Product data sheets - ifm...2017/01/31 · Product data sheets of the release list electrical components of automation technology Date: January 2017 Klaus-Peter Prause KI-AU-pr0 ifm

Product data sheets

of the release list electrical components of automation technology Date: January 2017

This document contains descriptions of components and possibly necessary accessories listed in the Release list electrical components of the company AUDI AG. The described components are not automatically released. To minimise the type variety for individual maintenance, Audi creates project-specific release lists consisting of a part of the whole list. Only the parts indicated in this restricted list must be used. For the release list respectively valid for the current project please refer to the responsible electrical components department.

Klaus-Peter Prause Date: 31 January 2017

Product data sheets of the release list electrical components of automation technology Date: January 2017

Klaus-Peter Prause KI-AU-pr0 ifm electronic gmbh 45128 Essen ifm electronic Product data sheets 0117 Date 31 January 2017 2 of 36

I.

Contacts ....................................................................................................................................... 3

II. Product data sheets ..................................................................................................................... 4

10. Field devices ........................................................................................................................ 4

10.1. Distance measurement system diffuse reflection sensor laser ....................................... 4

Distance measurement system diffuse reflection sensor laser - accessories .............. 5

10.2. Diffuse reflection sensors ............................................................................................... 6

Diffuse reflection sensors cylindrical housing .............................................................. 6

10.2.2 Diffuse reflection sensor rectangular housing ............................................................... 8

10.3. Proximity sensor rectangular design 40 x 40 .................................................................. 9

10.4. Proximity sensor rectangular design 80 x 80 ................................................................ 10

Proximity sensor rectangular design 80 x 80 – accessories ...................................... 11

10.5. Proximity sensor cylindrical, electromagnetic field immune, K1 .................................... 12

10.5.1 Proximity sensor cylindrical, mounting sleeve ........................................................... 13

10.6. Object recognition ........................................................................................................ 14

Vision sensor ............................................................................................................ 14

Vision sensor – accessories ..................................................................................... 15

10.7. More sensors– flow monitors / pressure sensors .......................................................... 16

10.7.1 Flow meter type SBG ............................................................................................... 16

10.7.2 Flow monitor type SI .................................................................................................... 17

Flow monitor type SM ............................................................................................... 18

More sensors– flow monitors – accessories.............................................................. 19

More sensors – pressure sensor PN3 ....................................................................... 21

More sensors – pressure sensor PN7 ....................................................................... 22

10.7.7 More sensors - PG2453 ............................................................................................... 23

10.8. More sensors – level sensors ....................................................................................... 24

10.8.1 Electronic level sensor / point level sensor LMT ......................................................... 24

10.8.2 Capacitive level sensors type LK ................................................................................. 25

10.9. More sensors – flow sensor compressed air ................................................................ 27

More sensors – flow sensor compressed air ............................................................. 28

More sensors – flow sensor technical gases ............................................................. 29

10.10. More sensors – temperature sensors ........................................................................... 30

10.11. Accessories .................................................................................................................. 31

15. Cables ................................................................................................................................. 32

15.1. Prewired cables in general ........................................................................................... 32

III. Document change history ....................................................................................................... 36

Table of contents



I. Contacts

UHeadquarters

ifm electronic gmbh

Friedrichstrasse 1

D-45128 Essen

Telephone +49 201 / 2422 - 0

Fax +49 201 / 2422 – 1200

E-mail: [email protected]

UContacts for the Audi AG plants in Germany: UAudi AG Werk Ingolstadt U UAudi AG Werk Neckarsulm ifm electronic gmbh ifm electronic gmbh Vertrieb Deutschland Vertrieb Deutschland Niederlassung Bayern Niederlassung Baden-Württemberg Boschstr. 1 Keplerstraße 41 D-82178 Puchheim D-73230 Kirchheim Tel.: +49 89 80091-0 Tel.: +49 7021 80 86-0 UOverall responsibility for the Audi AG in Germany: U Achim Bühler ifm electronic gmbh Vertrieb Deutschland Niederlassung Baden-Württemberg Vertriebsbüro Abstatt D-74232 Abstatt Tel.: +49 7062 / 95 95 - 15 E-mail: [email protected]

mailto:[email protected]



II. Product data sheets

10. Field devices

10.1. Distance measurement system diffuse reflection sensor laser

O1D155

Photoelectric distance sensor M12 connector Visible laser light, 4-digit alphanumeric display 2 outputs / programmable Background suppression When used in welding applications, use with protective cover E21133

Order no. Range Background suppression

Laser class Ambient

temperature

O1D155 0.3...6 m 6...100 m 1 -10...60 °C

When 2 or more O1Dxxx are used, ensure that the distance between the sensors is as great as possible in case of highly reflective objects to avoid mutual interference. Besides, no prismatic reflectors / reflectors should be mounted in the area of the beam path.

https://www.ifm.com/de/en/product/E21133

https://www.ifm.com/de/en/product/O1D155



Distance measurement system diffuse reflection sensor laser - accessories

Mounting set

for mounting on a rod Ø 30mm

Order no. E21129

Mounting set

for clamp mounting on a rod Ø 12mm

Order no. E2D101

Accessories (optional): E20938

E20940

Cylinder screw M10

Protective cover for O1D155

Order no. E21133

(specified in welding applications)


https://www.ifm.com/de/en/product/E2D101






10.2. Diffuse reflection sensors

Diffuse reflection sensors cylindrical housing

OF5027 Diffuse reflection sensor

M12 x 1 threaded design

M12 connector

Function check output

Highly focused light beam

Range 1...400 mm adjustable

(referred to white paper 200 x 200 mm)

Light-on/dark-on mode programmable

OGH500 Diffuse reflection sensor


M12 connector

Transmitter red light


Light-on/dark-on mode programmable 1: Programming buttons

https://www.ifm.com/de/en/product/OF5027

https://www.ifm.com/de/en/product/OF5027

https://www.ifm.com/de/en/product/OGH500




OGH700 Laser diffuse reflection sensor


M12 connector

Background suppression

Teach function

Electronic lock

Laser protection class 1

Visible laser light


Light-on/dark-on mode programmable 1: Programming buttons





10.2.2 Diffuse reflection sensor rectangular housing

Use only after consulting the responsible electrical components department in

coordination with mechanical engineering.

O6H301 Diffuse reflection sensor

Rectangular 34.8 x 21 x 13 [mm]

Connection cable 0.3 m

with M12 connector

Background suppression


Red light 633 nm

Light-on/dark-on mode selectable

Applications: Among others, detecting and positioning of parts and structures in side part production

https://www.ifm.com/de/en/product/O6H301

https://www.ifm.com/de/en/product/O6H301



10.3. Proximity sensor rectangular design 40 x 40

Minimum sensing range 20 mm, preferably flush mountable Sensor head adjustable in 5 steps Connection: Round connector M 12 x 1 with switching status and operating voltage indication and self-locking screw coupling. In general, weld-immune switches have to be used in body-in-white applications. If aluminium or magnesium is to be detected, a switch with K = 1 has to be used (K = correction factor = reduction factor).

Order no. Type Sensing range Output Reduction factor

IM5115 IMC 20 mm flush PNP; NO K < 1

IM5117 IMC 40 mm non-flush PNP; NO K < 1

IM5119 IMC 20 mm flush PNP; NO K = 1 electromagnetic

field immune weld-immune IM5120 IMC 35 mm non-flush PNP; NO

https://www.ifm.com/de/en/product/IM5115






10.4. Proximity sensor rectangular design 80 x 80

Minimum sensing range 40 mm, preferably flush mountable Connection: Round connector M 12 x 1 with switching status and operating voltage indication and self-locking screw coupling. In general, weld-immune switches have to be used in body-in-white applications. If aluminium or magnesium is to be detected, a switch with K = 1 has to be used (K = correction factor = reduction factor).

Order no. Design Sensing range Output Remark

ID5058

50 mm flush PNP;

complementary

ID5059

50 mm flush PNP;

complementary Non-stick coating

https://www.ifm.com/de/en/product/ID5058

https://www.ifm.com/de/en/product/ID5059



Proximity sensor rectangular design 80 x 80 – accessories

Mounting bracket with rail mounting for type IDC

Order no. E10730




10.5. Proximity sensor cylindrical, electromagnetic field immune, K1

Cylindrical switches for component control Sensors without reduction factor – correction factor K=1 Anti-adhesive coating Order no. IFW204 M12 x 1 50 mm thread 65 mm total length 4 mm flush mountable Order no. IGW202 M18 x 1 50 mm thread 65 mm total length 8 mm, flush mountable Order no. IIW202 M30 x 1.5 50 mm thread 65 mm total length 15 mm, flush mountable

https://www.ifm.com/de/en/product/IFW204

https://www.ifm.com/de/en/product/IGW202

https://www.ifm.com/de/en/product/IIw202



10.5.1 Proximity sensor cylindrical, mounting sleeve

Mounting sleeve for proximity sensor M12 Order no. E12452

Mounting sleeve for proximity sensor M18

Order no. E12453

Mounting sleeve for proximity sensor M30 Order no. E12454






10.6. Object recognition

Vision sensor

Object recognition for assembly, production and quality control

O2D22x

Sensor with integrated lighting and evaluation in a robust, industrially compatible

housing.

max. 5 switching outputs

max. 2 switching inputs

Integrated Ethernet interface

Order no. Field of view size

at 200 mm distance Operating distance

Detection rate Ambient

temperature

O2D220 64 x 48 mm 50…2000 mm

max. 20 Hz -10..60 °C

O2D224 40 x 30 mm 75…2000 mm

If the sensors listed above do not suffice for special applications, the components indicated below can be submitted to the responsible department for written approval.

Order no. Field of view size

at 200 mm distance Operating distance

Detection rate Ambient

temperature

O2D222 132 x 94 mm 50…2000 mm max. 20 Hz -10…60 °C






Vision sensor – accessories

Operating software for vision Sensor O2D22x

Order no. E2D200

Mounting set for O2D22x

Order no. E2D110

Parameter setting cable for O2D22x

2 m, M12 D-coded / RJ45, cross-link

Order no. E11898

Ring light for O2D2xx Illuminated area: outside 106 mm, inside 66 Lens material glass Aluminium housing

Order no. Type of light Trigger Protection rating Ambient

temperature

O2D917 Infrared 875 nm External, 24 V DC IP65 -10…55°C

Mounting set for ring light

Order no. E2D201









10.7. More sensors– flow monitors / pressure sensors

10.7.1 Flow meter type SBG

Mechatronic flow meter with backflow prevention Use in body-in-white for cooling water monitoring in welding installations

! Application area

Liquids: water, glycol solutions, coolants, oil (oil 1 with viscosity 10 mm²/s at 40° C; oil 2 with viscosity 46 mm²/s at 40° C)

Process connection: G ½

with display (rotatable by 360 °C); Temperature monitoring

IO-Link 1.1 interface

OUT1: NO / NC programmable or frequency or IO-Link OUT2: NO / NC programmable or analogue

Order no. Measuring range Pressure rating Protection

rating Medium

temperature

SBG232 0.3…15 l/min

-10…100 °C 40 bar IP65 / IP67 -10…100°C

https://www.ifm.com/de/en/product/SBG232



10.7.2 Flow monitor type SI



If the preferred types listed below do not suffice, components with round connectors

M12 x 1 can be submitted to the responsible department for written approval.

Order no. Measuring

range Operating voltage Output Remark

SI5000 3...300 cm/s 19...36 V DC PNP

programmable up to 30 bar

SI5004 3...60 cm/s 19...36 V DC Analogue

4...20 mA

Liquids,

up to 300 bar

SI5007 3...300 cm/s 19...36 V DC

2 x PNP

(temperature and

flow)

programmable

up to 300 bar

IO-Link 1.1

SI5010 3...300 cm/s 19...36 V DC PNP

programmable

up to 300 bar

IO-Link 1.1

https://www.ifm.com/de/en/product/SI5000






Flow monitor type SM





Measuring and monitoring conductive liquids

(Conductivity: >20 µS/cm / viscosity: < 70 mm²/s at 40°C)

Images show SM6000


Order no. Measuring

range Operating voltage Output Pipe connection

SM6000 0.1…25 l/min

19...30 V DC Binary /

analogue

Programmable

G 1/2

SM7000 0.2...50 l/min G3/4

SM8000 0.2...100 l/min G1

https://www.ifm.com/de/en/product/SM6000





More sensors– flow monitors – accessories



Accessories for flow monitor SI50xx

Order no. Type Material Pressure rating Seal

E40096 Adapter M18 x 1.5 - G1/2 stainless steel 1.4404 / 316L

300 bar AFM

E40099 Adapter M18 x 1.5 - G1/4

Order no. E40096

Order no. E40099







Accessories for flow monitor SMxxxx

Order no. Type Material Type VE

E40199 Adapter G1/2 - G1/2 stainless steel 1.4571 / 316 Ti

for SM6 / SU6

2 pcs E40178 Adapter G3/4 – R1/2 for SM7 / SU7

E40179 Adapter G1 – R1/2

316S12 stainless steel /

316L for SM8 / SU8

Order no. E40199

Order no. E40178

Order no. E40179






More sensors – pressure sensor PN3





All sensors with IO-Link 1.1 interface Upper part of the housing can be rotated 345° 4-digit alphanumeric display / alternating indication (red and green)

Order no. Measuring


PN3070 0...400 bar

18...30 V DC PNP

OUT1: NO / NC Programmable

OUT2: Analogue output

4...20 mA or 0...10V

IO-Link 1.1

PN3071 0...250 bar

PN3092 0...100 bar

PN3093 0...25 bar

PN3094 - 1… 10 bar

PN3096 0...2.5 bar

PN3129 -1000…0 mbar

https://www.ifm.com/de/en/product/PN3070









More sensors – pressure sensor PN7





PN7094 - Application: Detection water pressure

PN7096 – Application: Control vacuum All sensors with IO-Link 1.1 interface Upper part of the housing can be rotated 345° 4-digit alphanumeric display / alternating indication (red and green)

Order no. Measuring


PN7094 0...10 bar

18...30 V DC PNP

2 NO / NC Programmable PN7096 0...2.5 bar





10.7.7 More sensors - PG2453





PG2453 – Application: Control operating pressure "Cargon / Corgon" gas

Analogue display rotatable by 350°

Order no. Measuring


PG2453 -1…25 bar 18...32 V DC PNP 2 NO / NC

Programmable

https://www.ifm.com/de/en/product/PG2453



10.8. More sensors – level sensors

10.8.1 Electronic level sensor / point level sensor LMT Preset for hydrous media


Order no. Materials Medium

temperature Output Recommended media

LMT104

stainless steel 1.4404 / 316L stainless steel 1.4571 / 316 Ti PEEK; PEI; FKM

-20...85 °C

PNP

NO / NC Programmable

Water Hydrous media Oils Oil-based media Powders

https://www.ifm.com/de/en/product/LMT104



10.8.2 Capacitive level sensors type LK Freely programmable switching outputs Direct indication of the current level by LED display

LK10xx LK31xx

Order no. Sensor material

Probe length

Medium temperature

Output Application area /

resistance

LK1022

PP

264 mm

0...70 °C duration oil

0…35 °C *

duration water, similar to water,

hydrous coolants

* 0..65°C with climatic tube

2 * PNP NO / NC

Programmable

Hydrous coolants, oils, water / media

similar to water

LK1023 472 mm

LK1024 728 mm

LK3122 264 mm 1 * PNP NO / NC

Programmable

1 * analogue I / U

LK3123 472 mm

LK3124 728 mm

https://www.ifm.com/de/en/product/LK1022








More sensors – level sensors – accessories

Accessories for level sensors LK

Order no. Type Material Usage Remark

E43000 Mounting clamp Ø 16 PP Fixing

for type

LK

-

E43001 Flange plate according to

DIN 24557 Aluminium anodised

-

E43003 Flange G¾“ D16 Stainless

steel -

Order no. E43000

Order no. E43001

Order no. E43003






10.9. More sensors – flow sensor compressed air

UMeasuring and monitoring compressed air consumption

SD8000


Order no. Measuring


SD8000 0.7 ...225 Nm³/h 18...30 V DC

Binary /

analogue

Programmable

R1 (DN25)

https://www.ifm.com/de/en/product/SD8000



More sensors – flow sensor compressed air



UMeasuring and monitoring compressed air consumption

Example: SD6000

All sensors with IO-Link 1.1 interface

Order no. Measuring


SD5000 0.04...15 Nm³/h

18...30 V DC

Binary /

analogue

Programmable

G1/4 (DN8)

SD6000 0.2 ...75 Nm³/h R1/2 (DN15)

SD9000 1.3 ...410 Nm³/h R1½ (DN40)

SD2000 2.3 ...700 Nm³/h R2 (DN50)

SD0523 * 8 ...2110 Nm³/h G1 I

SD0523 * -> Adjustable to internal pipe diameter (38…254 mm)








More sensors – flow sensor technical gases



UMeasuring and monitoring technical gases

for argon, carbon dioxide and nitrogen

Example: SD6100

All sensors with IO-Link 1.1 interface

Order no. Measuring range Operating voltage Output Pipe connection

SD5100 Ar: 0.18…24.54 CO2: .10…14.38 N2: 0.10…14.94

19...30 V DC

Binary /

analogue

Programmable

G1/4 (DN8)

SD6100 Ar: 0.9…105 CO2: 0.6…65 N2: 0.6…67.5

R1/2 (DN15)





10.10. More sensors – temperature sensors

IO-Link 1.1 interface Factory setting: -40...300 °C / -40...572 °F

Order no. Measuring


TR2439 -100...600 °C -148...1112°F 18...32 V DC PNP

Analogue I / U NO / NC programmable

Sensors for connection to TR2439 (you can find more sensors at www.ifm.com)

Order no. Measuring

range Design Scale drawing Remark

TS2089

-40…90°C

2 m cable

TS5089 5 m cable

TT1050

-40…125 °C

143 mm long

TT2050 243 mm long

TT3050 343 mm long

TT5050 543 mm long

You can find more accessories at the ifm website at -> Temperature sensors

https://www.ifm.com/de/en/product/TR2439

https://www.ifm.com/de/en/product/TS2089

https://www.ifm.com/de/en/product/TS5089

https://www.ifm.com/de/en/product/TT1050




https://www.ifm.com/de/de/category/040/040_050/040_050_001#!/S/DD/DM/0/D/1/F/0/T/12



10.11. Accessories

Accessories for type M12

Mounting clamp

Ø 12mm

Order no. E10015

Mounting bracket

for type M12

Order no. E10735

Accessories for type M18

Mounting clamp Ø 20 mm - Ø 18 mm with reducing bush for types M18 Order no. E10076

Mounting bracket

for type M18

Order no. E10736







15. Cables

15.1. Prewired cables in general

M12 angled version with integrated LEDs for operation and function display, self-

locking screw coupling with injection-moulded, halogen-free, 3-pole, 4-pole or 5-pole

PUR cable (additionally weld-slag resistant, if used in body-in-white applications) and

free cable end.

Length: up to 10.0 m (the length is to be adjusted to the respective requirements)

Assignment: 1 brown, 2 white, 3 blue, 4 black

Design For general applications 2 m 5 m 10 m

3-pole PUR black - - -

4-pole PUR black EVC007 EVC008 EVC009

5-pole PUR black - - -

Use in body-in-white Weld-slag resistant cable with suitability for drag chains

Design For wiring in

welding applications / body-in-white

2 m 5 m 10 m

3-pole PUR grey - - -

4-pole PUR grey EVW007 EVW008 EVW009

5-pole PUR grey - - -

https://www.ifm.com/de/en/product/EVC007



https://www.ifm.com/de/en/product/EVW007





completely wired connection cables, M12 angled version with integrated LEDs (green/

yellow/ yellow) for operation and function display, self-locking screw coupling with

injection-moulded, halogen-free, 3-pole, 4-pole or 5-pole PUR cable (additionally weld-slag

resistant, if used in body-in-white applications) to M12 connector with self-locking screw

coupling.

Length: 0.3 m - 7.5 m (avoid formation of loops) Assignment: 1 brown, 2 white, 3 blue, 4 black

Design For general applications

0.3 m 0.6 m 1 m 1.5 m 2 m

3-pole PUR black EVC050 EVC051 EVC052 EVC128 EVC053


5-pole PUR black - - - - -

3 m 4 m 5 m 6 m 7 m






0.3 m 0.6 m 1 m 1.5 m 2 m

3 LEDs


4-pole PUR black EVC035 EVC036 EVC037 EVC038


3 m 4 m 5 m 6 m 7 m


4-pole PUR black EVC039





























completely wired connection cables, M12 angled version with integrated LEDs (green/

yellow/ yellow) for operation and function display, self-locking screw coupling with

injection-moulded, halogen-free, 3-pole, 4-pole or 5-pole PUR cable (additionally weld-slag

resistant, if used in body-in-white applications) to M12 connector with self-locking screw

coupling.


For welding applications

Design Wiring

body-in-white 1 m 2 m 3 m 5 m 10 m

3-pole PUR grey - - - - -

4-pole PUR grey EVW038 EVW039 EVW040 EVW041 EVW042



For welding applications

Design Wiring

body-in-white 1 m 2 m 3 m 5 m 10 m


4-pole PUR grey EVW043 EVW044 EVW045 EVW046 EVW047














completely wired connection cable, valve plug to EN 175301-803, type A, with integrated

reverse-polarity protected LED function display and varistor as protection against

overvoltages, PE bridged, with injection-moulded, halogen-free PUR cable (additionally

weld-slag resistant, if used in body-in-white applications) to M12 connector with self-

locking screw coupling.

Length: 0.3 m / 0.6 m / 1.0 m / 1.5 m / 2.0 m

e.g. E10817 e.g. E11416 Assignment valve: 1 brown, 2 blue, PE green-yellow Assignment M12 connector: 4 brown, 3 blue, 5 green-yellow Valve plug type A


0.3 m 0.6 m 1 m 2 m

M12 connector angled

E10817 E10818 - -

M12 connector straight

E11416 E11417 E11418 E11419









III. Document change history

Chapter Change Name Date

all Complete revision, version 18 June 2012 Bühler A. 17 Jul 2012

10.5 Removed according to material release list for electrical components Audi version 5/2013

Bühler A. 12 Nov 2013

10.7 Illumination unit O2D917 added Bühler A. 12 Nov 2013

10.8 Level sensor LMT104 added Bühler A. 13 Feb 2014

II. Update contacts Bühler A. 22 Dec 2014

10.10 Update temperature sensors Bühler A. 22 Dec2014

all Complete revision, version 31 Jan 2017 Prause K.-P. 31 Jan 2017

10.2.2 Diffuse reflection sensor rectangular housing O6H301 Prause K.-P. 31 Jan 2017

10.5 Proximity sensor cylindrical, electromagnetic field immune, K=1 IFW204, IGW202, IIW202

Prause K.-P. 31 Jan 2017

10.5.1 Mounting sleeves E12452, E12453, E12454 Prause K.-P. 31 Jan 2017

10.7.1 Flow meter SBG232 Prause K.-P. 31 Jan 2017

10.7.5 More sensors – pressure sensor PN3 new design Prause K.-P. 31 Jan 2017

10.7.6 More sensors – pressure sensor PN7 new design Prause K.-P. 31 Jan 2017

10.7.7 More sensors – PG2453 Prause K.-P. 31 Jan 2017

10.9.1 More sensors – flow sensor compressed air SD0523 Prause K.-P. 31 Jan 2017

10.10 More sensors – temperature sensors TR2439 Prause K.-P. 31 Jan 2017

Documents

Product data sheets - ifm...2017/01/31 · Product data sheets of the release list electrical components of automation technology Date: January 2017 Klaus-Peter Prause KI-AU-pr0 ifm