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IHR ERFOLG MIT SICHTBARER HALTUNG
PRODUCTINFORMATIONCTD Double decking system for curtainsiders
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A packed gearbox can take up almost half of your loading space and you have no room on the side or on top for transporting palletized goods. So you complete your route well below the allowed loading capacity and transport plenty of air while you re at it.
With the CTD-system, you gain a second deck where you can load up to 13 extra tons!
If you primarily carry palletized goods you actually double the load capacity from 33 to 66 pallet places. The loading beams can also be used for positive locking load restraint. When decking beams are not needed, they can be parked between the pillars. Depending on the configuration.
The CTD-system can be built or retrofitted into a curtainsider with suitable double deck pillars.
1 Doubles volume.Room for 66 pallets up to 1.5 m high and 400 kg.Load capacity of upper deck amounts to 13,200 kg.
2 Beams parked between the pillars. It doesn´t get easier than that.
3 Can optionally be used as a garment transport with compatible garment poles.
CTD-systemDoubles your loading space
Suitable for:◾ for loading on a second level
Your advantages:◾ fast second loading level◾ parking of the light-weight decking beams◾ reduce your operating and labour costs
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Further information under:www.allsafe-CTD.info
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CTD-system
To achieve the maximum payload of the CTD-III decking beams, we recommend a grid size of 2,42 m for pillars. Consequently six euro pallets can be positioned in each stanchion area. CTD-III decking beams which are not in use can be parkedbetween the pillars.Larger pillars intervals enable loading from the rear and the side.
3 Euro pallets lengthwise
2 Euro pallets crosswise
} Payload diagram for CTD-III side beams Total weight per pallet
| Double decking system for curtainsider
Total
weig
ht pe
r pall
et [kg
]
Distance between pillars X [m]
400 kg
400 kg 400 kg 400 kg
400 kg
Description
The CTD-system consists of CTD-III side beams for use in double deck pillars for securing pallets on two levels. It can also be used as a garment transport system or with KERL fittings.
050
100
150
200
250
300
350
400
450
1,5 2,0 2,5 3,0 3,5
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} CTD-III side beamBetween the pillars
Payload per side beamsdaN
Max. payload per Euro pallet in kg
X = to 2,49 m 1250 400X = 2,5 to 2,99 m 1125 300X = 3,0 to 3,5 m 875 200
} CTD-III Keyhole trackWith rivets or weld joint on the stanchion
For applications with slats and lashing profiles which can be hung in the pillars
Length calculation CTD-III side beam (example for a trailer at 13,6 m)
} CTD-III decking beamBetween the CTD side beams
Length mm
Weight kg
Payload per decking beam daN
Remark
2210 - 2530 7,5 see CTD-III side beam Length is secured by securing latch
} KERL AJS 25For the stanchion
For slats or lashing profiles which can be hung in the stanchion in keyhole track with help of the KERL AJS 25.With the help of KERL AJS 25, slats or lashing profiles can be hung in the pillar keyhole track.
„X“ internal pillar distance/tolerance ± 1mm„X“ internal pillar distance/tolerance ± 1mm
X=1000X= 2300X= 2300X= 2300X= 2300X= 2300
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CTD-system | Components in detail
CTD-IIIside beam
1 - Length Order codeSteel, KTL surface treatment free of chromium (VI)
Load capacity: 400¹ daN Weight: < 16,80 kg
Length: X = 0 - 2499 mm
511380-xxxx
Load capacity: 300¹ daN Weight: 16,80 - 20,00 kg
Length: X = 2500 - 2999 mm
511380-xxxx
Load capacity: 200¹ daN Weight: 20,00 - 23,70 kg
Length: X = 3000 - 3500 mm
511380-xxxx
CTD-IIIdecking beam
1 - Length Order codeAluminium Load capacity: 400¹ daN
Weight: 8,8 kgLength: 2210 - 2530 mm
510800-10
Load capacity: 300¹ daN Weight: 8,8 kg
Length: 2210 - 2530 mm
510800-11
Load capacity: 200¹ daN Weight: 8,8 kg
Length: 2210 - 2530 mm
510800-12
¹ The load capacity refers to one Euro palette space
KERL AJS 25for CTD- andkeyhole track
1 - Article Order code
Steel galvanizedLoad capacity: X: 400 daN Y: 1000 daN
512191
PU- 0004 pcs. - 0012 pcs.- 0040 pcs.
KERL AJS 1000 for CTD- andkeyhole track
Steel galvanized, blue chromatedLoad capacity: 1000 daN nach EN 2640
511242
PU- 0004 pcs. - 0012 pcs.- 0040 pcs.
CTD-IIIkeyhole track
Weight: 2,2 kgLength: 1300 mm
Steel, S420 blank 521161-10
Weight: 2,2 kgLength: 1300 mm
Steel, S420 KTL surface treatment free of chromium (VI)
521161-11
CTD-III keyhole panel
Steel galvanized, blue chromated
520294-25
BC
105 33
12
27
77
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CTD-IIIPillar Hesterberg
1 - Article Order code
Steel, S420 KTL surface treated free of chromium (VI)
Load capacity for double decking system according to EN 12642
Weight: 27,5 kg
6.800.216.00Available fromHesterberg
CTD-IIIPillar Sesam
1 - Article Order code
Steel, KTL surface treated Load capacity for double decking system according to EN 12642
Weight: 27,5 kg
2801.008.1Available fromVBG
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Keyhole strap for CTD-IIIkeyhole track
1 - Article Order codePolyesterLoad capacity:2 1500 daNTotal length: 4000 mmLength fixed end: 2000 mmLoose end: 2000 mmWeight: 1,55 kg
511078-10
Keyhole strap for diagonal lashing
PolyesterLoad capacity: 2 750 daNTotal length: 3500 mmLength fixed end: 1000 mmLoose end: 2500 mmWeight: 1,31 kg
511361-10
Ratchet strap PolyesterLoad capacity: 2 1500 daNTotal length: 3500 mmLength fixed end: 1000 mmLoose end: 2500 mmWeight: 1,72 kg
510706-10
Length fixed end
Length fixed end
Length fixed end
Loose end
Loose end
Loose end
AJS lashing profile
1 - Article Order code
Steel galvanized, blue chromated
Length: 220 - 5000 mmWeight: 3,60 kg / m
521127-xxxx
Lengthxxxx mm
CTD-system | Components in detail
2 The load capacity details refer to daN when strapping.
Length fixed end
Length fixed end
Length fixed end
Loose end
Loose end
Loose end
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KAT AJS 900 1 - Adjustment range 2 - Product identification sticker Order code
Adjustment range min. 300 to max. 2510 mm – 70 mm adjustment range. BC 900 511306KAT AJS 900Internal dimension xxxx mm
KAT AJS 1100 Adjustment range min. 300 to max. 2510 mm – 70 mm adjustment range. BC 1100 511307KAT AJS 1100Internal dimension xxxx mm
KAT AJS 2800 Adjustment range min. 650 to max. 2520 mm – 40 mm adjustment range. BC 2800 511308KAT AJS 2800Internal dimension xxxx mm
Product identification sticker
✓ 2 - Product identification sticker Order code
Customized product label with your logo Custom sticker
Product label allsafe sticker
Internal dimensions needed by order
Internal dimensions needed by order
Internal dimensions needed by order
} Sample order codeKAT AJS 900 - 2420
65
91BC
90
68
BC
40
BC
102
511306 - 0001
123456KATAJS 900
Max Mustermann GmbHMusterstraße 118 Musterstadt / Germanywww.mustermannmax.deServicenummer +49 (0)1234 56789-0
MBC
BCBC
BC
Nächste UVV-Prüfung
3
121110
12
65 4
7 8 9
19
EN 12195-1
BC = 900 daN
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CTD-system | For your customized CTD-system we need the following information:
Stanchion area 1Stanchion area 1 Stanchion area 2Stanchion area 2 Stanchion area 3Stanchion area 3 Stanchion area 4Stanchion area 4
1. Number of stanchion areas (Fig. 1) _____________ pcs.
2. Number of lashing profile rows _____________ pcs.
3. Distance between the pillars (Fig. 2) X = _____________ mm
4. Number of CTD-III decking beams _____________ pcs.
5. Number of KAT AJS BC _____________ pcs.
6. Number of KERL AJS 1000 _____________ pcs.
7. Number of KERL AJS 25 _____________ pcs.
8. Number of CTD-III keyhole track L=1300 mm _____________ pcs.
9. Number of CTD-III keyhole panel _____________ pcs.
10. Number of AJS strap sets _____________ pcs.
System
Shoring-elements
Accessories
„x“ distance between the „x“ distance between the stanchion area/tolerance ± 1mmstanchion area/tolerance ± 1mm
Fig. 1
Fig. 2
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Pillar Hesterberg
Pillar Sesam
CTD-III keyhole profile 521161
CTD-III side beam 511380
CTD-IIIkeyhole panel520294
AJS lashing profile 521127
CTD-III side beam511380
◾ ◾ ◾
CTD-III decking beam510800
◾ ◾ ◾ ◾ ◾ ◾
KAT AJS
◾ ◾ ◾ ◾ ◾ ◾
KERL AJS 25512191
◾ ◾ ◾ ◾ ◾ ◾
KERL AJS 300511275
◾
KERL AJS 1000511242
◾ ◾ ◾ ◾ ◾ ◾
Keyhole strap511078 / 511361
◾ ◾ ◾ ◾ ◾ ◾
Ratchet strap510706
◾ ◾ ◾ ◾ ◾ ◾
AJS holder511151
◾
| Combinations possibilitiesCTD-system
Status 02_2021
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63-1
4 EN
∙ W
e re
serv
e th
e rig
ht to
mak
e ch
ange
s ∙
2502
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allsafe GmbH & Co. KGGerwigstraße 3178234 Engen / GermanyPhone +49 (0)7733 5002-0Fax +49 (0)7733 5002-47E-Mail [email protected]
