraidedSpiral

BraidedSpiral

Braided

SpiralBraidedSpiral

BraidedSpiral

BraidedSpiral

BraidedSpiral

Braided

Type ofShield

SpiralBraidedSpiral

BraidedSpiral

BraidedSpiral

BraidedSpiral

Braided

MICROMINIATURE (42-34 AWG) & MINIATURE (32-24 AWG)COAXIAL CABLES

100

MINIATURE COAXIAL CABLES, continued

404040404040

40404040404040404040

40404040404040404040

AWG StrandingJacket

ODShieldAWG

DielectricDiameter


50 OHM - FOAMED FLUOROPOLYMER DIELECTRIC


75 OHM - FOAMED FLUOROPOLYMER DIELECTRIC

* All coaxial cables are designed, specified and tested at frequencies of 10 Mhz for characteristic impedance and 1 kHz for capacitance unless otherwise requested by the customer.

282826262424

32323030282826262424

32323030282826262424

19/4019/4019/3819/3819/3619/36

19/4419/4419/4219/4219/4019/4019/3819/3819/3619/36

19/4419/4419/4219/4219/4019/4019/3819/3819/3619/36

.036

.034

.046

.044

.058

.058

.048

.048

.058

.060

.072

.076

.092

.098

.115

.126

.038

.037

.043

.046

.054

.059

.072

.077

.088

.098

.056

.060

.066

.070

.076

.084

.070

.076

.080

.088

.094

.104

.114

.126

.137

.154

.060

.065

.065

.074

.076

.087

.094

.105

.110

.126

27.3025.8027.2025.5027.4025.50

20.9320.0020.8819.7021.0119.7020.9319.7022.1019.61

18.3017.3019.1017.2019.1017.2018.5017.0019.0017.10

Type ofShield

SpiralBraidedSpiral

BraidedSpiral

Braided

SpiralBraidedSpiral

BraidedSpiral

BraidedSpiral

BraidedSpiral

Braided

SpiralBraidedSpiral

BraidedSpiral

BraidedSpiral

BraidedSpiral

Braided



101

Dielectric Material

0

10

20

30

40

50

60

70

80

90

100

Velo

city

of

Pro

paga

tion

(%

c)

NEWcel® Solid

-B04 PE -B05 PE -GX20 ECTFE/ETFE -GX16 FEP/PFA

NEWcel™ vs. Solid Dielectric

NEWcel® FOAMED DIELECTRICS

Air is a near perfect dielectric medium allowinga signal to propagate through it at approximatelythe speed of light. However, an air dielectric isimpractical for use as a cable insulation as it provides no structural integrity. Thus, manufacturers resort to using materials withhigher dielectric constants (lower propagationvelocity) to meet physical requirements.

NEWcel® is the perfect solution. A closed-cellfoamed dielectric material specifically designed to reduce dielectric constant and dissipation factor yielding low-capacitance, low-loss, highV.O.P. ultraminiature coaxial, triaxial and twinaxial cables.

Typical coaxial, triaxial and twinaxial cables are manufactured using low dielectric constant (2.0 - 2.6) materials that possess inherently better electrical properties than standard insulation material such as PVC. Using highly controlled extrusion processes, these materialsare foamed yielding a dielectric medium with ahigh air concentration. The result of this process is a significantly reduced dielectric constant (1.45 - 1.8) that approaches the nearly ideal properties of air without sacrificing structuralintegrity. This results in a significant capacitancereduction while providing the customer with thechoice of reduced diameter/same attenuation orsame diameter/reduced attenuation.

Property -B04 -B05 -GX20 -GX16

Temperature Rating 80° C 80° C 150° C 200° C

Dielectric Constant 1.80 1.60 1.60 1.45

Propagation Velocity 74.5% 79.0% 79.0% 82.5%

MATERIAL PROPERTIES

PRODUCT ADVANTAGES

* Reduces Attenuation* Reduces Cable Size* Reduces Capacitance* Wide Temperature Range


Characteristic Impedance (Ohms)

50

45

40

35

30

25

20

15

10

5

0

Perc

ent

Dec

reas

e in

Die

lect

ric D

iam

ete

r

NEWcel-B04 from PENEWcel-B05 from PENEWcel-GX20 from ECTFE/ETFENEWcel-GX16 from FEP/PFA

Percent Decrease in Dielectric Diameter vs. Characteristic Impedance

0 10 20 30 40 50 60 70 80 90 100

A comparison of the propagation velocity of a signalthrough NEWcel® and equivalent solid dielectric materials.

An estimated percent decrease in dielectric diameter resulting from switching to NEWcel® from equivalent soliddielectric materials if the characteristic impedance is constant.

103

P O W E R L E A D S / F L E X I B L E

I N T E R C O N N E C T C A B L E S

Power leads and flexible interconnect wires play a vital role in today’s electrical and electronic industries. NewEngland Wire Technologies manufactures a broad selection of single and multiconductor designs for general andspecial purpose applications.

Our specialty flexible interconnects combine our ultra fine-wire stranding technology with thin walls of nylon, polyethylene, polyurethane, polypropylene, polyester, silicone rubber, PVC, FEP, ETFE, PFA, and TPE. These areused in speaker interconnects, biomedical instruments, computers, and other products requiring miniature conductors with superior flexibility.

New England Wire’s general-purpose power leads and flexible interconnect wires can be manufactured using a range of wire gauge sizes, strand constructions, conductor materials, wall thicknesses, shields and jackets.

We are a world leader in the manufacture of custom ultra-flexible interconnects offering conductor sizes frommicrominiature up to 250 MCM. These include a range of ropelay constructions using bare as well as tinned-, silver- or nickel-plated copper, and high-strength alloys. Power distribution applications demand wire products with the uncompromising quality and maximum flexibility that New England Wire Technologies delivers.

P O W E R L E A D S / F L E X I B L E I N T E R C O N N E C T

For power distribution applications that require high temperature wire with maximum flexibility, New EnglandWire Technologies has single and multiconductor cables available in sizes up to 250 MCM. Our flexible inter-connects are commonly supplied in UL and CSA recognized PVC insulated constructions, but these conductorscan also be insulated with silicone rubbers, polyester, polyurethanes or TPEs.

In addition, New England Wire Technologies has developed special-use, proprietary power cables. Hyflex™Power Distribution cables are specifically engineered to handle the high voltage and temperatures inherent with today’s diesel hybrid vehicles. Independently tested to meet the requirements of SAE J 1654 and 1127,Hyflex™ cables are rated for use at 125° C and up to 600 volts.

COLDflex Ground Cables™ were developed using a high performance compound specifically formulated for flexibility in power distribution applications during cold weather…down to –40° C, is UV resistant and has an operating voltage up to 5kV.

Extra Flexible Silicone Rubber Grounding . . . . 105Extra Flexible PVC - 300 Volts . . . . . . . . . . . . 106Extra Flexible PVC - 300 Volts . . . . . . . . . . . . 106Ultra Flexible Miniature Silicone Rubber. . . . . 107 Extra Flexible Silicone Rubber Lead - 600 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Extra Flexible Silicone Rubber Lead - 1000 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . 109Ultra Flexible Micro & Miniature PVC . . . . . . . 110Extra Flexible PVC Lead - 600 Volts. . . . . . . . 111PVC Lead - 1000 Volts . . . . . . . . . . . . . . . . . 112PVC Lead - 3000 Volts . . . . . . . . . . . . . . . . . 112Ultra Flexible Microminiature FEP 150 V . . . . 113

FEP Lead Wire - 300 Volts . . . . . . . . . . . . . . 114FEP Lead Wire - 600 Volts . . . . . . . . . . . . . . 115FEP Lead Wire - 1000 Volts . . . . . . . . . . . . . 116UL 1007 PVC . . . . . . . . . . . . . . . . . . . . . . . 117UL 1015 PVC . . . . . . . . . . . . . . . . . . . . . . . 118UL 1032 PVC . . . . . . . . . . . . . . . . . . . . . . . 119UL 1662 PVC . . . . . . . . . . . . . . . . . . . . . . . 120UL 3123 Silicone Rubber . . . . . . . . . . . . . . . 121UL 3132 Silicone Rubber . . . . . . . . . . . . . . . 122Hyflex™ Power Distribution Cables . . . . . . . . 123COLDflex Ground Cables™ . . . . . . . . . . . . . . 124PVC Ground Strap . . . . . . . . . . . . . . . . . . . . 125



105

DESCRIPTION: Tinned-copper conductors insulated with silicone rubber.

USE: Ground strap lead wire for internal wiring of electronic equipment where acceptability of the combination is tobe determined by UL, Inc.

ULStyle Construction

EquivalentAWG Size

Cable OD

AWG ofStrand

Number ofStrands

32123212321232123212321232123212

26/3642/3665/36

7x9/367x15/367x24/367x37/367x59/36

2220181816141210

26426563

105168259413

3636363636363636

.029

.037

.047

.049

.063

.082

.099

.126

.052

.052

.052

.052

.052

.052

.052

.052

Minimal WallThickness

.133

.141

.151

.153

.167

.184

.203

.230

NominalOD


CONDUCTOR

Silicone RubberInsulation

Tinned CopperConductor


EquivalentAWG Size

Cable OD

AWG ofStrand

Number ofStrands

32143214321432143214

7x7x68/367x7x86/36

7x7x108/3619x7x51/3619x7x64/36

11/02/03/04/0

33324214529267838512

3636363636

.383

.431

.483

.547

.613

.086

.086

.086

.086

.086


.555

.603

.655

.719

.785

NominalOD


EquivalentAWG Size

Cable OD

AWG ofStrand

Number ofStrands

3213321332133213321332133213

7x95/367x119/367x150/36

7x7x27/367x7x34/367x7x43/367x7x54/36

8765432

665833

10501323166621072646

36363636363636

.159

.178

.200

.242

.271

.305

.342

.070

.070

.070

.070

.070

.070

.070


.299

.318

.340

.382

.411

.445

.482

NominalOD

CONDUCTOR

CONDUCTOR

Extra Flexible Silicone Rubber Grounding/Power Cables600 Volt, 150º C UL, VW-1Rated


106

UL 10070, CSA Approved, VW-1 Rated

APPLICATION: Internal wiring of computers and electronic equipment.

StockedItem* Construction

EquivalentAWG Size

Cable OD 2

StrandAWG Size

Number ofStrands

B,WB,RB,W,R,B

BBB

65/367x9/36

7x15/367x24/367x37/367x59/367x95/36

7x119/367x150/36

7x7x34/367x7x54/367x7x68/367x7x86/36

7x7x108/3619x7x51/3619x7x64/36

181816141210

876421

1/02/03/04/0

6563

105168259413665833

10501666264633324214529267838512

36363636363636363636363636363636

.047

.049

.063

.082

.099

.126

.159

.178

.200

.271

.342

.383

.431

.483

.547

.613

.030

.030

.030

.030

.030

.030

.045

.060

.060

.060

.060

.080

.080

.080

.080

.080


1. PVC colors designated by numbered suffix in place of the first “X” in the above part numbers: 1 - white; 2 - black; 3 - red; 4 - green; 5 - yellow; 6 - blue;7 - brown; 8 - orange; 9 - gray; 10 - violet

2. The uninsulated cable diameter is determined when the cable is under tension during the extrusion process. Please request a sample of our cable for evaluation prior to making decisions regarding connectors to be used.

3. Cable printed in white or black.


.113

.116

.131

.148

.168

.195

.263

.315

.338

.415

.488

.576

.626

.680

.723

.789

NominalOD

New EnglandPart Number

N30-36T-459-R01-X1UCN30-36T-417-R01-X1UCN30-36T-516-R01-X1UCN30-36T-566-R01-X1UCN30-36T-617-R01-X1UCN30-36T-669-X1UCN30-36T-731-X1UCN40-36T-713-X1UCN40-36T-767-X1UCN40-36T-764-R01-X1UCN40-36T-822-X1UCN40-36T-823-X1UCN40-36T-869-X1UCN40-36T-871-X1UCN40-36T-906-X1UCN40-36T-961-X1UC

UL 10198, CSA Approved, VW-1 Rated

USE: UL10198 - Ground strap lead wire for internal wiring of electronic equipment where acceptability of the combination is to be determined by UL, Inc.

BB,RB,R

BB

BB

65/367x9/36

7x15/367x24/367x37/367x59/367x95/36

7x119/367x150/36

7x7x34/367x7x54/367x7x68/367x7x86/36

7x7x108/3619x7x51/3619x7x64/36

181816141210

876421

1/02/03/04/0

6563

105168259413665833

10501666264633324214529267838512

36363636363636363636363636363636

.047

.049

.063

.080

.099

.126

.159

.178

.200

.271

.342

.383

.431

.483

.547

.613

.015

.015

.015

.020

.020

.020

.030

.030

.030

.030

.030

.040

.040

.050

.060

.080

.080

.083

.098

.126

.146

.173

.235

.249

.272

.349

.422

.488

.538

.614

.679

.789

StockedItem* Construction

EquivalentAWG Size

Cable OD 2

StrandAWG Size

Number ofStrands


NominalOD

New EnglandPart Number

N20-36T-467-R01-X1UCN20-36T-417-R01-X1UCN20-36T-510-R01-X1UCN30-36T-569-R01-X1UCN30-36T-622-R01-X1UCN30-36T-673-X1UCN30-36T-737-X1UCN30-36T-739-X1UCN30-36T-775-X1UCN30-36T-776-X1UCN30-36T-815-X1UCN30-36T-814-X1UCN30-36T-857-X1UCN30-36T-870-X1UCN30-36T-905-X1UCN30-36T-960-X1UC

PVC Insulation

Tinned Copper

*STOCKED ITEMS: B = Black jacket w/white printR = Red jacket w/white printW = White jacket w/black print

Extra Flexible PVC Insulated Power Cables300 Volts, 105º C

Extra Flexible PVC Insulated Power Cables600 Volts, 105º C



107

DESCRIPTION: Ultra flexible stranded bare copper or silver-plated copper conductor insulated with a 10 mil wall ofextruded silicone rubber providing ultimate flexibility.

USE: Various medical and general electronic equipment where long flex-life and maximum flexibility are required.Recommended for some industrial applications where higher temperature ratings are required. Please contact ourdesign team for your specific requirements.

EquivalentGauge

CircularMil Area

Number ofStrands


ConductorDiameter

AWG ofStrand

36363634343432323230302828282826262424

26.025.628.041.041.040.0

365.066.664.067.3

105.0100.0166.4160.0182.6264.0249.9420.0403.6

26/5010/46

7/4441/5016/4610/4465/5026/4616/44

7/4041/4625/4465/4640/4419/4066/4426/40

3x35/4442/40

50464450464450464440464446444046444440

.006

.006

.006

.007

.007

.007

.009

.009

.009

.009

.012

.012

.015

.015

.015

.019

.018

.025

.023

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.026

.026

.026

.027

.027

.027

.029

.029

.029

.029

.032

.032

.035

.035

.035

.039

.038

.045

.043

Nominal OutsideDiameter




Stranded Bare orSilver-Plated CopperUltra Flexible Miniature Silicone Rubber Lead Wire

300 Volt, 150º C

2610

7411610652616

741256540196626

10542

Construction


108

DESCRIPTION: Stranded tin or silver plated copper conductor insulated with a 16 mil wall of extruded silicone rubber.

USE: High temperature military and commercial applications where flexibility and long service life are important. Offerssuperior electrical properties under severe service and environmental conditions.

EquivalentAWG Size

AWGof Strands

Number ofStrands

CircularMil Area

NominalOD

Nominal Conductor Diameter

CONDUCTOR

3232303030302928282828262626262424242423222222222020202020181818

64.067.2

104.9100.0118.7112.0133.1166.4160.0182.5175.0264.0249.8304.0277.8420.0403.6475.0448.0600.0634.2650.0754.1700.0

1036.01009.01050.01000.01216.01652.01614.41625.0

167

412519

752654019

7662619

7105

4219

7150

662619

7259105

421019

413168

65

4440464442384646444036444038344440363244403634304440363032444036

.009

.009

.012

.012

.012

.012

.013

.015

.015

.015

.015

.019

.018

.019

.019

.025

.023

.024

.024

.030

.031

.029

.030

.030

.040

.039

.037

.037

.038

.050

.050

.047

.041

.041

.044

.044

.044

.044

.045

.047

.047

.047

.047

.051

.050

.051

.051

.057

.055

.056

.056

.062

.063

.061

.062

.062

.072

.071

.069

.069

.070

.082

.082

.079


.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016


Silicone Rubber InsulationStranded

Tinned Copper

Construction16/44

7/4041/4625/4419/42

7/3852/4665/4640/4419/40

7/3666/4426/4019/38

7/343x35/44

42/4019/36

7/323x50/44

66/4026/3619/34

7/307x37/447x15/40

42/3610/3019/32

7x59/447x24/40

65/36

Extra Flexible Silicone Rubber Lead Wire600 Volts, 150º C




109


DESCRIPTION: Stranded silver-plated copper conductor insulated with extruded silicone rubber jacket.

USE: High temperature military and commercial applications where flexibility and long service life are important. Offerssuperior electrical properties under severe service and environmental conditions. Please contact our design team foryour specific requirements

EquivalentAWG Size

AWGof Strands

Number ofStrands

CircularMil Area

NominalOD


CONDUCTOR

3232323230303028282828262624242422222220201818

65.066.576.067.2

104.9118.7112.0166.4182.5175.0277.8264.0304.0403.6475.0448.0634.2754.1700.0

1050.01216.01625.11900.0

652619

74119

76519

77

66194219

76619

742196519

5046444046423846403634443840363240343036323630

.009

.009

.010

.009

.012

.012

.012

.015

.015

.015

.019

.019

.019

.023

.024

.024

.029

.030

.030

.037

.038

.047

.048

.069

.069

.070

.069

.072

.072

.072

.075

.075

.075

.081

.081

.081

.085

.086

.086

.091

.092

.092

.099

.100

.109

.110


.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

Silicone Rubber Jacket

StrandedSilver-Plated

CopperSilicone Rubber Insulated Lead Wire1000 Volts, 150º C

65/5026/4619/44

7/4041/4619/42

7/3865/4619/40

7/367/34

66/4419/3842/4019/36

7/3266/4019/34

7/3042/3619/3265/3619/30

Construction


110

DESCRIPTION: Ultra flexible stranded bare copper conductor insulated with a 5 mil wall of extruded PVC providingultimate flexibility in a microminiature hook up wire. Temperature rating to 105˚C. Voltage rating 300 volts.Resistant to acids, oils, alkalies, flame, solvents and moisture. Most items also available using tinned copper stranding.

USE: Gyroscopes, medical instruments, measurement and test equipment and other specialized applications whereultra flexibility is required in a microminiature insulated conductor.

EquivalentAWG

CircularMil Area

Number ofWires


ConductorDiameter

AWG ofWire

38383636343434

3232323230303030

16.017.925.028.040.040.043.8

65.064.064.067.3

102.0100.0

96.1112.0

177

267

4110

7

652616

7412511

7

5046504450 44 42

50 46 44 40 46 44 40 38

.005

.005

.006

.006

.007

.007

.008

.009

.009

.009

.009

.012

.012

.012

.012

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.005

.015

.015

.016

.016

.017

.017

.018

.019

.019

.019

.019

.022

.022

.022

.022

NominalOD



PVC Stranded Bare

Copper

Ultra Flexible Microminiature & MiniaturePVC Insulated Lead Wire300 Volts, 105º C

Ultra Flexible Microminiature PVC Insulated Lead Wire

Ultra Flexible Miniature PVC Insulated Lead Wire

EquivalentAWG

CircularMil Area

Number ofWires


ConductorDiameter

AWG ofWire

NominalOD





111

DESCRIPTION: Extra flexible stranded bare copper conductor insulated with a 10 mil wall of extruded PVC. Resistant to acids, oils, alkalies, solvents and flame. Most constructions also available with tinned copper stranding.

USE: Useful in various medical instruments as well as other electronic applications requiring a miniature,extra-flexible conductor. Please call our design team to assisst with your specific application.

EquivalentAWG

CircularMil Area

Number ofWires


ConductorDiameter

AWG ofWire

3836363434343232323030302928282826262626262624242424232222222020201818

17.928.128.041.040.048.066.564.067.2

104.9100.0112.0133.1166.4160.0182.5420.0420.0420.0264.0249.8304.0600.0420.0403.6475.0600.0672.0634.2650.0

1036.01009.01050.01652.01615.0

711

71610

52616

74125

752654019

105105

66662619

105105

4219

150168

6626

259105

42413168

4646444644 40 46444046 4438 4646444044464444403844444036444440364440364440

.005

.006

.006

.007

.007

.008

.009

.009

.009

.012

.012

.012

.013

.015

.015

.015

.020

.020

.020

.019

.018

.019

.025

.025

.023

.024

.030

.032

.029

.029

.040

.039

.037

.050

.050

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.025

.026

.026

.027

.027

.028

.029

.029

.029

.032

.032

.032

.033

.035

.035

.035

.040

.040

.040

.039

.038

.039

.045

.045

.043

.044

.050

.052

.049

.049

.060

.059

.057

.070

.070

NominalOD



PVC Insulation(10 mil)

Stranded BareCopper

Extra Flexible MiniaturePVC Insulated Lead Wire600 Volts, 105º C

Construction7/46

11/467/44

16/4610/44

5/4026/4616/44

7/4041/4625/44

7/3852/4665/4640/4419/40

7x15/463x35/463x22/44

66/4426/4019/38

3x35/447x15/44

42/4019/36

3x50/447x24/44

66/4026/36

7x37/447x15/40

42/367x59/447x24/40


112

DESCRIPTION: Stranded tin-plated copper conductor insulated with a 17 mil nominal wall of extruded PVC which isresistant to water, oils, acids, solvents and is self-extinguishing.

USE: General Purpose hook-up wire. Please call our design team for your specific requirement.


PVC InsulationStranded

Tinned Copper

EquivalentAWG Size

AWGof Strands

Number ofStrandsConstruction

NominalOD


CONDUCTOR

28282626242422222020181816161412

19/407/36

19/387/34

19/367/32

19/347/30

19/327/28

19/307/26

26/3019/2941/3065/30

197

197

197

197

197

197

26194165

440363834363234303228302630293030

.015

.015

.019

.019

.024

.024

.030

.030

.038

.038

.048

.048

.059

.057

.074

.093

.049

.049

.053

.053

.058

.058

.064

.064

.072

.072

.082

.082

.093

.091

.108

.127


.017

.017

.017

.017

.017

.017

.017

.017

.017

.017

.017

.017

.017

.017

.017

.017

Stranded tin-plated copper conductor insulated with a 29 mil wall of extruded PVC which is resistant to water, oils,acids, solvents and is self-extinguishing.

General purpose electronic hook-up wire. Please call our design team for your specific requirement.


Tinned Copper

EquivalentAWG Size

AWGof Strands

Number ofStrands

CircularMil Area

NominalOD


CONDUCTOR

2626242422222018161412

304278475448754700

12161900260041006500

197

197

197

1919264165

3834363234303230303030

.019

.019

.024

.024

.030

.030

.038

.048

.059

.074

.093

.077

.077

.082

.082

.088

.088

.096

.106

.117

.132

.151


.029

.029

.029

.029

.029

.029

.029

.029

.029

.029

.029

PVC Insulated Lead Wire1000 Volts, 105º C

PVC Insulated Lead Wire3000 Volts, 105º C

CircularMil Area

183175304278475448754700

12161111190017702600242641006500

Construction19/38

7/3419/36

7/3219/34

7/3019/3219/3026/3041/3065/30




113

DESCRIPTION: Ultra flexible stranded bare copper conductor insulated with a 3.5 mil wall of clear, non-hygroscopicfluoropolymer (FEP).

*When using silver-plated copper strand this item is rated for 200˚ C.

USE: Critical physiological applications where small diameters, long flex-life and non-toxic insulationsare of primary consideration. Designed for long usage in flow probes and pressure measuring instruments. Pleasecall our design team for your specific application.

EquivalentGauge

CircularMil Area

Number ofStrands


ConductorDiameter

AWG ofStrand

42404038383636343433323231302928

7.0010.0010.0817.0017.9226.0027.3641.0040.9652.0065.0066.5675.00

104.96133.12166.40

710

717

72619411652652675415265

50504850465048504650504650464646

.003

.004

.004

.005

.005

.006

.006

.007

.007

.008

.009

.009

.010

.012

.013

.015

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.0035

.00350035.0035.0035.0035.0035

.010

.011

.011

.012

.012

.013

.013

.014

.014

.015

.016

.016

.017

.019

.020

.022

NominalOD



Microminiature FEP Insulated

Conductor

Stranded Bareor Silver-Plated

Copper

Ultra Flexible MicrominiatureFEP Insulated Lead Wire150 Volts, 150º C


114

DESCRIPTION: Stranded silver-plated copper conductor insulated with a 6 mil wall of extruded FEP.

USE: General purpose high temperature hook-up wire offering excellent chemical, moisture and abrasion resistance, in addition to superior dielectric properties up to 200˚C. Please contact our design team to discuss your specific application.

FEP InsulationSilver-Plated

Copper Strand

EquivalentAWG Size

AWGof Strands

Number ofStrands

CircularMil Area

NominalOD


CONDUCTOR

3636363434343232323030303029282828282626262424242222222020

26.028.228.041.040.940.065.066.664.0

104.9100.0118.8112.0113.1166.4160.0182.6175.0277.8304.0264.0420.0475.0403.6672.0634.3754.1

1009.01050.0

2611

7411610652616412519

752654019

76619

7105

4219

1686619

10542

5046445046445046444644423846464440364438344440364440344036

.006

.006

.006

.007

.007

.007

.009

.009

.009

.012

.012

.012

.012

.013

.015

.015

.015

.015

.019

.019

.019

.025

.024

.023

.032

.029

.030

.039

.037

.018

.018

.018

.019

.019

.019

.021

.021

.021

.024

.024

.024

.024

.025

.027

.027

.027

.027

.031

.031

.031

.037

.036

.035

.044

.042

.042

.051

.049


FEP Insulated Lead Wire300 Volts, 200˚ C


.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

.006

Construction26/5011/46

7/4441/5016/4610/4465/5026/4616/4441/4625/4419/42

7/3852/4665/4640/4419/40

7/3666/4419/38

7/347x15/44

42/4019/36

7x24/4466/4019/34

7x15/4042/36




115

DESCRIPTION: Stranded silver-plated copper conductor insulated with a 10 mil wall of FEP.

USE: General purpose high temperature hook-up wire offering excellent chemical, moisture and abrasion resistance,in addition to superior dielectric properties up to 200˚C.

FEP InsulationStranded


EquivalentAWG Size

AWGof Strands

Number ofStrands

CircularMil Area

NominalOD


CONDUCTOR




.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.010

.026

.026

.026

.027

.027

.027

.029

.029

.029

.032

.032

.032

.032

.033

.035

.035

.035

.035

.039

.039

.039

.045

.044

.043

.050

.049

.050

.059

.057

3636363434343232323030303029282828282626262424242222222020

Construction26/5011/46

7/4441/5016/4610/4465/5026/4616/4441/4625/4419/42

7/3852/4665/4640/4419/40

7/3666/4419/38

7/347x15/44

42/4019/36

7x24/4466/4019/34

7x15/4042/36

2611

7411610652616412519

752654019

76619

7105

4219

1686619

10542

5046445046445046444644423846464440364438344440364440344036

.006

.006

.006

.007

.007

.007

.009

.009

.009

.012

.012

.012

.012

.013

.015

.015

.015

.015

.019

.019

.019

.025

.024

.023

.032

.029

.030

.039

.037

26.028.228.041.040.940.065.066.664.0

104.9100.0118.8112.0113.1166.4160.0182.6175.0277.8304.0264.0420.0475.0403.6672.0634.3754.1

1009.01050.0


116

DESCRIPTION: Stranded silver-plated copper conductor insulated with a 15 mil wall of extruded FEP.

USE: General purpose high temperature hook-up wire offering excellent chemical, moisture and abrasion resistance,in addition to superior dielectric properties up to 200˚C. Please contact our design team for your specific application.

FEP Insulation StrandedSilver-Plated Copper

EquivalentAWG Size

AWGof Strands

Number ofStrands

CircularMil Area

NominalOD


CONDUCTOR

3232323230303028282826262624242422222220201818161412

65.066.576.067.2

104.9118.7112.0166.4182.5175.0264.0304.0277.8403.6475.0448.0634.2754.1700.0

1050.01216.01900.01625.02426.14100.06500.0

652619

74119

76519

76619

74219

76619

742191965194165

5046444046423846403644383440363240343036323036303030

.009

.009

.010

.009

.012

.012

.012

.015

.015

.015

.019

.019

.019

.023

.024

.024

.029

.030

.030

.037

.038

.048

.047

.059

.074

.093

.039

.039

.040

.039

.042

.042

.042

.045

.045

.045

.049

.049

.049

.053

.054

.054

.059

.060

.060

.067

.068

.078

.077

.089

.104

.123


Construction65/5026/4619/44

7/4041/4619/42

7/3865/4619/40

7/3666/4419/38

7/3442/4019/36

7/3266/4019/34

7/3042/3619/3219/3065/3619/2941/3065/30



.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015

.015




117

DESCRIPTION: 32 - 16 AWG solid or stranded tin-plated copper conductor insulated with a 16 mil wall of PVC.Resistant to moisture, oil, solvents, and is self-extinguishing.

USE: Appliance and electronic equipment hook-up wire.



Tinned CopperUL Style 1007 PVC Insulated Lead Wire 300 Volt, 80º C

EquivalentAWG Size

AWGof Strands

CircularMil Area

NominalOD


CONDUCTOR

3232323230303028282826262626242424242222222020201818181616

65.066.576.067.2

104.9118.7112.0166.4182.5175.0268.8264.0304.0277.8420.0403.6475.0448.0634.2754.1700.0

1036.01050.01216.01652.01625.01900.02660.02690.8

652619

74119

76519

7105

6619

7105

4219

76619

7259

4219

4136519

665280

5046444046423846403646443834444036324034304436324436304440

.009

.009

.010

.009

.012

.012

.012

.015

.015

.015

.020

.019

.019

.019

.025

.023

.024

.024

.029

.030

.030

.040

.037

.038

.050

.047

.048

.064

.064

.041

.041

.042

.041

.044

.044

.044

.047

.047

.047

.052

.051

.051

.051

.057

.055

.056

.056

.061

.062

.062

.072

.069

.070

.082

.079

.080

.096

.096


.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

Number ofStrands

65/5026/4619/44

7/4041/4619/42

7/3865/4619/40

7/363x35/46

66/4419/38

7/347x15/44

42/4019/36

7/3266/4019/34

7/307x37/44

42/3619/32

7x59/4465/3619/30

7x95/447x40/40

Construction


118

DESCRIPTION: 30 - 9 AWG solid or stranded tin-plated copper conductor insulated with 31 mil wall of PVC. Resistant to moisture, oil, solvents, and is self-extinguishing.




Tinned CopperUL Style 1015 PVC Insulated Lead Wire600 Volt, 105º C

30303028282826262626242424242222222020201818181616141414121212101010

999

104118112166182175268264304277420403475448634754700

10361050121616521625190026602690420042384200666464586475

103251027910500131171312513300

4119

76519

7105

6619

7105

4219

76619

7259

4219

4136519

665280

1050441168

1666672259413259105

1365525133

46423846403646443834444036324034304436324436304440444036444036363430403630

.012

.012

.012

.015

.015

.015

.020

.019

.019

.019

.025

.023

.024

.024

.029

.030

.030

.040

.037

.038

.050

.047

.048

.064

.064

.082

.083

.080

.108

.099

.099

.126

.125

.127

.146

.142

.143

.074

.074

.074

.077

.077

.077

.082

.081

.081

.081

.087

.085

.086

.086

.091

.092

.092

.102

.099

.100

.112

.109

.110

.126

.126

.144

.145

.142

.170

.161

.161

.188

.187

.189

.208

.204

.205

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

EquivalentAWG Size

AWGof Strands

CircularMil Area

NominalOD

Nominal ConductorDiameter

CONDUCTOR


Number ofStrands

41/4619/42

7/3865/4619/40

7/363x35/46

66/4419/38

7/343x35/44

42/4019/36

7/3266/4019/34

7/307x37/44

42/3619/32

7x59/4465/3619/30

7x95/447x40/40

7x3x50/447x3x21/40

7x24/367x7x34/44

7x96/407x37/367x59/367x37/347x15/30

7x3x65/407x75/367x19/30

Construction




119

DESCRIPTION: 30 - 9 AWG solid or stranded tin-plated copper conductor insulated with a 31 mil wall of PVC.Resistant to moisture, oil, solvents, and is self-extinguishing.




Tinned CopperUL Style 1032 PVC Insulated Lead Wire1000 Volt, 90º C

30303028282826262626242424242222222020201818181616141414121212101010

999

104118112166182175268264304277420403475448634754700

10361050121616521625190026602690420042384200666464586475

103251027910500131171312513300

4119

76519

7105

6619

7105

4219

76619

7259

4219

4136519

665280

1050441168

1666672259413259105

1365525133

46423846403646443834444036324034304436324436304440444036444036363430403630

.012

.012

.012

.015

.015

.015

.020

.019

.019

.019

.025

.023

.024

.024

.029

.030

.030

.040

.037

.038

.050

.047

.048

.064

.064

.082

.083

.080

.108

.099

.099

.126

.125

.127

.146

.142

.143

.074

.074

.074

.077

.077

.077

.082

.081

.081

.081

.087.0852

.086

.086

.091

.092

.092

.102

.099

.100

.112

.109

.110

.126

.126

.144

.145

.142

.170

.161

.161

.188

.187

.189

.208

.204

.205

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

.031

EquivalentAWG Size

AWGof Strands

CircularMil Area

NominalOD

Nominal ConductorDiameter

CONDUCTOR


Number ofStrands

41/4619/42

7/3865/4619/40

7/363X35/46

66/4419/38

7/343X35/44

42/4019/36

7/3266/4019/34

7/307X37/44

42/3619/32

7x59/4465/3619/30

7x95/447x40/40

7x3x50/447x3x21/40

7x24/367x7x34/44

7x96/407x37/367x59/367x37/347x15/30

7x3x65/407x75/367x19/30

Construction


120


DESCRIPTION: 30 AWG - 4/0 stranded tin-plated copper conductor insulated with PVC which is resistant to water,oil, acids, solvents and is self-extinguishing.

USE: Ground and lead wire for internal wiring of electronic equipment.

3030282826262624242424222222202020181818161616141414121212101010

999887654321

1/02/03/04/0

105112183175264304278420404475448634754700

103610501216165216251900266026912625420042384200666464586475

103251028510500131171312513300164811662520825262503307545325526756615072275

105350132300169575212800

117

197

6619

7105

4219

76619

7259

4219

4136519

665280105

1050441168

1666672259413259105

1365525133

1715665833

1050132316662107264628914214529267838512

403840364438344440363240343044363244363044403644403644403636343040363040363636363636363636363636

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.016

.022

.022

.022

.031

.031

.022

.022

.022

.022

.022

.022

.022

.033

.033

.033

.033

.033

.033

.033

.033

.033

.044

.055

.055

.055

PVC Insulation Stranded Rope-LayTinned Copper

.012

.012

.015

.015

.019

.019

.019

.025

.023

.024

.024

.029

.030

.030

.040

.037

.038

.050

.047

.048

.064

.064

.063

.082

.083

.080

.108

.099

.099

.126

.125

.127

.146

.142

.143

.171

.159

.178

.200

.242

.271

.305

.342

.357

.431

.483

.547

.613

UL Style 1662 PVC Insulated Lead Wire300 Volt, 80º C

EquivalentAWG Size

AWGof Strands

CircularMil Area

NominalOD


CONDUCTOR


Number ofStrands

.044

.044

.047

.047

.051

.051

.051

.057

.055

.056

.056

.061

.062

.062

.072

.069

.070

.082

.079

.080

.096

.096

.095

.126

.127

.124

.170

.161

.143

.170

.169

.171

.190

.186

.187

.237

.225

.244

.266

.308

.337

.371

.408

.423

.519

.593

.657

.723

11/407/38

19/407/36

66/4419/38

7/343x35/44

42/4019/36

7/3266/4019/34

7/307x37/44

42/3619/32

7x59/4465/3619/30

7x95/447x40/407x15/36

7x3x50/447x3x21/40

7x24/367x7x34/44

7x96/407x37/367x59/367x37/347x15/30

7x3x65/407x75/367x19/30

7x7x35/407x95/36

7x119/367x150/36

7x7x27/367x7x34/367x7x43/367x7x54/367x7x59/367x7x86/36

7x7x108/3619x7x51/3619X7X64/36

Construction



121

DESCRIPTION: UL, CSA Approved, VW-1 Rated. 30 - 16 AWG stranded tinned, nickel or silver plated copper conductor insulated with 33 mil wall of silicone rubber.

USE: Mercury switch leads and internal wiring of computers and electronic equipment.

30303028282828262626242424242222222220202018181818161616

119106112183160183175264304278420404475448672634754700

1036105012161652157516251900266026912625

1911

7654019

76619

7105

4219

7168

6619

7259

4219

413168

6519

665280105

42403846444036443834444036324440343044363244403630444036

.012

.012

.012

.015

.015

.015

.015

.019

.019

.019

.025

.023

.024

.024

.032

.029

.030

.030

.040

.037

.038

.050

.050

.047

.048

.064

.064

.063

.078

.078

.078

.081

.081

.081

.081

.085

.085

.085

.091

.089

.090

.090

.098

.095

.096

.096

.106

.103

.104

.116

.116

.113

.114

.130

.130

.129

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

.033

Silicone RubberInsulation

Stranded Copper

UL Style 3123 Silicone Rubber Insulated Lead Wire600 Volt, 150º C

EquivalentAWG Size

AWG of Strands

CircularMil Area

NominalOD


CONDUCTOR


Number ofStrands

19/4211/40

7/3865/4640/4419/40

7/3666/4419/38

7/343x35/44

42/4019/36

7/327x24/44

66/4019/34

7/307x37/44

42/3619/32

7x59/447x24/40

65/3619/30

7x95/447x40/407x15/36

Construction

122

DESCRIPTION: 30 - 16 AWG solid or stranded tinned copper insulated with a minimum 15 mil wall of silicone rubber.

USE: Internal wiring of appliances where totally enclosed.


Silicone RubberStranded

Tinned Copper

UL Style 3132 Silicone Rubber Insulated Lead Wire300 Volt, 150º C, Class 22

EquivalentAWG Size

AWG of Strands

CircularMil Area

NominalOD

NominalConductor Diameter

CONDUCTOR


Number ofStrands

CircularMil Area

Construction30303028282828262626242424242222222220202018181818161616

119106112183160183175264304278420404475448672634754700

1036105012161652157516251900266026912625

1911

7654019

76619

7105

4219

7168

6619

7259

4219

413168

6519

665280105

42403846444036443834444036324440343044363244403630444036

.012

.012

.012

.015

.015

.015

.015

.019

.019

.019

.025

.023

.024

.024

.032

.029

.030

.030

.040

.037

.038

.050

.050

.047

.048

.064

.064

.063

.045

.045

.045

.048

.048

.048

.048

.052

.052

.052

.058

.056

.057

.057

.065

.062

.063

.063

.073

.070

.071

.083

.083

.080

.081

.097

.097

.096

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

.0165

19/4211/40

7/3865/4640/4419/40

7/3666/4419/38

7/343x35/44

42/4019/36

7/327X24/44

66/4019/34

7/307x37/44

42/3619/32

7x59/447x24/40

65/3619/30

7x95/447x40/407x15/36




123

HYflex™ Power Distribution Cables

HYflex™ power distribution cables are specificallyengineered to handle the high voltage and temper-atures inherent with today’s diesel hybrid vehicles.Independently tested to meet the requirements ofSAE J 1654 and 1127, the HYflex™ line of cablesis rated for use at 125°C and up to 600 volts.

HYflex™ incorporates a uniquely designed, highperformance compound specifically formulated foruse in heavy duty diesel hybrid vehicles and highstrand count, flexible conductors to producecables ideally suited for applications where flexiblity, long life and performance is critical.These cables have also been tested to meet thestringent flame test requirements of VW-1 flametest per Underwriters Laboratories Standard forSafety UL1581.

HYflex™ cables are manufactured using highstrand count tinned copper conductors. Standardsizes and constructions are listed below, howeverultra flexible strandings and a variety of conductormaterials are also available. Please contact ourdesign team to discuss your specific requirement.

PRODUCT ADVANTAGES

* Extra flexible high strand count, tinnedcopper conductors

* Meets SAE J 1654 & 1127 for 600 voltand 125° C diesel applications

* Improved flexibility over XLPO insulations* Improved chemical resistance, temperature

rating and cold weather performance vs. PVC

* Available in shielded and multiconductorconfigurations

* RoHS compliant* Available in 10 standard colors


Part Number*AWG ofStrand

Number ofStrands

EquivalentSize

Wall Thickness

Nominal OutsideDiameter**


Nominal OutsideDiameter

Tolerance LBS per 1000 FT

INSULATION INFORMATION WEIGHT

N48-30T-802N48-30T-801N48-30T-752N48-30T-751N48-30T-753N48-30T-700N48-30T-701N48-30T-650N48-30T-651N48-30T-600N48-30T-601N48-30T-550 ^N48-30T-551 ^

250 kCMA4/0 AWG3/0 AWG2/0 AWG1/0 AWG1 AWG2 AWG3 AWG4 AWG5 AWG6 AWG7 AWG8 AWG

24992121168013441071

833665525413329259210168

30303030303030303030303030

0.635"0.585"0.521"0.466"0.416"0.367"0.319"0.283"0.251"0.224"0.199"0.179"0.160"

0.088"0.088"0.088"0.088"0.088"0.066"0.066"0.066"0.066"0.066"0.066"0.066"0.066"

0.811"0.761"0.697"0.642"0.592"0.499"0.451"0.415"0.383"0.356"0.331"0.311"0.292"

+/-.020"+/-.020"+/-.020"+/-.020"+/-.020"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"

880.1754.0606.2492.9400.2300.8245.6196.4158.2129.4105.198.973.0

*Multiconductor, shielded and unshielded cables also available. Please contact our design team for your specific application.

**Conductor O.D. is determined when the cable is under tension during the extrusion process. Please request a sample of cable for evaluation prior to making decisions regarding connectors to be used with these cables.

^Manufactured and tested in accordance with SAE J 1127, however these sizes are not included in the specification.

Reference documents: ASTM B3-specification for soft or annealed copper wire; ASTM B 33-specification for tinned soft or annealed copper for electrical purposes; ASTM B 286-specification for copper conductors in hook-up wire for electronic equipment; SAE J 1127-Battery cable; SAE J 1654-High voltage primary cable and UL 1581 Standard forSafety of Electrical Wires, Cables and Flexible cords.

124


COLDflex Ground Cable™

COLDflex Ground Cable™ product line is specificallydesigned for flexible, low-temperature ground cableapplications. Tested for cold weather flexiblity downto -40ºC, COLDflex Ground Cables are UV resistantand have operating voltages up to 5kV.

Manufactured using highly stranded bare copperconductors, COLDflex Ground Cable™ standard conductor sizes and constructions are listed below.Ultra flexible stranded conductors are also availablein a variety of conductor materials. Please contactour design team for more specific information or todiscuss your specific requirements.

Our high performance compounds are specificallyformulated for use where cold weather flexibility, UVresistance and high dielectric strength are required.Standard jacket colors include: white, black, red,green, yellow, blue, brown, orange, gray and violet.Custom colors and printing are available uponrequest.

PRODUCT ADVANTAGES

* Tested for cold weather flexibilitydown to -40° C

* UV resistant* Operating voltages up to 5kV* High dielectric strength * Standard bare copper conductors;

also available in variety of other conductor materials

* Standard sizes 250 kCMA - 4 AWGOther sizes available upon request

* Available in 10 standard colors* Standard and custom surface

printing available


Part NumberAWG ofStrand

Number ofStrands

EquivalentSize

Wall Thickness

Nominal OutsideDiameter*


Nominal OutsideDiameter Tolerance

LBS per 1000 FT


N48-30B-802N48-30B-803N48-30B-755N48-30B-756N48-30B-757N48-30B-701N48-30B-650

250 kCMA4/0 AWG3/0 AWG2/0 AWG1/0 AWG2 AWG4 AWG

24992121168013441071

665413

30303030303030

0.635"0.585"0.521"0.466"0.416"0.319"0.251"

0.085"0.085"0.085"0.085"0.085"0.065"0.065"

0.805"0.755"0.691"0.636"0.586"0.449"0.381"

+/-.020"+/-.020"+/-.020"+/-.020"+/-.020"+/-.016"+/-.016"

871.8746.6599.2486.5394.3240.9156.0

*Conductor O.D. is determined when the cable is under tension during the extrusion process. Please request a sampleof cable for evaluation prior to making decisions regarding connectors to be used with these cables.

Reference documents: ASTM B3-specification for soft or annealed copper wire; ASTM B 33-specification for tinned soft or annealed copper for electrical purposes; ASTM B 286-specification for copper conductors in hook-up wire for electronic equipment; CSA C22.2 No. 3-01 Test methods for electrical wires and cables; and UL 1581 Standard forSafety for Electrical Wires, Cables.



125

DESCRIPTION: Braided tin-plated copper conductor insulated with extruded PVC which is resistant to water, oil,acids and solvents and is self-extinguishing.

USE: Insulated bonds, grounds, leads, flexible connectors.

Typically constructed with tinned or bare copper wire, material may also be supplied to UL Style 1680; please contact our design team to assist you with a product for your specific application.

EquivalentAWGSize

CircularMil Area Wire AWG

NominalWidth

BraidConstruction

Number ofWires

181615141212101010

998876654321

1/0

180024003000420060007200960096009600

120001320016800180002160024000264003600043200480006480076800

105600

36363636363630363630363036363036303030303030

7296

120168240288

96384384120528168720864240

1056360432480648768

1056

24-3-3624-4-3624-5-3624-7-36

24-10-3648-6-3624-4-30

24-16-3648-8-3624-5-30

48-11-3624-7-30

48-15-3648-18-3624-10-3048-22-3624-15-3024-18-3024-20-3024-27-3024-32-3024-44-30

.109

.156

.188

.219

.250

.375

.313

.375

.500

.375

.625

.438

.625

.625

.500

.875

.625

.719

.750

.9381.0001.250

.025

.025

.025

.031

.040

.031

.050

.063

.031

.050

.040

.063

.040

.050

.094

.050

.094

.094

.125

.125

.125

.125

NominalThickness

BRAID DIMENSION

NominalWidth.139.186.228.259.290.415.353.415.540.415.665.498.685.685.560.935.685.779.810.998

1.0801.330

.055

.055

.065

.071

.080

.071

.090

.103

.071

.090

.080

.123

.100

.110

.154

.110

.154

.154

.185

.185

.205

.205

NominalThickness

INSULATION DIMENSION

.015

.015

.020

.020

.020

.020

.020

.020

.020

.020

.020

.030

.030

.030

.030

.030

.030

.030

.030

.030

.040

.040

NominalWall

* Material is manufactured to width specification; thickness dimensions are given as reference only and may vary slightly due manufacturing process inherent with braiding. Please contact your design team if you have specific thickness dimensions.

PVC InsulationTinned Copper Braided Ground Strap

PVC Insulated Ground Strap300 Volt, 105º C


127

L I T Z & W I N D I N G W I R E S

The term “Litz,” derived from the German word “Litzendraht” describes a conductor consisting of separately insulated strands twisted or braided together. This design equalizes the flux linkages and reactances of the individual strands causing the current to spread uniformly throughout the conductor. The resistance ratio (A.C. to D.C.) then tends to approach unity, which is desirable in all high-Q circuit applications.

In 1898, New England Wire became the first company in the United States to manufacture Litz wire on a commercialbasis. Since then we have designed and manufactured thousands of constructions for use in high frequencyinductors and transformers, inverters, communication equipment, ultrasonic equipment, sonar equipment, televisionequipment, radio equipment and induction heating equipment. We have also provided cabling, insulating and other services to the superconductor industry since its inception in the early 1960s. And our products are integratedinto major accelerator projects, ore separator magnets, NMR magnets, and superconducting magnetic energy storage magnets.

WINDING WIRES

New England Wire Technologies also manufactures specialty winding wires that reduce the size of your designsand save you time and money.

NEWind® Specialty Winding Wire solves the problem of insulating between winding turns by coating the conductorswith thin layers of fluropolymer insulation.

L I T Z & W I N D I N G W I R E S

New England Wire Technologies is a pioneer and leading designer and manufacturer of Litz wire and specialtywinding wire. Litz wire conductors are beneficial for reducing A.C. losses in high frequency windings. NewEngland Wire offers many Litz wire constructions with multiple layers of insulation to meet voltage withstandrequirements of UL and IEC.

Our NE-F1 Class F (155° C) Electrical Insulation Systems featuring NEWind® Specialty Winding Wires meets UL 1446 Electrical Insulation System. These high performance products eliminate the need for long term component testing and allow the development of unique solutions to your most complex design challenges,making them ideal for transformer, motor and coil applications.

Litz Wire Types & Constructions . . . . . . . . . . 129Litz Wire Info Page. . . . . . . . . . . . . . . . . . . . 130Round Litz . . . . . . . . . . . . . . . . . . . . . . . . . . 132Rectangular Braided Litz. . . . . . . . . . . . . . . . 137Rectangular Compacted Litz . . . . . . . . . . . . . 138Single Film Coated-Round. . . . . . . . . . . . . . . 144Heavy Film Coated-Round . . . . . . . . . . . . . . . 145Film Insulations . . . . . . . . . . . . . . . . . . . . . . 146

Fiber & Tape Insulations. . . . . . . . . . . . . . . . 147NEWind® Specialty Winding Wire . . . . . . . . . . 148NEWind® Solid/PFA . . . . . . . . . . . . . . . . . . . 149NEWind® Solid/FEP . . . . . . . . . . . . . . . . . . . 150NEWind® Solid/ETFE. . . . . . . . . . . . . . . . . . . 151NE-F1® Classs F Electrical Insulation System . . . . . . . . . . . . . . . . . . . . 152



129

LITZ WIRE TYPES & CONSTRUCTION

Type 1 Litz construction featuresa single twisting operation withoptional outer insulation.

Outer insulation of textile yarn,tape or extruded compounds.

Single film-insulated wire strand.

Round Type 1

Round Type 2

Round Type 3

Round Type 4

Round Type 5

Round Type 6

Rectangular Type 7

Rectangular Type 8

Type 2 Litz constructionfeatures bundles of twistedwire twisted together withoptional outer insulation.


Bundles of Type 1 Litz wire.

Type 3 Litz construction featuresinsulated bundles of twisted wiretwisted together with optionalouter insulation.


Individually insulated bundles.


Type 4 Litz construction featuresbundles of twisted wire twistedtogether around a central fiber core.

Outer insulation of textile yarn, tape or extruded compounds.


Fiber core.

Type 5 Litz construction featuresinsulated bundles of Type 2 Litzwire twisted around a fiber core.

Optional outer insulation of textileyarn, tape or extruded com-pounds.

Individually insulated bundles ofType 2 Litz wire.

Fiber core.

Type 6 Litz construction featuresinsulated bundles of Type 4 Litzwire twisted around a fiber core.

Optional outer insulation of textileyarn, tape or extruded compounds.

Bundles of Type 4 Litz wire insulatedwith nylon serving.

Fiber cores.

Type 7 Litz construction featuresinsulated wire braided andformed into rectangular profile.

Optional outer insulation of textile yarn, tape or extruded compounds.

Braided film-insulated wire.

Type 8 Litz construction featuresinsulated strands twisted andcompressed into rectangular profile.

Optional outer insulation of textileyarn, tape or extruded compounds.

Compacted film-insulated wires orcompacted groups.

130

X D F M MHZ= 0 271.

D MWhere: = Wire diameter in mils = Frequency in Megahertz

FORMULA 1

F MHZ

Litz Wire

For optimum performance, the Litz constructions coveredin this section are made with individually insulatedstrands. Common magnet wire film insulations such as: polyvinylformal, polyurethane, polyurethane/nylon;solderable polyester, solderable polyester/nylon,polyester/polyamide-imide, and polyimide are normallyused. The outer insulation and the insulation on thecomponent conductors, in some styles, may be servingsor braids of nylon, cotton, Nomex1, fiberglass or ceramic.Polyester, heat sealed polyester, polyimide and PTFEtape wraps along with extrusions of most thermoplasticsare also available as outer insulation if the applicationsdictate special requirements for voltage breakdown or environmental protection.

Typically, the design engineer requiring the use of Litzknows the operating frequency and RMS current requiredfor the application. Since the primary benefit of a Litzconductor is the reduction of A.C. losses, the firstconsideration in any Litz design is the operatingfrequency. The operating frequency not only influencesthe actual Litz construction, but is also used todetermine the individual wire gauge.

Ratios of alternating-current resistance to direct-currentresistance for an isolated solid round wire (H) in termsof a value (X) are shown in Table 1.

Litz Design

The value of X for copper wire is determined by Formula 1.

From Table 1 and other empirical data the following tableof recommended wire gauges vs. frequency for most Litzconstructions has been prepared.

Table 2

X 0 0.5 0.6 0.7 0.8 0.9 1.0

1.0000 1.0003 1.0007 1.0012 1.0021 1.0034 1.005H

60 HZ to 1 KHZ1 KHZ to 10 KHZ

10 KHZ to 20 KHZ20 KHZ to 50 KHZ

50 KHZ to 100 KHZ100 KHZ to 200 KHZ200 KHZ to 350 KHZ350KHZ to 850 KHZ850 KHZ to 1.4 MHZ1.4MHZ to 2.8 MHZ

28 AWG30 AWG33 AWG36 AWG38 AWG40 AWG42 AWG44 AWG46 AWG48 AWG

.0126

.0100

.0071

.0050

.0040

.0031

.0025

.0020

.0016

.0012

66.37105.82211.70431.90681.901152.31801.02873.04544.07285.0

1.00001.00001.00001.00001.00001.00001.00001.00031.00031.0003

FREQUENCY RECM’DWIRE

GAUGE

NOM. DIA.OVER

COPPER

DC RES.OHMS/M’

(MAX)

SINGLESTRANDRAC/RDC

“H”

After the individual wire gauge has been determined andassuming that the Litz construction has been designedsuch that each strand tends to occupy all possiblepositions in the cable to approximately the same extent,the ratio of A.C. to D.C. resistance of an isolated Litzconductor can be determined from the following formula.

Resistance to Alternating Current

Resistance to Direct Current = H + K

N G

⎛

⎝⎜

⎞

⎠⎟

2

FORMULA 2 2

DO

DI

1 DuPont Registered Trademark2 See Radio Engineers Handbook - Terman, pp. 30-83.

Table 1



131

Following is an example of the calculations required toevaluate a Type 2 Litz construction consisting of 450strands of 40 AWG single-film polyurethane-coated wireoperating at 100 KHZ. This construction, designed withtwo bunching operations and one cabling operation,would be written 5x3/30/40 (NEW uses “x” to indi-cate a cabling operation and “/” to indicate a bunch-ing operation.)

1. Calculate the D.C. resistance of the Litzconstruction using formula 3.

2. Calculate the A.C. to D.C. resistance ratiousing formula 2.

3. The A.C. resistance is, therefore, 1.0344 x 2.70 or 2.79 ohms/1000 ft.

The value of Litz can easily be seen if the aboveexample is compared with a solid round wire withequivalent cross sectional area, 65.8 mils in diameter.Using the same operating parameters, the D.C.resistance is 2.395 ohms/1000 ft. However, theA.C./D.C. resistance ratio increases to approximately21.4 making the A.C. resistance 51.3 ohms/1000 ft.

The following tables list examples of Litzconstructions which can be manufactured by New England Wire Technologies. These are categorizedby operating frequency and by equivalent AWG size.Round, braided and rectangular Litz conductors are shown separately to provide the greatest possibleselection for any design application.

R = R 1.02

NDC

SN N

S

B C( ) 1 03.

FORMULA 3

( )

The D.C. resistance of a Litz conductor is related to thefollowing parameters:

1. AWG of the individual strands.

2. Number of strands in the cable.

3. Factors relating to the increased length ofthe individual strands per unit length of cable(take-up). For normal Litz constructions a 1.5% increase in D.C. resistance for every bunching operation and a 2.5% increase in D.C. resistance for every cabling operation are approximately correct.

The formula derived from these parameters for the D.C.resistance of any Litz construction is:

Where: H = Resistance ratio of individual strands when isolated (taken from Table 1 or 2)

G = Eddy-currentbasis factor

F = Operating frequency in HZ

N = Number of strands in the cable

DI = Diameter of the individual strands over thecopper in inches

DO = Diameter of the finished cable over the strands in inches

K = Constant depending on N, given in the following table

Where:RDC = Resistance in Ohms/1000 ft.

RS = Maximum D.C. resistance of the individualstrands (taken from Table 2)

NB = Number of bunching operations

NC = Number of cabling operations

NS = Number of individual strands

N 3 9 27 Infinity

1.55 1.84 1.92 2K

= F 10.44

⎛

⎝⎜⎜

⎞

⎠⎟⎟

4D I

R + 2 450 x 0.00310.094

7.8x10 = 1.0-5= ⎛⎝⎜

⎞⎠⎟

( )1 00002

. 3344AC

RDC

R = 1152.3x 1.015 x

450 = 2.70 ohms/1000’

2 1( ) ( )1 025.DC

132

Litz constructions Types 1 through 6 are all designed to be round and vary from a simple bunch of conductors (Type 1) to complex designs utilizing multiple cores and several manufacturing operations (Type 6).

The smaller constructions of Litz Types 1 and 2 are typically used in High Q circuitry, such as toroidal coils andtransformers. The larger Type 2 and 3 Litz designs have greater current carrying capacities necessary for high frequency power supply, inverter and grounding applications. Type 4, 5 and 6 Litz constructions all utilize at least one inert core and are used primarily in tuning circuitry for high power radio transmitters.

2422201816141210

8642

1/02/03/04/0

476794

11121588270041296670

1048016674262024224066696

105602133392171504217238

357

1017264266

105165266420665840

10801368

28282828282828282828282828282828

SSSSSSSSSSSSSSSS

1111111222222555

----SNSNSNSNSNSNDNDNSNBSNBSNBSNB

.027

.035

.042

.050

.065

.080

.102

.140

.177

.222

.285

.431

.537

.657

.787

.941

1.492.493.494.998.68

13.2321.2834.0254.0186.59

141.87227.39366.00480.00634.00828.00

22.57013.540

9.6706.7703.9802.6001.6101.060

.660

.420

.260

.170

.110

.084

.065

.051

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

WiresNominal

LBS./1000 FT.Nominal

ODOuter

Insulation2Construction Type Construction

3/285/287/28

10/2817/2826/2842/28

3X22/283X35/285X33/287X38/28

5X3X28/287X5X19/286(5X28/28)9(5X24/28)

12(3X38/28)

RECOMMENDED OPERATING FREQUENCY - 60 HZ TO 1 KHZ

262422201816141210

8764322

1/02/03/04/0

300500700

11001700260042006500

1100016800259002660041300525006650080500

125000135000195000252000

357

1117264265

110168259266413525665805

1250135019502520

3030303030303030303030303030303030303030

SSSSSSSSSHHHHHHHSSSS

11111112222222222555

----SNSNSNSNSN------DNSNBSNBSNBSNB

.022

.028

.033

.045

.055

.064

.082

.112

.145

.191

.237

.240

.300

.338

.380

.421

.631

.667

.794

.981

.951.582.213.475.528.38

13.4821.2135.7555.0384.8387.13

138.27171.96217.81272.95435.00486.00697.00916.00

35.98021.59015.420

9.8106.3504.1502.5701.7101.010

.660

.430

.420

.270

.210

.170

.140

.090

.083

.057

.045

3/305/307/30

11/3017/3026/3042/30

5X13/305X22/307X24/307X37/307X38/307X59/307X75/307X95/30

7X115/305X5X50/306(5X45/30)

6(5X5X13/30)6(5X3X28/30)

1 S = single-film coating thicknessH = heavy-film coating thickness

2 SN = single nylon servingDN = double nylon servingSNB = single nylon braidPVC = extruded polyvinylchloride


Round Litz

Direct CurrentResistance

OHM/1000 FT^

^ Not for specification purposes.

RECOMMENDED OPERATING FREQUENCY - 1 HZ TO 10 KHZ



133

Round Litz, continued

262422201816141210

86421

1/02/03/04/0-----

303403655

10591613267250417562

105861658526465428496654190738

105861136107169377211772299435512972725904917462

1572792

68

13213253

100150210329525850

1320180021002700336042005940

10176144001820031200

3333333333333333333333333333333333333333333333

SSSSSSSSSSSSSSSSSSSSSSS

11111122222255555566666

SN-SNSNSNSNSNSNSNDNDNDNSNBSNBSNBSNBSNBSNBPVCPVCPVCPVCPVC

.025

.025

.035

.044

.054

.066

.099

.121

.143

.175

.237

.302

.484

.558

.600

.675

.850

.9871.2901.8002.4203.1203.990

1.001.272.133.415.248.59

16.4424.6034.3655.2092.03

147.14244.00334.00383.00496.00651.00841.00

1255.002283.003550.005088.008684.00

35.99026.99016.61010.280

6.7504.0702.2201.4801.060

.680

.440

.270

.171

.127

.107

.084

.067

.054

.038

.022

.016

.012

.007

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

Wires

DirectCurrent

ResistanceOHMS/1000 FT^

NominalLBS/1000 FT

NominalOD

OuterInsulation2Construction

Type Construction

6/338/33

13/3321/3332/3353/33

5X20/335X30/333X70/337X47/33

5X3X35/335X5X34/336(5X44/33)

6(3/5/20/33)6(5/70/33)

6(5X3/30/33)12(5X56/33)

14(5X3/20/33)6(6(5/33/33))8(6(4X53/33))

15(6(5X32/33))20(13(70/33))

20(6(5/52/33))

RECOMMENDED OPERATING FREQUENCY - 10 KHZ TO 20 KHZ

RECOMMENDED OPERATING FREQUENCY - 20 KHZ TO 50 KHZ3028262422201816141210

86421

1/02/03/04/0

100175250400675

10251625262541256625

105001650026250450006650084000

108000135000171000211500

47

1016274165

105165265420660

10501800266033604320540068408460

3636363636363636363636363636363636363636

SSSSSSSSSSSSSSSSSSSS

11111122222222255555

--SNSNSNSNSNSNSNSNDNDNDNDNDNSNBSNBSNBSNBSNB

.013

.017

.023

.029

.037

.044

.059

.074

.092

.116

.158

.197

.247

.322

.373

.548

.655

.728

.870

.962

.318

.557

.8391.3402.2203.3505.4408.740

13.66021.83035.63059.01092.450

156.420228.670318.000420.000522.000682.000840.000

110.10062.90044.05027.53016.32010.740

6.9804.3202.7501.7101.110

.710

.450

.260

.180

.140

.109

.087

.069

.055

4/367/36

10/3616/3627/3641/36

5X13/363X35/365X33/365X53/36

5X3X28/365X3X44/365X5X42/365X5X72/367X5X76/36

6(5X4X28/36)9(5X3X32/36)9(5X3X40/36)

12(5X3X38/36)12(5X3X47/36)





134


3028262422201816141210

86421

1/02/03/04/0

112160256400640

10561600259241606720

105601680026400420006624084000

105600136000168000211200

71016254066

100162260420660

1050165026254140525066008500

1050013200

3838383838383838383838383838383838383838

SSSSSSSSSSSSSSSSSSSS

11111122222222555555

SNSNSNSNSNSNSNSNSNSNDNDNDNDNSNBSNBSNBSNBSNBSNB

.017

.019

.024

.029

.036

.045

.059

.069

.093

.117

.149

.200

.249

.320

.494

.551

.613

.749

.828

.966

.380

.542

.8501.3202.0603.3805.2508.270

13.47021.69033.98058.94091.200

143.450247.000311.000389.000522.000642.000824.000

99.36069.55043.47027.82017.39010.750

7.1604.3802.7601.7401.110

.700

.450

.290

.180

.141

.112

.087

.070

.056

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

Wires

DirectCurrent


NominalLBS/1000 FT

Nominal OD


Type Construction

7/3810/3816/3825/3840/38

3/22/385X20/383/54/385X52/38

5X3/28/385X3/44/385X5X42/385X5X66/38

5X5X3/35/386(5X3/46/38)6(5X5X35/38)6(5X5X44/38)

10(5X5X34/38)10(5X5X42/38)12(5X5X44/38)



8642

1/0

38.467.3

106.0163.0260.0404.0634.0

1036.01634.02595.04180.06727.0

10571.017298.026812.042813.069192.0

105710.0

47

1117274266

108170270435700

11001800279044557200

11000

404040404040404040404040404040404040

SSSSSSSSSSSSSSSSSS

111111222222255555

--SNSNSNSNSNSNSNSNSNSNSNDNDNSNBSNBSNB

.008

.011

.016

.020

.024

.029

.038

.045

.056

.069

.093

.126

.157

.236

.293

.431

.572

.668

.127

.221

.379

.580

.8971.3972.1973.4925.5378.809

14.26423.37136.60866.600

103.000176.000290.000428.000

293.840167.910106.850

69.14043.53027.98018.34011.100

7.0504.5302.8401.7801.130

.700

.451

.282

.174

.114

4/407/40

11/4017/4027/4042/40

3X22/403/36/405/34/40

3/3/30/405X3/29/405X5X28/405X5X44/40

6(5X3/20/40)6(5X3/31/40)9(5X3/33/40)

12(5X3/40/40)10(5X5X44/40)







135


3634323028262422201816141210

8642

254463

100163250413656

10311688262541256563

1068716875262504218867500

47

1016264066

105165270420660

10501710270042006750

10800

424242424242424242424242424242424242

SSSSSSSSSSSSSSSSSS

111111222222255555

-SNSNSNSNSNSNSNSNSNSNSNDNDNDNDNSNBSNB

.079

.169

.228

.346

.542

.8291.3702.1303.3305.5808.630

13.49021.82040.30063.00097.100

169.000272.000

.006

.012

.013

.016

.019

.023

.029

.036

.045

.060

.074

.092

.127

.185

.231

.287

.434

.561

459.260262.430183.700114.810

70.65045.93028.39017.85011.360

7.1504.6002.9201.8601.150

.729

.468

.291

.182

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

Wires

DirectCurrent


NominalLBS/1000 FT.

NominalOD


Type Construction

4/427/42

10/4216/4226/4240/42

3/22/425/21/425/33/42

5X3/18/425X3/28/425X3/44/425X5X42/42

6(5X3/19/42)6(5X3/30/42)6(5X5/28/42)

10(5X3/45/42)12(5X5/36/42)



8

16284064

100160264420640

10201620260042006600

1050016800

47

1016254066

105160255405650

1050165026254200

44444444444444444444444444444444

SSSSSSSSSSSSSSSS

1111112222222225

-SNSNSNSNSNSNSNSNSNSNSNSNDNDNDN

.005

.010

.011

.013

.016

.019

.024

.029

.035

.044

.058

.072

.094

.120

.149

.226

.050

.118

.156

.230

.342

.529

.8741.3802.0603.2505.3108.470

13.87022.01034.81062.000

732.620418.640293.050183.150117.220

73.26045.29028.47018.68011.720

7.6004.7402.9601.9201.210

.747

4/447/44

10/4416/4425/4440/44

3/22/443/35/445/32/445/51/44

5X3/27/445X5/26/445X5X42/44

5X5X3/22/445X5X3/35/446(5X5/28/44)





136


383634323028262422201816141210

17.324.739.564.2

101.0163.0259.0408.0667.0

1038.01630.02593.04261.06669.0

10745.0

71016264166

105165270420660

1050172527004350

464646464646464646464646464646

SSSSSSSSSSSSSSS

111112222222225

-SNSNSNSNSNSNSNSNSNSNSNDNDNDN

.054

.108

.155

.232

.349

.554

.8651.3502.2003.4005.3808.480

14.44022.40040.500

.005

.009

.011

.013

.016

.019

.023

.029

.038

.047

.058

.072

.094

.120

.191

662.13463.49289.68178.26113.05

71.6345.0228.6518.0311.59

7.384.642.911.861.14

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

Wires

DirectCurrent


NominalLBS/1000 FT

NominalOD


Type Construction

7/4610/4616/4626/4641/46

3/22/463/35/465/33/46

3X3/30/465X3/28/465X3/44/465X5/42/46

5X5X3/23/465X5X3/36/466(5X5/29/46)

RECOMMENDED OPERATING FREQUENCY - 850 KHZ TO 1.4 MHZ

RECOMMENDED OPERATING FREQUENCY - 1.4 MHZ TO 2.8 MHZ42403836343230282624222018161412

7.710.818.527.740.069.3

102.0162.0277.0462.0647.0

1040.01694.02657.04158.06930.0

57

1218264566

105180300420675

1100172527004500

48484848484848484848484848484848

SSSSSSSSSSSSSSSS

1111112222222225

-SNSNSNSNSNSNSNSNSNSNSNSNSNSNDN

.004

.007

.009

.010

.011

.014

.016

.020

.026

.031

.036

.048060.074.093.159

.246

.034

.090

.120

.159

.252

.356

.560

.9551.5602.1603.4705.6809.350

14.60026.900

1486.141061.53

619.23412.82285.80165.13114.84

71.1842.5225.7718.4111.57

7.104.622.951.77

5/487/48

12/4818/4826/4845/48

3/22/485/21/485X36/48

5/3/20/485/3/28/485X3/45/485X5/44/48

5X5/3/23/485X5/3/36/486(5X5/30/48)







137

The Type 7 braided Litz constructions shown below are used primarily in high frequency grounding applications,or where special inductor designs require high aspect ratio conductors. We have listed only the most popularconstructions and frequency ranges. Specific sizes utilizing almost any wire gauge are available to meetcustomer specification.

1 H = heavy-film coating

1098655432

1/02/03/04/0

96001200016800240003600033600480006480076800

105600153600168000249600

96120168240360336480648768

1056153616802496

30303030303030303030303030

HHHHHHHHHHHHH

.363

.435

.508

.580

.7251.600

.8701.0901.1601.4502.3202.6102.900

.073

.073

.073

.109

.109

.073

.145

.145

.145

.145

.181

.181

.181

33415883

124121173227279373526569824

24-4-3024-5-3024-7-30

24-10-3024-15-30

48-7-3024-20-3024-27-3024-32-3024-44-3048-32-3048-35-3048-52-30

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

WiresNominal

LBS/1000 FTNominal

ThicknessNominalWidth Construction



98642

1/0

80016002400420072009600

1320018000264004020072000

100800

326496

168288384528720

1056160828804032

363636363636363636363636

HHHHHHHHHHHH

.075

.113

.188

.263

.450

.450

.750

.7501.050

.9001.5001.950

.038

.038

.038

.038

.038

.076

.076

.075

.075

.113

.113

.150

2.795.418.50

15.0026.0033.0046.0063.0096.00

143.00265.00376.00

16-2-3616-4-3624-4-3624-7-3648-6-36

24-16-3648-11-3648-15-3648-22-3624-67-3648-60-3648-84-36

Rectangular Braided Litz


138

The rectangular compacted Type 8 Litz constructions listed in this section are designed with copper densities from60 to 75 percent of the cable’s cross sectional area. This type Litz is particularly suited for high frequency motor,generator, transformer and inverter windings where limited space necessitates a conductor with excellent fill factorand copper density.

New England Wire has pioneered the development of Type 8 Litz designs including square configurations as well as the rectangular constructions listed. Please consult our design team for the Type 8 designs requiring specific wiresizes or dimensions.

1 H = heavy-film coating

4332221111/01/01/0

655444333222211111

7776665

464035303259661662907291979548861779280699435

106064112693119322

287633287236981410904519949308534175752661635657446985373962780718218086289903989450798616

18067206482322925810283913097233553

789

101112131415161718

789

101112131415161718192021222324

789

10111213

121212121212121212121212

141414141414141414141414141414141414

16161616161616

HHHHHHHHHHHH

HHHHHHHHHHHHHHHHHH

HHHHHHH

.327

.374

.421

.468

.515

.533

.575

.619

.661

.704

.747

.789

.262

.299

.337

.374

.392

.426

.460

.495

.528

.563

.597

.631

.666

.700

.735

.769

.802

.837

.210

.240

.270

.299

.329

.341

.368

.152

.152

.152

.152

.152

.152

.152

.152

.152

.152

.152

.152

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.097

.097

.097

.097

.097

.097

.097

140.0160.0180.0200.0220.0240.0260.0280.0300.0320.0341.0361.0

88.0101.0113.0126.0138.0151.0163.0176.0189.0201.0214.0226.0239.0251.0264.0277.0289.0302.0

55.763.671.679.587.595.4

103.0

.262

.229

.204

.184

.167

.153

.141

.131

.122

.115

.108

.102

.416

.364

.324

.291

.265

.243

.224

.208

.194

.182

.171

.162

.153

.146

.139

.132

.127

.121

.663

.581

.516

.464

.422

.387

.357

7X128X129X12

10X1211X1212X1213X1214X1215X1216X1217X1218X12

7X148X149X14

10X1411X1412X1413X1414X1415X1416X1417X1418X1419X1420X1421X1422X1423X1424X14

7X168X169X16

10X1611X1612X1613X16


OHMS/1000 FT^RECOMMENDED OPERATING FREQUENCY - 400 HZ TO 5 KHZ • The following designs utilize monolithic conductors for the base group.

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

WiresNominal

LBS/1000 FTNominal


*New England U.S. Patent 4439256^ Not for specification purposes.

Rectangular Compacted Litz*




139

Rectangular Compacted Litz*, continued

55444433333

1099888777666655555

121111101010

99988887

3613438715412964387746458490395162054201567825936361944

113681299214616162401786419488211122273624360259842760829232308563248034104357283735238976

716881929216

1024011264122881331214336153601638417408184321945620480

1415161718192021222324

789

101112131415161718192021222324

789

1011121314151617181920

1616161616161616161616

181818181818181818181818181818181818

2020202020202020202020202020

HHHHHHHHHHH

HHHHHHHHHHHHHHHHHH

HHHHHHHHHHHHHH

.396

.423

.451

.478

.506

.534

.561

.588

.616

.643

.671

.168

.192

.216

.240

.252

.273

.295

.317

.339

.361

.383

.405

.428

.449

.472

.493

.500

.538

.132

.149

.167

.184

.201

.219

.236

.254

.272

.289

.307

.325

.342

.360

.097

.097

.097

.097

.097

.097

.097

.097

.097

.097

.097

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.062

.062

.062

.062

.062

.062

.062

.062

.062

.062

.062

.062

.062

.062

111.0119.0127.0135.0143.0151.0159.0167.0175.0183.0191.0

35.140.245.250.255.260.265.370.375.380.385.390.495.4

100.0105.0110.0115.0120.0

22.125.328.431.634.837.941.144.247.450.653.756.960.063.2

.332

.310

.290

.273

.258

.244

.232

.221

.211

.202

.194

1.054.923.820.738.671.615.568.527.492.461.434.410.388.369.351.335.321.308

1.6701.4601.3001.1701.060

.974

.899

.835

.779

.731

.688

.650

.615

.585

14X1615X1616X1617X1618X1619X1620X1621X1622X1623X1624X16

7X188X189X18

10X1811X1812X1813X1814X1815X1816X1817X1818X1819X1820X1821X1822X1823X1824X18

7X208X209X20

10X2011X2012X2013X2014X2015X2016X2017X2018X2019X2020X20


OHMS/1000 FT.^RECOMMENDED OPERATING FREQUENCY - 400 HZ TO 5 KHZ (CONTINUED) • The following designs utilize monolithic conductors for the base group.

EquivalentAWG

CircularMil Area

FilmCoating1AWG of

WireNumber of

WiresNominal

LBS/1000 FTNominal


1 H = heavy-film coating *New England U.S. Patent 4439256^ Not for specification purposes.All measurements are in inches unless otherwise stated.

140


7777

1413131212121111111010

151414141313131212

2111/01/02/0

433221111/01/0

21504225282355224576

448051205760640170417681832189619601

1024110881

363640404444484852525656606064646868

7957690944

102312113680125048136416

50176573446451271680788488601693184

100352107520114688

21222324

789

1011121314151617

91011121314151617

495663707784

4956637077849198

105112

20202020

2222222222222222222222

242424242424242424

181818181818

20202020202020202020

HHHH

HHHHHHHHHHH

HHHHHHHHH

HHHHHH

HHHHHHHHHH

.378

.395

.413

.431

.108

.120

.133

.147

.161

.175

.189

.204

.218

.232

.246

.105

.116

.129

.140

.152

.163

.176

.187

.199

.495

.559

.624

.689

.755

.820

.396

.448

.500

.552

.604

.657

.709

.768

.815

.868

.062

.062

.062

.062

.050

.050

.050

.050

.050

.050

.050

.050

.050

.050

.050

.038

.038

.038

.038

.038

.038

.038

.038

.038

.233

.233

.233

.233

.233

.233

.187

.187

.187

.187

.187

.187

.187

.187

.187

.187

66.469.572.775.8

13.915.917.919.921.923.925.927.929.931.833.8

11.312.613.915.116.417.618.920.221.4

250.0285.0321.0357.0392.0428.0

157.0180.0202.0225.0247.0269.0292.0314.0337.0359.0

.557

.531

.508

.487

2.692.352.091.881.711.571.451.341.251.181.11

3.302.972.702.482.282.121.981.861.75

.153

.134

.119

.107

.097

.089

.242

.212

.188

.170

.154

.141

.130

.121

.113

.106

21X2022X2023X2024X20

7X228X229X22

10X2211X2212X2213X2214X2215X2216X2217X22

9X2410X2411X2412X2413X2414X2415X2416X2417X24

7X7X188X7X189X7X18

10X7X1811X7X1812X7X18

7X7X208X7X209X7X20

10X7X2011X7X2012X7X2013X7X2014X7X2015X7X2016X7X20


OHMS/1000 FTEquivalent

AWGCircularMil Area

FilmCoating1AWG of

WireNumber of

WiresNominal

LBS/1000 FTNominal


RECOMMENDED OPERATING FREQUENCY - 400 HZ TO 5 KHZ (CONTINUED) • The following designs utilize monolithic conductors for the base group.

RECOMMENDED OPERATING FREQUENCY - 60 HZ TO 1 KHZ • The following designs utilize 7 strand concentric conductors for the base group.




141


65544333222211

877665554444333322

10998877766665

3136835848403294481049291537725825362734672157169676177806588513989614

197962262425452282803110833936367643959242420452484807650904537325656059388622166504467872

12390141601593017700194702124023010247802655028320300903186033630

4956637077849198

105112119126133140

4956637077849198

105112119126133140147154161168

4956637077849198

105112119126133

2222222222222222222222222222

242424242424242424242424242424242424

26262626262626262626262626

HHHHHHHHHHHHHH

HHHHHHHHHHHHHHHHHH

HHHHHHHHHHHHH

.317

.359

.400

.442

.484

.526

.568

.611

.653

.695

.738

.780

.823

.864

.257

.290

.324

.357

.391

.425

.459

.494

.528

.562

.596

.630

.665

.699

.734

.767

.801

.836

.206

.233

.260

.287

.314

.342

.369

.397

.424

.452

.479

.507

.534

.150

.150

.150

.150

.150

.150

.150

.150

.150

.150

.150

.150

.150

.150

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.121

.097

.097

.097

.097

.097

.097

.097

.097

.097

.097

.097

.097

.097

99.0113.0127.0141.0156.0170.0184.0198.0212.0226.0240.0255.0269.0283.0

62.771.680.689.598.5

107.0116.0125.0134.0143.0152.0161.0170.0179.0187.0197.0206.0215.0

39.745.451.156.862.468.173.879.585.290.896.5

102.0108.0

.389

.341

.303

.273

.248

.227

.210

.195

.182

.170

.160

.151

.143

.136

.615

.538

.478

.430

.391

.359

.331

.307

.287

.269

.253

.239

.226

.215

.205

.196

.187

.179

.987

.864

.768

.691

.628

.576

.532

.494

.461

.432

.407

.384

.364

7X7X228X7X229X7X22

10X7X2211X7X2212X7X2213X7X2214X7X2215X7X2216X7X2217X7X2218X7X2219X7X2220X7X22

7X7X248X7X249X7X24

10X7X2411X7X2412X7X2413X7X2414X7X2415X7X2416X7X2417X7X2418X7X2419X7X2420X7X2421X7X2422X7X2423X7X2424X7X24

7X7X268X7X269X7X26

10X7X2611X7X2612X7X2613X7X2614X7X2615X7X2616X7X2617X7X2618X7X2619X7X26


OHMS/1000 FT*.Equivalent

AWGCircularMil Area

FilmCoating1AWG of

StrandNumber ofStrands

NominalLBS./1000 FT.

NominalThickness

NominalWidth Construction

RECOMMENDED OPERATING FREQUENCY - 60 HZ TO 1 KHZ (CONTINUED) • The following designs utilize 7 strand concentric cnductors for the base group.


142


55554

1211111010999888877777

1413131212111111101010

3540037170389404071042480

77848896

100081112012232133441445615568166801779218904200162112822240233522446425576

49005600630070007700840091009800

105001120011900

140147154161168

4956637077849198

105112119126133140147154161

4956637077849198

105112119

2626262626

2828282828282828282828282828282828

3030303030303030303030

HHHHH

HHHHHHHHHHHHHHHHH

HHHHHHHHHHH

.562

.590

.617

.644

.672

.151

.173

.194

.216

.238

.259

.281

.302

.324

.346

.367

.389

.410

.432

.453

.475

.497

.122

.139

.157

.174

.191

.209

.226

.244

.261

.278

.296

.097

.097

.097

.097

.097

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.078

.063

.063

.063

.063

.063

.063

.063

.063

.063

.063

.063

114.0119.0125.0131.0136.0

25.128.632.235.839.443.046.650.153.757.360.964.568.071.675.278.882.4

15.818.120.322.624.927.129.431.633.936.238.4

.346

.329

.314

.300

.288

1.501.3601.2101.090

.991

.909

.839

.779

.727

.681

.641

.606

.574

.545

.519

.496

.474

2.482.171.931.741.581.451.341.241.141.091.02

20X7X2621X7X2622X7X2623X7X2624X7X26

7X7X288X7X289X7X28

10X7X2811X7X2812X7X2813X7X2814X7X2815X7X2816X7X2817X7X2818X7X2819X7X2820X7X2821X7X2822X7X2823X7X28

7X7X308X7X309X7X30

10X7X3011X7X3012X7X3013X7X3014X7X3015X7X3016X7X3017X7X30


OHMS/1000 FTEquivalent

AWGCircularMil Area

FilmCoating1AWG of

WireNumber of

WiresNominal

LBS/1000 FTNominal


RECOMMENDED OPERATING FREQUENCY - 60 HZ TO 1 KHZ (CONTINUED) • The following designs utilize 7 strand concentric conductors for the base group.

RECOMMENDED OPERATING FREQUENCY - 60 HZ TO 10 KHZ • The following designs utilize 7 strand concentric conductors for the base group.

1 H = heavy-film coating *New England U.S. Patent 4439256^ Not for specification purposes.




143


1716161515141414131313

2019191818171717161616

24702822317635293882423445874940529356465999

12251400157517501925210022752450262528002975

4956637077849198

105112119

4956637077849198

105112119

3333333333333333333333

3636363636363636363636

HHHHHHHHHHH

HHHHHHHHHHH

.082

.094

.106

.118

.129

.141

.153

.165

.177

.188

.200

.058

.066

.074

.082

.091

.099

.107

.115

.124

.132

.140

.045

.045

.045

.045

.045

.045

.045

.045

.045

.045

.045

.032

.032

.032

.032

.032

.032

.032

.032

.032

.032

.032

8.09.2

10.311.412.613.714.916.017.218.319.5

4.04.65.15.76.36.87.48.08.69.19.7

4.974.353.86

3.473.162.902.682.482.322.172.05

10.148.877.887.106.285.915.465.074.734.434.17

7X7X338X7X339X7X33


7X7X368X7X369X7X36



OHMS/1000FTEquivalent

AWGCircularMil Area

FilmCoating1AWG of

WireNumber of

WiresNominal

LBS/1000 FTNominal


RECOMMENDED OPERATING FREQUENCY - 10 HZ TO 50 KHZ • The following designs utilize 7 strand concentric and bonded* conductors for the base group.

1 H = heavy-film coating *New England U.S. Patent 4439256^ Not for specification purposes.

All measurements are in inches unlessotherwise stated.

144


89

101112131415161718192021222324252627282930313233343536373839404142434445464748

.1285

.1144

.1019

.0907

.0808

.0720

.0641

.0571

.0508

.0453

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

.0028

.0025

.0022

.0020.00176.00157.00140.00124

.0016

.0016

.0015

.0015

.0014

.0014

.0016

.0015

.0014

.0014

.0013

.0012

.0012

.0011

.0011

.0010

.0010

.0009

.0009

.0008

.0008

.0007

.0007

.0006

.0006

.0005

.0005

.0004

.0004

.0003

.0003

.0002

.0002

.0002

.0002

.0002

.0001

.0001

.0001

.0001

.0001

.0026

.0026

.0025

.0025

.0024

.0023

.0023

.0022

.0021

.0020

.0019

.0019

.0018

.0018

.0017

.0016

.0015

.0014

.0013

.0013

.0012

.0012

.0011

.0010

.0010

.0009

.0008

.0007

.0007

.0006

.0006

.0005

.0005

.0004

.0004

.0003

.0003.00022.00021.00024.00021

.1288

.1149

.1024

.0913

.0814

.0727

.0651

.0580

.0517

.0462

.0412

.0367

.0329

.0293

.0261

.0234

.0209

.0186

.0166

.0149

.0133

.0119

.0106

.0094

.0085

.0075

.0067

.0059

.0053

.0047

.0042

.0036

.0032

.0029

.0026

.0023

.0020.00179.00161.00145.00129

.1306

.1165

.1039

.0927

.0827

.0739

.0658

.0587

.0524

.0468

.0418

.0373

.0334

.0298

.0266

.0238

.0213

.0190

.0170

.0152

.0136

.0122

.0109

.0097

.0088

.0078

.0070

.0062

.0056

.0050

.0045

.0039

.0035

.0031

.0028

.0025

.0022

.0019.00173.00158.00140

.1324

.1181

.1054

.0941

.0840

.0750

.0666

.0594

.0531

.0475

.0424

.0379

.0339

.0303

.0270

.0243

.0217

.0194

.0173

.0156

.0140

.0126

.0112

.0100

.0091

.0081

.0072

.0064

.0058

.0052

.0047

.0041

.0037

.0033

.0030

.0026

.0024.00205.00185.00170.00150

50.2339.8031.5725.0519.9315.8112.50

9.957.896.264.973.953.13

2.4831.9701.5651.240

.988

.784

.623

.495

.394

.312

.248.1966.1570.1244.0989.0788.0624.0494.0393.0313

.02470

.01946

.01548

.01233

.00965

.00767

.00615

.00487

.6281

.7925

.99871.2611.5882.0012.5243.1814.0185.0546.3868.04610.1312.7716.2020.3025.6732.3741.0251.4465.3181.21103.7130.9162.0205.7261.3330.7414.8512.1648.2846.6107913231659214325933348420752916745

.0125.01991.03163

.0503

.0797

.1266

.2019

.3197

.5093

.80731.2849

2.0373.2364

5.1438.223

12.97120.70232.763

52.3282.57

131.94206.12332.37

527.8824.013102100334352648207

1312121542344735356385252

138437210300346943548501860325

1385010

19.9125.1331.6839.9250.1863.2580.00

100.50126.7159.7201.2253.2319.5402.7507.6639.0806.5

1012.1127616052020253832054032508663698039

10111126901602620243254453194940486513876459981103

103626130378162601205338

597493

116146183230288363455572715896

1119140317512204274134604272540766108417

10628129131643720408260153188840000493836574681633

104058127551160000206611345304420521510204649773

AWGSize

Bare WireDiameterNominal

FilmAddition

Min

FilmAddition

Max.MinOD

Resistance @20˚C - 68˚F

OHMS/1000 FTNominal

NominalOD

MaxOD

Weight @20˚C - 68˚ F

LBS/1000 FTNominal

Weight @20˚C - 68˚F

FT/LBNominal

Resistance @20˚C - 68˚ FOHMS/LBNominal

WiresPer

SQ Inch

Single Film Coated - Round



145


89

1011121314151617181920212223242526272829303132333435363738394041424344

.1285

.1144

.1019

.0907

.0808

.0720

.0641

.0571

.0508

.0453

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

.0028

.0025

.0022

.0020

.0033

.0032

.0031

.0030

.0029

.0028

.0032

.0030

.0029

.0028

.0026

.0025

.0023

.0022

.0021

.0020

.0019

.0018

.0017

.0016

.0016

.0015

.0014

.0013

.0012

.0011

.0010

.0009

.0008

.0008

.0007

.0006

.0006

.0005

.0004

.0004

.0004

.0044

.0043

.0042

.0041

.0039

.0038

.0037

.0036

.0035

.0034

.0033

.0032

.0030

.0029

.0028

.0027

.0026

.0025

.0024

.0022

.0021

.0020

.0019

.0018

.0017

.0016

.0014

.0013

.0012

.0011

.0010

.0009

.0008

.0007

.0006

.0006

.0006

.1305

.1165

.1050

.0928

.0829

.0741

.0667

.0595

.0532

.0476

.0425

.0380

.0340

.0304

.0271

.0244

.0218

.0195

.0174

.0157

.0141

.0127

.0113

.0101

.0091

.0081

.0072

.0064

.0057

.0052

.0046

.0040

.0036

.0032

.0028

.0025

.0023

.1319

.1177

.1056

.0938

.0837

.0749

.0675

.0602

.0539

.0482

.0431

.0386

.0346

.0309

.0276

.0249

.0223

.0199

.0178

.0161

.0144

.0130

.0116

.0105

.0095

.0085

.0075

.0067

.0060

.0055

.0049

.0043

.0038

.0034

.0030

.0027

.0025

.1332

.1189

.1061

.0948

.0847

.0757

.0682

.0609

.0545

.0488

.0437

.0391

.0351

.0314

.0281

.0253

.0227

.0203

.0182

.0164

.0147

.0133

.0119

.0108

.0098

.0088

.0078

.0070

.0063

.0057

.0051

.0045

.0040

.0036

.0032

.0029

.0027

50.4239.9731.7225.1820.0315.9012.5710.01

7.956.325.023.993.162.511.991.59

1.2601.005

.799

.634

.504

.401

.318

.254.2019.1611.1269.1010.0803.0641.0509.0403.0319.0252.0199.0159.0127

.6281

.7925

.99871.2611.5882.0012.5243.1814.0185.0546.3868.04610.1312.7716.2020.3025.6732.3741.0251.4465.3181.21103.7130.9162.0205.7261.3330.7414.8512.1648.2846.610791323165921432593

.01246

.01983

.03148.0501.0793.1258.2008.3178.5054.7997

1.27212.01653.2057

5.0888.141

12.76720.37332.209

51.3481.14

129.58202.52326.10

515.4802.4

1276.82059.13274.3

51667989

1273521007338245250083367

134780204173

19.8325.0231.5339.7149.9362.8979.5599.90

125.79158.23

199.2250.6316.5398.4502.5628.9793.7995.01252157719842494314539374953620778809901

124531560119646248143134839683502516289378740

577290

112141176221276344429536668835

10411303161319932475308638584823591774329070

11080138411777822277277783305841649540836925286505

111111137174160000

Heavy Film Coated - Round

AWGSize


FilmAddition

Min

FilmAddition

Max.MinOD


OHMS/1000 FTNominal

NominalOD

MaxOD


LBS/1000 FTNominal


FT/LBNominal


WiresPer

SQ Inch

146

FILM INSULATIONS

Polyvinyl Formal 14 - 50

- Excellent abrasion resistance- Excellent compatibility with

transformer oils- Good electrical properties- Used in Cryogenic Applications

- Must be stripped before soldering

- Should be annealed beforeapplication of varnish

Class 105MW 15-C

Polyurethane

Polyurethane-Nylon

Solderable Polyester

Solderable PolyesterNylon

- Excellent electrical properties for highQ coils

- Easily solderable 390˚C/360˚C- Excellent film adhesion & flexibility- Good moisture & chemical resistance

- Good electrical properties- Easily solderable 430˚C/390˚C- Excellent film adhesion & flexibility- Improved chemical & mechanical

resistance from nylon topcoat- Nylon overcoat provides low

coefficient of friction

- Solderable 470˚C- Excellent thermal properties- Good electrical properties- Good compatibility with varnishes &

solvents- Improved thermal overload- Good moisture resistance

Class 155MW 79-C

Class 180MW 82-C

30 - 50

24 - 50

- Not recommended for applica-tions with the possibility ofsevere thermal overload

Class 155MW 80-C

Class 180MW 83-C

10 - 46- Not recommended for applica-

tions with the possiblity of severe thermal overload

- Nylon topcoat is hygroscopic

Class 180MW 77-C 14 - 50

- Low abrasion resistance compared to Nylon & amideimide topcoat materials

- Preheat before varnishing is recommended

Class 180MW 78-C

14-50

- Solderable 470˚C- Excellent thermal properties- Good electrical properties- Good compatibility with varnishes &

solvents- Improved thermal overload- Good moisture resistance- Nylon overcoat provides low

coefficient of friction

- Nylon topcoat is hygroscopic- Preheat before varnishing is

recommended

Polyester(amide)(imide) Class 200MW 74-C

34 - 44

- Excellent flexibility & abrasionresistance

- Excellent thermal overload- Excellent dielectric strength- Excellent moisture resistance- Good chemical resistance


- Not recommended for use inoil-filled transformers

- Preheat before varnishing

Polyester/Poly-amideimideOvercoat

Class 200MW 35-C

8 - 33

- Excellent flexibility & abrasionresistance

- Excellent thermal overload- Excellent dielectric strength- Excellent moisture resistance- Good chemical resistance


- Preheat before varnishing

Polyimide Class 240MW 16-C

10 - 30

- Excellent flexibility- Excellent thermal overload- Excellent radiation resistance- Excellent chemical compatibility- High dielectric strength- Adequate abrasion resistance- Low outgas


- Must be annealed before varnishing

- Will solvent craze

INSULATION RATING AWG ADVANTAGES CONSIDERATIONS

25 - 46



147

FIBER & TAPE INSULATIONS

NOTE: Dacron®, Nomex®, Mylar® and Kapton® are DuPont Registered Trademarks.

105°C

Nylon 155°C

Dacron®

(POLYESTER)155°C

Nomex®

(HI-TEMP Aramid) 250°C

Glass 260°C

Insulation LimitationsAdvantagesRecommended Max.

Operating Temperature

Cotton

135° C

Nomex®

(aromatic polyamide)200° C

(Up to 220° C under certain conditions.)

PolyimideKapton®

(Heat sealable & adhesive grades available)

240° C(Up to 400° C under certain conditions.)

Fiberglass Cloth

Mica

CharacteristicsRecommended Max.

Use TemperatureTape Insulation

1. Low cost serving.2. Good resistance to

abrasion.

1. Good space factor.2. Excellent abrasion resistance.3. Solderable.

1. Good abrasion resistance.2. Solderable.3. Slightly higher maximum

operating temperature than nylon.

1. Good space factor.2. Good electrical properties

at high temperatures.

1. Good electrical properties at high temperatures.

1. Poor space factor compared to Nylon or Celanese.

2. Non-solderable.

1. Better space factor than Cotton or Glass but poorer space factor than Nylon.

1. Non-solderable.2. Higher cost than other

fibers.

1. Space factor equivalent to Cotton.

2. Non-solderable.

1. Hygroscopic

1. High dielectric strength.2. Good abrasion often used as binder or moisture barrier under

extruded jackets and textile serves or braids.

1. Excellent thermal properties.2. Excellent electrical properties.3. Excellent compatibility with varnishes, adhesives and

transformer fluids.4. Thinner grades are flexible.5. Good resistance to tearing and abrasion.

1. Very high dielectric strength.2. Very good chemial resistance.3. UL 94 V-0 flame rating.4. Excellent mechnical properties.

1. Excellent electrical properties at high temperatures.2. Conformable.3. Varnish compatible grades available.4. Excellent solvent resistance.

1. Excellent electrical properties at high temperatures.2. Flame resistant.3. Retains useful electrical properties during & after exposure

to fire.

Ultimate operating temperature determined

by application & glass type.

Ultimate operating temperature determined

by application & glass type.

Polyester (PET)Mylar®

(heat sealable grades available)

148

TemperatureRating*

155˚C 180˚C 200˚C*

Layer ThicknessBasic

(Minimum)

.0015" .002" .002"

Total ThicknessSupplementary

(Minimum).003" .004" .004"

Total ThicknessReinforced(Minimum)

.0045" .006" .006"

• UL 60950/IEC 60950 Annex U Approved• UL 1446 Electrical Insulation System: NE-F1 - Class F (155˚C)• Single-End, Stranded and Litz Conductors• Supplementary and Reinforced Insulations

Multiple Insulation on Single StrandMultiple Insulation on Complex Bundles

The most common winding wire is magnet wire in either its single-end orstranded “Litz” form. Magnet wire coating, however is generally not sufficientfor insulating between winding turns, separate windings and between thewinding and ground as the magnet wire coating can easily be damaged. It is for this reason that additional interleaved insulation is needed.

NEWind® Specialty Winding Wire eliminates the need for this additionalinsulation by insulating conductors with thin layers of insulation extruded in single (Basic), double (Supplemental) or triple (Reinforced) layers. BasicNEWind® is recommended when a rating of 600 Vpk and the smallest possible diameter are required. Supplemental and Reinforced NEWind®

are used where a more rugged product is required to withstand mechnical handling and maintain an electrical rating up to 1000 Vpk. These productsare also approved under our NE-F1 Electrical Insulation System.

MATERIALPROPERTIES

*UL60950 & VDE 60950 have a maximum temperature rating of 180˚C Class H.


NEWind® Specialty Winding Wire

PRODUCT DETAILS

ETFE FEP PFA



149

AWGBare

CopperTinnedCopper

LBS/1000 FTO.D.

6.5168.211

10.33013.03016.53020.72026.19033.03041.86052.48066.66082.880

105.800133.900166.200211.700269.800342.800431.900535.700681.900897.100

1152.000

6.9958.815

11.09013.99017.75022.24028.12035.46044.94056.34071.56088.970

113.600143.800178.400228.200289.600368.100463.700575.100732.000963.100

1237.000

.0443

.0389

.0350

.0315

.0283

.0256

.0231

.0209

.0189

.0172

.0156

.0143

.0130

.0119

.0110

.0101

.0093

.0086

.0080

.0075

.0070

.0065

.0061

5.0614.0313.2162.5632.0311.6301.2981.037

.826

.665

.530

.431

.343

.276

.227

.782

.147

.120

.098

.082

.068

.054

.045

CONDUCTOR

Conductor Material: Solid CopperInsulation Thickness: .002" min per layer

Note: .0015" min per layer available as custom design.Voltage Rating: Single layer 600 Vpk

Double & Triple layers 1000 VpkTemperature Rating: UL/VDE Class H 180˚/CDielectric Strength: 2000 V/mil nominal

Single Layer: UL 60950 Annex U UL File E205791Double Layer: UL 60950 Annex U UL File E205791

IEC 60950 Annex U VDE Reg. No.135446Triple Layer: UL 60950 Annex U UL File E205791

IEC 60950 Annex U VDE Reg. No.135447

DC RESISTANCE SINGLE INSULATION DOUBLE INSULATION TRIPLE INSULATION

O.D.

.463

.419

.380

.345

.313

.286

.261

.239

.219

.202

.186

.173

.160

.149

.140

.131

.123

.116

.110

.105

.100

.095

.091

5.2174.1713.3432.6772.1371.7241.3831.115

.897

.730

.589

.486

.393

.322

.270

.223

.185

.155

.131

.113

.097

.082

.071

.0493

.0449

.0410

.0375

.0343

.0316

.0291

.0269

.0249

.0232

.0216

.0203

.0190

.0179

.0170

.0161

.0153

.0146

.0140

.0135

.0130

.0125

.0121

5.3834.3223.4802.8022.2481.8281.4791.203

.978

.805

.659

.551

.454

.379

.324

.273

.233

.200

.175

.155

.137

.120

.108

1819202122232425262728293031323334353637383940

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

NOTES: 1. Double and triple insulated conductors are included in UL approved Electrical Insulation System designated as NE-F1.2. Conductor DC resistance is provided as maximum Ohms/1000 Ft @ 20˚C.3. Our standard colors for these products include: clear, white, black, red, green, yellow, blue, brown, orange, gray and violet.

Most are RoHS Compliant; please contact our design team to discuss your specific requirement.

W18S2.0PXTC1AW19S2.0PXTC1AW20S2.0PXTC1AW21S2.0PXTC1AW22S2.0PXTC1AW23S2.0PXTC1AW24S2.0PXTC1AW25S2.0PXTC1AW26S2.0PXTC1AW27S2.0PXTC1AW28S2.0PXTC1AW29S2.0PXTC1AW30S2.0PXTC1AW31S2.0PXTC1AW32S2.0PXTC1AW33S2.0PXTC1AW34S2.0PXTC1AW35S2.0PXTC1AW36S2.0PXTC1AW37S2.0PXTC1AW38S2.0PXTC1AW39S2.0PXTC1AW40S2.0PXTC1A

PART NUMBER

W18T2.0PXXXTC1AW19T2.0PXXXTC1AW20T2.0PXXXTC1AW21T2.0PXXXTC1AW22T2.0PXXXTC1AW23T2.0PXXXTC1AW24T2.0PXXXTC1AW25T2.0PXXXTC1AW26T2.0PXXXTC1AW27T2.0PXXXTC1AW28T2.0PXXXTC1AW29T2.0PXXXTC1AW30T2.0PXXXTC1AW31T2.0PXXXTC1AW32T2.0PXXXTC1AW33T2.0PXXXTC1AW34T2.0PXXXTC1AW35T2.0PXXXTC1AW36T2.0PXXXTC1AW37T2.0PXXXTC1AW38T2.0PXTXXC1AW39T2.0PXXXTC1AW40T2.0PXXXTC1A

W18D2.0PXXTC1AW19D2.0PXXTC1AW20D2.0PXXTC1AW21D2.0PXXTC1AW22D2.0PXXTC1AW23D2.0PXXTC1AW24D2.0PXXTC1AW25D2.0PXXTC1AW26D2.0PXXTC1AW27D2.0PXXTC1AW28D2.0PXXTC1AW29D2.0PXXTC1AW30D2.0PXXTC1AW31D2.0PXXTC1AW32D2.0PXXTC1AW33D2.0PXXTC1AW34D2.0PXXTC1AW35D2.0PXXTC1AW36D2.0PXXTC1AW37D2.0PXXTC1AW38D2.0PXXTC1AW39D2.0PXXTC1AW40D2.0PXXTC1A

LBS/1000 FTO.D.PART NUMBER

LBS/1000 FTO.D.PART NUMBER

NEWind® - Solid/PFA Insulated Conductors

Insulation Tapes

Barriers

Insulation Tapes

Insulation Tapes

Barriers

Insulation Tapes

New Design with NEWind® Wire

NEWind®

Insulation Tapes

Use of NEWind® Specialty Windinginsulated conductors result inmuch smaller transformers due to decrease in number of windingwires required and removal of barrier tape and interleaved insulation tapes. Available in singlelayer of insulation, Supplementary(double layer) and Reinforced(triple layer) styles.


DESCRIPTION: Specialty winding wire for transformers and coils that doesn’t require interleaving insulation between layers.

USE: Telecommunication devices, laptop computers, digital cameras, games and other electronic devices such aselectronic transformers, power adapters, switching mode power supply modules, battery chargers for mobile phones,motors and coils.

150

6.5168.211

10.33013.03016.53020.72026.19033.03041.86052.48066.66082.880

105.800133.900166.200211.700269.800342.800431.900535.700681.900897.100

1152.000

6.9958.815

11.09013.99017.75022.24028.12035.46044.94056.34071.56088.970

113.600143.800178.400228.200289.600368.100463.700575.100732.000963.100

1237.000

.0443

.0399

.0360

.0325

.0293

.0266

.0241

.0219

.0199

.0182

.0166

.0153

.0140

.0129

.0120

.0111

.0103

.0096

.0090

.0085

.0080

.0075

.0071

5.1644.1233.2992.6372.0971.6901.3521.086

.870

.705

.566

.464

.373

.304

.252

.206

.169

.139

.117

.099

.084

.069

.059

Conductor Material: Solid CopperInsulation Thickness: .002" min per layerVoltage Rating: Basic - 600 Vpk

Supplemental & Reinforced - 1000 VpkTemperature Rating: UL/VDE Class H 180˚ CDielectric Strength: 2000 V/mil nominal


IEC 60950 Annex U VDE Reg. No. 135443Triple Layer: UL 60950 Annex U UL File E205791

IEC 60950 Annex U VDE Reg. No. 135441

.0483

.0439

.0400

.0365

.0333

.0306

.0281

.0259

.0239

.0222

.0206

.0193

.0180

.0169

.0160

.0151

.0143

.0136

.0130

.0125

.0120

.0115

.0111

5.4354.3693.5212.8392.2811.8581.5051.226

.998

.824

.675

.566

.467

.391

.334

.283

.241

.207

.181

.161

.142

.125

.112

.0523

.0479

.0440

.0405

.0373

.0346

.0321

.0299

.0279

.0262

.0246

.0233

.0220

.0209

.0200

.0191

.0183

.0176

.0170

.0165

.0160

.0155

.0151

5.7304.6373.7673.0652.4872.0491.6811.3901.150

.965

.807

.690

.584

.502

.440

.383

.336

.299

.269

.246

.224

.204

.189

1819202122232425262728293031323334353637383940

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

W18S2.0FXTC1AW19S2.0FXTC1AW20S2.0FXTC1AW21S2.0FXTC1AW22S2.0FXTC1AW23S2.0FXTC1AW24S2.0FXTC1AW25S2.0FXTC1AW26S2.0FXTC1AW27S2.0FXTC1AW28S2.0FXTC1AW29S2.0FXTC1AW30S2.0FXTC1AW31S2.0FXTC1AW32S2.0FXTC1AW33S2.0FXTC1AW34S2.0FXTC1AW35S2.0FXTC1AW36S2.0FXTC1AW37S2.0FXTC1AW38S2.0FXTC1AW39S2.0FXTC1AW40S2.0FXTC1A

W18T2.0FXXXTC1AW19T2.0FXXXTC1AW20T2.0FXXXTC1AW21T2.0FXXXTC1AW22T2.0FXXXTC1AW23T2.0FXXXTC1AW24T2.0FXXXTC1AW25T2.0FXXXTC1AW26T2.0FXXXTC1AW27T2.0FXXXTC1AW28T2.0FXXXTC1AW29T2.0FXXXTC1AW30T2.0FXXXTC1AW31T2.0FXXXTC1AW32T2.0FXXXTC1AW33T2.0FXXXTC1AW34T2.0FXXXTC1AW35T2.0FXXXTC1AW36T2.0FXXXTC1AW37T2.0FXXXTC1AW38T2.0FXXXTC1AW39T2.0FXXXTC1AW40T2.0FXXXTC1A

W18D2.0FXXTC1AW19D2.0FXXTC1AW20D2.0FXXTC1AW21D2.0FXXTC1AW22D2.0FXXTC1AW23D2.0FXXTC1AW24D2.0FXXTC1AW25D2.0FXXTC1AW26D2.0FXXTC1AW27D2.0FXXTC1AW28D2.0FXXTC1AW29D2.0FXXTC1AW30D2.0FXXTC1AW31D2.0FXXTC1AW32D2.0FXXTC1AW33D2.0FXXTC1AW34D2.0FXXTC1AW35D2.0FXXTC1AW36D2.0FXXTC1AW37D2.0FXXTC1AW38D2.0FXXTC1AW39D2.0FXXTC1AW40D2.0FXXTC1A


NEWind® - Solid/FEP Insulated Conductors

NOTES: 1. Double and triple insulated conductors are included in UL approved Electrical Insulation System designated as NE-F1.2. Conductor DC resistance is provided as maximum Ohms/1000 Ft @ 20˚C.3. Our standard colors for these products include: clear, white, black, red, green, yellow, blue, brown, orange, gray and violet. Most are

RoHS Compliant; please contact our design team to discuss your specific requirement.


Insulation Tapes

Barriers

Insulation Tapes

Insulation Tapes

Barriers

Insulation Tapes


NEWind®

Insulation Tapes

Use of NEWind® Specialty Windinginsulated conductors result inmuch smaller transformers dueto decrease in number of windingwires required and removal ofbarrier tape and interleaved insu-lation tapes. Available in singlelayer of insulation,Supplementary(double layer) and Reinforced(triple layer) styles.


AWGBare

CopperTinnedCopper

LBS/1000 FTO.D.

CONDUCTOR DC RESISTANCE SINGLE INSULATION DOUBLE INSULATION TRIPLE INSULATION

O.D. PART NUMBERLBS/

1000 FTO.D.PART NUMBERLBS/

1000 FTO.D.PART NUMBER



151

6.5168.211

10.33013.03016.53020.72026.19033.03041.86052.48066.66082.880

105.800133.900166.200211.700269.800342.800431.900535.700681.900897.100

1152.000

6.9958.815

11.09013.99017.75022.24028.12035.46044.94056.34071.56088.970

113.600143.800178.400228.200289.600368.100463.700575.100732.000963.100

1237.000

.0433

.0389

.0350

.0315

.0283

.0256

.0231

.0209

.0189

.0172

.0156

.0143

.0130

.0119

.0110

.0101

.0093

.0086

.0080

.0075

.0070

.0065

.0061

5.0644.0233.2162.5632.0311.6301.2981.037

.826

.665

.530

.431

.343

.276

.227

.182

.147

.120

.098

.082

.068

.054

.045

Conductor Material: Solid CopperInsulatioin Thickness: .0015" min per LayerVoltage Rating: Single Layer 600Vpk

Double & Triple Layer 1000 VpkTemperature Rating: UL/VDE Class F 155˚ CDielectric Strength: 1800 V/mil nominal


IEC 60950 Annex U VDE Reg. No. 135444Triple Layer: UL 60950 Annex U UL File E205791

IEC 60950 Annex U VDE Reg. No. 135445

.0463

.0419

.0380

.0345

.0313

.0286

.0261

.0239

.0219

.0202

.0186

.0173

.0160

.0149

.0140

.0131

.0123

.0116

.0110

.0105

.0100

.0095

.0091

5.2174.1713.3432.6772.1341.7241.3831.115

.897

.730

.589

.486

.393

.322

.270

.223

.185

.155

.131

.113

.097

.082

.071

.0493

.0449

.0410

.0375

.0343

.0316

.0291

.0269

.0249

.0232

.0216

.0203

.0190

.0179

.0170

.0161

.0153

.0146

.0140

.0135

.0130

.0125

.0121

5.3834.3223.4802.8022.2481.8281.4791.203

.978

.805

.659

.551

.454

.379

.324

.273

.233

.200

.175

.155

.137

.120

.108

1819202122232425262728293031323334353637383940

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

W18S1.5EXTC1AW19S1.5EXTC1AW20S1.5EXTC1AW21S1.5EXTC1AW22S1.5EXTC1AW23S1.5EXTC1AW24S1.5EXTC1AW25S1.5EXTC1AW26S1.5EXTC1AW27S1.5EXTC1AW28S1.5EXTC1AW29S1.5EXTC1AW30S1.5EXTC1AW31S1.5EXTC1AW32S1.5EXTC1AW33S1.5EXTC1AW34S1.5EXTC1AW35S1.5EXTC1AW36S1.5EXTC1AW37S1.5EXTC1AW38S1.5EXTC1AW39S1.5EXTC1AW40S1.5EXTC1A

W18T1.5EXXXTC1AW19T1.5EXXXTC1AW20T1.5EXXXTC1AW21T1.5EXXXTC1AW22T1.5EXXXTC1AW23T1.5EXXXTC1AW24T1.5EXXXTC1AW25T1.5EXXXTC1AW26T1.5EXXXTC1AW27T1.5EXXXTC1AW28T1.5EXXXTC1AW29T1.5EXXXTC1AW30T1.5EXXXTC1AW31T1.5EXXXTC1AW32T1.5EXXXTC1AW33T1.5EXXXTC1AW34T1.5EXXXTC1AW35T1.5EXXXTC1AW36T1.5EXXXTC1AW37T1.5EXXXTC1AW38T1.5EXXXTC1AW39T1.5EXXXTC1AW40T1.5EXXXTC1A

W18D1.5EXXTC1AW19D1.5EXXTC1AW20D1.5EXXTC1AW21D1.5EXXTC1AW22D1.5EXXTC1AW23D1.5EXXTC1AW24D1.5EXXTC1AW25D1.5EXXTC1AW26D1.5EXXTC1AW27D1.5EXXTC1AW28D1.5EXXTC1AW29D1.5EXXTC1AW30D1.5EXXTC1AW31D1.5EXXTC1AW32D1.5EXXTC1AW33D1.5EXXTC1AW34D1.5EXXTC1AW35D1.5EXXTC1AW36D1.5EXXTC1AW37D1.5EXXTC1AW38D1.5EXXTC1AW39D1.5EXXTC1AW40D1.5EXXTC1A

NEWind® - Solid/ETFE Insulated Conductors



Insulation Tapes

Barriers

Insulation Tapes

Insulation Tapes

Barriers

Insulation Tapes


NEWind®

Insulation Tapes

Use of NEWind® Specialty Windinginsulated conductors result inmuch smaller transformers dueto decrease in number of winding wires required andremoval of barrier tape and interleaved insulation tapes.Available in single layer of insula-tion, Supplementary (doublelayer) and Reinforced (triplelayer) styles.

NOTES: 1. Double and triple insulated conductors are included in UL approved Electrical Insulation System designated as NE-F1.2. Conductor DC resistance is provided as maximum Ohms/1000 Ft @ 20˚C.3. Our standard colors for these products include: clear, white, black, red, green, yellow, blue, brown, orange, gray and violet. Most are

RoHS Compliant; please contact our design team to discuss your specific requirement.

AWGBare

CopperTinnedCopper

LBS/1000 FTO.D.

CONDUCTOR DC RESISTANCE SINGLE INSULATION DOUBLE INSULATION TRIPLE INSULATION

O.D. PART NUMBERLBS/

1000 FTO.D.PART NUMBERLBS/

1000 FTO.D.PART NUMBER


152

TECHNICAL Electrical insulation systems are invaluable to coil and transformer designersINFORMATION as they eliminate the need for long term component testing. Combining the

regulatory approvals of NE-F1 with the capabilities and experience of New England Wire Technologies at producing high performance winding wire products allows us to provide unique solutions to meet design challenges associatedwith today’s winding needs.

NE-F1 Class F (155˚C) Electrical Insulation System was developed as a solution to cost, size and time saving issues. Extensive research and component testing allow us to provide a complete range of materials that are ideal for transformer, motor and coil designs leading to higher efficiency, smaller, lower cost devices that canbe brought to market withoutlongterm testing delays.

NE-F1 features NEWind™ Specialty Winding Wires which are designed to eliminate the need for separateground, interwinding and turn insulation. This results in a smallerdevice that performs equivalent to, if not better than, the bulky andcostlier larger devices.

NE-F1 also features a wide varietyof bobbin materials, tapes, sleeving,potting compounds and varnishes.This diverse selection of material ensures that NE-F1 will be suitable for most Class F devices, thus reducing the need for multiple Electrical Insulation Systems.

PRODUCT UL recognized for Class F (155˚ C) applications:DETAILS OBJS2 File E231977

Component IEC 60085CAN/CSA C22.2 No. 0-M91, Appendix B

Approved for use in the construction of transformers, motors and coils.Provides a large selection of major and minor component materials tosupport any application.

NE-F1 Class F (155˚C) Electrical Insulation System

INSULATION SYSTEM - MAJOR COMPONENTS

Magnet Wire (Winding Wire)

Ground and Interwinding Insulation

Category

Polyester

Polyester (Solderable)

Polyurethane (Solderable)

NEWind® Winding Wire

Components

MW30, MW35, MW73, MW74, MW76

MW77, MW78

MW79, MW80, MW82, MW83

ETFE, FEP, PFA

Supplier

E.I. DuPont

Sumitomo Bakelite

-

Components

Kapton HN

Nomex 410, 414, 416, 418

PTFE

Rynite 530, FR530, FR530L, FR943

Zenite 6130

E4008

PM-9630

PET FILM

Varnishes

Supplier

John C. Dolph

Ripley Resin Engineering

Viking Products

Components

AC-43

BC-346A, BC-346B, BC-346-AN, BC-346F

BC359

BC365

CC-1105

468-2

V1380FC

V1630FS

153

B R A I D S , C A B L E S , A N D S T R A N D S

High-quality custom braids, cables and strands call for a high degree of technical expertise, precision manufacturingequipment, and short lead times—all core strengths of New England Wire Technologies.

We’ve earned a solid reputation for our ability to turnaround both large and small orders in record time. And manyof our braids, cables and strands are in stock and ready to ship.

As a leading producer of high-quality braided products, New England Wire Technologies designs and manufacturesflat-wire braiding, braid-reinforced tubing, scope braids and insulated braids. Our products are used for applicationssuch as ground strap, motor brush leads, circuit breaker shunts, flexible bus bar, RFI/EMI shielding and shieldingfor mechanical protection of single or multi-conductor cables. We also create flexible cables and strands for use as flexible conductors in custom single and multiconductor insulated cables.

Be sure to check with our sales department for information on custom conductors designed to meet your specific requirement.

B R A I D S , C A B L E S , A N D S T R A N D S

As a leading supplier of high quality braided wire products, New England Wire Technologies designs and manu-factures flat-wire braiding, braid-reinforced tubing, stainless steel scope braids and insulated braids. Our highquality custom braids, cables and strands require a great deal of technical expertise, precision manufacturingand short delivery intervals—all core strengths of New England Wire.

Braids Intro . . . . . . . . . . . . . . . . . . . . . . . . . 155Standard Braided Copper Cables . . . . . . . . . 156Extra wide Braided Copper Cables . . . . . . . . 157Extra Flexible Round Copper Cables . . . . . . . 158Tinned Copper Braids (Flat) . . . . . . . . . . . . . 159Nickel-Plated Copper Shielding Braids . . . . . . 159Tinned Copper Shielding Braids (Tubular). . . . 160Silver-Plated Copper Shielding . . . . . . . . . . . 161

Tinned Copper Oval Shielding . . . . . . . . . . . . 162Stainless Steel Shielding . . . . . . . . . . . . . . . 162Cross Reference Guide . . . . . . . . . . . . . . . . 163PVC Insulated Ground Strap . . . . . . . . . . . . . 165Cables & Strands Intro. . . . . . . . . . . . . . . . . 166Extra Flexible Ropelay Strands . . . . . . . . . . . 167Standard Concentric & Unilay . . . . . . . . . . . . 169



155

New England Wire Technologies is well known as a manufacturer of high-quality braided wireproducts. We produce braids for diverse applications such as ground strap, motor brush leads, circuit breaker shunts and for mechanical protection of single or multiconductor cables.

BRAIDS

Due to the inherent properties of braids, dimensions may vary fromthose listed. New England Wire Technologies manufactures to widthspecification therefore thickness measurements are given for refer-ence only. If your application requires a specific thickness, pleaseconsult with our design team for an appropriate construction.

Flat and round braids with extruded insulations for use as groundstraps and flat power leads. Typical insulation materials include: FEP, PFA, PVC, ETFE, TPE, Polyester, Polyethylene, Polypropylene,Polyurethane, Silicone Rubber.

For custom low-loss coax, miniature coax and braid-reinforced tubing.

Thin-wall extrusion and fine wire braiding for high quality braid reinforced tubing such as catheters and working channels.

High quality stainless steel braids in various tempers for use as reinforcement of medical imaging products such as endoscopes.

Non-tubular braids that are half the thickness of standard flat braids.Used primarily as static drain wires in bags for filtration systems and other applications requiring flat conductors of minimum thickness.

Single or multiple copper, copper alloy or stainless steel reinforcingbraids over capillary tubing. Used in fluid or gas-actuated pressure and temperature switches and gauges. Capillary tubing with overallextrusion of plastics such as PVC or polypropylene also available.

Plastic monofilament braids used most often to produce low-capacitance, high-end audio cables and for mechanical protection ofmulticonductor cables in lieu of an extruded jacket.

Overbraiding customer supplied core with copper, stainless steel, copper alloys or various textiles.

INSULATED BRAID

FLAT WIRE BRAIDING

BRAID REINFORCEDTUBING

SCOPE BRAIDS

SINGLE THICKNESSBRAIDS

BRAID-REINFORCEDCAPILLARY TUBING

MONOFILAMENTBRAIDS

TOLL BRAIDING

PLEASE NOTE:

156

DESCRIPTION: Standard braided copper cables are manufactured of bare or tinned copper. Part numbers listed inthis section are tinned copper, however are also available in silver-plated and nickel-plated copper.

USE: Bonds, grounds, leads and flexible connectors. Please contact our design team for your specific application anddesired materials.

New England Part Number

EquivalentSize

AWG ofWireSQ MM

CircularMil Area

LBS/1000 FT

NominalWidthConstruction

Number ofWires

* Material is manufactured to width specification; thickness dimensions are given as reference only and may vary slightly due to the manufacturing processinherent with braiding.Please contact our design team for your specific requirements.


NominalThickness*

CROSS SECTIONAL AREA

Standard Braided Copper Cables

NE4136TRNE6240TRNE12242TRNE6136TRNE8240TRNE8136TRNE12240TRNE12136TRNE16240TRNE8134TRNE16136TRNE16340TRNE24136TRNE12236TRNE8336TRTNE66-40TNE16134TRNE16236TNE16640TNE12940TRNE16336TNE24236TNE16436TNE24336TNE16536TNE124244TRNE24436TNE24536TNE24736TNE241036TNE48636TNE241336TNE48836TNE241636TNE24430TNE24530TNE481136TNE24730TNE481536TNE832-36T-1NE481936TNE244036TNE241030TNE482236TNE241530T

30 AWG30 AWG29 AWG29 AWG29 AWG27 AWG27 AWG26 AWG26 AWG25 AWG24 AWG24 AWG23 AWG23 AWG23 AWG22 AWG22 AWG21 AWG21 AWG20 AWG20 AWG20 AWG18 AWG18 AWG18 AWG17 AWG17 AWG16 AWG14 AWG13 AWG12 AWG12 AWG11 AWG11 AWG11 AWG10 AWG9 AWG8 AWG8 AWG7 AWG7 AWG7 AWG7 AWG6 AWG5 AWG

100113150150154200231300308318400461600600600634635800923

1038120012001600180020002016240030004200600072007800960096009600

12000132001680018000208002280024000240002640036000

.051

.057

.076

.076

.078

.101

.117

.152

.156

.161

.200

.230

.300

.300

.300

.320

.320

.410

.470

.530

.610

.610

.810

.9101.011.021.221.522.133.043.653.954.864.864.866.086.698.519.12

10.5011.6012.2012.2013.4018.20

364042364036403640343640363636403436404036363636364436363636363636363030363036363636303630

41224

616

8241232

8164824242466163296

1084848647280

50496

120168240288312384384

96120528168720832912960240

1056360

4-1-366-2-36

12-2-426-1-368-2-408-1-36

12-2-4012-1-3616-2-40

8-1-3416-1-3616-3-4024-1-3612-2-36

8-3-3614-4-40 & 2-5-40

16-1-3416-2-3616-6-4012-9-4016-3-3624-2-3616-4-3624-3-3616-5-36

12-42-4424-4-3624-5-3624-7-36

24-10-3648-6-36

24-13-3648-8-36

24-16-3624-4-3024-5-30

48-11-3624-7-30

48-15-36(32-17-36)&(16-18-36)

48-19-3624-40-3624-10-3048-22-3624-15-30

.019 Round

.018 Round

.023 Round

.022 Round

.018 Round

.021 Round

.025 Round

.028 Round

.026 Round

.030 Round

.029 Round

.035 Round

.047

.047

.038 Round

.041 Round

.038 Round

.063

.063

.065 Round

.094

.094

.094

.109

.125

.068 Round

.156

.188

.219

.250

.375

.281

.500

.375

.313

.375

.625

.438

.6301.000.813.530.500.880.630

.020

.025

.025

.031

.020

.025

.025

.025

.025

.031

.020

.031

.040

.030

.047

.030

.063

.050

.050

.040

.063

.040

.045

.050

.094

.094

.040

.094

.333

.384

.499

.499

.512

.666

.768

.9991.024

1.061.331.402.002.002.001.922.112.423.073.464.004.005.325.456.666.297.999.99

13.9819.9823.9725.9731.9631.9631.9639.9643.9555.9461.1569.2675.9075.1681.5187.90

127.80



157

Standard braided copper cables are manufactured of bare or tinned copper. Part numbers listed in this section aretinned copper, however are also available in silver-plated or nickel-plated copper; please contact our design teamfor your specific application and desired materials.

* Material is manufactured to width specification; thickness dimensions are given as reference only and may vary slightly due to the manufacturing process inherentwith braiding. Please contact our design team for your specific requirements.


* Material is manufactured to width specification; thickness dimensions are given as reference only and may vary slightly due to the manufacturing process inherent with braiding. Please contact our design team for your specific requirements.


NE48530TNE48730TNE48830TNE481030TNE481430TNE481630TNE481830TNE482230TNE482830TNE483230TNE483530TNE484430TNE485230TNE2483230TNE3483530T

7 AWG5 AWG5 AWG4 AWG 2 AWG2 AWG1 AWG1/0 AWG2/0 AWG2/0 AWG3/0 AWG4/0 AWG250 MCM300 MCM500 MCM

24000336003840048000672007680086400

105600134400153600168000211200249600307200504000

12.217.019.524.334.138.743.853.567.177.885.1

107.0126.5155.7255.4

303030303030303030303030303030

240336384480672768864

10561344153616802112249630725040

48-5-3048-7-3048-8-30

48-10-3048-14-3048-16-3048-18-3048-22-3048-28-3048-32-3048-35-3048-44-3048-52-30

2(48-32-30)3(48-35-30)

.751.381.001.251.381.501.631.752.002.002.252.382.502.132.25

.094

.094

.094

.125

.125

.125

.125

.125

.125

.120

.150

.156

.156

.313

.400

79.9111.9133.7167.1238.6272.7306.8374.9477.2497.0596.5749.9886.2

1091.01790.0

Standard Braided Copper Cables, continued

Extra Wide Braided Copper Cables

NE488640TNE246736TNE484036TNE242030TNE242730TNE486036TNE243230TNE488436TNE244430TNE2242730TNE2243230TNE2243530TNE3243230TNE4243230T

5 AWG4 AWG4 AWG4 AWG3 AWG2 AWG2 AWG1 AWG1/0 AWG1/0 AWG2/0 AWG3/0 AWG4/0 AWG300 MCM

39670402004800048000648007200076800

100800105600129600153600168000230400307200

20.1020.4024.3024.3032.8036.5038.9051.1053.5065.7077.8085.10

116.70155.70

4036363030363036303030303030

412816081920

480648

2880768

4032105612961536168023043072

48-86-4024-67-3648-40-3624-20-3024-27-3048-60-3624-32-3048-84-3624-44-30

2(24-27-30)2(24-32-30)2(24-35-30)3(24-32-30)4(24-32-30)

.810

.7501.00.750.940

1.2501.0001.6301.2501.1301.2501.2501.2501.375

.125

.094

.094

.125

.125

.094

.125

.125

.125

.250

.250

.250

.375

.500

134.7142.7163.0170.4230.1255.6248.0357.9374.9460.2545.5596.5818.1

1091.0


EquivalentSize

AWG ofWireSQ MM

CircularMil Area

LBS/1000 FT


Number ofWires

NominalThickness*



EquivalentSize

AWG ofWireSQ MM

CircularMil Area

LBS/1000 FT


Number ofWires

NominalThickness*


158

USE: Flexible bus connectors, motor brush leads, circuit breaker shunts and other interconnect applications. Part numbers listed are of bare copper wire but are also available in tin-plated, silver-plated or nickel-plated copper. Please contact our design team for your specific application.

LBS/1000 FTConstructionNew England

Part NumberEquivalentAWG Size

AWG ofWireSQ MM

CircularMil Area

LBS/1000 FT

Nominal ODConstruction

Number ofWires

NE18-44BRNE33-44BRNE8240BRNE51-44BRNE16240BRNE81044BRNE16544BRNE71544BRNE16340BRNE8740BRNE62544BRNE150-44BRNE16440BRNE66-40BRNE71340BRNE71540BRNE105-40BRNE74044BRNE83544BRNE84044BRNE162044BRNE140-40BRNE72340BRNE424-44BRNE189-40BRNE161340BRNE124244BRNE242144BRNE504-44BRNE73340BRNE328-40BRNE805-44BRNE126844BRNE376-40BRNE438-40BRNE242240BRNE600-40BRNE2122740BR

3229292726252524242323232322212020202019191919181818171717171515151514141313

72132154204308320320420461538600600615634875

10091009112011201280128013451547169618161999201620162016222031523220326436134209507457666227

.036

.067

.078

.103

.156

.162

.162

.210

.230

.270

.300

.300

.310

.320

.440

.510

.510

.570

.570

.650

.650

.680

.780

.860

.9201.0101.0201.0201.0201.1201.6001.6301.6501.8302.1302.5702.9203.160

4444404440444444404044444040404040444444444040444040444444404044444040404040

18331651328080

1054856

150150

646691

105105280280320320140161424189208504504504231328805816376438528600648

6-2 & 2-3-447-4 & 1-5-44

8-2-405-6 & 3-7-44

16-2-408-10-4416-5-447-15-4416-3-40

8-7-406-25-44

2-37 & 2-38-4416-4-40

14-4 & 2-5-407-13-407-15-40

16-3-40 over 57/40 core7-40-448-35-448-40-44

16-20-4416-5-40 over 60/40 core

7-23-4016-23-44 over 56/44 core

24-4-40 over 93/40 core16-13-4012-42-4424-21-44

16-28-44 over 56-44 core7-33-40

16-10-40 over 7x24/40 core16-47-44 over 53/44 core

12-68-4416-13-40 over 7x24/40 core24-12-40 over 3x50/40 core

24-22-4016-34-40 over 56/40 core

2(12-27-40)

.011

.016

.018

.022

.026

.025

.025

.028

.035

.032

.034

.035

.038

.041

.045

.050

.041

.051

.050

.055

.055

.046

.056

.047

.049

.067

.068

.075

.060

.072

.082

.083

.083

.080

.100

.095

.106

.125

.240

.440

.512

.6171.0241.0871.0651.2961.5361.6782.0382.0382.0482.1122.9703.2993.1803.8043.8044.3474.3474.2875.2575.6905.7186.4776.2856.8476.0867.795

10.30410.91011.09011.73813.93717.23019.42223.100



Extra Flexible (Round) Braided Copper Cables



159

Federal Specification QQ-B-575C, dated September 22, 1993 was canceled on November 20, 2000 and replaced by Commercial Item Description (CID) A-A-59569.

Part numbers listed are tinned copper braids. All items also available in silver-plated copper. Please contact ourdesign team for your specific application.


SpecificationPart Number

AWG ofWire

Width xThickness*

LBS/1000 FT

CircularMil Area

EquivalentAWG

Number ofWires

* Material is manufactured to width specification; thickness dimensions are given as reference only and may vary slightly due to the manufacturing processinherent with braiding. Please contact our design team for your specific requirements.

NEQF24136TNEQF24236TNEQF24336TNEQF24436TNEQF24536TNEQF241036TNEQF24736TNEQF241336TNEQF48836TNEQF241030TNEQF481136TNEQF241530TNEQF481836TNEQF48730TNEQF481130T

AA59569F36T0031AA59569F36T0062AA59569F36T0078AA59569F36T0109AA59569F36T0125AA59569F36T0156AA59569F36T0171AA59569F36T0203AA59569F36T0375AA59569F30T0437AA59569F36T0500AA59569F30T0500AA59569F36T0781AA59569F30T1875AA59569F30T1375

.046 x .020

.093 x .031

.125 x .020

.156 x .031

.187 x .020

.250 x .046

.250 x .030

.281 x .046

.625 x .046

.500 x .093

.625 x .046

.625 x .093

.750 x .0401.375 x .0501.500 x .060

363636363636363636303630363030

24487296

12040

168312384240528360864336528

221918161512141110

696753

60012001800140030006000420078009600

240001320036000216003360052800

500.0250.0166.0125.0100.0

50.071.538.531.211.922.7

8.013.9

8.95.5

2.04.06.08.0

10.020.014.026.032.083.544.0

125.371.9

111.9183.3

Feet/LB

Individual wires have 50 microinches of Nickel Plating over copper. Recommended for high temperature applications up to 400˚ C or if special corrosion resistance is required. Please contact our design team for your specific requirements.

Cross Sectional AreaNew England Part Number

Nominal InsideDiameter

Number ofWires

AWG ofWire

LBS/1000 FT

CircularMil AreaConstruction

NEQ24236NPNEQ24436NPNEQ24536NPNEQ24836NPNEQ24834NPNEQ48636NPNEQ48836NPNEQ48634NPNEQ481136NPNEQ481536NPNEQ481836NPNEQ481032NPNEQ48830NPNEQ481130NPNEQ481230NPNEQ481430NPNEQ481630NP

.063

.109

.125

.875

.250

.313

.375

.438

.500

.625

.781

.8751.0001.3751.5001.8752.250

3636363634363634363636323030303030

4896

120192192288384288528720864480384528576672768

24-2-3624-4-3624-5-3624-8-3624-8-3448-6-3648-8-3648-6-34

48-11-3648-15-3648-18-3648-10-32

48-8-3048-11-3048-12-3048-14-3048-16-30

1200240030004800763272009600

11434132001800021600307203840052800576006720076800

250.0125.1100.1

62.539.441.731.326.322.816.813.9

9.47.44.45.04.33.9

4.007.999.99

15.9825.3723.9731.9638.0643.9559.4071.92

106.90133.70183.80200.50233.90255.00

Feet/LBEquivalent

AWG

1916151411121010

987653321

Tinned Copper Wire Braids (Flat)

Nickel-Plated Copper Wire Shielding Braids (Tubular)


160

DESCRIPTION: Federal Specification QQ-B-575C, dated September 22, 1993 was cancelled on November 20, 2000and replaced by Commercial Item Description (CID) A-A-59569. This CID covers tin- or silver-plated copper wirebraids supplied in tubular or flat form intended for use as shielding over electrical conductors, controller contacts and grounding bonds.

APPLICATIONS: Motor brush leads, circuit breaker shunts & other inter-connect applications. Part numbers listed are of tinned copper wire but available in bare copper as well; please contact our design team for your specific requirements.



AWG ofWire


LBS/1000 FT

CircularMil Area

EquivalentAWG

Number ofWires

NEQ24136TNEQ24236TNEQ16234TNEQ16132TNEQ24336TNEQ24436TNEQ16434TNEQ16232TNEQ24536TNEQ24334TNEQ24232TNEQ241036TNEQ24736TNEQ24534TNEQ24332TNEQ241336TNEQ24834TNEQ24532TNEQ241636TNEQ24530TNEQ48836TNEQ48534TNEQ48332TNEQ24730TNEQ241030TNEQ481136TNEQ48734TNEQ241530TNEQ481030TNEQ481630TNEQ481836TNEQ481134TNEQ48732TNEQL48730TNEQL48830TNEQL48930TNEQL481030T*NEQL481130TNEQL481230T*NEQL481430T*NEQL481630T*

AA59569R36T0031AA59569R36T0062AA59569R34T0062AA59569R32T0062AA59569R36T0078AA59569R36T0109AA59569R34T0109AA59569R32T0109AA59569R36T0125AA59569R34T0125AA59569R32T0125AA59569R36T0156AA59569R36T0171AA59569R34T0171AA59569R32T0171AA59569R36T0203AA59569R34T0203AA59569R32T0203AA59569R36T0250AA59569R30T0281AA59569R36T0375AA59569R34T0375AA59569R32T0375AA59569R30T0375AA59569R30T0437AA59569R36T0500AA59569R34T0500AA59569R30T0500AA59569R30T0562AA59569R30T0656AA59569R36T0781AA59569R34T0781AA59569R32T0781AA59569R30T0875AA59569R30T1000AA59569R30T1125

AA59569R30T1375

600120013511011180024002544202330002862303460004200477045517800763275859600

12000960095409102

168002400013200133563600048000768002160020956212393360038400432004800052800576006720076800

.031

.062

.062

.062

.078

.109

.109

.109

.125

.125

.125

.156

.171

.171

.171

.203

.203

.203

.250

.281

.375

.375

.375

.375

.437

.500

.500

.500

.562

.656

.781

.781

.781

.8751.0001.1251.2501.3751.5002.0002.250

3636343236363432363432363634323634323630363432303036343030303634323030303030303030

2448321672966432

1207248

240168120

72312192120384120384240144168240528336360480768864528336336384432480528576672768

500.5263.4236.5293.3166.9126.6118.3146.6100.1105.1

97.850.171.563.165.238.539.439.131.325.031.331.532.617.112.022.822.5

8.05.93.7

13.914.314.0

8.57.56.65.95.45.04.43.9

2.03.94.33.45.97.98.56.89.99.5

10.220.014.015.915.326.025.425.632.040.032.031.730.758.583.544.044.4

125.3170.4267.3

71.969.871.6

117.0133.7150.4170.4183.8200.5233.9267.3

Feet/LB

*Manufactured to Commercial Item Description A-A-59569 standards although these extra large sizes are not listed in the specification.

22191920181616171516151214131411111110

9101011

869963177754443222

Tinned Copper Wire Shielding Braid (Tubular)




161

In accordance with the specification, all items are manufactured with a minimum plating thickness of 40 microinches.

DESCRIPTION: Federal Specification QQ-B-575C, dated September 22, 1993 was cancelled on November 20, 2000and replaced by Commercial Item Description (CID) A-A-59569. This CID covers tin- or silver-plated copper wirebraids supplied in tubular or flat form intended for use as shielding over electrical conductors, controller contacts and grounding bonds.

USE: Silver plating, in lieu of tin plating, is necessary when the shielding is to be subjected to temperatures exceeding 150º C or if special corrosion resistance is required.



AWG ofWire


LBS/1000 FT

CircularMil Area

EquivalentAWG

Number ofWires

NEQ24136SPNEQ24236SPNEQ16234SPNEQ16132SPNEQ24336SPNEQ24436SPNEQ16434SPNEQ16232SPNEQ24536SPNEQ24334SPNEQ24232SPNEQ241036SPNEQ24736SPNEQ24534SPNEQ24332SPNEQ241336SPNEQ24834SPNEQ24532SPNEQ241636SPNEQ24530SPNEQ48836SPNEQ48534SPNEQ48332SPNEQ24730SPNEQ241030SPNEQ481136SPNEQ48734SPNEQ241630SPNEQ481030SPNEQ481630SPNEQ481836SPNEQ481134SPNEQ48732SPNEQL48730SPNEQL48830SPNEQL48930SPNEQL481030SP*NEQL481130SPNEQL481230SP*NEQL481430SP*NEQL481630SP*

AA59569R36S0031AA59569R36S0062AA59569R34S0062AA59569R32S0062AA59569R36S0078AA59569R36S0109AA59569R34S0109AA59569R32S0109AA59569R36S0125AA59569R34S0125AA59569R32S0125AA59569R36S0156AA59569R36S0171AA59569R34S0171AA59569R32S0171AA59569R36S0203AA59569R34S0203AA59569R32S0203AA59569R36S0250AA59569R30S0281AA59569R36S0375AA59569R34S0375AA59569R32S0375AA59569R30S0375AA59569R30S0437AA59569R36S0500AA59569R34S0500AA59569R30S0500AA59569R30S0562AA59569R30S0656AA59569R36S0781AA59569R34S0781AA59569R32S0781AA59569R30S0875AA59569R30S1000AA59569R30S1125

AA59569R30S1375

600120013511011180024002544202330002862303460004200477045517800763275859600

12000960095409102

168002400013200133563600048000768002160020956212393360038400432004800052800576006720076800

.031

.062

.062

.062

.078

.109

.109

.109

.125

.125

.125

.156

.171

.171

.171

.203

.203

.203

.250

.281

.375

.375

.375

.375

.437

.500

.500

.500

.562

.656

.781

.781

.781

.8751.0001.1251.2501.3751.5002.0002.250

3636343236363432363432363634323634323630363432303036343030303634323030303030303030

2448321672966432

1207248

240168120

72312192120384120384240144168240528336360480768864528336336384432480528476672768

500.5263.4236.5293.3166.9126.6118.3146.6100.1105.1

97.850.171.563.165.238.539.439.131.325.031.331.532.617.112.022.822.5

8.06.63.7

13.914.314.0

8.57.56.65.95.45.04.43.9

2.03.94.33.46.07.98.56.8

10.09.5

10.220.014.015.915.326.025.425.632.040.032.031.730.758.583.544.044.4

125.3167.0267.3

71.969.871.6

117.0133.7150.4167.1183.8200.5233.9267.3

Feet/LB

22191920181616171516151214131411111110

9101011

869963177754443321

*Manufactured to Commercial Item Description A-A-59569 standards although these extra large sizes are not listed in the specification.

Silver-Plated Copper Wire Shielding Braids(Tubular)


162

Individual wires conform to MIL-W-423, Composition 304* (Annealed). Recommended for high temperature serviceup to 650ºC, where mechanical strength and shield protection are important considerations. Items listed are ourmore popular constructions; please contact our sales team for your specific requirement.

*Items listed are our more popular constrtuctions. Also available in Composition 316.



EquivalentAWG

AWG ofWire

CircularMil Area

ApproximateLBS/1000 FTConstruction

Number ofWires

NES16134TNES24134TNES16234TNES16434TNES24334TNES24434TNES24534TNES24634TNES24734TNES24834TNES48734TNES48834TNES481034TNES481134TNES481234TNES48830TNES48930TNES481030TNES481130TNES481230TNES481430TNES481630T

22211916161513131212

998775443322

635952

12702540285838004700571567007600

133001524019051209562290038400432004800052800576006720076800

34343434343434343434343434343430303030303030

162432647296

120144168192336384480528576384432480528576672768

16-1-3424-1-3416-2-3416-4-3424-3-3424-4-3424-5-3424-6-3424-7-3424-8-3448-7-3448-8-34

48-10-3448-11-3448-12-34

48-8-3048-9-30

48-10-3048-11-3048-12-3048-14-3048-16-30

.016

.031

.063

.109

.125

.188

.172

.188

.250

.313

.500

.625

.688

.781

.8751.0001.1251.2501.3751.5002.0002.125

473.0315.3236.5118.2105.1

78.863.052.545.039.422.519.715.814.313.1

7.56.65.95.44.94.33.7

2.113.174.238.469.52

12.6915.8619.0322.2025.3744.4050.7563.4369.7876.12

133.70150.40170.40183.80200.50233.90267.30

ApproximateFeet/LB

NominalI.D.

(oval)


AWG ofWire


Number ofWires

NES16336SSNES24236SSNES24336SSNES24436SSNES24536SSNES24736SSNES24836SSNES24103SSNES241336SSNES48736SSNES48836SSNES48936SSNES481136SSNES481536SSNES481836SSNES48730SSNES48830SSNES481030SS

.031

.063

.078

.109

.125

.172

.188

.219

.250

.375

.438

.500

.625

.750

.8751.0001.1251.500

363636363636363636363636363636303030

48487296

120168192240312336384432528720864336384480

16-3-3624-2-3624-3-3624-4-3624-5-3624-7-3624-8-36

24-10-3624-13-36

48-7-3648-8-3648-9-36

48-11-3648-15-3648-18-36

48-7-3048-8-30

48-10-30

191918161514131212111010

987543

285.7285.7185.0147.0117.6

79.469.454.642.839.734.829.624.118.515.4

9.58.36.6

3.53.55.46.88.5

12.614.418.323.425.228.833.841.553.964.7

105.3120.3150.4

12001200180024003000420048006000780084009600

10800132001800021600336003840048000

Feet/LB

EquivalentAWG

CircularMil Area


Tinned Commercial Oval Shielding & Bonding Cables

Stainless Steel Shielding Braids (Tubular)



163

This cross reference guide represents New England Wire products that are equivalent; please contact our salesdepartment to confirm actual construction, put-ups and stock availability. Those products typically stocked aremarked with an asterisk (*).

StockedNew EnglandPart Number

Alpha WirePart Number

*******

*

*

NE8136TRNE16136TRNE24136TNE16336TNE24336TNE24536TNE24736TNE48636TNE48836TNE481836TNE48730TNE481130TNE482630TNE483230TNE481130BNE24536B

122112221223122412291230123112321233/21234/12351239124012411242/45155335115613

EquivalentAWG

Circular Mil Area

AWG of Wire

272423191816141210

753

1/02/0

316

200400600

120018003000420072009600

216003360052800

124800153600

528003000

36363636363636363636303030303636

Number ofWires Width

LBS/1000 FT

816244872

120168288384864336528

124815365528

120

.021

.029

.047

.094

.109

.188

.219

.375

.500

.7501.3751.5001.7502.0001.500

.188

.671.302.004.005.50

10.0013.9023.9031.9071.92

111.90183.80443.10497.00183.80

9.989

FT/LB

RoundRound

1492.5769.2500.0250.0182.8100.0

71.941.831.313.9

8.95.42.32.05.4

100.1

NES24534TNES24634TNES24734TNES24834TNES48734TNES48834TNES481034TNES481134T

21382140214221442146214821502152

13131212

9987

4700571567007600

13300152401905120956

3434343434343434

120144168192336384480528

.172

.188

.250

.313

.500

.625

.688

.781

63.052.545.039.422.519.715.814.3

15.8619.0322.2025.3744.4050.7563.4369.78



EquivalentAWG

Circular Mil Area

AWG of Wire

Number ofWires

Nominal OD

LBS/1000 FTFT/LB

Braids

Commercial Oval Shielding Cables

*****

CROSS REFERENCE GUIDE

164

NEQ24136TNEQ24236TNEQ24336TNEQ24426TNEQ24536TNEQ241036TNEQ24736TNEQ24834TNEQ241636TNEQ48836TNEQ241030TNEQ481136TNEQ481030TNEQ481836TNEQL48730TNEQL48830TNEQL48930TNEQL481030TNEQL481130TNEQL481230TNEQL24236SPNEQL24436SPNEQL24536SPNEQL241036SPNEQL24736SPNEQL248334SPNEQL241636SPNEQL48734TNEQL24530TNEQ481630T

21602162216321642166216721682170217121722173217421752176217721782179218021812182219121932194219521962197219851516782171/12175/1

22191816151214111010

6937544432

19161512141110

993

600120018002400300060004200763296009600

24000132004800021600336003840043200480005280057600

1200240030006000420076329600

133561200048000

363636363636363436363036303630303030303036363636363436343030

24487296

120240168192384384240528480864336384432480528476

4896

120240168

1922384336120480

.031

.062

.078

.109

.125

.156

.171

.203

.250

.375

.437

.500

.562

.781

.8751.0001.1251.2501.3751.500

.062

.109

.125

.156

.171

.203

.250

.500

.281

.562

500.5263.4166.9126.6100.1

50.171.539.431.331.312.022.8

5.913.9

8.57.56.65.95.45.0

256.4126.6100.1

50.171.539.431.322.525.0

5.9

2.03.86.07.9

10.020.014.025.432.032.083.544.0

170.471.9

117.0133.7150.4170.4

1833..8200.5

3.97.9

10.0020.014.025.432.044.440.0

170.4



EquivalentAWG

Circular Mil Area

AWG of Wire

Number ofWires

Nominal ID

LBS/1000 FTFT/LB

Tinned Copper Shielding Braids (Tubular) CID-A-59569

************

*****

***

Cross Reference Guide, continued



165

DESCRIPTION: Braided tin-plated copper conductor insulated with extruded PVC which is resistant to water, oil,acids and solvents and is self-extinguishing.

USE: Insulated bonds, grounds, leads, flexible connectors.

Typically constructed with tinned or bare copper wire, material may also be supplied to UL Style 1680; please con-tact our design team to assist you with a product for your specific application.

EquivalentAWGSize

CircularMil Area Wire AWG

NominalWidth

BraidConstruction

Number ofWires

181615141212101010

998876654321

1/0

180024003000420060007200960096009600

120001320016800180002160024000264003600043200480006480076800

105600

36363636363630363630363036363036303030303030

7296

120168240288

96384384120528168720864240

1056360432480648768

1056

24-3-3624-4-3624-5-3624-7-36

24-10-3648-6-3624-4-30

24-16-3648-8-3624-5-30

48-11-3624-7-30

48-15-3648-18-3624-10-3048-22-3624-15-3024-18-3024-20-3024-27-3024-32-3024-44-30

.109

.156

.188

.219

.250

.375

.313

.375

.500

.375

.625

.438

.625

.625

.500

.875

.625

.719

.750

.9381.0001.250

.025

.025

.025

.031

.040

.031

.050

.063

.031

.050

.040

.063

.040

.050

.094

.050

.094

.094

.125

.125

.125

.125

NominalThickness

BRAID DIMENSIONNominalWidth.139.186.228.259.290.415.353.415.540.415.665.498.685.685.560.935.685.779.810.998

1.0801.330

.055

.055

.065

.071

.080

.071

.090

.103

.071

.090

.080

.123

.100

.110

.154

.110

.154

.154

.185

.185

.205

.205

NominalThickness

INSULATION DIMENSION

.015

.015

.020

.020

.020

.020

.020

.020

.020

.020

.020

.030

.030

.030

.030

.030

.030

.030

.030

.030

.040

.040

NominalWall

* Material is manufactured to width specification; thickness dimensions are given as reference only and may vary slightly due manufacturing process inherent

with braiding. Please contact your design team if you have specific thickness dimensions.

PVC InsulationTinned Copper Braided Ground Strap

PVC Insulated Ground Strap300 Volt, 105º C


166

New England Wire Technologies manufactures a broad range of flexible cables and strands whichare used primarily in our specialty single and multiconductor cables. The uninsulated products areusually sold for use as motor brush leads, circuit breaker shunts and flexible bus bar.

The strands and cables listed in this section are made typically of bare or tinned copper wirebut strands and cables for special purposes can be manufactured using silver-plated, pure silver,nickel-plated, pure nickel, stainless steel, monel or bronze as well as other metals and alloys.

Due to the widely diversified stranding and cabling processes utilized by New England WireTechnologies, we are able to offer a broad range of special application items including round,rectangular and trapezoidal configurations of superconducting cables. Please consult with ourdesign team for assistance with your specific requirements.

We specialize in designing rope-lay cables, concentric and miniature bunched strands that offerthe ultimate in flexibility. These stranded constructions complement our specialty insulated wireproducts, where flexibility and extended flex-life are primary considerations.

CABLES & STRANDS

Conductors with increased tensile strength achieved by twisting wiresor groups of wires around a non-conductive strength member.

Custom rope-lay cable and bunch-stranded conductors manufactured to customer specifications. Detailed product description or a sample of the custom conductor required.

High-strength copper alloys enabling increased tensile strength andextended flex-life as compared to conductors made with annealed copper.

Specialty conductors made up of individually film-insulated strands ofcopper or copper alloys. Additional information on Litz Wire is availablein the Litz section of this catalog.

REINFORCED CABLES & STRANDS

CUSTOMROPE-LAY CABLES &BUNCHED STRANDS

COPPER ALLOYS

LITZ WIRE



167

Although these cables are shown in tinned copper, they are also availabe in bare and silver-plated copper for use as motor brush leads, circuit breaker shunts and in other interconnect applications.


EquivalentAWG SQ MM

CircularMil Area

NominalLBS/1000 FTConstruction

Number ofWires

NominalOD



Extra Flexible Rope-lay Stranded Copper Cables

NER33546TNER32244TNER71544TNER33544TNER35044TNER32240TNER72444TNER71540TNER73744TNER75044TNER72140TNER7936TNER72440TNER75944TNER77344TNER73140TNER71236TNER71536TNER79544TNER74040TNER711544TNER71936TNER75040TNER71534TNER72436TNER735044TNER72140TNER73036TNER71934TNER732640TNER772744TNER79640TNER73736TNER72434TNER773444TNER74736TNER73034TNER734140TNER774244TNER73734TNER75936TNER71530TNER735240TNER74734TNER77536TNER736540TNER71930TNER75934TNER773540T

26262424232222202019191818181717171616161515151414141413131313121212121111111110101010

999988

238264420420600672672

10091036140014121575161416522044208521002625266026913220332533634167420042004238525052785247529264576475666666648225833482748232

10279103251050010494130581312513117133001639216452

.13

.13

.21

.21

.30

.32

.39

.50

.50

.70

.70

.80

.80

.801.01.11.11.31.31.41.61.71.72.12.12.12.12.72.72.72.73.33.33.43.44.24.24.24.25.25.25.35.36.66.76.66.78.38.4

10566

105105150

66168105259350147

63168413511217

84105665280805133350105168

1050441210133546

1323672259168

1666329210861

2058259413105

1092329525

1365133413

1712

3X35/463X22/447X15/443X35/443X50/443X22/407X24/447X15/407X37/447X50/447X21/40

7X9/367X24/407X59/447X73/447X31/407X12/367X15/367X95/447X40/40

7X115/447X19/367X50/407X15/347X24/36

7X3X50/447X3X21/40

7X30/367X19/34

7X3X26/407X7X27/44

7X96/407X37/367X24/34

7X7X34/447X47/367X30/34

7X3X41/407X7X42/44

7X37/347X59/367X15/30

7X3X52/407X47/347X75/36

7X3X65/407X19/307X59/34

7X7X35/40

.020

.020

.025

.025

.030

.031

.031

.039

.040

.046

.046

.049

.050

.050

.056

.056

.057

.063

.064

.064

.070

.071

.072

.080

.080

.082

.083

.090

.090

.092

.097

.099

.099

.101

.108

.112

.113

.116

.121

.125

.126

.127

.130

.141

.142

.146

.143

.158

.171

.82

.831.321.321.892.101.943.183.264.414.454.965.085.206.445.576.618.268.378.47

10.1410.4710.5913.1213.2213.3513.4816.5316.6216.6817.3020.3320.3820.9921.7925.8926.6626.3026.9132.3632.5033.0532.0741.1141.3240.4141.8751.6053.88

168

Extra Flexible Rope-Lay Stranded Copper Cables,continued


EquivalentAWG Size SQ MM

CircularMil Area

NominalLBS/1000 FTConstruction

Number ofWires

NominalOD



NER79536TNER72430TNER774440TNER711936TNER77534TNER73030TNER73730TNER715036TNER79534TNER74740TNER711934TNER772736TNER75930TNER773436TNER772234TNER77530TNER774336TNER79530TNER773434TNER775436TNER194430TNER776836TNER774334TNER775434TNER778636TNER772230TNER776834TNER7710836TNER772430TNER773430TNER1973234TNER1975136TNER774330TNER1974034TNER1976436T

887777666555444332221111/01/01/02/02/02/03/03/03/04/04/04/0

1662516800207192082520837210002590026250263933290033061330754130041650427855250052675665006612366150836008330083626

105019105350107800132247132300132300166600168920169575210700211151212800

8.48.5

10.510.610.610.613.113.313.416.816.816.820.921.121.726.626.733.733.533.542.442.242.453.243.454.667.067.067.084.485.685.9

106.8107.0107.8

665168

2156833525210259

1050665329833

1323413

16661078

5252107

66516662646

83633322107264642141078333252921323166642566783210763208512

7X95/367X24/30

7X7X44/407X119/36

7X75/347X30/307X37/30

7X150/367X95/347X47/30

7X119/347X7X27/36

7X59/307X7X34/367X7X22/34

7X75/307X7X43/36

7X95/307X7X34/347X7X54/3619X44/30

7X7X68/367X7X43/347X7X54/347X7X86/367X7X22/307X7X68/34

7X7X108/367X7X24/307X7X34/30

19X7X32/3419X7X51/36

7X7X43/3019X7X40/3419X7X64/36

.159

.160

.191

.178

.178

.179

.199

.200

.201

.224

.225

.242

.242

.251

.271

.275

.283

.305

.319

.342

.342

.367

.383

.384

.430

.431

.436

.483

.483

.542

.546

.547

.610

.610

.613

52.3452.8967.7365.6065.6066.1181.5382.6483.09

103.60104.10108.10130.00136.20139.90165.30172.20209.30216.20216.30265.70272.30273.40343.30344.40352.40432.30432.50432.50544.60557.30559.50688.80696.70702.10



169

The cables shown on this page are most commonly produced in either bare or tin-plated copper. Cables made withsilver-plated or nickel-plated copper are also offered. Please consult our design team for your specific requirements.

Tin-plated copper and nickel-plated copper are not available for constructions using 48 or 50 AWG wire.

*Preferred stranding.


Cross Sectional AreaNew England Part Number

EquivalentAWG Size

Number ofWires

LBS/1000 FT

CircularMil Area

NominalOD

WireAWG

NEC750BNEC748BNEC746BNEC744BNEC742BNEC740BNEC738BNEC736BNEC734BNEC732BNEC730B

4240383634323028262422

77777777777

5048464442403836343230

.003

.004

.005

.006

.008

.009

.012

.015

.019

.024

.030

7.0010.0817.9228.0043.7567.57

112.00175.00277.83448.00700.00

1692.001079.00

672.90423.90264.90169.60100.30

63.5639.4024.4515.57

.021

.034

.054

.087

.136

.210

.349

.546

.8661.3972.182


OHMS/1000 FT

New England Part Number*

EquivalentAWG Size

Number ofWires

LBS/1000 FT

CircularMil Area

NominalOD

WireAWG

NEU1950BNEU1948BNEU1946BNEU1944BNEU1942BNEU1940BNEU1938BNEU1936BNEU1934BNEU1932BNEU1930B

3836343230282624222018

1919191919191919191919

5048464442403836343230

.005

.006

.007

.010

.012

.015

.019

.024

.030

.038

.048

19.0027.3648.6476.00

118.75182.59304.00475.00754.11

1216.001900.00

629.600401.300250.300157.700

98.55063.08037.32023.64014.770

9.0965.793

.059

.092

.147

.239

.374

.575

.9571.502.383.835.98


OHMS/1000 FT


EquivalentAWG Size

Number ofWires

LBS/1000 FT

CircularMil Area

NominalOD

WireAWG

NEC1950BNEC1948BNEC1946BNEC1944BNEC1942BNEC1940BNEC1938BNEC1936BNEC1934BNEC1932BNEC1930B

3836343230282624222018

5048464442403836343230

.005

.006

.008

.010

.013

.016

.020

.025

.032

.040

.050


OHMS/1000 FT1919191919191919191919

629.600401.300250.300157.700

98.55063.08037.32023.64014.770

9.0965.793

.059

.092

.147

.239

.374

.575

.9571.502.383.835.98


Standard Concentric & Unilay Constructions

19.0027.3648.6476.00

118.75182.59304.00475.00754.11

1216.001900.00

171

T E C H N I C A L R E F E R E N C E

T E C H N I C A L R E F E R E N C E Raw Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 173UL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174Alloy Information . . . . . . . . . . . . . . . . . . . . . . . . . 175Annealed Bare & Silver-Plated Copper . . . . . . . . . . 176Annealed Tinned Copper - Round . . . . . . . . . . . . . 177Single Film Coated - Round. . . . . . . . . . . . . . . . . . 178Heavy Film Coated - Round . . . . . . . . . . . . . . . . . . 179NEWtuf ® Reinforced Jackets . . . . . . . . . . . . . . . . . 180NEWcel® Foamed Dielectrics . . . . . . . . . . . . . . . . . 181NEWtral® Low-Noise Cables . . . . . . . . . . . . . . . . . 182NEWind® Specialty Winding Wire . . . . . . . . . . . . . . 183NE-F1® Class F Electrical Insulation System . . . . . . 184COLDflex Ground Cables™ . . . . . . . . . . . . . . . . . . 185NEWlan™ Networking Cables . . . . . . . . . . . . . . . . 186NEWguard™ Cables . . . . . . . . . . . . . . . . . . . . . . . 188Hyflex Power™ Distribution Cables . . . . . . . . . . . . 190Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191



173

RAW MATERIALS

New England Wire Technologies specializes in the design and manufacture of sophisticated wire and cable products for a diverse customer base. Our cables are used in such applications as medical electronics, robotics, defense electronics, power distribution, communications andalarm systems.

We maintain complete in-house control of the entire manufacturing process from the raw materialstate through specialty finishing and testing. Our in-house capabilities include: wire drawing andplating, conductor stranding and cabling, braiding and spiral shielding, metalized tape wrapping,polyester, PTFE, Kapton, Nomex and paper tape wrapping, textile braiding, conductor and jacketextruding, specialty printing, cable coiling and testing.

We also work with customer supplied materials; please call our design team to discuss your custom project.

CONDUCTOR MATERIALS Bare CopperOxygen Free CopperTin-plated CopperGold-plated CopperSilver-plated CopperNickel-plated CopperStainless SteelTinsel WireMagnet Wire

High-strength AlloysSpecialty AlloysResistance WireAluminiumCopper Clad SteelPrecious Metals

SilverPlatnium

INSULATION MATERIALS PFAFEPPVCETFETPENylon

PolyesterPolyethylenePolypropylenePolyurethaneSilicone Rubber

TEXTILES, TAPES &FILLERS

As a manufacturer of custom wire and cable products, New EnglandWire prides itself in having an extensive raw materials inventory thatmeets the needs of most of our custom orders. We maintain a widevariety of textiles, fillers and tapes that are RoHS compliant. Our textiles include nylons, cotton, dacron, polyester, glass, Nomex andpolyester. For fillers we customarily stock and use vent tubes, jute,nylon, polyethylene, dacron, polyester, glass, seine cord, Kevlar®, PVC,cotton, polypropylene. Tape products used most frequently includePTFE, Kapton®, Mylar®, Nomex®, kraft, glass/fiberglass, Alumiflex,Lomiglass, stainless steel, paper tissue, aluminum/mylar, foamtape/PTFE and conductive and semi-conductive tapes. As always, we will special order products for your specific requirements.

Kevlar, Kapton, Mylar and Nomex are registered tradenames of E.I. DuPont.

174

New England Wire Technologies maintains an extensive list of UL/CSA approved materials. We have obtained over 450 UL Style approvals for appliance wiring materials, power/circuit cables, electrical wire and cables, flexible cords, fixture wire and communications cables. Our approvalsinclude single and multiconductor cables with PVC, ETFE, FEP, PFA, silicone rubber, polyethyleneand polypropylene insulation ranging from 2 mil walls up to 145 mil walls. Included in our approvalsare cables up to 1000 volts and temperature rated to 200°C. Additionally we have approvals forcoaxes to 600 volts and 105°C, coil cords and braided singles.

Please contact our technical design team to discuss your specific application. If we do not have the UL style you need we will be happy to work with you to obtain it.

The range of CSA approvals on file include cables with PVC, polyethylene, polyurethane, silicone rubber and fluoropolomers in various voltage and temperature ratings. We will, of course, work with you to obtain other approvals to meet your specific requirements.

UL STYLE / CSA AVAILABILITY



175

New England Wire Technologies offers a variety of alloy options for our wire and cable productsincluding ETP Copper, oxygen-free copper, cadmium, phosphor-bronze and chromium. Many areRoHS compliant. Listed below are a sampling of them along with specific attributes of each; please contact our design team to discuss your specific requirement.

ALLOY INFORMATION

100%

101%

100%

70%

80%

35%

85%

85%

Bare Copper*NEWaloy 10

ConductivityEnlongation3

Soft Hard Yield Strength2

Soft Hard Tensile Strength1

Soft HardApplicable

ASTM Other Information

35000psi

35000psi

35000psi

50000psi

40000psi

40000psi

60000psi

60000psi

60000psi

85000psi

85000psi

110000psi

10000psi

10000psi

10000psi

30000psi

20000psi

40000psi

40000psi

50000psi

50000psi

50000psi

80000psi

80000psi

10-25%

10-25%

10-25%

10-25%

10-25%

10-25%

1%

1%

1%

1%

1%

1%

ASTM B3ASTM B193ASTM B 258

ASTM BASTM B193ASTM B258

ASTM B3ASTM B193ASTM B258

ASTM B105ASTM B258





47-50 AWG arehard-drawn; all others are (soft)annealed.



Information variesslightly acording tosize and coating.





Bare OFHC Grade 1*NEWaloy 11

Bare OFHC*NEWaloy 21

NEWaloy 13*

NEWaloy 68*

NEWaloy 81

NEWaloy 75

NEWaloy 61

* RoHs Compliant1 Typical2 Typical, 1% offset3 Typical, % in 10"

New EnglandDesignation

NEWaloy 21 is New England Wire Technologies standard OFHC

176

* NOTE: New England Wire Technologies provides this information primarily for reference. Bare and tinned copper wires are generally available in AWG sizes 14 andfiner, depending upon stock levels at the time of the request. The resistance values listed above can only be considered approximately correct for Silver-Plated Wireas they will vary slightly in accordance with the percentage of silver plating.

AWGSize Max.Nom.Min.

DIAMETER

123456789

1011121314151617181920212223242526272829303132333435363738394041424344454647484950

.2864

.2550

.2271

.2023

.1801

.1604

.1429

.1272

.1133

.1009

.0898

.0800

.0713

.0635

.0565

.0503

.0448

.0399

.0355

.0317

.0282

.0250

.0224

.0199

.0177

.0157

.0141

.0125

.0112

.0099

.0088

.0079

.0070

.0062

.0055

.0049

.0044

.0039

.0034

.0030

.0027

.0024

.0021

.0019

.00169

.00151

.00135

.00119

.00107

.00095

.2893

.2576

.2294

.2043

.1819

.1620

.1443

.1285

.1144

.1019

.0907

.0808

.0720

.0641

.0571

.0508

.0453

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

.0028

.0025

.0022

.0020

.00176

.00157

.00140

.00124

.00111

.00099

.2922

.2602

.2317

.2063

.1837

.1636

.1457

.1298

.1155

.1029

.0916

.0816

.0727

.0647

.0577

.0513

.0458

.0407

.0363

.0323

.0288

.0256

.0228

.0203

.0181

.0161

.0143

.0127

.0114

.0101

.0090

.0081

.0072

.0064

.0057

.0051

.0046

.0041

.0036

.0032

.0029

.0026

.0023

.0021

.00183

.00164

.00146

.00129

.00116

.00103

Sq. MMCircularMil Area


83694.0066358.0052624.0041738.0033088.0026244.0020822.0016512.0013087.0010384.00

8226.006529.005184.004109.003260.002581.002052.001624.001289.001024.00

812.30640.10510.80404.00320.40252.80201.60158.80127.70100.00

79.2164.0050.4139.6931.3625.0020.2516.0012.25

9.617.846.254.844.003.102.471.961.541.23

.98

42.4033.6026.7021.1016.8013.3010.60

8.376.635.264.173.312.632.081.651.311.04

.82

.65

.52

.41

.32

.26

.20

.16

.13

.10

.08

.065

.051

.040

.032

.026

.020

.016

.013

.010

.008

.006

.005

.004

.003

.0025

.0020

.0016

.0013

.0001

.0008

.0006

.0005

LBS/1000 Ft.253.3200.9159.3126.3100.2

79.4463.0349.9839.6231.4324.9019.7615.6912.44

9.877.8126.2134.9143.9003.0992.4591.9371.5461.223

.970

.7650

.6101

.4806

.3866

.3025

.2398

.1937

.1526

.1201

.0949

.07569

.06128

.04844

.03708

.02910

.02374

.01892

.01465

.01210

.00939

.00744

.00591

.00469

.00371

.00294

3.9484.9786.2777.9189.980

12.5915.8720.0125.2431.8240.1650.6163.7380.39

101.32128.0161.0203.5256.4322.7406.7516.3646.8817.7

1031.01307.01639.02081.02587.03306.04170.05163.06553.08326.0

10537.013212.016319.020644.026969.034364.042123.052854.068259.0 82645.0

106500.0134400.0169200.0213400.0269700.0339700.0

NOMINAL WEIGHT

Ft./LBS. Min.Ft./OHM

RESISTANCE AT 20˚ C - 68˚ FNOM. WIRE / BARE WIRE ñ OHMS per 1000 Ft.

8072.06399.05074.04023.03191.02531.02008.01592.01262.01001.0

793.0629.8499.7396.2314.4248.9197.9156.6124.3

98.778.3261.7449.2638.9630.8924.3819.4415.3112.32

9.647.6396.1744.8613.8273.0242.4111.9531.5431.181

.927

.7559

.6026

.4666

.3857

.2987

.2377

.1890

.1483

.1188

.0945

.1264

.1595

.2011

.2534

.3197

.4031

.5079

.6410

.80791.01871.2861.6202.0402.5723.2494.0995.1676.5148.231

10.31913.0516.5920.6626.1933.1342.0752.1766.3782.68

105.82133.9166.2211.7269.8342.8431.9535.7681.9897.1

1152.31423.01801.02352.02873.03616.04544.05714.07285.09090.0

11430.0

Max.Nom..1239.1563.1971.2485.3134.3952.4981.6281.7925.9987

1.2611.5882.0012.5243.1814.0185.0546.3868.046

10.12812.7716.2020.3025.6732.3741.0251.4465.3181.21

103.71130.9162.0205.7261.3330.7414.8512.1648.2846.6

1079.21323.01659.02143.02593.03348.04207.05291.06745.08417.0

10580.0

.1215

.1532

.1932

.2437

.3073

.3875

.4886

.6156

.7774

.97951.2361.5571.9622.4783.1153.9404.9436.2637.8699.943

12.5015.8219.9525.1731.6640.0150.7164.3079.78

101.67128.0158.1200.1253.2319.2398.7490.1617.0800.2

1012.81233.01534.01960.02352.03080.03870.04868.06205.07774.09734.0

Annealed Bare Copper or Silver-Plated Copper* - Round




177


AWGSize Max.Nom.Min.

DIAMETER

Annealed Tinned Copper - Round

2345678910111213141516171819202122232425262728293031323334353637383940414244

.2550

.2271

.2023

.1801

.1604

.1429

.1272

.1133

.1009

.0898

.0800

.0713

.0635

.0565

.0503

.0448

.0399

.0355

.0317

.0282

.0250

.0224

.0199

.0177

.0157

.0141

.0125

.0112

.0099

.0088

.0079

.0070

.0062

.0055

.0049

.0044

.0039

.0034

.0030

.0027

.0024

.0019

.2576

.2294

.2043

.1819

.1620

.1443

.1285

.1144

.1019

.0907

.0808

.0720

.0641

.0571

.0508

.0453

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

.0028

.0025

.0020

.2653

.2363

.2104

.1874

.1669

.1486

.1324

.1178

.1050

.0934

.0832

.0742

.0660

.0588

.0523

.0466

.0415

.0370

.0329

.0293

.0261

.0233

.0207

.0184

.0164

.0146

.0130

.0116

.0103

.0092

.0083

.0074

.0066

.0059

.0053

.0048

.0043

.0038

.0034

.0031

.0028

.0023

Sq. MMCircularMil Area


66358.0052624.0041738.0033088.0026244.0020822.0016512.0013087.0010383.00

8226.006529.005184.004109.003260.002581.002052.001624.001289.001024.00

812.30640.10510.80404.00320.40252.80201.60158.80127.70100.0079.210

64.0050.4139.6931.3625.0020.2516.0012.27

9.617.846.254.00

33.626.721.116.813.310.6

8.376.635.264.173.312.632.081.651.311.04

.82

.65

.52

.41

.32

.26

.20

.16

.13

.10

.08

.065

.051

.040

.032

.026

.020

.016

.013

.010

.008

.006

.005

.004

.003

.002

LBS/1000 Ft.

200.9159.3126.3100.2

79.4463.0349.9839.6231.4324.9019.7615.6912.44

9.877.8126.2134.9143.9003.0992.4591.9371.5461.223

.970

.765

.610

.481

.387

.303

.240

.194

.153

.120

.095

.076

.061

.049

.037

.029

.024

.019

.012

4.986.287.929.98

12.5915.8720.0125.2431.8240.1650.6163.7380.39

101.32128.00161.00203.50256.40322.70406.70516.30646.80817.70

1031.001307.001639.002081.002587.003306.004170.005163.006553.008326.00

10537.0013212.0016319.0020644.0026969.0034364.0042123.0052854.0082645.00

WEIGHT NOMINAL WIRE

Ft./LBS. Ft./OHM

RESISTANCE AT 20˚ C - 68˚ FNOM. WIRE

6215.04931.03911.03100.02459.01951.01547.01226.0

962.5762.8605.3480.8381.0302.2239.3190.3150.6119.5

94.9775.3059.3547.3737.4529.0922.9518.3014.4111.59

8.9857.1125.7474.5293.5652.8172.2461.8191.4371.100

.863

.704

.561

.359

OHM/K Ft..1609.2028.2557.3226.4067.5126.6464.8156

1.0391.3111.6522.0802.6253.3084.1795.2566.6418.367

10.5313.2816.8521.1126.7034.3843.5754.6369.3886.26

111.3140.6174.0220.8280.5355.0445.3549.8695.8908.81158.51420.01781.32783.3

178


89

101112131415161718192021222324252627282930313233343536373839404142434445464748

.1285

.1144

.1019

.0907

.0808

.0720

.0641

.0571

.0508

.0453

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

.0028

.0025

.0022

.0020.00176.00157.00140.00124

.0016

.0016

.0015

.0015

.0014

.0014

.0016

.0015

.0014

.0014

.0013

.0012

.0012

.0011

.0011

.0010

.0010

.0009

.0009

.0008

.0008

.0007

.0007

.0006

.0006

.0005

.0005

.0004

.0004

.0003

.0003

.0002

.0002

.0002

.0002

.0002

.0001

.0001

.0001

.0001

.0001

.0026

.0026

.0025

.0025

.0024

.0023

.0023

.0022

.0021

.0020

.0019

.0019

.0018

.0018

.0017

.0016

.0015

.0014

.0013

.0013

.0012

.0012

.0011

.0010

.0010

.0009

.0008

.0007

.0007

.0006

.0006

.0005

.0005

.0004

.0004

.0003

.0003.00022.00021.00024.00021

.1288

.1149

.1024

.0913

.0814

.0727

.0651

.0580

.0517

.0462

.0412

.0367

.0329

.0293

.0261

.0234

.0209

.0186

.0166

.0149

.0133

.0119

.0106

.0094

.0085

.0075

.0067

.0059

.0053

.0047

.0042

.0036

.0032

.0029

.0026

.0023

.0020.00179.00161.00145.00129

.1306

.1165

.1039

.0927

.0827

.0739

.0658

.0587

.0524

.0468

.0418

.0373

.0334

.0298

.0266

.0238

.0213

.0190

.0170

.0152

.0136

.0122

.0109

.0097

.0088

.0078

.0070

.0062

.0056

.0050

.0045

.0039

.0035

.0031

.0028

.0025

.0022

.0019.00173.00158.00140

.1324

.1181

.1054

.0941

.0840

.0750

.0666

.0594

.0531

.0475

.0424

.0379

.0339

.0303

.0270

.0243

.0217

.0194

.0173

.0156

.0140

.0126

.0112

.0100

.0091

.0081

.0072

.0064

.0058

.0052

.0047

.0041

.0037

.0033

.0030

.0026

.0024.00205.00185.00170.00150

50.2339.8031.5725.0519.9315.8112.50

9.957.896.264.973.953.13

2.4831.9701.5651.240

.988

.784

.623

.495

.394

.312

.248.1966.1570.1244.0989.0788.0624.0494.0393.0313

.02470

.01946

.01548

.01233

.00965

.00767

.00615

.00487

.6281

.7925

.99871.2611.5882.0012.5243.1814.0185.0546.3868.04610.1312.7716.2020.3025.6732.3741.0251.4465.3181.21103.7130.9162.0205.7261.3330.7414.8512.1648.2846.6107913231659214325933348420752916745

.0125.01991.03163

.0503

.0797

.1266

.2019

.3197

.5093

.80731.2849

2.0373.2364

5.1438.223

12.97120.70232.763

52.3282.57

131.94206.12332.37

527.8824.013102100334352648207

1312121542344735356385252

138437210300346943548501860325

1385010

19.9125.1331.6839.9250.1863.2580.00

100.50126.7159.7201.2253.2319.5402.7507.6639.0806.5

1012.1127616052020253832054032508663698039

10111126901602620243254453194940486513876459981103

103626130378162601205338

597493

116146183230288363455572715896

1119140317512204274134604272540766108417

10628129131643720408260153188840000493836574681633

104058127551160000206611345304420521510204649773

AWGSize


FilmAddition

Min

FilmAddition

Max.MinOD


OHMS/1000 FTNominal

NominalOD

MaxOD


LBS/1000 FTNominal


FT/LBNominal


WiresPer

SQ Inch

Single Film Coated - Round



179


89

1011121314151617181920212223242526272829303132333435363738394041424344

.1285

.1144

.1019

.0907

.0808

.0720

.0641

.0571

.0508

.0453

.0403

.0359

.0320

.0285

.0253

.0226

.0201

.0179

.0159

.0142

.0126

.0113

.0100

.0089

.0080

.0071

.0063

.0056

.0050

.0045

.0040

.0035

.0031

.0028

.0025

.0022

.0020

.0033

.0032

.0031

.0030

.0029

.0028

.0032

.0030

.0029

.0028

.0026

.0025

.0023

.0022

.0021

.0020

.0019

.0018

.0017

.0016

.0016

.0015

.0014

.0013

.0012

.0011

.0010

.0009

.0008

.0008

.0007

.0006

.0006

.0005

.0004

.0004

.0004

.0044

.0043

.0042

.0041

.0039

.0038

.0037

.0036

.0035

.0034

.0033

.0032

.0030

.0029

.0028

.0027

.0026

.0025

.0024

.0022

.0021

.0020

.0019

.0018

.0017

.0016

.0014

.0013

.0012

.0011

.0010

.0009

.0008

.0007

.0006

.0006

.0006

.1305

.1165

.1050

.0928

.0829

.0741

.0667

.0595

.0532

.0476

.0425

.0380

.0340

.0304

.0271

.0244

.0218

.0195

.0174

.0157

.0141

.0127

.0113

.0101

.0091

.0081

.0072

.0064

.0057

.0052

.0046

.0040

.0036

.0032

.0028

.0025

.0023

.1319

.1177

.1056

.0938

.0837

.0749

.0675

.0602

.0539

.0482

.0431

.0386

.0346

.0309

.0276

.0249

.0223

.0199

.0178

.0161

.0144

.0130

.0116

.0105

.0095

.0085

.0075

.0067

.0060

.0055

.0049

.0043

.0038

.0034

.0030

.0027

.0025

.1332

.1189

.1061

.0948

.0847

.0757

.0682

.0609

.0545

.0488

.0437

.0391

.0351

.0314

.0281

.0253

.0227

.0203

.0182

.0164

.0147

.0133

.0119

.0108

.0098

.0088

.0078

.0070

.0063

.0057

.0051

.0045

.0040

.0036

.0032

.0029

.0027

50.4239.9731.7225.1820.0315.9012.5710.01

7.956.325.023.993.162.511.991.59

1.2601.005

.799

.634

.504

.401

.318

.254.2019.1611.1269.1010.0803.0641.0509.0403.0319.0252.0199.0159.0127

.6281

.7925

.99871.2611.5882.0012.5243.1814.0185.0546.3868.04610.1312.7716.2020.3025.6732.3741.0251.4465.3181.21103.7130.9162.0205.7261.3330.7414.8512.1648.2846.610791323165921432593

.01246

.01983

.03148.0501.0793.1258.2008.3178.5054.7997

1.27212.01653.2057

5.0888.141

12.76720.37332.209

51.3481.14

129.58202.52326.10

515.4802.4

1276.82059.13274.3

51667989

1273521007338245250083367

134780204173

19.8325.0231.5339.7149.9362.8979.5599.90

125.79158.23

199.2250.6316.5398.4502.5628.9793.7995.01252157719842494314539374953620778809901

124531560119646248143134839683502516289378740

577290

112141176221276344429536668835

10411303161319932475308638584823591774329070

11080138411777822277277783305841649540836925286505

111111137174160000

Heavy Film Coated - Round

AWGSize


FilmAddition

Min

FilmAddition

Max.MinOD


OHMS/1000 FTNominal

NominalOD

MaxOD


LBS/1000 FTNominal


FT/LBNominal


WiresPer

SQ Inch

180

NEWtuf® REINFORCED JACKETS

Silicone rubber is preferred over other jacketingmaterials due to its high flexibility, performance athigh temperatures and ease of sterilization.Certain medical applications require that cablejackets be cleaned by wiping the surface with solvents. Conventional silicone rubber jackets maybecome stretched and distorted during the clean-ing process. Furthermore it is desirable to limit theelongation of the jacket in some silicone rubberjacketed cable assemblies when equipped withmolded connectors.

With a peak strength three times that of conven-tional silicone rubber, NEWtuf® reinforced jacketswithstand axial forces without reducing flexibility.Although tougher than conventional silicone rubber, the jacket can still be easily stripped withstandard equipment.

150°C/300V UL AWM Stles are available for med-ical instrument interconnecting cable applications.

PRODUCT ADVANTAGES

* High Tensile Strength* Low Elongation* Autoclavable* High Flexibility* Excellent High-Temperature Integrity


When a force is applied, NEWtuf® exhibits verylittle elongation unlike convential silicone rubber jackets.

A comparison of the performance of NEWtuf®

vs. competing reinforced jackets provesNEWtuf® to be superior.

Material Properties

Property Conventional NEWtuf® Competitor

86%

20%

2.0%

1.0%

0.03%

490%

Elongation5 lbf

Elongation20 lbf

0 5 10 15 20

Elongation (%)

0

5

10

15

20

25

Tens

ile S

tren

gth

(lbf

)

NEWtuf vs. Conventional SR®

NEWtuf® Conventional

0 5 10 15 20

0

5

10

15

20

25

Tens

ile S

tren

gth

(lbf

)

NEWtuf® vs. Competing Reinforced SR

NEWtuf ®

Competitor

Elongation (%)



181

NEWcel® FOAMED DIELECTRICS

Dielectric Material

0

10

20

30

40

50

60

70

80

90

100

Velo

city

of

Pro

paga

tion

(%

c)

NEWcel® Solid

-B04 PE -B05 PE -GX20 ECTFE/ETFE -GX16 FEP/PFA

NEWcel™ vs. Solid Dielectric

Air is a near perfect dielectric medium allowinga signal to propagate through it at approximatelythe speed of light. However, an air dielectric isimpractical for use as a cable insulation as it provides no structural integrity. Thus, manufacturers resort to using materials withhigher dielectric constants (lower propagationvelocity) to meet physical requirements.

NEWcel® is the perfect solution. A closed-cellfoamed dielectric material specifically designed to reduce dielectric constant and dissipation factor yielding low-capacitance, low-loss, highV.O.P. ultraminiature coaxial, triaxial and twinaxial cables.

Typical coaxial, triaxial and twinaxial cables are manufactured using low dielectric constant (2.0 - 2.6) materials that possess inherently better electrical properties than standard insulation material such as PVC. Using highly controlled extrusion processes, these materialsare foamed yielding a dielectric medium with ahigh air concentration. The result of this process is a significantly reduced dielectric constant (1.45 - 1.8) that approaches the nearly ideal properties of air without sacrificing structuralintegrity. This results in a significant capacitancereduction while providing the customer with thechoice of reduced diameter/same attenuation orsame diameter/reduced attenuation.

Property -B04 -B05 -GX20 -GX16

Temperature Rating 80° C 80° C 150° C 200° C

Dielectric Constant 1.80 1.60 1.60 1.45

Propagation Velocity 74.5% 79.0% 79.0% 82.5%

MATERIAL PROPERTIES

PRODUCT ADVANTAGES

* Reduces Attenuation* Reduces Cable Size* Reduces Capacitance* Wide Temperature Range


Characteristic Impedance (Ohms)

50

45

40

35

30

25

20

15

10

5

0

Perc

ent

Dec

reas

e in

Die

lect

ric D

iam

ete

r

NEWcel-B04 from PENEWcel-B05 from PENEWcel-GX20 from ECTFE/ETFENEWcel-GX16 from FEP/PFA

Percent Decrease in Dielectric Diameter vs. Characteristic Impedance

0 10 20 30 40 50 60 70 80 90 100

A comparison of the propagation velocity of a signalthrough NEWcel® and equivalent solid dielectric materials.

An estimated percent decrease in dielectric diameter resulting from switching to NEWcel® from equivalent soliddielectric materials if the characteristic impedance is constant.

182

-50

-40

-30

-20

-10

0

10

20

30

Cab

le N

oise

(m

V)

Typical Cable vs. NEWtral ™ Low-Noise Cable

Typical CableTypical CableNEWtralNEWtral ™ Cable Cable

17 µVp-p

NEWtral® LOW-NOISE CABLES

In small signal applications, noise-free transmissionlines are necessary to maintain signal integrity.Simply flexing or twisting a traditional cable cangenerate voltage spikes with magnitudes in thetens of millivolts. This noise is due to triboelectriccharging of the insulator materials, which act ascapacitors and store the charge. The addition ofconductive low-noise layers reduces this noise tothe microvolt range.

New England Wire Technologies has specificallydeveloped a range of advanced low-noise cablesdesigned to neutralize noise generated by mechani-cal shock and vibration and maximize signal quality.


NEWtral® Type 1

NEWtral® Type 2

Typical applications include medical equipment, test and measurement equipment, charge amplifiers, vibration analyzers and oscilloscopes.

Outer Low-Noise Layer Options


*No diameterincrease.

Consideration:*Higher Cost

Advantage:*No diameter increase.

*Low Cost

Consideration:*Must be chemically stripped


*Low cost

Consideration:*Diameter increase(.010-.020")

EZ- StripCoatedExtruded

Low-Noise Layer

Low-Noise Layer

Low-Noise Layer

Advantage:Excellent performance (10 µV - 100 µV)

Consideration:Increase in primary diameter (.010"-.020")

Advantage:Very good performance (25 µV - 250 µV)

Consideration:Low cost



183

TemperatureRating*

155˚C 180˚C 200˚C*

Layer ThicknessBasic

(Minimum)

.0015" .002" .002"

Total ThicknessSupplementary

(Minimum).003" .004" .004"

Total ThicknessReinforced(Minimum)

.0045" .006" .006"

• UL 60950/IEC 60950 Annex U Approved• UL 1446 Electrical Insulation System: NE-F1 - Class F (155˚C)• Single-End, Stranded and Litz Conductors• Supplementary and Reinforced Insulations

Multiple Insulation on Single StrandMultiple Insulation on Complex Bundles

The most common winding wire is magnet wire in either its single-end orstranded “Litz” form. Magnet wire coating, however is generally not sufficientfor insulating between winding turns, separate windings and between thewinding and ground as the magnet wire coating can easily be damaged.It is for this reason that additional interleaved insulation is needed.

NEWind®Specialty Winding Wire eliminates the need for this additional insu-lation by insulating conductors with thin layers of insulation extruded in sin-gle (Basic), two (Supplemental) or three (Reinforced) layers. Basic NEWind®

is recommended when a rating of 600 Vpk and the smallest possible diameter are required. Supplemental and Reinforced NEWind® areused where a more rugged product is required to withstand mechnical handling and maintain an electrical rating up to 1000 Vpk. These productsare also approved under our NE-F1 Electrical Insulation System.

MATERIALPROPERTIES

*UL60950 & VDE 60950 have a maximum temperature rating of 180˚C Class H.


NEWind® Specialty Winding Wire

PRODUCT DETAILS

ETFE FEP PFA

184

TECHNICAL Electrical insulation systems are invaluable to coil and transformer designers INFORMATION as they eliminate the need for long term component testing. Combining the

regulatory approvals of NE-F1 with the capabilities and experience of New England Wire Technologies at producing high performance winding wire products allows us to provide unique solutions to meet design challenges associatedwith today’s winding needs.

NE-F1 Class F (155˚C) Electrical Insulation System was developed as a solution to cost, size and time saving issues. Extensive research and component testing allow us to provide a complete range of materials that are ideal for transformer, motor and coil designs leading to higher efficiency, smaller, lower cost devices that canbe brought to market withoutlongterm testing delays.

NE-F1 features NEWind™ Specialty Winding Wires which are designed to eliminate the need for separateground, interwinding and turn insulation. This results in a smallerdevice that performs equivalent to, if not better than, the bulky andcostlier larger devices.

NE-F1 also features a wide varietyof bobbin materials, tapes, sleeving,potting compounds and varnishes.This diverse selection of material ensures that NE-F1 will be suitable for most Class F devices, thus reducing the need for multiple Electrical Insulation Systems.

PRODUCT UL recognized for Class F (155˚ C) applications:DETAILS OBJS2 File E231977

Component IEC 60085CAN/CSA C22.2 No. 0-M91, Appendix B

Approved for use in the construction of transformers, motors and coils.Provides a large selection of major and minor component materials tosupport any application.

INSULATION SYSTEM - MAJOR COMPONENTS

Magnet Wire (Winding Wire)

Ground and Interwinding Insulation

Category

Polyester

Polyester (Solderable)

Polyurethane (Solderable)

NEWind® Winding Wire

Components

MW30, MW35, MW73, MW74, MW76

MW77, MW78

MW79, MW80, MW82, MW83

ETFE, FEP, PFA

Supplier

E.I. DuPont

Sumitomo Bakelite

-

Components

Kapton HN

Nomex 410, 414, 416, 418

PTFE

Rynite 530, FR530, FR530L, FR943

Zenite 6130

E4008

PM-9630

PET FILM

Varnishes

Supplier

John C. Dolph

Ripley Resin Engineering

Viking Products

Components

AC-43

BC-346A, BC-346B, BC-346-AN, BC-346F

BC359

BC365

CC-1105

468-2

V1380FC

V1630FS

NE-F1 Class F (155˚C) Electrical Insulation System



185

COLDflex Ground Cable™

COLDflex Ground Cable™ product line is specificallydesigned for flexible, low-temperature ground cableapplications. Tested for cold weather flexiblity downto -40ºC, COLDflex Ground Cables are UV resistantand have operating voltages up to 5kV.

Manufactured using highly stranded bare copperconductors, COLDflex Ground Cable™ standard conductor sizes and constructions are listed below.Ultra flexible stranded conductors are also availablein a variety of conductor materials. Please contactour design team for more specific information or todiscuss your specific requirements.

Our high performance compounds are specificallyformulated for use where cold weather flexibility, UVresistance and high dielectric strength are required.Standard jacket colors include: white, black, red,green, yellow, blue, brown, orange, gray and violet.Custom colors and printing are available uponrequest.

PRODUCT ADVANTAGES

* Tested for cold weather flexibilitydown to -40° C

* UV resistant* Operating voltages up to 5kV* High dielectric strength * Standard bare copper conductors;

also available in variety of other conductor materials

* Standard sizes 250 kCMA - 4 AWGOther sizes available upon request

* Available in 10 standard colors* Standard and custom surface

printing available


Part NumberAWG ofStrand

Number ofStrands

EquivalentSize

Wall Thickness

Nominal OutsideDiameter*



LBS per 1000 FT


N48-30B-802N48-30B-803N48-30B-755N48-30B-756N48-30B-757N48-30B-701N48-30B-650

250 kCMA4/0 AWG3/0 AWG2/0 AWG1/0 AWG2 AWG4 AWG

24992121168013441071

665413

30303030303030

0.635"0.585"0.521"0.466"0.416"0.319"0.251"

0.085"0.085"0.085"0.085"0.085"0.065"0.065"

0.805"0.755"0.691"0.636"0.586"0.449"0.381"

+/-.020"+/-.020"+/-.020"+/-.020"+/-.020"+/-.016"+/-.016"

871.8746.6599.2486.5394.3240.9156.0

*Conductor O.D. is determined when the cable is under tension during the extrusion process. Please request a sampleof cable for evaluation prior to making decisions regarding connectors to be used with these cables.

Reference documents: ASTM B3-specification for soft or annealed copper wire; ASTM B 33-specification for tinned soft or annealed copper for electrical purposes; ASTM B 286-specification for copper conductors in hook-up wire for electronic equipment; CSA C22.2 No. 3-01 Test methods for electrical wires and cables; and UL 1581 Standard forSafety for Electrical Wires, Cables.

186

We offer distributors some of the highest performing Networking Cables available on the market today. Our NEWlan™series of cables meet or exceed all the applicable TIA/EIA specifications. They offer excellent bandwidth for current 1Gbit/second Ethernet applications as well as emerging applications like IP based full motion video, IP based security,voice over IP and 10G Ethernet applications. These cables will allow you to maximize your investments for years tocome. Available to distributors in ocean container shipments directly from our facilities in China.

DESCRIPTION: 4 unshielded twisted pair cable using proprietary design and manufacturing techniques. 23 AWGbare copper center conductor, Polyolefin insulation, pairs with staggered lays, a cross-web filler and PVC jacket.


• Highest margin product available. 8-dB headroom in NEXT and ACR versus TIA/EIA.• Tested to 600 Mhz with verified stability.• 34% increase in signal strength at 100 Mhz and 50% increase at 250 Mhz.• 3-year warranty on the cable.• UL listed Type CMR and ETL verified to TIA/EIA 568-B.2-1 Cat 6.

NEWlan™Category-6E Gold

DESCRIPTION: 4 unshielded twisted pair cable utilizing 23 AWG bare copper center conductor, Polyolefin insulation,pairs with staggered lays, a cross-web filler and PVC jacket.


• Premium cable with a minimum 3 dB improvement in NEXT and ACR versus Cat-6.• 1-year warranty of the cable.• UL listed Type CMR and ETL verified to TIA/EIA 568-B2-1 Cat 6.

NEWlan™Category-6 Premium

NEWlan™Category-6 Patch Cable

NEWlan™ Networking Cables

DESCRIPTION: 4 unshielded twisted pair cable utilizing 24 AWG stranded bare copper center conductor, Polyolefininsulation, pairs with staggered lays, a cross-web filler and PVC jacket.


• For making equipment cords and crossconnect cords in horizontal cabling system.• 1-year warranty on the cable• UL listed Type CMR and ETL verified to TIA/EIA 568-B.2-1 Cat 6 Patch Cable.



187

NEWlan™ Networking Cables, continued

DESCRIPTION: 4 pair unshielded twisted pair cable with 24 awg solid bare copper conductor, Polyolefin insulation, staggered pair lays, PVC jacket.

• Exceeds TIA/EIA standards. Minimum 5-dB improvement in NEXT.• Tested to 350 Mhz with verified stability.• 1-year warranty on the cable.• UL Listed Type CMR and ETL verified to TIA/EIA-568-B.2 Category-5e.

NEWlan™Category-5e Premium:

NEWlan™ Hybrid Bundled Cable is a composite cable consisting of two Category 5e 100-Ohm cables, two RG-6/U 75Ohm Quad shielded coaxial cables with or without two simplex fiber optic cables. The elements can be cabled togetherand skip-bound or jacketed with an outer PVC jacket.

• For installation where LAN and coaxial connectivity are required.

NEWlan™Hybrid Bundled Cable forHome Automations

NEWlan™ Category-6 and Category-5e with overall foil shield are also available.

NEWlan™ Networking Cables for Rugged Environment can be manufactured using specialty jacket materials. Pleasecontact our specialty sales team to discuss your specific requirements.

NEWlan™Category 5e PatchDESCRIPTION: 4 pair unshielded twisted pair cabled with 24 awg stranded bare copper conductor, Polyolefin insulation, staggered pair lays, PVC jacket.

• For making equipment cords and crossconnect cords in horizontal cabling systems.• 1-year warranty on the cable.• UL Listed Type CMR and ETL verified to TIA/EIA-568-B.2 Category-5e Patch.

188

Our NEWguard™ cables are custom designed for the most challenging and demanding environments. In extremeconditions, cable becomes a critical link that supplies low voltage power, control and data signals. NEWguard™cable remains flexible while meeting environmental challenges such as extreme temperature, mechanical abuse,presence of strong chemicals, exposure to oils, dust, wind, salt water spray and vibration.

NEWguard™ range of cables is designed around specially formulated grades of jacketing materials for challengingenvironments. We offer the following options:

In some cases, we can also recommend our proprietary NEWtuf™ line of cables with reinforced silicone rubberjackets or other crosslinked jacketing materials. Please contact our design team for cables manufactured to meetyour specific needs.

• Conductors of high strength, high conductivity metal alloys. 42 AWG to 4/0 AWG.• Conductors of Electrolytic tough pitch, oxygen free, tinned and silver plated copper.

42 AWG to 4/0 AWG.• Ultra fine stranding, rope lay constructions for super flexibility. Each strand 30-50 AWG.• High performance, small diameter insulations systems. Fluoropolymers, Polyolfins, PVC.• Strength members.• Constructions designed for continuous flexing applications. The flexing can be rolling

flex, bending flex or torsional flex application.

• Variety of shielding options designed for high levels of electromagnetic shielding.

NEWguard Cables™

Special high molecular weight PVC that is chemical, oil and flame resistant.

Polyurethane material that is abuse resistant, puncture and abrasion resistant,flame retardant, chemical resistant, oil resistant and hydrolysis resistant.

Polyethylene black jacketing material that is sunlight resistant, outdoor resistant.

Thermoplastic Elastomer material that is suitable for very cold and hottemperatures.

Fluorocopolymer material that is suitable for very high temperature, and inert toevery common chemical and oil.

New England Wire Technologies has sophisticated capabilities in conductor manufacturing, high technology insulation materials, and a variety of shielding options all designed for your specific requirements.

CONDUCTOROPTIONS

We offer a broad range of UL and CSA approvals for 300 and 600 volt cables.For a new applications, we can also obtain a special regulatory approval.

REGULATORY APPROVALS

NEWguard™ 2

NEWguard™ 1

NEWguard™ 3

NEWguard™ 4

NEWguard™ 5



189

APPLICATIONS OF NEWguard™ CABLES:

Temperature, ˚ C

Jacket hardness, Shore

Abrasion resistance

Cut through resistance

Flame resistance

Sunlight resistance

Oil resistance

Chemical resistance

Salt water resistance

Dusty environment

Vibration

Flexibility

Continuous flexing

Electrical noise immunity

Cable OD

-20˚ to +80˚

86-88 A

Good

Fair

Good

Good

Good

Good

Very Good

Good

Very Good

Yes,custom design

-20˚ to +80˚

86-88 A

Very Good

Very Good

Good

Good

Good

Very Good

Good

VeryGood

Very Good

Yes,custom design

-20˚ to +80˚

95 A

Very Good

Good

Poor

Very Good

Good

Very Good

Very Good

Very Good

Fair

No

-60˚ to +105˚

95 A

Good

Good

Good

Good

Good

Good

Very Good

Good

Very Good

Yes,custom design

-80˚ to +150˚

75 D

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Fair

No

Special designs for vibration resistance. Also special installation techniques.

Custom designs for high levels of immunity.

Custom designs for small diameters with small conductors, insulations.

PROPERTY NEWguard™1 NEWguard™2 NEWguard™3 NEWguard™4 NEWguard™5*

PROPERTY COMPARISON, NEWguard™ JACKETING OPTIONS:

Chemical, petrochemical plantsWood, paper and pulp plantsAutomotive factoriesSteel, glass and metal foundriesMining industryMilitary ground support systemsArctic environmentsDown-hole pump applicationsConveyor linesMass transit systemsFood and beverage plantsCNC machining centersPackaging machinery

Oil fields and geophysical exploration equipmentEarth moving machinery with vibration concernsClean room environmentSatellite communicationsInter-building communicationsLand irrigation systemsOutdoor security systemsOutdoor scoreboard and displaysPipeline sensor controls.

NEWguard™ cables are designed for a diverse range oflow voltage power, control and data signal applications in challenging environments. We can custom design small diameter, very flexible cables for high flex life and electromagnetic noise immunity.

* NEWguard™ 5 rated - 80 to 200˚C also available.**Chemical resistance data are for brief exposures (like splashes) to common industrial cleaning chemicals,

oils, mild acids and mild bases. For more severe chemical resistance needs, please contac our design engineering team.

190

HYflex™ Power Distribution Cables

HYflex™ power distribution cables are specificallyengineered to handle the high voltage and temper-atures inherent with today’s diesel hybrid vehicles.Independently tested to meet the requirements ofSAE J 1654 and 1127, the HYflex™ line of cablesis rated for use at 125ºC and up to 600 volts.

HYflex™ cables are manufactured using highstrand count tinned copper conductors. Standardsizes and constructions are listed below, howeverultra flexible strandings and a variety of conductormaterials are also available. Please contact ourdesign team to discuss your specific requirement.

HYflex™ incorporates a uniquely designed, highperformance compound specifically formulated foruse in heavy duty diesel hybrid vehicles and highstrand count, flexible conductors to producecables ideally suited for applications where flexiblity, long life and performance is critical.These cables have also been tested to meet thestringent flame test requirements of VW-1 flametest per Underwriters Laboratores Standard forSafety UL1581.

PRODUCT ADVANTAGES

* Extra flexible high strand count, tinnedcopper conductors

* Meets SAE J 1654 & 1127 for 600 voltand 125°C diesel applicatoins

* Improved flexibility over XLPO insulations* Improved chemical resistance, temperature

rating and cold weather performance vs. PVC

* Available in shielded and multiconductorconfigurations

* RoHS compliant* Available in 10 standard colors


Part Number*AWG ofStrand

Number ofStrands

EquivalentSize

Wall Thickness

Nominal OutsideDiameter**



LBS per 1000 FT


N48-30T-802N48-30T-801N48-30T-752N48-30T-751N48-30T-753N48-30T-700N48-30T-701N48-30T-650N48-30T-651N48-30T-600N48-30T-601N48-30T-550 ^N48-30T-551 ^

250 kCMA4/0 AWG3/0 AWG2/0 AWG1/0 AWG1 AWG2 AWG3 AWG4 AWG5 AWG6 AWG7 AWG8 AWG

24992121168013441071

833665525413329259210168

30303030303030303030303030

0.635"0.585"0.521"0.466"0.416"0.367"0.319"0.283"0.251"0.224"0.199"0.179"0.160"

0.088"0.088"0.088"0.088"0.088"0.066"0.066"0.066"0.066"0.066"0.066"0.066"0.066"

0.811"0.761"0.697"0.642"0.592"0.499"0.451"0.415"0.383"0.356"0.331"0.311"0.292"

+/-.020"+/-.020"+/-.020"+/-.020"+/-.020"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"+/-.016"

880.1754.0606.2492.9400.2300.8245.6196.4158.2129.4105.198.973.0

* Multiconductor, shielded and unshielded cables also available. Please contact our design team for your specific application.

**Conductor O.D. is determined when the cable is under tension during the extrusion process. Please request a sample of cable for evaluation prior to making decisions regarding connectors to be used with these cables.

^ Manufactured and tested in accordance with SAE J 1127, however these sizes are not included in the specification.

Reference documents: ASTM B3-specification for soft or annealed copper wire; ASTM B 33-specification for tinned soft or annealed copper for electrical purposes; ASTM B 286-specification for copper conductors in hook-up wire forelectronic equipment; SAE J 1127-Battery cable; SAE J 1654-High voltage primary cable and UL 1581 Standard forSafety of Electrical Wires, Cables and Flexible cords.



191

GLOSSARY OF TERMS

Ability of a wire, cable or material to resist surface wear.

A metal formed by combining two or more different metals to obtain desirable properties.

Electric current that continually reverses its direction. It is expressed in cycles per second (Hertz or Hz).

The temperature of the medium surrounding an object.

The maximum current an insulated wire or cable can safely carry without exceeding either theinsulation or jacket material limitations.

A unit of current; one ampere is the current flowing through one ohm of resistance at one voltpotential.

To soften and relieve strains of metal by heating to just below melting point then slowly cooling.Annealing lowers the tensile strength of copper, while improving flex life and flexibility.

American National Standards Institute.

American Standards Association. Former name of ANSI.

American Society of Mechanical Engineers.

American Society for Testing and Materials.

Reduction of signal strength during transmission. In cables, generally expressed in dB per unitlength, usually 1000 feet.

The range of frequencies audible to the human ear. Usually 20-20,000 Hz.

American Wire Gauge.

UL designation for appliance wiring material.

The frequency range of transmitted electrical signals, expressed in Hertz.

A conductor having no covering, coating or cladding on the copper.

Radius of curvature that a cable can bend before the risk of breakage or increased attenua-tion occurs. To determine bend radius a good rule of thumb is not to exceed ten times thecable diameter.

A spirally served tape or thread used to hold cable components in place.

The attachment at an interface between an adhesive and an adherent or between materialsattached by adhesive.

Amount of adhesion between surfaces, e.g., in bonded ribbon cables.

A group of textile or metallic filaments interwoven to form a tubular flexible structure which may be applied over one or more wires or flattened to form a strap.

The smaller of the two angles formed by the shielding strand and the axis of the cable being shielded.

The joining of ends of two wires or groups of wires with a nonferrous filler metal at temperaturesin excess of 800°F / 427° C.

ABRASION RESISTANCE

ALLOY

ALTERNATING CURRENT (AC)

AMBIENT TEMPERATURE

AMPACITY

AMPERE

ASTM

ATTENUATION

AUDIO FREQUENCY

AWG

AWM

ASME

ASA

ANSI

ANNEAL

BOND STRENGTH

BOND

BINDER

BARE CONDUCTOR

BAND WIDTH

BRAZING

BRAID ANGLE

BRAID

BEND RADIUS

192

BREAKDOWN VOLTAGE

B. & S.

BUNCH STRANDING

BUS-BAR WIRE

C

CABLE ASSEMBLY

CABLE FILLER

CABLING

CABLING FACTOR

CEC

CAPACITANCE

CATEGORY

CATHODE

CATV

CCTV

CELLULAR POLYETHYLENE

CHARACTERISTIC IMPEDANCE

CIGARETTE WRAP

CIRCULAR MIL

CLADDING

COAXIAL CABLE

COLD BEND

COLDflex GROUND CABLE™

COLD FLOW

COLOR CODE

The voltage at which insulation between two conductors will fail, allowing elecricity to ‘arc’ orpass through.

Brown & Sharpe Wire Gauge.

A group of like wires twisted together without regard to geometric pattern.

Uninsulated tinned copper wire used as a common lead.

Celsius.

A completed cable and its associated hardware ready to install.

Material used in multiconductor cables to occupy interstices in order to produce a cable that isas smooth and round as possible.

Grouping or twisting together of two or more insulated conductors to form a cable.

Used for calculating the overall diameter of a cable when multiple conductors of the same sizeare cabled together. D=Kd, where D is the cable diameter, K is the factor and d is the diameterof one insulated conductor.

Canadian Electrical Code; Canada’s version of the US National Electrical Code (NEC).

The ability of a dielectric material between conductors to store eneregy when a difference ofpotential exists between the conductors. Cable capacitance is usually measured in picofarads(pF) per unit length.

Rating of a cable established by TIA/EIA to indicate the level of electrical performance.

Negative pole of an electric source.

Community Antenna Television.

Closed Circuit Television.

Foamed polyethylene consisting of individual closed cells suspended in a polyethylene medium,resulting in a desirable reduction of the dielectric constant.

The ratio of voltage to current at every point along a transmission line at the point the voltage isapplied. The impedance which makes a transmission cable seem infinitely long, when connectedacross the cable’s output terminals.

Tape insulation wrapped longitudinally instead of spirally over a conductor

The area of a circle one one-thousandth of an inch (.001") in diameter. Used in expressing wirecross sectional area and to determine conductivity and gauge size that various combinations ofconductors will produce.

Method of applying a layer of metal over another metal whereby the junction of the two metals iscontinuously welded.

Cable consisiting of two cylindrical conductors with a common axis, separated by a dielectric.

A cold chamber test to determine effects of specified temperatures on cable which has beenwrapped around a mandrell.

New England Wire’s flexible low-temperature ground cable for power distribution aplications.

Permanent deformation of the insulation due to mechanical force or pressure.

A system for identifying components of cables using solid color and striped jackets.



193

COMMON AXIS CABLING

COMPACTED STRANDED CONDUCTOR

COMPOSITE CABLE

COMPOUND

CONCENTRIC STRANDING

CONCENTRICITY

CONDUCTANCE

CONDUCTIVITY

CONDUCTOR

CONDUIT

CONNECTOR

CONTACT

CONTINUITY CHECK

COPOLYMER

COPPER-CLAD STEEL

COPPERWELD

CORE

CORONA

CORROSION

CRAZING

CROSS-LINKED

CROSSTALK

C.S.A.

CURRENT

CURRENT-CARRYING CAPACITY

In multiconductor cables, a twisting of all conductors around a common axis yielding smallerdiameter constructions.

A unidirectional or conventional concentric conductor manufactured to a specified diameter whichis approximately 8 to 10% less than the nominal diameter the standard stranded conductor.

A cable consisting of two or more different types or sizes of wires.

An insulating or jacketing material made by mixing two or more ingredients.

A group of uninsulated wires twisted around a center core with subsequent layers spirallywrapped around the core, alternating lay directions, to form a single conductor.

The measurement of the location of the center of a conductor with respect to the geometric center of the surrounding insulation.

The ability of a conductor to carry electric current; reciprocal of resistance. Measured in mhos(ohm backwards).

The capability of material to carry electrical current, expressed as a percentage of copper conductivity with copper being 100%.

A substance, usually metal, used to transfer electrical energy from point to point.

A tube in which insulated wire and cables are run.

A device used to physically and electrically connect two or more conductors.

The part of a connector that actually carries the electrical current; two contacts are touchedtogether or separated to control the flow.

A test to determine whether electric current flows continuously throughout the length of a single wire or individual wires in a cable.

A polymer formed from two or more types of monomer.

Steel with a coating of copper welded to it; same as Copperweld.

Trade name of Flexo Wire Division (Copperweld Steel Corp.) for their copper-clad steel conductors.

A component(s) over which additional components (shield, sheath, etc.) are applied.

A discharge due to ionization of air around a conductor due to a potential gradient exceeding acertain critical value.

Deterioration of material by chemical reaction of galvanic action.

The minute cracks on the surface of plastic materials.

Inter-molecular bonds between long chain thermoplastic polymers by chemical or electron bom-bardment means. The properties of the resulting thermosetting materials are usually improved.

The coupling of unwanted signals from one pair within a cable to another pair. Crosstalk can bemeasured at the same (near) end or far end with respect to the signal source.

Canadian Standards Association; the Canadian counterpart of Underwriters Laboratories.

The rate of flow of electricity in a circuit, measured in amperes.

Maximum current an insulated conductor or cable can continuously carry without exceeding itstemperature rating; also called ampacity.

194

CUT-THROUGH

DC

DECIBEL (dB)

DERATING FACTOR

DIELECTRIC

DIELECTRIC BREAKDOWN

DIELECTRIC CONSTANT (K)

DIELECTRIC LOSS

DIELECTRIC STRENGTH

DIELECTRIC TEST

DIRECT CURRENT (DC)

DRAIN WIRE

DRAWING

ECCENTRICITY

EIA

ELASTOMER

ELECTROMAGNETIC

ELECTROMOTIVE FORCE (e.m.f.)

ELECTROSTATIC

ELFEXT

ELONGATION

EMI

ELECTROLYTIC TOUGH PITCH(ETP)

A test to determine the ability of a material to withstand the application of blades or sharp edges without being cut.

Direct current.

A unit of measure to express power gaining amplifiers or power loss in passive circuits of cables.

Factor used to reduce current carrying capacity of a wire when used in environments other thanthat for which the value was established.

A nonconducting insulating material that permits electrostatic attraction and repulsion to occur.

A change in the properties of a dielectric that causes it to become conductive.

The property of a dielectric which determines the amount of electrostatic energy that can bestored by the material when a given voltage is applied to it. Also called permattivity.

The power dissipated in a dielectric as the result of the friction produced by molecular motionwhen an alternating electric field is applied.

The voltage which an insulation can withstand before breakdown occurs. Usually expressed as a voltage gradient (such as volts per mil).

A test in which a voltage higher than the rated voltage is applied for a specified time to determine the adequacy of the insulation under normal conditions.

An electric current which flows in only one direction.

A non-insulated wire in contact with the shield and used in termination to that shield as a ground connection.

Pulling metal through a die or series of dies to reduce the diameter to a specific size. NewEngland Wire draws wire to 50 AWG for its manufacturing processes.

A measure of the center of a conductor’s location with respect to the circular cross section ofthe insulation. Expressed as a percentage of displacement of one circle within another.

Electronic Industries Association.

Any material that will return to its original dimensions after being stretched or distorted.

Pertaining to the combined electric and magnetic fields associated with movements of electronsthrough conductors.

Pressure or voltage; the force that causes current to flow in a circuit.

Pertaining to static electricity or electricity at rest.

Equal Level Far End Crosstalk (dB). A subtraction of attenuation from FEXT. ELFEXT negates the effect of attenuation on the interference as it propagates down the cable, thus bringing it to an “equal level”.

An increase in the length of a wire or cable caused by longitudinal tension.

Electromagnetic interference.

Copper refining process that produces a conductor that is 99.9% pure copper resulting in high conductivity.



195

ETFE

EXTRUDED CABLE

EXTRUSION

FARAD

FEP

FILLER

FLAME RESISTANCE

FLAME RETARDANCE

FLAMMABILITY RATING

FLAT BRAID

FLEX LIFE

FLEXIBLITY

FLUOROPOLYMERS

FOAMED DIELECTRIC

GAS OUT

GAUGE

GROUND

HDPE

HALOGEN

HARD DRAWN COPPER WIRE

HARNESS

HEAT SEAL

HELICAL STRIPE

Ethylene tetrafluoroethylene. An alternating copolymer consisting of ethylene and tetrafluoroeth-ylene segments. High impact resistance with useful mechanical properties up to 200° C.

Conductors are simultaneously insulated and the cable is formed by a continuous extrusion process.

The process of continuously forcing both a plastic or elastomer and a conductor through a die,thereby applying a continuous coating of insulation or jacket to the core.

A unit of electrical capacity.

Fluorinated ethylene-propylene. A thermoplastic with excellent dielectric properties as well as chemical and heat resistance.

Nonconducting components cabled with insulated conductors to impart roundness, flexibility, tensile strength, or a combination of all three, to the cable.

The ability of a material not to fuel a flame once the source of heat is removed.

Ability of a material to prevent the spread of combustion by a low rate of travel so the flame will not be propagated.

The measure of the material’s ability to support combusion.

A woven braid, usually tinned copper, which is flattened at time of manufacturing to a specific width.

The measurement of the ability of a conductor or cable to withstand repeated bending.

The ease with which a cable may be bent.

High-temperature plastics with excellent electrical properties. New England Wire most frequentlyuses ETFE, FEP and PFA.

Using highly controlled extrusion processes, materials are foamed resulting in a significantllyreduced dielectric constant (1.45 - 1.8) that approaches the nearly ideal properties of air withoutsacrificing structural integrity.

A hole blown in the jacket of a cable during the extrusion process.

A term used to describe the physical size of a wire. As the AWG number gets smaller, the diameter of the wire gets larger.

A conducting connection between an electrical circuit and the earth or other large conductingbody to serve as an earth thus making a complete electrical circuit.

High Density Polyethylene.

Any of the five elements: fluorine, chlorine, bromine, iodine and astatine. These elements may be combined with insulation compounds to enhance flame retardancy.

Copper wire that has not been annealed after drawing.

An arrangement of wires and cables which have been tied together or pulled into a rubber or plastic sheath, used to interconnect an electric circuit.

A method for sealing by thermalfusion.

A continuous, colored, spiral stripe applied to a conductor for circuit identification.

196

HENRY

HERTZ (Hz)

HI-POT

HOOK-UP WIRE

HOT TIN DIP

HYDROSCOPIC

HYFLEX™ POWER DISTRIBUTION CABLES

HYBRID CABLE

HYGROSCOPIC

IEEE

IMPEDANCE

INDUCTANCE

INSULATION

INSULATION RESISTANCE (I.R.)

INSULATION THICKNESS

INTERFERENCE

INTERSTICES

IRRADIATION

ISO

JACKET

KILO

LAMINATED TAPE

LAN

LAY

Unit of inductance such that the induced voltage in volts is numerically equal to the rate ofchange in current in amperes per second.

A term replacing cycles-per-second as a unit of frequency.

Short for High Potential. A test designed to determine the electrical integrity of an insulation.

A single insulated conductor used for low-current, low voltage (usually under 600 volts) applications within enclosed electronic equipment.

The process of passing bare wire through a bath of molten tin to provide a coating.

A type of material that absorbs some water from the air around it.

New England Wire Technologies’ proprietary power distribution cable designed for diesel hybridvehicles. Using high performance compounds specifically formulated for use in surface vehicleelectrical systems operating at temperatures up to 125°C and voltages up to 600 V AC.Available in sizes 8 AWG through 250 kCMA.

An assembly of two or more cables (of the same or different types or categories) covered by oneoverall sheath.

Capable of absorbing and retaining moisture.

Institute of Electrical and Electronics Engineers.

The total opposition that a circuit offers to the flow of alternating current or any other varying current at a particular frequency; measured in ohms.

The property of a circuit or circuit element that opposes a change in current flow, thus causingcurrent changes to lag behind voltage changes. It is measured in henrys.

Material having good dielectric properties used to separate close electrical components, such as cable conductors and circuit components.

Resistance to current leakage through the insulation materials.

Wall thickness of the applied insulation.

Any undesired electrical signal introduced into a conductor by electrical or electromagneticmeans.

Voids or valleys between individual strands in a conductor or between insulated conductors in a multiconductor cable.

In insulations, the exposure of the material to high energy emissions for the purpose of favorablyaltering the molecular structure by crosslinking.

International Standards Organization. New England Wire Technologies is an ISO 9001:2000 registered company.

The outer protective covering of a wire and cable product; may also provide additional insulation.

A numerical prefix denoting 1000 (103).

Tape consisting of two or more layers of different materials bonded together.

Local Area Network.

The axial distance required for one cabled conductor or conductor strand to complete one revolution about the axis around which it is cabled.



197

LAY DIRECTION

LEAKAGE CURRENT

LIFE CYCLE

LITZ WIRE

LONGITUDINAL SHIELD

LOW LOSS DIELECTRIC

LOW NOISE CABLE

MAGNETIC FIELD

MCM

MHz

MICROPHONICS

MIL

MYLAR

NATIONAL ELECTRICAL CODE(NEC)

NE-F1

NEMA

NEOPRENE

NEWcel®

NEWguard™

NEWlan™

NEWtral®

NEWtuf ®

NEWind®

The direction of the progressing spiral twist in a cable while looking along the axis of the cableaway from the observer. The lay direction can either be ‘S’ (left) or ‘Z’(right).

The undesirable flow of current through or over the surface of an insulation.

A test to determine the length of time before failure in a controlled, usually accelerated, environment.

A stranded (bunched) or cabled conductor made of magnet wire in which each strand is insulatedfrom every other strand.

A tape shield, flat or corrugated, applied longitudinally with the axis of the core being shielded.

An insulation material that has a relatively low dielectric loss, such as polyethylene or a fluoropolymer.

Cable specifically designed to neutralize noise generated by mechanical schock and vibration andmaximize signal quality in small-signal applications. New England Wire Technologies’ product lineuses NEWtral® technology.

The region within which a body or current experiences magnetic forces.

One thousand circular mils.

Megahertz; one million cycles per second.

Electrical noise in a system caused by mechanical vibrations.

Unit used to measure diameter of a wire or thickness of insulation over a conductor. One one-thousandth of an inch (.001").

DuPont trademark name for polyethylene terephthalate (polyester) material used in form of tape.

A consensus standard published by the National Fire Protection Association (NFPA) and incorporated in OSHA regulations.

New England Wire Technologies’ Class F (155°C) Electrical Insulation System. OBJS2 FileE231977, Component IEC 60085, CAN/CSA C22.2 No. 0-M91, Appendix B. Approved for use in the construction of transformers, motors and coils.

National Electrical Manufacturers Association.

A synthetic rubber with good resistance to oil, chemical, and flame. Also called polychloroprene.

A closed-cell foamed dielectric material specifically designed by New England Wire Technologiesto reduce dielectric constant and dissipation factor yielding low-capacitance, low-loss, high V.O.P.ultraminiatue coaxial, triaxial and twinaxial cables.

New England Wire Technologies’ proprietary cables designed for the most challenging environ-mental challenges--extreme temperatures, mechanical abuse and exposure to chemicals, oils,dust, wind, salt water spray and vibration.

New England Wire Technologies’ line of networking cables.

A low-noise cable designed by New England Wire Technologies to neutralize noise generated bymechanical shock and vibration and to maximize signal quality in small-signal applications.

New England Wire Technologies’ proprietary silicone rubber jacket specifically designed to provide high axial tensile strength while maintaining superior flexibilty and high temperatureperformance.

A specialty winding wire designed by New England Wire Technologies to eliminate additionalground, interwinding and turn insulation in motors and transformers reducing cost and size.

198

NEXT

NOISE

NOMEX

NYLON

OFHC

OHM

OVERALL DIAMETER

OVERLAP

OXYGEN INDEX

PAIR

PATCH CABLE

PE

PERCENT CONDUCTIVITY

PFA - PERFLUOROALKOXY

PICK

PICKS PER INCH (P/I)

PITCH

PLASTICIZER

PLENUM CABLE

POLYETHYLENE (PE)

POLYAMIDE

POLYIMIDE

POLYMER

POLYOLEFIN

Near End Crosstalk (dB). Crosstalk induced on the pairs, measured at the end “near” the transmitter.

Unwanted and/or unintelligible signals picked up on a cable circuit.

Dupont trademark for a temperature-resistant, flame retardant nylon.

An abrasion-resistant thermoplastic with good chemical resistance.

Oxygen-free high-conductivity copper (OFHC) has 99.95% minimum copper content with an average conductivity in the annealed state of 101%.

Unit of measure for electrical resistance. The value of resistance through which a potential difference of one volt will maintain a current of one ampere.

Finished diameter of a wire or cable.

The amount the trailing edge laps over the leading edge of a tape wrap.

Percentage of oxygen necessary to support combustion of a specified material.

Two insulated wires of a single circuit associated together.

A flexible piece of cable terminated at both ends with connectors. Used for interconnecting circuits on a patch panel or cross connect.

Polyethylene.

Conductivity of a material expressed as a percentage of that of copper.

A melt processible insulation with excellent thermal and electrical insulation properties includingresistance to practically all chemicals, resistance to weathering, and low friction coefficient.

The distance from the intersection of two opposing groups of wires to the next correspondingintersection along the length of the braid. The number of picks per inch determines the densityof the braid pattern.

The number of times the carriers in a braid cross over each other in the same direction alongthe longitudinal axis for each inch of length.

In flat cable, the nominal distance between the index edges of two adjacent conductors.

A chemical agent added to plastics to make them softer and more pliable.

Cable approved by Underwriters Laboratories for installation in plenums without the need for conduit.

A thermoplastic material having excellent electrical properties, low dielectric constant, and veryhigh insulation resistance. Can be stiff to very hard, depending on molecular weight and density.Moisture resistance is rated excellent.

A compound characterized by more than amide group. See nylon.

Available for high-temperature wire insulation in both tape form and as a film coating.

A substance made of many repeating chemical units or molecules. The term polymer is oftenused in place of plastic, rubber or elastomer.

Any of the polymers and copolymers of the ethylene family of hydrocarbons, such as polyethyleneand polypropylene.



199

A thermoplastic similiar to polyethylene but stiffer and having a higher softening point (tempera-ture). This material is used primarily as an insulation material. Typically, it is harder than polyeth-ylene which makes it suitable for thin wall insulations.

A class of polymers noted for good abrasion and solvent resistance as well as outstanding‘memory’ properties, making it an ideal jacket material for retractile cords. Some formulationsalso have good flame resistance.

A thermoplastic material composed of polymers of vinyl chloride which may be rigid or elastomeric, depending on specific formulation.

The first layer of nonconductive material applied over a conductor. Its function is to act as anelectrical insulation.

Packaging of finished wire or cable.

The maximum temperature at which an electric component can operate for extended periodswithout undue degradation or safety hazard.

The maximum voltage at which an electric component can operate for extended periods withoutundue degradation or safety hazard.

A measure of the combined effects of capacitance and inductance on an alternating current. Theamount of such opposition varies with the frequency of the current. The reactance of a capacitordecreases with an increase in frequency. The opposite occurs with an inductance.

In DC circuits, the opposition a material offers to current flow, measured in ohms. In AC circuits,resistance is the real component of impedance and may be higher than the value measured at DC.

A coiled cable that returns by its own stored energy from an extended condition to its original retracted form.

Radio Frequency Interference.

A cord placed directly under the jacket of a cable in order to facilitate stripping (removal) of the jacket.

Restricting the use of Hazardous Substances. A European directive that restricts the use of certain hazardous substances during manufacture of electronic/electrical products andcomponents.

A cable composed of a central core surrounded by one or more layers of helically laid groups of wires.

A flat cable of individually insulated conductors laid parallel and held together by extrusion, bonding or woven textile yarn.

Society of Automotive Engineers.

A filament or group of filaments such as fibers or wires, wound around a central core.

A tape, serve or braid (usually copper, aluminum or other conductive metal) placed around or between electric circuits or cables or their components, to prevent signal leakage or inter ference.

The physical area of a cable that is actually covered by shielding material; expressed in percent.

The relative ability of a shield to screen out undesirable signals.

Jacketing material made from silicone and oxygen. Noted for high heat resistance and excellentelectrical properties plus ozone resistance, low moisture absorption, weather resistance andradiation resistance.

POLYPROPYLENE

POLYURETHANE

POLYVINYL CHLORIDE (PVC)

PRIMARY INSULATOIN

PUT-UP

RATED TEMPERATURE

RATED VOLTAGE

REACTANCE

RESISTANCE

RETRACTILE CABLE

RFI

RIP CORD

RoHS

ROPELAY CABLE

RIBBON CABLE

SAE

SERVE

SHIELD

SHIELD COVERAGE

SHIELD EFFECTIVENESS

SILICONE RUBBER

200

SKIN EFFECT

SPARK TEST

SPECIFIC GRAVITY

SPIRAL WRAP

SPLICE

STRANDED CONDUCTOR

STRIP FORCE

TAPE WRAP

TEAR STRENGTH

TEMPERATURE RATING

TENSILE STRENGTH

TFE (TETRAFLUOROETHYLENE)

THERMOCOUPLE

THERMOPLASTIC

TIA/EIA 568A

TIN OVERCOAT (TOC)

TINSEL

TOPCOAT

TRANSFER IMPEDANCE

TRIAXIAL CABLE/TRIAX

TRIBOELECTRIC NOISE

TWINAX OR TWINAXIAL CABLE

The tendency of alternating current, as its frequency increases, to travel only on the surface of a conductor.

A test designed to locate imperfections (usually pinholes in the insulation of a wire or cable) byapplication of a voltage for a very short period of time while the wire is being drawn through theelectrode field.

The ratio of the density (mass per unit volume) of a material to that of water.

The helical wrap of a material over a core; also referred to as a serve.

A joining of conductors generally from separate sheaths.

A conductor composed of indivdual groups of wires twisted together to form a larger conductor.

The force required to remove a small section of insulating material from the conductor it covers.

A spirally applied tape over an insulated or uninsulated wire.

The force required to initiate or continue a tear in a material under specific conditions.

The maximum temperature at which an insulating material may be used in continuous operationwithout loss of its basic properties.

The pull stress required to break a given specimen.

A thermoplastic material with good electrical insulating properties, chemical and heat resistance.Rated to 260° C.

A device consisting of two dissimilar metals in physical contact, which when heated will developan emf output.

A material which hardens or sets by heat, chemical or radiation cross-linking techniques andwhich, once set, cannot be resoftened by heating.

Commercial Building Telecommunicatons Wiring Standard that defines a generic telecommunica-tions wiring system for commercial buildings that will support a multi-product, multi-vendor environment. It also providess direction for the design of telecommunications products for commercial enterprises.

Tinned copper wire, stranded and then coated with tin.

A type of electrical conductor comprised of a number of threads, each thread having a fine, flatribbon of copper or other metal closely spiralled about it. Used for small size cables requiringflexibility and long flex life.

Bare (untinned) copper wire, stranded and then coated with tin.

The ratio of internal longitude in a voltage to external current flow on the cable shield; used to determine shield effectiveness against both the ingress and egress of interfering signals.

A coax cable with an additional outer shield insulated from signal carrying conductors. It has a core conductor and two concentric conductive shields.

Noise generated in a shielded cable due to variations in capacitance between shielding and conductor as the cable is flexed.

A type of communication transmission cable consisting of two center conductors surrounded by an insulating spacer, which in turn is surrounded by a tubular outer conductor (usually a braid,foil or both). The entire assembly is then covered with an insulating and protective outer layer. It is similar to coaxial cable except that there are two conductors at the center.



201

TWISTED PAIR

TWISTED TRIAD

UL

UNILAY

VELOCITY OF PROPAGATION

VHF

VOLT

VOLTAGE

VOLTAGE RATING

WALL

WATT

WICKING

ZIP CORD

Two insulated conductors twisted together.

Any three individually insulated conductors which are twisted together.

Underwriters Laboratories; a nonprofit organization which tests and verifies construction and performance of electronic parts and equipment.

More than one layer of helically laid wires with the direction and length of lay the same for all.

The speed of an electrical signal down a length of cable compared to speed in free spaceexpressed as a percent. It is the reciprocal of the square root of the dielectric constant of the cable insulation.

Very High Frequency, 30 to 300 MHz.

A unit of electrical pressure. One volt is the amount of pressure that will cause one ampere of current in one ohm of resistance.

Electrical potential or electromotive force expressed in volts.

The highest voltage that may be continuously applied to a wire in conformance with standards or specifications.

The thickness of the applied insulation or jacket.

A unit of electrical power. One watt is equivalent to the power represented by one ampere of current under a pressure of one volt in DC circuit.

The longitudinal flow of liquid in a wire or cable due to capillary action.

Two or more independently insulated conductors in a parallel configuration that can eaily be pulled apart leaving the insulation of each conductor intact. May be extruded together or extruded independently and later bonded together.

New England Wire Technologies

130 North Main Street

Lisbon, NH 03585 USA

Tel: 603.838.6624

Fax: 603.838.6160

e-mail: [email protected]

www.newenglandwire.com

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PRODUCT SELECTION GUIDE - eccmec.it CUSTOM ROPE-LAY CABLESTOLL BRAIDING FLAT WIRE BRAIDING BRAID-REINFORCED TUBING SCOPE BRAIDS ... art ever since. Today, we ... stock stainless steel