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Product & Company Presentation
An independent
British Company
Established 1985,Located near Cambridge, UK
The leading manufacturer of ink dispensing and blending systems
Research/Development Production
Finished Goods Warehouse
Our Premises
10,000 Square Feet (930 sq/m)
In-house R&D, design & production
Modern testing & QC facilities
INTEGRA 2
COLOUR PACK
COLOUR PACK
Manual Blending Systems
THE INTEGRA 2
A compact PC connected to a high accuracy balance
Minimal maintenance, scale self calibration
Manage base colours and recipes
Create and edit recipes
Overweigh recalculation
Re-work blends
Return and scan unused blends to stock
Print low stock warnings
Report job usage
Allocate materials to press, stock or WIP
Usage and stock reports
Material Estimation by job
Prepare designs and jobs for batch mixing
Traceability by batch number
THE COLOUR PACK
Minimal maintenance, scale self calibration
Manage base colours and recipes
Create and edit recipes
Overweigh recalculation
Re-work blends
Return and scan unused blends to stock
Print low stock warnings
Report job usage
Allocate materials to press, stock or WIP
Usage and stock reports
Material Estimation by job
Prepare designs and jobs for batch mixing
Traceability by batch number
IDS10
LV COMPACT 200
Suitable for UV Flexo & Screen
IDS25
The IDS10
PANTONE® licensed software.
Long life dispense valves, incorporating Teflon seals and anti-drip nozzles.
Incorporates the Vale-Tech range of high accuracy, stainless steel enclosed balances.
Fixed ink reservoirs of 10kg capacity
Up to 24 ink reservoirs
Colour blending of 50g to 5kg batches to an accuracy of +/- 0.1g
Ink reservoir incorporates ink level sensor, real time ink levels with low ink warnings.
Agitation option
THE IDS25
PANTONE® licensed software.
Long life dispense valves, fitted with Teflon seals and anti-drip nozzles.
Incorporates the Vale-Tech range of high accuracy, stainless steel enclosed balances.
Fixed ink reservoirs of 25kg capacity
Blending colour batches from 100g to 25kg to an accuracy of +/- 0.2g
Up to 24 ink reservoirs
Ink reservoir incorporates ink level sensor, real time ink levels with low ink warnings.
Agitation option
LV COMPACT 200
Eliminates the need to buy ready mixed inks.
Instant, colour mixing, on demand.
High speed, automatic colour dispensing.
Accurate, batch to batch repeatable colour blends.
Runs from Ink Manager- Dispensing and Management software.
Re-work press returns.
Compact design-occupies minimum of floor space.
High reliability and low maintenance design.
Remote access feature allows direct link with the ink supplier or colour centre.
Remote access allows monitoring of inventory.
Comprehensive reporting capability.
Pump Systems for UV & Conventional offset, Sheetfed
Inks
P2P – Pump to Press
Delivering conventional sheet fed process inks from 200Kg barrels direct to press
Interconnection Network – using computer network cabling technology
Print Unit Feed Controller – Mounted on or close to each of the spreader bars
P2P Level Sensor using Ultrasonic's to measure the quantity of inks to maintain supply
Spreader Bar mounted across the ink fountain, with separate nozzles to ensure even spread
Bulk Ink Delivery Pumps are located in remote location
Simple, clean and efficient system
Press minders not required
Tapping option enabling decanting of smaller quantities when required
205L Pumping System
Pump technology specially designed for Printing Inks
Unique single column Pump Lift
Ensures conintuous and reliable operation
Drum Empty Sensor
Anti Freezing design
Low noise – quiet operation
Oil contatiner to clean piston rod
Unique inductor plate designed for clean and easy drum changes
Compact design, small footprint
Ensures clean and leak free pumping from industry standard, straight 205L
CD20
Suitable for UV & Conventional Offset
POD
HP25 HP35 HP50
HP10
PO20PO50PO100
The CD20
Engineered for long life.
Clean no fuss operation.
Instant on demand colour mixing.
Automatic version ensures high speed, hands free colour dispensing.
Accurate and repeatable colour control.
Vale-Tech Ink Manager™ easy to use software.
Software includes comprehensive database, re-work and stock control.
Compact design occupies minimum of floor space.
High reliability and low maintenance design.
Remote access feature allows direct link with the ink supplier, colour centre or Technical Support Team providing on-line training and software maintenance.
Installation is virtually plug and play.
Easy fill system which leaves minimal product in supplied ink tin
Storage of ink in 10Kg and 20Kg containers
Batch size from 100g to 5Kg
Capable of dispensing into 150g cups to 5Kg buckets
Dispense speed coarse valve minimum 2Kg per minute
Variable valve control to provide dispense accuracy of up to 0.2 g
Batch dispense speed for typical 5Kg recipe 6-8 minutes
Optional pump to dispense bulk material from 50 gallon drums
The HP10
Blend reapeatibility use in-house built balance with easy calibration
Easy fill system which leaves minimal product in supplied ink tin
Storage of ink in 25Kg, 35Kg and 50Kg containers
Batch size from 100g to 10Kg
Capable of dispensing into 150g cups to 10Kg buckets
Dispense speed coarse valve minimum 2Kg per minute
Variable valve control to provide dispense accuracy of up to 0.2 g
20Kg Pressout module option
Batch dispense speed for typical 5Kg recipe 6-8 minutes
Optional pump to dispense bulk material from 50 gallon drums
The HP25 / 35 / 50
POD
•PANTONE® licensed software.
•Long life valves with Teflon seals.
•The POD incorporates an integral stainless steel balance Accurate to +/- 0.2g. •Will accept any blend container from 100g sample pots to 5kg pails.
•16 x Container locations allows for the full Pantone range plus any specials
•Compatible with 2.5kg Vac-Pac or plastic containers Safety interlocks.
•Ensures overweigh protection
•Unique anti-drip valve design
Compact in design with a footprint of 55’’(140mm)x100’’(2500mm)
for a typical 12 colour system.
PANTONE® licensed software.
Long life dispense valves, incorporating Teflon seals, non-drip nozzles
Incorporates the Vale-Tech range of high accuracy, stainless steel enclosed balances
Refillable 20kg capacity reservoirs
Up to 48 valves
Blending colour batches from 100g to 10kg to an accuracy of +/- 0.2g
Ink reservoir incorporates ink level sensor
Configurable for use with pumps and barrels
The PO20 / 50 / 100
CENTRESTAGE 36 & 54
Suitable for Water & Solvent based Flexo &
GravureCOLOURBLEND 24 & 36
AQUABLEND
AQUABLEND WATER BASED DISPENSER
18 Ingredient dispenser
+/-1g accuracy
Sliding Scale
Auto head cleaner
Full product recirculation
Multiflow stainless steel valves
Windows® management system
Manual control back-up
20kg (40lbs) dispense size
COLOURBLEND 24 & 36
10-36 Ingredient dispenser for water, solvent or UV liquid ingredients
+/-1g accuracy
Auto Sliding Scale
Auto head cleaner
Full product recirculation
Multiflow stainless steel valves
Windows® management system
Manual control back-up
20kg (40lbs) dispense size
Automatic mixer
COLOURBLEND CENTRESTAGE 36/54 DISPENSER
36 or 54 Ingredient dispenser for solvent & water based ingredients
Single Point Dispensing
Dispenses Sample & Production Batches
+/-0.1g accuracy
Floor or Pit Mounted Scale
Auto valve cleaner
Full product recirculation
Multiflow stainless steel valves
Windows® management system
Manual control back-up
Up to 2000kg (4000lbs) dispense size
Multi scale Options
IFS FILLING SYSTEMDD205 BD1000
FLUID DISTRIBUTION, CONTROL & FILLING
INTEGRATED DRUM DISPENSER 205
AoD pump with PTFE internals.
Wall or floor mounted pump stand.
Flexible PTFE lined stainless steel Braided hose.
Steel siphon pipe with check valve.
Hose mounted trigger valve or fixed dispense valve
In-Line filter with cleanable 500 micron mesh cartridge
Air operated dispense and recirculation valves
Splash guard
Adjustable drip tray
Flow control valve
Quick release camlock connectors
IFS FILLING SYSTEM
The IFS comprises of a compact PC based console unit controlling up
to four free standing weigh industrial filling units.
VALE-TECH BATCH FILL™ software windows based with network option.
User Programmable batch size and dispense switch points.
Wide range of scale capacities.
Chemically resistant, high flow, coarse and fine feed dispense valves.
Adjustable dispense stands to suit any container size.
Safety interlocks and watchdogs.
Manual and Auto Flushing routine.
Supply container level indicator and low level shut-off.
Interface with all pump types and delivery systems.
BD1000
AoD pump with PTFE internals.
Wall or floor mounted pump stand.
Flexible PTFE lined stainless steel Braided hose.
Steel siphon pipe with check valve.
In-Line filter with cleanable 500 micron mesh cartridge
Air operated dispense and recirculation valves
Splash guard
Adjustable drip tray
Flow control valve
Quick release camlock connectors
CQ VQ Master
QUEUING AND MATERIALS HANDLING
The CQ automatic queue system
Hexagonal, low profile, compact design
Small footprint
Configurable for any blend size up to 1Kg
Produces up to 12 blends per cycle
Cycle interrupt ability
Easy clean finish
The VQ automatic queue system
Slim-line upright cabinet
Small footprint
Configurable for any blend size up to 5Kg
Flush built in computer display
Smoked polycarbonate safety doors
Produces up to 10 blends per cycle
Cycle interrupt ability
Easy clean finish
Interactive Safety Control System between ink dispenser and queuing system
Vale-Tech Limited12 Depot Road
NewmarketSuffolk CB8 0ALUnited Kingdom
T: +44 (0) 1638 668 583F: +44 (0) 1638 676 720
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