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NOMESERVICES.COM.AU
PRODUCTCATALOGUEWe deliver expert support and services to the mining, tunnelling and construction industries.
Nome Services Pty Ltd is a leader and innovator in the design and manufacture of real time monitoring systems for the mining, tunnelling and construction industries.
We are dedicated to providing our customers with competitively priced quality products and services as well as increasing the productivity of our customers, whilst maintaining an environment:
• Which generates growth for our stockholders• Where the commitment, skills and creativity of our employees can flourish and be rewarded• Which ensures the safety and welfare of our employees• Where we enhance our community
VALUE We foster a work environment where creative thinking is rewarded to create opportunities for process improvement and more cost-effective, sustainable products and services.
QUALITY We take pride in providing products and services that we stand behind, which ensures customer satisfaction, profitability and future growth.
RELIABILITY We will ensure that the effectiveness of our product and service quality, health and safety and environmental management systems is improved continuously.
RESULTS We demonstrate a relentless effort to meet commitments and consistently deliver better results through goal setting, clear communications, and prioritising project planning.
MISSION STATEMENT OUR CORE VALUES
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 2
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 4
ACCREDITATIONS
OUR CLIENTSWe are proud to work with some of the most innovative and enterprising organisations in mining, including:
13 7YEARS IN MINING
ISO9001 MANUFACTURING
PATENTS INTERNATIONALLY
CERTIFICATION
CONTENTS
MONITORING EQUIPMENT
GENERAL PRODUCTS
CONSUMABLES
DUST SUPPRESSION
MESH
RockMonitor XRMechanical Telltale Air XD Real Time Dust Monitoring
Air Pump ControllersBorehole crossover kitsCrawford Boots
Pogo – standard , 6mtr & spare pin kitsDemarcation PogoS Hooks (single/double)S Hook Installation Multi ToolRota-liteLeather PGD pouches
Conveyor Foam PDSDust CapDust DownWet It Down
PlasticResMesh
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NOTE: Please confirm that you have the latest version of this catalogue by visiting www.nomeservices.com.au before using any of the technical specifications contained herein.
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 6
MONITORING EQUIPMENT
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ROCKMONITOR XR SYSTEM
The TX5001/2/3 RockMonitor XR is a fully remote and highly accurate strata monitoring system that provides continuous, real-time data delivery.
An independent study found that organisations using a mine-wide remote strata monitoring system have increased productivity by 40%, reduced health and safety incidents by 65% and minimised the deployment of support collateral.
The RockMonitor XR system provides:
• Comprehensive, highly accurate and real-time strata monitoring• Mine-wide strata monitoring (the controller supports up to 150
telltales and can monitor up to ten kilometres of tunnel in a single network)
• Easy plug-and-play installation and quick reset• The XR system consists of three components – the TX5001
RockMonitor XR Telltale, the TX5002 RockMonitor XR Controller, and the TX5003 RockMonitor XR Reader.
Leveraging advanced firmware algorithms and diagnostics, the RockMonitor XR Telltale delivers comprehensive, real-time data on strata conditions, protecting both your people and your assets and improving the efficiency of your mine operations.
It’s easy to read, install and reset, and uses a robust, high-quality design suitable for harsh and hazardous environments.
One TX5002 RockMonitor XR Controller can support up to 150 telltales. Each telltale sends data on strata movements from the mine to the surface in real-time. It supports RS485 and/or Ethernet output, allowing information to be sent from the mine to anywhere on the surface utilising existing communication backbones.
Using the RockMonitor XR, your organisation can drastically improve protection of both people and assets and enhance roof support by applying any necessary action based on accurate, real-time strata information.
DOCUMENTSRockMonitor XR Technical Brochure
CERTIFICATESTX5001 RockMonitor XR Telltale - IECEx certificateTX5002 RockMonitor XR Controller - IECEx certificate)TX5003 RockMonitor XR Reader - IECEx certificate
CERTIFICATION
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected]
MECHANICAL TELLTALE
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Mechanical Telltales are low-cost, visual tool for monitoring movement in a tunnel roof, typically for use in underground mines. All models include a visual scale for monitoring movement (in mm) with traffic light warning system.
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
Fully proven in underground coal mines. Typically installed in vertical boreholes close to the face and near to the centre of the heading as part of the normal cycle by purpose trained personnel.
Features
• 35-45mm diameter drill hole requirement• No reaming of bottom of hole for instrument allowing faster
installation time• 2 x height and 4 x height options available• 15mtrs of anchor standard for each anchor• Visual displacement in 1mm and 5mm scales• Hanging hook for ease of installation• Includes PVC inspection record sheet with permanent marker and
ziptie for mounting to rib mesh
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 8
AIR XD REAL TIME DUST MONITORING
The Air XD Real-Time Dust Monitor uses lab-grade precision laser technology to continuously measure particulates of multiple sizes in harsh and hazardous environments. Improve air quality and protect the health of your workers.
IECEx certified and five times more accurate than the industry standard model, the Air XD Real-Time Dust Monitor offers unparalleled accuracy and reliability. Using a unique algorithm, the device can measure particulate matter (PM) sizes ranging from 0.35μm – 40μm (including PM1.0, PM2.5, PM4.25, PM10 and Total Suspended Particles) and captures up to 10,000 samples every second.
The Air XD Real-Time Dust Monitor features:
• Instant measurement of particulate matter sizes between 0.35μm – 40μm
• Accurate to within +/-5% compared to +/-25% of current industry standard models
• Sophisticated, algorithm captures up to 10,000 particulates per second
• Reliable open flow device with no pumps or filters
Deployment, installation and configuration of the unit is simple, just mount the device and turn it on. Once the system checks are complete, the device will begin logging data. The Air XD also comes with a bespoke software package for data visualisation and analysis; live readings, historic data and graphs can be viewed or downloaded via the software.
Deployed as a standalone dust monitor or as part of a wider on-demand dust control and suppression system, the Air XD is accurate to within +/- 5%. For operation-wide control and visibility, data from the unit can be fed into a SCADA interface.
The unit is simple, lightweight and durable, and contains no pumps or filters meaning ultra-high reliability and incredibly low maintenance, reducing the overall total cost of ownership.
The Air XD Real-Time Dust Monitor is IECEx certified for Group I hazardous locations in underground mines and we also provide a general-purpose variant for use in industrial locations with non-explosive environments.
DOCUMENTSAir XD Technical brochureDownload User Manual - TX8001 - Air XD Mk 1.5
CERTIFICATION
AIR PUMP CONTROLLERS
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Air powered diaphragm pumps often run constantly. The vast majority of this time is wasted, incurring significant and unnecessary costs.
MaintenancePump maintenance can cost $600,000 or more per year. A study on a typical mine’s workshop sump pump showed that run time was reduced by 94% when fitted with a controller. The service life of a pump could beextended by anything up to a factor of 10 if it ran only when needed, with a corresponding reduction in associated costs.
EnergyRunning 50 2” diaphragm pumps constantly for a year uses roughly 2.6 MWh of electricity. Depending on tariff this is roughly a $500,000 spend , a large fraction of which could be saved.
Other benefitsTypically at the end of a gate road, due to excessive demand, line air pressure drops below the point where water can be moved out of the panel. A more reactive pumping strategy can maintain line air pressurethroughout the mine.
Diaphragm pumps are meant to be self-priming but when there is sufficient head pressure this ceases to be the case. The resulting damage to roads creates a hazard and downtime. If the pump is shut down before going dry, it will reactivate with no need for manual re-priming.
Standard specifications:
• Nominal air pressure 690 kPa• Max. air flow 2500 l/m• Filter requirements < 0.4 mm• Activation depth 150 mm
Customer options:
• Probe hose length Std. 2.5m• Hose tail size 1/4”, 3/8”. 1/2”• Mounting Bracket Standard bracket is suitable for 2x 10mm
bolts between 200mm and 220 mm apart
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 10
GENERAL PRODUCTS
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected]
BOREHOLE CROSSOVER KITS
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The purpose of the Borehole Intersection Kit is a quick response/lightweight unit as an alternative to current bulky, time consuming alternatives. The system via use of either readily available compressed air or water can pump up in a matter of seconds its unique flow through valve, stopping the leakage of mine gases into the mine workings.
These gases are then redirected via a series of hoses and valves to another unit located in the adjacent mine wall and mining practises can commence safely in a fraction of the time of standard practises of the past. Optional grouting pack is available also to prevent any residual gas leakage.
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Features/Specs:
• Easy to install• Lightweight• Quick Response Time• Nominal Pipe Size: 4”-8”• Req Inflation Pressure: 30PSI• Maximum Back Pressure: 15PSI• Dimensions: 1200mm x 100mm• Weight: <10kg
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
CRAWFORD BOOTS
SAFETY BOOTS FOR MINERSBuilt on 25 YEARS of experience working with Australia’s underground miners feet.
Designed to survive the tough environment of Australian underground mines and ready to take on any wet area work site in the world.
IF THE BOOT FITS WEAR ITOur boots are fit for purpose – underground or any wet area work sites.
Our superior waterproof safety boots are available in Electrical Shock Resistant (ESR) or Antistatic (AS) specification.
Both models are compliant with Australian and International safetystandards, carry similar built-in features and incorporate our Wedgetech Personalised Lock-fit System to give you a custom fit.
ELECTRICAL SHOCK RESISTANT BOOTSHigh Power - Lower your Risk
Crawford boots have won several mining & safety awards, view a link to one a short video of a trial mine Narrabri in western NSW here.
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
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W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 14
PLASTIC
Nome Services, along with our innovative design and manufacturing team have been able to produce a light weight, high strength plastic reinforced mesh for use in the underground mining industry.
Features:
• Multiple strength grades available ranging from 20kN to 50kN.• Light Weight• FRAS (fire resistant anti-static) rated, self-extinguishing• Multiple widths and Lengths available: - roll width up to 6m
available in 10m and 50m rolls and or specified cut lengths - Individual client requirements can be met with ease
• Smooth finish• Easy to install and cut to size• Flexible
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
Plastic reinforced mesh has a number of uses in the Underground Mining Industry:
• Rib support, to enable ease of production with the longwall machinery
• Secondary support works in existing roadways• Cavity support
MESH
RESMESH
NOME Services coupled with an innovative design team have designed and patented a roof mesh that has the potential to reduce the need for re-supporting mesh, due to harsh conditions throughout coal mines. The mesh has been designed with a focus on removing/minimizing mineral and acidic reactions causing the deterioration of roof support systems.
Features
The resin coating over the mesh gives the steel outstanding anti corrosive properties whilst still maintaining durability and flexibility creating a product that will stand the test of time. Main features of the resin coated mesh include:
• The resin coating has high adhesion force with steel• The resin coating has good chemical stability• The resin coating has good toughness and wear-resisting property• It is widely used in highly corrosive environments• Life expectancy of 20 years, pending installation and mining
conditions
Current Application
Similar resin products are currently being used through the world for construction of bridges, airports, highways, railways, break walls for oceans, marine structures, reservoirs, hydropower stations, swimming pools, sewage treatment plants, slope protections, and the list continues.Resmesh characteristics are as follows:
Resin Application:
The epoxy resin is applied as a granular powder which is sprayed on the steel to obtain consistency for coverage. Coupled with the high bake temperature the product has increased properties. The resin thickness is applied between 0.15 to 0.2mm.
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected]
MESH
CONSUMABLES
POGO – STANDARD , 6MTR
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Industry standard pogo for demarcation and ventilation brattice erection.Heavy duty screws top bottom.
Supplied 250 x per crate, can also supply spare pin packs if required as theyare sometimes removed and lost, having spare pins in underground sparespods can reduce usage rates of complete pogo’s.
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 18W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected]
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DEMARCATION POGO
A variation to the standard Pogo, the demarcation pogo hangs from the roof and has an adjustable bottom section that can be levered 90 degrees and comes with a chain/clip to mount to rib mesh/bolts.
This design allows vehicles like graders to pass underneath without damaging the pogo so that demarcated areas remain visible to mine workers keeping them free and safe from potential hazardous conditions.
Supplied 250 x per crate
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected]
S HOOKS (SINGLE/DOUBLE)
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As an alternative to zipties, better underground standards, more efficient as once hook is installed multiple cables can be installed in same hook. Single and double hooks available. Point of difference is NOME bags contain separate Ziplock bundles of 10 x hooks to reduce tangles underground and hooks being dropped and wasted, quicker installation time. Supplied in bags of 100 x hooks, outer bag is heavy duty hessian
Features:• Easy to install• Light weight• Quicker/efficiency compared to using industry standard zipties• Multiple cables installed on one hook resulting in better
underground standards• Single and double hooks options available• Supplied in bags of 100 x hooks• Outer bag is made of heavy duty hessian
The Nome Point of Difference
Each NOME bag contains separate Ziplock bundles of 10 x hooks to reduce tangles underground and hooks being dropped and wasted, resulting in quicker installation time.
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 20
S HOOK INSTALLATION MULTI TOOL
Magnetic, extendable to 3mtrs, can fit single and double shooks, lightweight
Features:• Easy to use• Light weight• Extendable to 3mtrs• Can fit single and double Shooks
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected]
ROTO-LITE
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A reflective wind driven light system on a polyurethane covered magnetic base.
Used on all underground equipment where visibility is obscured, for example QDS attachments, stationary vehicles.
The combined unit comes already assembled therefore eliminating any safety issues, labour costs and double handling of products.
Patent No: 201711348
Features/Specs:
• PVC Rotolite reflector unit• Clip style polyurethane magnetic base• Magnetic pull of base 85kg• Easy to install• Complete assembly reflector + magnet• Lightweight• Dimensions: 300 x 300 x 225mm• Weight: <1kg
Applications:
• Coal Mining• Hard Rock Mining• Tunnelling• Civil
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected] 22
LEATHER PGD POUCHES
Leather case to suit all industry standard portable gas detectors. This pouch offers a higher degree of protection and security for your valuable detector.
As shown in the photos this Leather Case is to suit an Altair 4 Gas Detectorbut can be made to order for other gas detectors or equipment as required.
Custom orders are taken for our Leather Pouches.Please contact the office for more information.
Features:• 2 heavy duty snaps for a secure closure• Belt loop to attach to your body• Reflective strip for additional safety• Durable leather for extra protection• Clear plastic window to protect the screen• Sturdy clip to secure the detector to your belt.
Applications:• Coal Mining• Hard Rock Mining• Tunnelling• Civil
DUST SUPPRESSION
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CONVEYOR FOAM FM-60
Conveyor Foam FM-60 was designed to capture dust on conveyor line transfer points and at specific equipment such as the bottom of crushers. The design incorporates a bubble size to capture the dust particles from the air then quickly collapse taking the dust particles onto the conveyor line.
The main issue with competitive products is that they are too stable and last up to 24 hours thus creating nuisance when the foam spills over the conveyor line and onto the ground causing runoff problems. In contrast our Conveyor Foam FM-60 is designed to last about 15 seconds to allow the bubble/dust particle to collapse onto the conveyor line without spillage onto the ground. Conveyor Foam is usually diluted about 350 times thus reducing the cost per tonne of ore or rock and as it reduces the surface tension on even the most difficult of materials.
Conveyor Foam FM-60 is a water based organic product without any negative environmental impacts.
Advantages:Captures dust on conveyor lines transfer points and around equipment such as crushers by rapidly adsorbing dust particles onto a bubble surface to prevent particles from becoming air borne. Conveyor Foam FM-60 is bio-degradable presenting no harm to the environment
Typical Properties:Appearance, Conveyor Foam FM-60 is liquid at ambient temperature and is light yellow in colour, with a specific gravity of approximately 1.
Applications:
• Mining • Dust Control on Construction Sites• Quarrying Activities• Rock Crushing• Conveyor Transfer Points• Stock Piling Ore/Coal/Soil• Mulch Manufacturing
Solubility:Conveyor Foam FM-60 is soluble in water.
Shelf Life:2 Years from the date of manufacture, when stored at ambient conditions in the original container.
DUSTCAP
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Our DustCap product is formulated to spray onto roads, hard stands and trafficable areas to reduce dust emission from the surface. It is used in conjunction with our RBMA product. RBMA is designed to break down surface tension even with the most difficult soils and allows water to penetrate deeper into most soil types allowing the DustCap to draw down into the road surface. Roads degrade because water allows fines in the road to float to the surface when vibrated by passing traffic. This causes ruts, corrugations and dust emissions. DustCap is not a polymer-based product trying to glue particles together which tend to fail after a short time. After initial drying, DustCap prevents water from entering the surface of the roadway hence preventing fines floating to the surface. This unique product is unlike any other in the market and is used successfully in mines within Australia. DustCap is a water based biodegradable product without any negative environmental impacts.
Advantages:Suppresses and prevents dust forming on roads and similar surfaces by preventing water floating fines to the roadway surface. This prevents particles from becoming air borne. DustCap is slowly bio-degradable presenting no harm to the environment
Typical Properties:Appearance, DustCap is liquid at ambient temperature and is light cream in colour, with a specific gravity of approximately 1, pH is neutral.
Applications:
• Dust Control• Road/highway Construction• Hardstand and Trafficable areas• Mining and Construction sites
Solubility:DustCap is 100% miscible in water.
Shelf Life:2 years from the date of manufacture, when stored at ambient conditions in the original container.
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DUSTDOWN
Our DustDown product is designed to be sprayed onto large areas of land to prevent dust emission from exposed soil, rock or sand.
DustDown provides a cap that prevents wind from picking up fines responsible for dust creation. Similarly, DustDown also prevents water from eroding soil surfaces. Seed can be mixed with this product on site and sprayed onto the soil surface. It also allows water to enter the soil and hold the moisture long enough for seed germination and proliferation.
DustDown is not designed for use in trafficable areas. For these areas SGG Enterprises DustDown is the recommended product.
DustDown is a water based biodegradable product without any negative environmental impacts.
Advantages:Prevents dust emissions and soil erosion from wind and water. Additionally, seed can be mixed with DustDown on site, allows soil to remain moist for maximum seed germination. Easy to apply via a number of methods. DustDown is bio-degradable safe to flora and fauna in the environment.
Typical Properties:Appearance, DustDown is liquid at ambient temperature and is white in colour, with a specific gravity of 1, pH is neutral. DustDown can be coloured if required either in factory or on-site.
DustDown is not designed for use in trafficable areas. For these areas SGG Enterprises DustDown is the recommended product.
Applications:
• Land Rehabilitation• Road/highway Construction• Stockpiling Soil/Ore• Culvert Construction• Golf Courses• Sports Fields
Solubility:DustDown is soluble in water.
Shelf Life:12 months from the date of manufacture, when stored at ambient conditions in the original container.
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WET IT DOWN
Wet IT Down is our next generation wetting agent further reducing the amount of water required for specific applications due to its more powerfulformulation.
Wet IT Down can save up to 35-50% water utilisation. Wet IT Down functions by greatly reducing the surface tension of water permittingexcellent wetting even on the most hydrophobic natural and artificial soils. This allows better water penetration when Wet IT Down is utilised for Road Construction, Dust Suppression or Agricultural Projects. Wet IT Down therefore reduces the costs of water and the cost of application by reducing the water truck usage. This is of great benefit when water is scarce or expensive to acquire.
There are no adverse environmental impacts when using Wet IT Down.
For natural soils higher water penetration, resulting in less evaporation, less water runoff, extended water coverage and longer times before re-application allowing better equipment utilisation and reduced costs
Advantages:Penetrates deeper into soil or stockpile. Holds moisture longer but allows drainage to prevent sodden conditions. Suppresses dust on roads and similar surfaces by holding moisture on dust particles longer to prevent particles from becoming air borne. Wet IT Down is bio-degradable presenting no harm to the environment.
Typical Properties:Appearance, Wet IT Down is liquid at ambient temperatureand is light blue in colour, with a specific gravity of 1 pH is neutral.
Applications:
• Land rehabilitation• Agriculture• Stockpiles• Mulch manufacturing• Tree establishment• Road construction• Temporary dust control
Solubility:Wet IT Down is soluble in water.
W: www.nomeservices.com.au | A: 23 Taree Street, Burleigh Heads QLD Australia 4220 | E: [email protected]
