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Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

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Page 1: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

www.we-online.com

Product Management Wirebonding

Wirebonding Webinar 2017

www.we-online.com

Page 2: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Wirebonding

Wirebonding Process

Typical mistakes and their effects

How to avoid those mistakes

Successful applications

Overview

Philipp Conrad

Würth Elektronik GmbH & Co. KG

Product Manager Wirebonding

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 2

Page 3: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Wirebonding ProcessAdvantages of „wirebonded“ components?

Miniaturization

Performance/Function

Reliability

• Thermal Management

• Short signal paths (HF)

• Layout Flexibility

• Wirebond Tester (DVS 2811)

• Over 25 years Experience

• WE know HOW

• Package replacement

• Space savings

• High Precision Positioning

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 3

Page 4: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Overview Wirebonding Process

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 4

Bare Die Pickup

Bare Die Placement

Wirebonding

Wafer Waffle or Gel Pak

Glue Dispensing Positioning Placement

Goldwire Aluminiumwire

Page 5: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

TOP 5

Typical Challenges

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 5

Page 6: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Typical ChallengeNo. 1 Fingerprints

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 6

Fingerprints

Page 7: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

1. ALWAYS wear clean and new Gloves.

2. ALWAYS carry the PCB module at the edges.

3. Train your Staff.

4. Work close with the EMS partner / SMD Department.

How can you fix it, if it happens anyway?

Cleaning the contaminated area with Zestron or other suitable cleaning solutions, if

possible.

Typical MistakesHow to avoid this Fingerprints?

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 7

Page 8: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Typical ChallengesNo. 2 Scratches

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 8

Scratches

Page 9: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

1. Take care during manual handling.

2. Clean working areas.

3. Smart production transportation solutions.

4. Avoid dust.

5. Train your Staff.

6. Work close to the EMS partner / SMD Department.

Typical MistakesHow to avoid Scratches?

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 9

Page 10: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Typical ChallengesNo. 3 Dust

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 10

Dust

Page 11: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

1. Use smart transport boxes.

2. If possible use clean room conditions.

3. Clean production environment.

4. Separated production processes.

5. Usage of clean and oil-free Air

Typical MistakesHow to avoid Dust?

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 11

Page 12: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Typical MistakesNo. 4 Glueing Issues

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 12

Glue on the Bond pad

Page 13: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

1. If possible, the usage of sharp knive to scratch of the glue. After that you

should perform an optical inspection of the related bond pads. Ggf.

2. Maybe change of the bond parameters.

3. Correct setup of the gluing process.

4. Training of the staff.

Typical MistakesHow to avoid gluing issues?

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 13

Page 14: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Typical MistakesNo. 5 Wrong Tools

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 14

Wrong Tools

Page 15: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

WirebondingTools for Wirebonding

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 15

Use the right tools!

Page 16: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

WirebondingDesign Rules Suggestions

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 16

Cu

Ni

Pd

0,04 – 0,08 µm

0,1– 0,2 μm

4 – 7 μm

Au

ENEPIG

Cu

Ni

Au 0,05 – 0,1 µm

4 – 7 μm

ENIG

Page 17: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

WirebondingDesign Rules Suggestions

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 17

Page 18: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Quality ControlWirebond Tester

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 18

Advantages XYZTec Wirebond-Tester

Automated Process

Standardized Test Process (DVS2811)

Continuous Surface Quality Control

Online Test

Page 19: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Die Bonding ProcessAutomated placement

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 19

Page 20: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

WirebondingProduct Samples

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 20

3D ToF Camera Application Medical IR Sensor Application

Page 21: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 21

Product SamplesWirebonding

Page 22: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

WirebondingProduct Samples

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 22

Page 23: Product Management Wirebonding Wirebonding Webinar 2017 · Wirebonding Wirebonding Process Typical mistakes and their effects How to avoid those mistakes Successful applications Overview

Thank you for your attention!

¡Gracias por su

atención!Děkuji vám

za pozornost!

Köszönöm a

figyelmüket! Tak for deres

opmærksomhed!

Merci de

votre attention!

Tack för er

uppmärksamhet!

Product Management Wirebonding V 2017/06 © Würth Elektronik GmbH & Co. KG www.we-online.com/wirebonding Page 23

Dipl.-Ing.(FH), MBA

Philipp Conrad

HOTLINE:

+49 175 2271600

[email protected]