Product Overview I-Beam Festoon Systems - Conductix · Monorail hoists and overhead bridge cranes Standard and special overhead bridge cranes and conveyor systems Ladle cranes, grab

Product Overview I-Beam Festoon Systems

http://www.conductix.us/en

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Count on it!

We move your business: where ever materials are being handled, you will find tailor-made Conductix-Wampfler solutions for the flexible transfer of energy, data, gases, and fluids.

What makes Conductix-Wampfler truly unique is its depth of experience and comprehensive know-how in the development and production of festoon systems. These systems carry flat and round cables for the transfer of electrical energy and data. Hoses are also carried to handle fluids, air, or gases.

Conductix-Wampfler festoon systems are hard at work worldwide in steel mills, ports, zinc plating shops, and compost preparation facilities, to name a few applications. Highly developed technology and standardized, modular designs ensure the optimal opera-tional life of the systems, even in the roughest of environments.

Assemblies are easily done on site and within the shortest amount of time; service and maintenance are quick and easy. Conductix-Wampfler festoon systems save time and minimize costs throughout their operational life.

As a system supplier, Conductix-Wampfler offers its customers comprehensive all-around service. This includes the delivery of all metal components, such as cable trolleys, towing trolleys, and end clamps. We also offer expert consulting to plan your overall system, select and acquire the optimal cables and equipment, choose the right logistical concept, and commission the system on-site.

With our festoon systems, critical energy and data are deliveredsafely, reliably, and permanently wherever they’re needed.

All over the world!Count on it!

Everything from one source: Choosing right cables is always a given at Conductix-Wampfler!

Open the gates! Program 0330 cable trolley system on a lock

On the go! Program 0350 cable trolley system on a steel mill overhead bridge crane

Carrying a heavy load!Program 0380 motorized cable trolley system in combination with Program 0375 on an STS-container crane.

Conductix-Wampfler Festoon-Systems

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System Layout

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1. Towing Trolley / Towing clamp2. Cable Trolley3. Cable Organizer4. Cables5. Elastic Damping Device6. Tension Relief Rope7. End Clamp


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Conductix-Wampfler’s product range includes economical plastic cable trolleys for the most basic applications all the way up to rugged motorized cable trolleys with frequency converter control and our patented drive concept for heavy dynamic loads.

Complete Overview of Cable TrolleysProgram 0314 – 0385 for I-Beams

Spee

d

Load capacity

Design For low mechanical and dynamic loads

For medium mechanical and dynamic loads

For high mechanical and dynamic loads

For maximum mechanical and dynamic loads

Typical applications

Monorail hoists and overhead bridge cranes

Standard and specialoverhead bridge cranes and conveyor systems

Ladle cranes, grab cranes, container cranes and high-speed conveyor systems

Ladle cranes, grab cranes, container cranes and high-speed conveyor systems

Festoon Program

0314 0320 0325 0330 0350 0360 0366 0375 0380 0385

Cable weight per cable trolleymax. (kg)*

20 80 125 200 350 500 350 800 800

Speedmax. (m/min)

50 100 120 150 160 160 300** 300** 300

Suitable cable type

Flat / RoundFlat /

RoundFlat /

RoundFlat /Round

Flat Round Round Round Round

Multiple saddle

Motorized

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* Depends on roller size/roller material ** In combination with motorized trolleys


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Program 0314

Plastic flat or round cable trolleys trolleys, center-loaded, for lighter cable packages. Flanged-guided plastic rollers for simple I-beam applications. Two, three, or four rollers.

These cable trolleys generally run on the same I-beam as the electric vehicle.

Smooth and wear-resistant

plastic rollers, with friction bearings

and stainless steel axle

Adjustable side-shields for

quick and easy adjustment

to different beam widths.

Simple and quick assembly

through the use of patented

plastic split nuts

Main applications:- Electric chain hoists, e.g., on swiveling cranes- Travelling hoists- Standard cranes- Transport systems- Electric and air supply for machinery

Standard application data Max. travel speed 50 m/minMax. load capacity 20 kg*Main rollers Diameter: 40 mm | design: flanged rollers | Material: polyamideAmbient temperature -20°C ... +60°CApplications Indoor / outdoorAcid-proof design Available by requestResistance to chemicals Special designs on requestCurved OptionalI-beam Parallel flange / tapered flange

* Depends on roller arrangement

End Clamp


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Program 0320

End Clamp Tow Trolley

Compact round or flat cable trolleys, center-loading, made of galvanized steel for medium speeds and cable weights.

Main applications:- Standard bridge cranes- Conveyor systems - Electric hoist units- Transport systems

Standard application data Max. travel speed 100 m/min*Max. load capacity 80 kg*Main rollers Diameter: 40 mm | design: flanged / non flanged Material: steel / Polyurethane, others on requestAmbient temperature -30°C ... +80°C*Applications Indoor / outdoorDesign Hot-dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals Special designs on requestCurved OptionalI-beam Parallel flange / tapered flange

* Depends on roller size/roller material

Maintenance-free

and permanently lubricated

anti-friction bearing rollers

Rubber buffers to minimize

shock load

Hot dipped galvanized steel

parts for maximum protection

against corrosion

One-piece roll formed saddle

for maximum bending strength

at low weight, available in a

variety of different widths and radii


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Program 0325

Compact round or flat cable trolleys, center-loading, made of hot- dipped galvanized steel for medium mechanical and dynamic loads.

Main applications:- Bridge cranes- Conveyor applications- Electric hoists- Transport systems

Maintenance-free, permanently

lubricated anti-friction bearing

rollers for higher loading

capacities and speeds


parts for high protection

against corrosion



and minimum weight, available

in a variety of different widths

and radii





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Program 0330

Our fastest and strongest round or flat cable trolleys for average loads. Made of hot-dipped galvanized steel for average speeds and higher loads with four-point suspension.

Main applications:- Bridge cranes- Conveyor systems - Electric hoists- Transport systems



High load capacity main rollers

with extra large ball bearing

diameters

Maintenance-free permanently

lubricated anti-friction bearing

rollers for higher loading

capacities and speeds

Robust, rectangular rubber

buffers to minimize shock load


parts for high protection against

corrosion



and minimum weight, available

in a variety of different widths

and radii



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Program 0350

Cable trolley with single or multi layer side-loading cable supports for flat cables.Suitable for medium mechanical and dynamic loads including traversing operation with lateral forces. Also suitable for short work cycles and high speeds.

Main applications:- Bridge cranes- Gantry cranes- Stacker cranes (RMG’s, RTG’s)- Ladle cranes- Stacker and reclaimers- Conveyor systems - Transport systems


lubricated high load capacity

main rollers with extra large ball

bearings and special seals for the

toughest environmental conditions

Optimized running gear

for precise tracking performance

Stable rubber clamp profile for

safe cable support even with

large cable packages

Stainless steel hardware

for permanent protection against

corrosion

One-piece cable saddle welded

to the center plate for high loads

End Clamp Tow Clamp

Standard application data Max. travel speed 160 m/min*Max. load capacity 350 kg*Main rollers Diameter: 50/63/80/100 mm | design: flanged / non flanged Material: steel / Polyurethane, others on request Ambient temperature -30°C ... +80°C*Applications Indoor / outdoor | sea climateDesign Hot-dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals Special designs on requestCurved OptionalI-beam Parallel flange / tapered flange



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Program 0360

Cable trolley with single or multi layer side-loading cable supports for round cables.Suitable for high mechanical and dynamic loads including traversing operation with lateral forces. Also suitable for short work cycles and high speeds.

Main applications:- Scrap and ladle cranes in steel mills- STS-container cranes- Heavy-duty scrap cranes in steel mills- High-speed conveyor systems


lubricated high load capacity

main rollers with extra large ball



Stainless steel hardware

for permanent protection against

corrosion

Stable rubber clamp profile for

optimal cable support even with

large cable packages

Robust hollow rubber bumpers

for maximum energy absorption

of high mechanical and dynamic shock

loads – single or double-sided

Roll formed saddle for maximum

bending resistance and low weight

End Clamp Tow Clamp

Standard application data Max. travel speed 160 m/min*Max. load capacity 500 kg*Main rollers Diameter: 50/63/80/100/112/125 mm | design: flanged / non flanged Material: steel / Polyurethane, others on requestAmbient temperature -30°C ... +80°C*Applications Indoor / outdoor | sea climateDesign Hot-dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals Special designs on requestCurved OptionalI-beam Parallel flange / tapered flange



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Program 0366

High-speed cable trolley with single layer side-loading cable supports for round cables.Suitable for maximum mechanical and dynamic loads including traversing operation with strong lateral forces. Also suitable for short work cycles and high work speeds.For high speeds 0365 is used with a motorized cable trolley.

Main applications:- STS-container cranes- Ladle cranes- Heavy-duty grab cranes- High-speed conveyor systems

Standard application data Max. travel speed 300 m/min* (in combination with motorized trolleys)Max. load capacity 350 kg*Main rollers Diameter: 112/125 mm | design:non flanged Material: steel / Polyurethane, others on requestAmbient temperature -30°C ... +50°CApplications Indoor / outdoor | sea climateDesign Hot-dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals Special designs on requestCurved OptionalI-beam Parallel flange / tapered flange


End Clamp Tow Clamp

Smooth operation due to patented

roller arrangement

Maximum load capacity through extra

large ball bearings with special seals for

the toughest environmental conditions –

maintenance-free with permanent

lubrication

Low wear and low noise emission

even at high speeds with web-guided

side guide rollers

Maximum stability with a one-piece,

continuous center plate up to the saddle

Optimal cable support with a double

V-lined cable clamp


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Program 0375

Standard application data Max. travel speed 300 m/min* (in combination with motorized trolleys)Max. load capacity 800 kg*Main rollers Diameter: 125/160 mm | design: non flanged Material: steel / Polyurethane, others on requestAmbient temperature -30°C ... +50°CApplications Indoor / outdoor | sea climateDesign Hot-dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals Special designs on requestCurved OptionalI-beam Parallel flange / tapered flange


Cable trolley with multi layer side-loading cable saddles for round cables.Suitable for maximum mechanical and dynamic loads including traversing operation and strong lateral forces. Suitable for short work cycles and high speeds when combined with powered cable trolleys.

Main applications:- STS-container cranes- Scrap and ladle cranes

in steel mills- High-speed conveyor systems - Transport systems


lubricated main rollers for high

load capacity with extra large ball



Web-guided side rollers for low

wear and low noise emission even

at high speeds

Individually removable side

shields for easy replacement

of the rollers

One-piece continuous center

plate for maximum stability

Double V-lines cable clamp

for optimal cable support of

the round cables

End Clamp Tow Clamp


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System sketch

Motorized Cable TrolleyProgram 0380 or 0385


Crane Cab

Control panel with variable frequency drives for three motorized trolleys – by Conductix-Wampfler

Program 0366 or 0375

The speed and acceleration of today’s container handling systems often exceed the physical limitations of conventional festoon systems, especially when managing large cable packages.

Combining motorized cable trolleys with non-motorized cable trolleys allows for controlled acceleration and deceleration. Synchronization with the crane cab makes it possible to increase the travel speeds of the entire system enormously. Wear and maintenance work are reduced considerably, which increases the availability of the complete facility and minimizes overall costs.

Motorized Festoon-Systems


Motorized main cable trolley with magnetic switch for back reach limit stops


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Program 0380 | 0385

Motorized cable trolley for round cables with a patented compact drive (program 0380) or with a gear motor (program 0385). The entire system consists of motorized cable trolleys, a frequency converter control for optimizing movement, and cable trolleys from programs 0366 and 0375.

Main applications:- High-speed STS-container cranes

of all Panamax classes - Special overhead bridge cranes- Scrap and ladle cranes in steel mills- High-speed conveyor systems - Transport systems

Standard application data Max. travel speed 300 m/min*Max. load capacity 800 kg*Main rollers Diameter: 125/160 mm | design: non flanged Material: steel / Polyurethane, others on requestAmbient temperature -30°C ... +50°CApplications Indoor / outdoor | sea climateDesign Hot-dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals Special designs on requestI-beam Parallel flange


Compact designed power unit

with standard motor and thermal

overload protection

Minimization of the most severe

mechanical and dynamic shock

loads with heavy duty rubber or

cellular buffers

Increased capacity range

with double gear motor drive

Optimal cable support with

a double V-lined trolley clamp


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Cable clampsCable Clamps control the alignment of each cable loop to prevent cables from twisting or overlapping. Cable clamps greatly increase the operational life of the cables as well as the functional safety of the system.

Use of the appropriate Conductix-Wampfler accessories increases the safety, the availability, and the operati-onal life of the entire festoon system.

Perfect Interaction

Tension relief ropes prevent excessive tension on the cables. Suitable for every application with their various materials and designs.

Elastic damping devices optimize the movement of the system at high speeds and protect the cables.

From a wide range of rollers, large and small, Conductix-Wampfler will choose the optimal roller for the application.

Conductix-Wampfler accessories, selected from a wide range of options, are optimally coordinated with the appropriate cable trolley line and allow for the counterbalancing of unfavorable operating conditions.

Conductix-Wampfler offers the optimal components for every application – long-lasting and with the high quality you’ve come to expect.

Whether hot-dipped galvanizing, stainless steel, powder-coated or painted steel, Conductix-Wampfler always offers the right material and surface coating for the job.


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Complete service competenceThe scope and depth of the Conductix-Wampfler range of services is based on the requests and requirements of the customers. From planning to long-term agreements, anything is possible – according to your needs. Plus, the more complex the system layout and the expectations of operational life and operational safety, the more sense it makes to utilize our competent service team. Ask us!

Project Planning- Determining the application parameters- Selecting the optimal cable trolley

technology and suitable cables – optimized to customer requirements, application parameters and environ-mental factors

Pre-assembly- Mounting the cable trolleys on the

transport beam- Laying out and aligning the cables- Installing the equipment- Loading and transporting the festoon

system to its site of operation

Service – tailor-made

The experts of Conductix-Wampfler assist our customers from planning

through pre-assembly right up to the on-site installation – anywhere in the world!

Final assembly & inspection- Ensuring the correct assembly on site- Completing the installation, inspection,

and commissioning using trained and experienced personnel

Maintenance & service- Regular maintenance and inspections

increase the operational life of the facility, ensuring its long-term availability

- Conductix-Wampfler service agree-ments: the “complete worry-free package”

Your Applications – our Solutions

Conductix-Wampfler – the complete program

The products described in the this catalog represent a few of the products from the broad spectrum of Conductix-Wampfler components and systems for the transfer of energy, data, gases, and fluids. The solutions we deliver for your applications are based on your specific requirements. In many cases, a combination of several different Conductix-Wampfler products are needed to fill the application. You can count on all of Conductix-Wampfler’s business units for hands-on engineering support - coupled with the perfect solution to meet your energy management and control needs.

Spring balancers and retractors

ENDO spring balancers by Conductix-

Wampfler are rugged, reliable

high-precision positioning devices that

reduce operator fatigue and assist

with accurate tool placement.

Air hoists and balancers

ENDO Air hoists accurately place

delicate loads and continuously vary

the speed for precise positioning.

They run cool in continuous

operations.

Bumpers

Conductix-Wampfler offers a

complete range of bumpers for the

auto industry, cranes, and heavy

machinery. These include rubber,

rubber/metal, and cellular types.

Motor driven cable reels

Motor driven reels by Conductix-

Wampfler are the perfect solution

for managing long lengths of heavy

cable and hoses in very demanding

industrial applications. Monospiral,

level wind, and random wind spools.

Slip ring assemblies

Whenever powered machinery needs

to rotate 3600, field proven slip ring

assemblies by Conductix-Wampfler

can flawlessly transfer energy and

data. Here, everything revolves

around flexibility and reliability.

Radio remote controls

Safe, secure, and reliable radios

use the latest in microprocessor

technology. Available in several

models for overhead crane control

and other types of machinery.

Cable Festoon systems

It‘s hard to imagine Conductix-

Wampfler cable trolleys not being

used in virtually every industrial

application. They are reliable and

robust and available in an enormous

variety of sizes and models.

Conductor bar

Whether they are enclosed conductor

rails, expandable single-pole bar

systems, or high amperage bar

for demanding steel mill use up to

6000 amps. Conductix-Wampfler‘s

conductor bar is the proven solution

to reliably move people and material.

Push Button Pendants

Our ergonomic pendants are

ideally suited for industrial control

applications. They are available in

a wide range of configurations for

overhead cranes and other machinery.

Inductive Power Transfer IPT®

The contact-less system for

transferring energy and data. For all

tasks that depend on high speeds

and absolute resistance to wear.

Spring driven cable reels

We have 60 years experience and

trusted brands such as Insul-8,

Wampfler, and IER. We offer small

cord reels all the way to large

multi-motor units, a wide range of

accessories, and hazardous location

reels.

Energy guiding chains

The “Jack of all Trades“ when it comes

to managing energy and data cables

and air and fluid hoses. A wide range of

energy guiding chains are available for

many industrial applications.

Contact us for our Global Sales Offices

www.conductix.us

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300-

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e-US

USA / LATIN AMERICA

10102 F Street

Omaha, NE 68127

Customer Support

Phone +1-800-521-4888

Phone +1-402-339-9300

Fax +1-402-339-9627

[email protected]

[email protected]

CANADA

1435 Norjohn Court

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Burlington, ON L7L 0E6

Customer Support

Phone +1-800-667-2487

Phone +1-450-565-9900

Fax +1-450-951-8591

[email protected]

MÉXICO

Calle Treviño 983-C

Zona Centro

Apodaca, NL México 66600

Customer Support

Phone (+52 81) 1090 9519

(+52 81) 1090 9025

(+52 81) 1090 9013

Fax (+52 81) 1090 9014

[email protected]

BRAZIL

Rua Luiz Pionti, 110

Vila Progresso

Itu, São Paulo, Brasil

CEP: 13313-534

Customer Support

Phone (+55 11) 4813 7330

Fax (+55 11) 4813 7357

[email protected]

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Documents

Product Overview I-Beam Festoon Systems - Conductix · Monorail hoists and overhead bridge cranes Standard and special overhead bridge cranes and conveyor systems Ladle cranes, grab