Product Data Sheet · 2020. 3. 14. · Bolt – Heavy Hex Flange, M14–2.0 X 50 117402–002 Bolt – Heavy Hex Flange, M14–2.0 X 60 117402–003 Spacer – 50 X 75, 1.5" 117495

Product Data Sheet

www.qtww.com 1 Rev A 800.816.8691

Part Number: 117053

Part Description: Fuel Storage Module (FSM) Gen 3 Frame LH Fill

Product Technical Specifications

General Specifications Designed Location ............................................................................................... Frame Rail Mount (FRM) Gasoline Gallon Equivalancy (IA) ................................................................................................ 46.6 GGE Gasoline Gallon Equivalancy (NIST) ........................................................................................... 39.7 GGE Diesel Gallon Equivalancy (IA) .................................................................................................... 41.0 DGE Module Weight (Empty) .................................................................................................... 492 lbs (223 Kg) Module Weight (Full) ........................................................................................................ 717 lbs (325 Kg) Internal Volume ................................................................................................. 140 ±3 Gallons (530 ±10L) Fill Panel Location ....................................................................... Left Side (See Yellow Box in Illustration) Cylinder Certifications .................................................................................... Refer To Data Sheet 114093 Service Pressure ............................................................................... 3,600 psi (24.8 MPa) @ 70°F (21°C) Minimum Working Pressure .............................................................................................. 290 psi (2 MPa) Module Temperature Range ........................................................................ -40°F (-40°C) to 122°F (50°C) Fill Flow Rate (Standard Fill Receptacle with Filter)* .................. Average 3.0 DGE/min, up to 10 DGE/min Fill Flow Rate (Standard Fill Receptacle without Filter)* ............ Average 4.5 DGE/min, up to 15 DGE/min Fill Flow Rate (High Flow Fill Receptacle with Filter)* .............. Average 11.0 DGE/min, up to 30 DGE/min Fill Flow Rate (High Flow Fill Receptacle without Filter)* ........ Average 16.0 DGE/min, up to 35 DGE/min

* System fill rates will vary based on ambient temperatures, station pressures, and fuel quality.

Standard Equipment: Standard Flow Fill Valve High Flow Fill Valve Vent Valve Entry Steps Fuel Gauge Output High Pressure Regulator High Flow Plumbing Coalescent Filter System Pressure Gauge

Product Data Sheet


The FSM has been approved to be installed with the cylinder valve positioned at the rear of the module. Always install the assembly according to the installation instructions. Failure to install the FSM in the correct position may result in minor or moderate injury.

General Vehicle Requirements Minimum Ground Clearance (FSM Installed) for a wheel base ≤ 125” (3175mm) ................... 7“ (175mm) Minimum Ground Clearance (FSM Installed) for a wheel base > 125” (3175mm) ................... 9“ (225mm) Maximum Vehicle Width (FSM Installed) ................................................................................. 102“ (2.6m) Minimum Distance Between Heat Source and Cover .............................................................. 4“ (102mm) Minimum Distance Between Heat Source and Cylinder .......................................................... 8“ (204mm) Minimum Frame Mount Area ................................................................................ Overall FSM Length +2“

Electrical Requirements Voltage Range ........................................................................................................................... 12-16 VDC Nominal Current Draw ......................................................................................................................... 2.0 A Peak Current Draw .............................................................................................................................. 3.5 A Electrical Interface Connector ........................................................................... Deutsch HDP30-18-14 PN

Fluid Specifications Coolant Type ........................................................................................ Glycol / Phosphate Based Coolant Coolant Flow ................................................................................................................. Minimum ½ gal/min Coolant Concentration ......................................................................... Not to Exceed 60/40 Concentration

Product Data Sheet


FSM Dimensions Overall Length (A) ............................................................................................................. 89.1“ (2263 mm) Distance Between Cylinder Mounting Brackets (B) .............................................. 47.2” ±0.1 (1200 ±2mm) Approximate Fuel Storage Module Weight ....................................................................... 492 lbs (223 Kg) Approximate Fuel Storage Module Weight (W/Fuel) ........................................................ 717 lbs (325 Kg) Overall Height (C) ............................................................................................................... 27.7“ (703 mm) Overall Depth (Frame to Step) - (D) ................................................................................... 33.9“ (861 mm) Overall Depth (Frame to Cover) - (E) ................................................................................. 29.9“ (760 mm) Distance From Bottom of Assembly to Top of Bottom Step (F) ........................................... 6.8” (172 mm)

Product Data Sheet


FSM Vehicle Interface Coolant Connection .............................................................................................................. 5/8” hose barb Fuel Outlet Connection .................................................... 3/4” tube (-12) Male, 37° Flare Bulkhead Fitting System Vent Valve Type ..................................................................................................... 1/4 Turn Valve Vent Valve Flow Rate (Approximate) ......................................................................................... 15 GGE/hr Vent Port Interface ....................................................................................... 3/8” Tube (-6), Male 37° Flare

Cylinder Information CNG Cylinder Service Life ............................................................................................ See Cylinder Labels Recommended Minimum CNG Fuel Quality ............................................................................. SAE J1616 Approved Service Gas ............................................................................. Compressed Natural Gas (CNG) Cylinder Construction ...................................................................................................................... Type IV Cylinder Temperature Range ...................................................................... -40°F (-40°C) to 185°F (85°C) Cylinder Manufacturer ............................................................................................ Quantum Technologies

Shipping Information Shipping Height ............................................................................................... TBD” ±?” (TBD mm ±? mm) Shipping Width ................................................................................................................... TBD” (TBD mm) Shipping Length ................................................................................................................. TBD” (TBD mm) Shipping Weight .......................................................................................... TBD lbs ±? lbs (TBD kg ±? kg)

Kit Contents

Each of the installation kits will contain the installation hardware noted below and two of the brackets from table 2.

OR

Installation Kit Quantum PN Applications Installation Kit - 50X50 Spacing 117337 Freightliner Installation Kit - 50X60 Spacing 117338 Volvo/Mack Installation Kit - 50X75 Spacing 117343 PACCAR

Installation Hardware (117337 & 117343) Part Number Qty. Bolt –Flanged, M16-2.0 X 130mm S1-20298-015 4 Bolt –Flanged, M16-2.0 X 60mm S1-20298-014 12 Lock Nut – Flanged, M16-2.00 N1-20300-006 16

Table 2 (117337 & 117343) Part Number Qty. Bracket – Frame Mount, 50X50 117230 2 Bracket – Frame Mount, 50X75 117241 2

Installation Hardware (117338) Part Number Qty. Bolt –Flanged, M16-2.0 X 130mm S1-20298-015 4 Lock Nut – Flanged, M16-2.00 N1-20300-006 4 Bolt – Flanged, M14-2.0 X 50mm 117402-002 16 Lock Nut – Flanged, M14-2.00 N1-20300-005 16 Bracket – Mount, 50X60 117339 2

Product Data Sheet


Component Location Fill Panel (1) ........................................................................................................................... Side of Cover Control Module (2) ................................................................................................................. Bottom Cover Fuel Outlet Pipe (3) ...................................................................................................... Port on Back Panel Electrical Connector / Interface (4) ............................................................. 8-Way Connector / Back Panel System Vent Valve (5) .................................................................................................. Port on Back Panel

Fill Panel CNG Pressure Gauge (1) ........................................................................................ 0-5000 psi (0-340 Bar) .............................................................................................. Liquid Filled Display ...................................................................................................... Stainless Steel Manual Shut-Off Valve (2) ..................................................... Isolate FSM from down-stream components Fill Valve (3) ................................................................................................. NGV1 (Compliant to 3600 psi) Fast Fill Valve (4) ............................................................................. ISO 14469–2 (Compliant to 3600 psi)

Product Data Sheet


FSM Regulated Outlet Pressure and Flow Rate Coalescent Fuel Filter Flow Rate Fuel Flow Data Regulator Outlet Pressure ............................................................................................... 125 PSI (8.6 bar) Maximum Regulator Flow @ 250 psi (Inlet) ............................................................................... 110 SCFM

* Refer to the FSM Regulated Outlet Pressure and Flow Rate in this brochure for additional information.

FSM Regulated Outlet Pressure and Flow Rate (125 PSI)

Product Data Sheet


Fuel Gauge Driver Module Output Voltages

Product Data Sheet


System Mechanization

F101 CNG Coalescent Filter Assembly FC101 NGV1 Fill Valve FC102 ISO 14469–2 Compliant High Flow Fill Valve MV101 CNG Cylinder Manual Shut Off Valve MV102 System Vent Valve MV103 Fuel Storage Module Manual Shut Off Valve PG101 Pressure Gauge PR101 Pressure Relief Valve PR102 Pressure Relief Valve RG101 Regulator PS101 Pressure Sensor

Product Data Sheet


Optional Hardware Description Part Number 10’ CNG Low Pressure Flex Hose 116574–003 12’ CNG Low Pressure Flex Hose 116574–004 15’ CNG Low Pressure Flex Hose 116574–005 18’ CNG Low Pressure Flex Hose 116574–006 Fuel Line – Crossover, 1/2” 117287 Fuel Line – Crossover, 3/8” 117288 Fitting – Elbow, 37 FLARE–O, –12 117323–003 Fitting – Elbow, ORFS Swivel, 1/2" 115773–003 Fitting – Elbow, ORFS Swivel, 3/8" 115773–002 Fitting – NPT X Barb 116299–001 Fitting – Elbow, NPT X Barb 117304–006 Spring Clamp 24mm – coolant lines C2–20491–2 Reducing Union – 1/2" to 3/8" tube 113279–002 Lock Nut – Hex Flange, M16–2.0 N1–20300–006 Bolt – Heavy Hex Flange, M16–2.0 X 40 S1–20298–013 Bolt – Heavy Hex Flange, M16–2.0 X 50 S1–20298–007 Bolt – Heavy Hex Flange, M16–2.0 X 60 S1–20298–014 Bolt – Heavy Hex Flange, M16–2.0 X 70 S1–20298–016 Bolt – Heavy Hex Flange, M16–2.0 X 80 S1–20298–017 Bolt – Heavy Hex Flange, M16–2.0 X 90 S1–20298–010 Bolt – Heavy Hex Flange, M16–2.0 X 100 S1–20298–018 Lock Nut – Hex Flange, M14–2.0 N1–20300–005 Bolt – Heavy Hex Flange, M14–2.0 X 40 117402–001 Bolt – Heavy Hex Flange, M14–2.0 X 50 117402–002 Bolt – Heavy Hex Flange, M14–2.0 X 60 117402–003 Spacer – 50 X 75, 1.5" 117495

FSM Module Options

Description Part Number RH 25”x90” Slave Module 116942 RH 25”x80” Slave Module 117059

Ordering Options

Name – Description Quantum P/N QTY Receptacles – Filtered 117305 1

Receptacles – Unfiltered 117306 1

71“ Step Package 117335 1

47“ Step Package, Forward 117336–001 1

47“ Step Package, Rear 117366–002 1

80“ Heat Shield Kit 117346 1

Paint – Standard 117284 1

Paint – Premium 117283 1

Harness, Paccar Interface Gen 3 117058 1

Harness. Freightliner Interface Gen 3 117068 1

Label –CNG Diamond 114254 1

Harness, Volvo Interface Gen 3 117070 1

Product Data Sheet


General Maintenance Quantum recommends inspection of the CNG cylinder and brackets every 3 years or 36,000 miles (60,000 km), whichever comes first. The frequency and level of inspection may vary based on state and local requirements. For additional information, refer to the Type IV Compressed Natural Gas (CNG) Cylinder Installation and Maintenance Guide available at www.qtww.com. Drain the coalescing filter as needed or at least every oil change. Change the filter element with Quantum PN 117018 every 36,000 miles. Drain the filter as needed or at least every oil service. Drain and service intervals will vary based on fuel quality.

Product Data Sheet


Appendix A – Interface Connections

Interface Harness Options

Part Number

MFR Application Description Specifications

117058 PACCAR / Peterbilt / Kenworth Interface Harness 0-5v Pulse Width Modulated

117068 Freightliner Interface Harness 0-5v Pulse Width Modulated

117070 Volvo / Mack Interface Harness 255 Ohms

PACCAR / Peterbilt / Kenworth A Vehicle Ground E N/A B N/A F F-CAN C Ignition Solenoid Pwr G F-CAN D Key Switch 12v Pwr H Fuel Level Signal

Freightliner A Vehicle Ground E N/A B N/A F N/A C Ignition Solenoid Pwr G N/A D Key Switch 12v Pwr H Fuel Level Signal

Volvo / Mack A Vehicle Ground E N/A B N/A F N/A C Ignition Solenoid Pwr G N/A D Key Switch 12v Pwr H Fuel Level Signal

Vehicle 8-Pin Connector



Documents

Product Data Sheet · 2020. 3. 14. · Bolt – Heavy Hex Flange, M14–2.0 X 50 117402–002 Bolt – Heavy Hex Flange, M14–2.0 X 60 117402–003 Spacer – 50 X 75, 1.5" 117495