11
We have the solution MADE IN ITALY SINCE 1974 Short or Medium Cutting Run? valiani.com flatbed-plotter.com

Product Manager Short or Medium Cutting Run? - Best-Matic · Short or Medium Cutting Run? valiani ... can also be used to cut foam board and V cut dense materials for bending

Embed Size (px)

Citation preview

We have the solutionMADE IN ITALY SINCE 1974

Short or Medium Cutting Run?

valiani.comflatbed-plotter.com

Francesco MorelliTech & Support Dept.

[email protected]

Nico ValianiManaging Director

[email protected]

Luca BartaliniProduct Manager

[email protected]

Download this brochure

Valiani srlVia delle Regioni, 30550052 Certaldo - Firenze (ITALIA)

Phone: +39 0571 666598Email: [email protected]

Valiani.cmc

Valianisrl

Multi Material & Thickness

Versatile High-tech Cutting Machines

PVC Fabrics, Leather & Foam

Diamond Grade Reflective

Corrugated & Folding Cardboard

Foam Board Vinyl/Plastic adhesive sheets

Honey-comb cardboard

*Optima only

20mmin thickness

Cutting up to

Packaging

Prototyping and Mock up

Digital & Offset printing die

Street and Business Signs

Graphic Design Studio

Sign Makers

Box makers

Architects

Furnishings

Architectural Models

Varnishing Plates

Fashion Houses

Museums & Galleries

Printmakers

What can they be used for? Who uses them?

..and much more ..and much more

(3/4”)*

1

*With optional oscillating tool. **Some hard materials can be cut, however with limitations in thickness, speed and design.

Twin Head Digital Cutting Machine

The Optima V flatbed plotter, with its high precision, robust mechanics and reasonable starting price, is the answer for all applications in offset/digital printing industries, display and packaging market and apparel and leather industry. Its the ideal solution for short/medium runs of die cutting, prototyping, furnishings creation, textile/cardboard patterns cut and much more.

ApplicationThe Optima V can be effectively used on;

Rigid materials such as vinyl, PVC, Forex & polycarbonateRubber and Crystal Decoration stickersFoam board and Gator boardHoneycomb, Corrugated, folding and Fluted cardboardTextiles, Leather and Fabrics

Productivity

The Optima V is equipped with two independent and modular tool stations that prevent interruption during the work cycle.The Optima V, with a combined vacuum assisted table and a new fold-away clamping system, provides incomparable working flexibility over a wide range of materials and unparalleled accuracies to meet today’s production challenges.

Cut up to

in thickness(3/4”)20mm*

2 3

With two configurable tool stations, the Optima V is a medium-format professional cutting plotter capable of: Cutting, Half cutting and Creasing; Drawing and Oscillating Cutting up to 20 mm (3/4”) in thickness.

The Optima V comes as standard with a camera for crop mark detection. This device, used in combination with optional software OptiCrop, can perform accurate contour cutting and creasing around pre printed media even with print-distorted materials.

Independent twin heads can be easily adjusted to various heights depending on the blade length and type. This ensures that you achieve the highest quality and cutting precision for all materials.

Vacuum table with reliable rotary vane pump. The Optima is fitted with multiple vacuum zones divided across the work surface combined with a robust fold-away button clamp system.

Width Depth HeightWeight

1830mm (72”)1430mm (56.2”)1200mm (47.2”)190 kg. (419 lbs)

Width Depth HeightWeight

1830mm (72”)2230mm (88”)1200mm (47.2”)220 kg. (485 lbs)

Optima V 250Working area:1230mm x 2520mm (4’x 8’)Width Depth HeightWeight

1830mm (72”)3010mm (118.5”)1200mm (47.2”)290 kg. (640 lbs)

Max speed Acceleration Power requirements Air requirementsConnectivity Data BufferFile FormatsTool change No. ToolsCutting capacityLocking system

500mm (20”) /sec1 m/sSingle Phase 220V/50Hz/10A.8 Bar/115 PSIUSB 2.0External PC.SVG and .PLTManual2 slots20mm (3/4”) (with oscillating tool head)Pneumatic clamp and air suction

Key features of the Optima V

Technical

See the Optima V in action: tinyurl.com/znoyxj8

Tools

materials up to 5mm in thickness.to 20mm (3/4”).

Standard configuration

Cutting machine, stand, one cutting tool, V-Studio, camera & vacuum pump

4 5

ApplicationThe Ultra ‘V’ series comes to enlarge the wide range of cutting machines that continues Valiani’s international reputation for manufacturing high quality machinery. Thanks to the wide range of hardware and software accessories it can be customized according to all different production requirements. The Valiani machines flexibility allows users to expand their creativity and their services at an affordable price.

Efficient material hold down

The large vacuum table workspace, combined with a new clamping system provides incomparable working flexibility over a wide range of materials. You no longer need to worry about material hold down. A perfect cut quality combined with reduced waste complete the job.

Reliability, Quality and Longevity

The Ultra V is assembled with high quality components and reliable technology. It features: honey-comb aluminum cutting table, high-resolution steppers motors, heavy–duty rails and steel bearings. Integrated with a low cost maintenance, the Ultra V assures the best investment in long terms.

Work flow

The Ultra V is available in three sizes. The 150, 120 and 80 are supplied as standard with a multi positional stand. Equipped with an operating software, totally developed by Valiani, it releases the maximum operability with specific apps capable of speeding up the work flow.

Productivity

The Ultra V is also equipped with a camera for crop mark detection. This device, in combination with the optional Opticrop software, allows the end user to perform contour cutting or creasing on pre-printed materials.

The Ultra V can be effectively used on;

Mount-board;Folding carton and Corrugated board; Rigid material such as vinyl, PVC, Corrugated plastic; Foam board and Gator board; Apparel, Leather-goods and shoe cardboard patterns;Polymer plate for in-line varnishing, for spot and flood coating.

Vacuum & Clamp Assisted Table

Ideal for

Digital & Offset printing dieFoam & Gator board cutting Folding & Corrugated board cutting

Ultra V 80

Low operating costBest return on investment100% Yield = 0 Waste

Cut up to

in thickness(3/16”)5mmUltra V 150

*machine shown with optional multi-material storage base (stores material up to 820x1220mm / 32”x 48”)

6 7

Mat Pro® Ultra V 150Working area:1515mm x 1015mm (60” x 40”)

Width Depth HeightWeight

2010mm (79”)1400mm (55.5”)1100mm (43.3”)182 kg. (401 lbs)

TechnicalMat Pro® Ultra V 120Working area:1215mm x 815mm (48” x 32”)

Width Depth HeightWeight

1700mm (67”)1200mm (47.2”)1100mm (43.3”)135 kg. (310 lbs)

Mat Pro® Ultra V 80Working area:815mm x 610mm (32” x 24”)

Width Depth HeightWeight

1100mm (43.3”)1020mm (40”)850mm (33.5”)93 kg. (191 lbs)

Max speed Acceleration Power requirements Air requirementsConnectivity Data BufferTool change Media Holding System

Standard configuration 365mm (14.5”)/sec.1 m/sSingle Phase 110V/60Hz/10A, 220V/50Hz/10A.6 Bar/90 PSIUSBExternal PCManualPneumatic

Cutting machine, multi positional stand, one cutting tool, V-Studio, camera & vacuum pump.

The Machine is equipped with a Plug & Play Interchangeable Head system. Powerful magnets allow to quickly hold cutting heads and work without any tools setup.

Cutting Capability. Manual blade depth adjustment with increments of just 0.1 mm (1/32”) provides much better quality control when working with various materials and thickness.

The button clamp system allows to trim your materials right to the edges, optimizing the full sheet. With soft rubber coating, the button clamps leave no marks on your material.

Vacuum table. Extremely reliable rotary vane vacuum pump (oil-free and air-cooled) working through a selection of four independent work areas.

Crop mark detection. High resolution camera for crop mark detection used in combination with the optional Opticrop software.

Ultra V can work with many materials in creating packaging, displays, folders and mock-ups.

Key features of the Ultra V

Sturdy Base. The Mat Pro Ultra V comes with standard base.Optional storage base is also available.

See the Ultra V in action: tinyurl.com/j4c42g4

8 9

Cut, Score, Emboss & DrawOne machine, numerous possibilities

Blue 45° Bevel Cut (rear)It’s designed especially for cutting materials from the rear, or non-presentation side of the mat. Use this cutting head option when a delicate surface material may be damaged by one of the front surface bevel cutting heads, or when cutting very thick or dense mats up to 5 mm (3/16”) in thickness. The 45° rear surface head can also be used to cut foam board and V cut dense materials for bending.

Red 45° Bevel Cut (front)The 45° bevel head, as well as the 45° Blue, produces a wider, more dramatic bevel edge. This cutting head option works well on all mat types up to 2.3 mm (6-ply) in thickness, but is somewhat limited in its ability to cut very fine detail and small radius curves.

Yellow 90° Straight Cut (multi material)This cutting head is developed especially for cutting foam board, softer, thicker foam-core materials and corrugated cardboard up to 5 mm (3/16 inches) thick. Plastic (PVC) and hardboard (backing board) material can also be cut from 2mm to 3 mm (0.078 to 0.118 inches) thick. It also uses a wide glide pad instead of a roller to avoid indentation of the softer foam board surface.

Purple DebossingThe tool enables users of Valiani machines to create subtle debossing, decoration and accents. Any shape or design, including clip art, can be can be elegantly debossed into the material surface. Embellish your paper with endless possibilities by using V-Studio. The head, completely produced in aluminium, includes 3 different size of tips (diameter balls), allowing the user to realize various decorations.

White 90° Straight CutFor cutting either openings or sizing of mat board, up to 4.4mm (12 ply) thickness. Eliminates the sharp mat edges that can be difficult to handle when sized with a sharp bevel cut.

Green 40° Bevel Cut (front) This head offers the greatest versatility with regard to cut all standard openings, shapes, double mats, detailed font and overall utility. Excellent cut quality from V-grooves and foil mats up to 2.3 mm (6-ply) . Ideal tool to cut polymer plate for inline varnishing and spot/flood coating.

Grey 90° Straight Cut (included with all Ultra machines)Originally designed for vacuum series, it is also suitable for all computerized machines. Thanks to the round and extra wide steel and Teflon feet, it guarantees a wider cutting footprint and superior accuracy on thin and thick/hard material (max 5mm/3,16”). In combination with a vacuum series it allows the machine to cut to the edge of the material without any conflict with the pneumatic clamping system.

Interchangeable HeadsThe world’s first interchangeable heads system

Award Winning

Valiani has introduced a new array of Interchangeable cutting Heads for its entire line of computerized cutters. Chosen as the Art and Framing Industry Awards 2008 ‘Innovation of the Year’, these heads are retained and positioned to the cutting head assembly by means of several small, yet powerful magnets, which make locking fasteners and hardware unnecessary. A specialised wedge-fork tool is supplied that makes removal of each head easy, safe and fast in under 15 seconds. Each tool head is colour-coded and numbered to help simplify recognition at a glance.

Combined with the unique Valiani interchangeable cutting head system, all the computerized Cutting Machines will greatly expand your creativity and your productivity. With up to 9 different heads that include bevel cuts, straight cuts, debossing, drawing/writing and creasing, the user can easily change the type of result and material being used.

Accessories for the Ultra V

to change any of the tools

10 secs.

10 11

MatStylus® DeLuxeThe original drawing head for Valiani flat bed plotters.

Features:Increased precision with all pen types; new conical-tip pen holders keep the writing instrument’s point accurately centered. This results in more repeatable line concentricity, especially when changing pen types and colours on the same design. Three colour-coded barrel-holder sizes combined with three tip-holder types allow much greater flexibility in pen size and type selection. Two-point pen holder design increases stability during drawing, particularly with sharp changes in line direction. Quick and easy tool-free pen changes; all pen holders’ outside diameters are the same regardless of pen type used.Magnetic, removable pen-depth gauge makes depth setting fast, simple, and precise. Enhance your designs with text using virtually any Font and decorate your mats with fancy Clip-Art, logos, line-art, etc.

The amazing MatStylus DeLuxe® allows any user to add creative, eye catching design elements to any surface. The Valiani MatStylus DeLuxe® is completely managed by the Valiani V-Studio software which can convert any template, corner design, text and even Clip-Art into a line drawing.

The MatStylus DeLuxe® includes 3 different sizes of adapters, allowing the user to insert various sizes and brands of pens, pencils, plotter pen cartridges and felt-tip pens. The MatStylus DeLuxe® offers the best accuracy and flexibility with many types of drawing tools. Multiple two-part pen holders of different sizes are supplied as standard.

Packaging ToolsMake the most of your Valiani cutting machineThe Packaging Tools set, consists of one head with 9 wheels of various geometry, which have been developed for the packaging market or for those who need to die cut flat board, flute board, corrugated board and polypropylene. This tools enables you to create boxes, folders, mockups and any other job that needs creasing or serrated cuts.

The various wheels can be exchanged on the head without tools and in seconds, therefore limiting delay during the working process.

The Packaging Tools head is fully compatible with any ‘i-series’ Valiani cutting machines and is controlled with either the V-Studio or M3 Packaging Designer Software.

1. Perforating Tool Serrated cut wheel, diameter 28 mm, step 1.5 mm.

2. Creasing ToolFlat board and Flute E creasing wheel, diameter 28 mm, round crest 1 mm.

3. Creasing ToolCorrugated Cardboard creasing wheel, diameter 28 mm.

4. Creasing ToolFlat board and Flute E creasing wheel, diameter 28 mm, round crest 2 mm.

Packaging Creator

Compatible with:

Plotter pen holder (purple) is not included

5

61

3 4

2

7

Rather than gripping the pen by the body, the new conical-tip holds the pen tip, therefore each pen, no matter its size, will always be centered accurately achieving perfect lines.

MatStylus can be used for any off the shelf pen, achieving the most accurate design results in the market.

5. Perforating ToolSerrated cut wheel, diameter 28 mm, step 2.5 mm.

6. Scoring ToolPolypropylene 250gr/500gr scoring wheel, diameter 28 mm.

7. Small Creasing ToolFor folding carton. Ideal when is thickness is below 0.8mm (1/32“)

Accessories for the Ultra V Accessories for the Ultra V

12 13

V-Studio is the suite of programs for all Valiani machines, developed to optimize the use of all cutting machines. An innovative menu allows you to reach specific applications designed to create projects with absolute simplicity. Creating original designs in quicker times, personalizing your boxes and achieving contour cuts from today will be simpler thanks to an ideal design environment, equipped with extraordinary tools.

What is V Studio?

Design and create content for various types of work in a complete creative ambience, with an attractive look and with all the tools that you had always wished for. Thanks to a pleasing layout, clean and harmonious, the new functionality is easy to access and rationally positioned to optimize the creative workflow. A large preview, positioned in the center of the screen, allows a clearer visualization of what the final project will be.

Modern and Intuitive environment…

Valiani makes both the hardware and the software for all its range of machines. Everything is conceived to work together.

Software and hardware…

What makes everyday things easy to do…Every day you will discover how many tools and features are included in V-Studio:

Parametric templatesGuide LinesShaping ToolNesting ModeVector file importationContour Tool“Auto size” functionTrue Type Fonts compatibilityAvailable in mm, cm and inchesSelection Object “combo” modeEasy to create opening arrayVisual labels Working interface completely independent from the drawing programs.Multi language frontedPOS (Point of Sale) software integration

What is new?With a more polish design, improved performance and new features , V-Studio 1.2 will bring you to the next level.

Pool ModeCompletely automatic creation of jobs optimization and nesting.

Bar Code importation To import file through a bar code scan.

.VXML file format compatibility To import file from a third party software house.

.CSV file format compatibilityTo import cutting lists from Excel or similar.

Wireframe view Similar to x-ray view to make shapes manipulation easier.

Second Tool BarTo optimize and speed up daily use.

New block Fonts and Single line fonts

Over than 1.200 Clip Art. All arranged by categories

Comprehensible tutorial image Material DatabaseOptimize the software use storing all your materials including their specs , and tools & machine settings.

DiagnosticMake your machine check-up easier and smoother, with comprehensive input/output screen, Remote support and machine Info screen.

Easy BoxIncrease your productivity, using the exceptional functionality of the new application for editing packaging. Utilize the new, purposely developed, functionality to improve integration with the M3 application and increaseits productivity.

Image CutReach new levels with the functionality to perform contour cut shapes. Use the crop mark detection functionto accurately cut pre-printed designs.

Smart CutUse the most common vector graphic programs to transfer your projects to Valiani machines.

CreateDiscover new ways to create mat board frames with full creative freedom and with maximum ease, using avant-garde tools. Work quickly and intuitively thanks to a coherent approach with the user interface in all its components.

SettingsTotally configurable via the settings menu, V-Studio allows the user the freedom to create a unique configuration, adapting the program to your requirements and not vice versa.

V-StudioWhich Application make V-Studio so special?

Easy to Upgrade… V-Studio updates are free and available to download from valianisupport website or your local dealer website. The process is completely automatic and does not require any special operation.

(Included in all cutting plotters)

14 15

OptiCrop is the easy to use software, conceived by Valiani, to perform Contour Cut on pre-printed image. The software used in combination with ImageCut provides you with diagram to preview your contour cuts. This preview will even assist you in searching registration marks and export the artwork into your machine correctly.

What is Opticrop?

The machine mounted camera can read registration marks and detect the position of cuts on the machine’s table. OptiCrop has an advanced feature to allow you the redrawing of the artwork according to the print skew. This feature always ensures the maximum precision when performing the contour cuts.

Hardware and Software

Contour Cutting involves placing an outline around an object and makes the machine cut it.

What is the Contour Cutting?

OptiCrop works with .SVG files, and is totally compatible with Adobe Illustrator and Corel Draw.

Which file does it take?

Since OptiCrop works with vector files, it is possible to set-up plotting process using different pen colors on you art work. Using a black line the software will import the object as a cut. This feature also recognizes different colors and allows the user to set-up on V-Studio halftones color.

Color Recognition

Plug-in to add registration marks are available for both, Corel Draw and Adobe Illustrator.

Are registration marks plug-ins available?

What makes everyday things easy to do…SVG compatibility (Adobe Ill. & Corel Draw)Pen colors identificationSquare and Round registration marks compatibilityCustomizable registration marks sizesHigh tolerance to variation in brightness

How does it work?OptiCrop once positioned the camera on the first registration marks, automatically detect the 2nd, 3rd and 4th marks redrawing the artwork according to the position on the cutting table. 3 registration marks correct affine transformation; 4 non-affine transformation. « Retry mode » allows you to repeat registration mark acquiring when not recognized preventing wasting time.

Crop mark detection software

No limitation in registration marks positioning (Inside or outside artwork perimeter)Straightening cutting process available up to +/- 44 ° Repositioning camera capability in case of recognition failureCapability to manage object rotated 90°

http://tinyurl.com/jx2txroSee OptiCrop in action:

3Professional software for packaging

m3 Packaging Creator is an advanced software application specifically designed for the Valiani cutting machines. It is structured to deliver the capability to produce packaging, display cases and other cardboard based 3D objects. The m3 Packaging Creator is a comprehensive software application that helps end users not only provide more services, but reduce production time and wastage.

The m3 library of resizable designs contains designs of corrugated containers and folding carton boxes that conform to the FEFCO and ECMA standards, as well as to own standards. The values of the parameters - for example, box height, side length, material thickness - can be altered so that new packaging can be created. The design is then automatically calculated and the relations between the various parts of the design are kept by the packaging software. The m3 library of resizable designs contains more than 500 ready-to-use standards of corrugated board, folding carton or inverted corrugated board (ICB) packages.

m3 Packaging Creator is fully integrated with Valiani V-Studio, allowing users to edit any designs, customize them and finally export to the V-Studio with cutting commands intact. From version 5, there is ‘instant cut’ with a dedicated Valiani button.

The m3 Packaging Creator is a development of an award-winning system that has been the leader in the design and production of packaging for the last 15 years, appreciated by thousands of end-users worldwide.

What is M3 packaging software?Measuring Tools For quick check of actual sizes andconvenient re-dimensioning designs.

Integrated Cutting Command For quicker set up and to reduced downtime on the mount cutter.

Peace of MindEasy-to-Use Interface with Quick Set-up &Training.

V StudioExport in Valiani .HPGL file format for easytransfer to the cutter and immediate setup of the interchangeable tools.

Graphics Import/Export formats(.BMP, .JPG, .PNG, .GIF, .TIFF, .WMF, .CF2) For exporting complex designs to graphicsprograms and for generation of 3D models.

Design Import/Export formats(.DXF, .DDE, .CFF, .EPS, .AI, .PDF, .N, .HPGL,.DWG, .CF2 ) For seamless integration with the graphics design and die-making workflow.

Features include

Choose from over 500 fully customizabletemplates from numerous packagingconcepts. Previews available in 3D andtemplates organized into sub categories.

Live Parametric Components for adjustment of sizes throughout the design process. Whether to cut or fold, colored line art (when export via V-Studio ) intuitively uses applicable Valiani Interchangeable Heads.

Produce client side printouts for design and workflow information.

*Upon request, an optional 3D Presenter is also available.The 3D Presenter is the environment for virtual prototyping of packaging and POP/POS displays through realistic 3D modeling.

Optional Software Optional Software

16

We have the solutionMADE IN ITALY SINCE 1974

Short or Medium Cutting Run?

valiani.comflatbed-plotter.com

Francesco MorelliTech & Support Dept.

[email protected]

Nico ValianiManaging Director

[email protected]

Luca BartaliniProduct Manager

[email protected]

Download this brochure

Valiani srlVia delle Regioni, 30550052 Certaldo - Firenze (ITALIA)

Phone: +39 0571 666598Email: [email protected]

Valiani.cmc

Valianisrl