Product Catalogue - NINL

Serving India with Steel Will ...

CatalogueProduct Product Catalogue

Neelachal Ispat Nigam Limited

1

COMPANY PROFILE

Neelachal Ispat Nigam Limited, an ISO 9001:2008 & ISO 14001:2004 cer�fied, a joint venture company promoted by MMTC, Govt. of India Enterprises and IPICOL, Odisha Government, has set up a 1.1 MT Integrated Steel Plant at Kalinga Nagar Industrial Complex in Jajpur District of Odisha. NINL is the first steel plant to become opera�onal at Kalinga Nagar Industrial Complex. NINL started its opera�on in 2002 and became the largest producer and exporter of pig iron in India since 2004-05 and maintaining its posi�on since then and having a present turnover of more than 2000 Crores. However, A�er commissioning of Steel Mel�ng Shop, NINL became full-fledged integrated steel plant, in March’13. NINL has its own mines at Sundergarh/ Keonjhar district of Odisha. Company is producing Virgin Steel Billet, Pig Iron and BF Coke as main product and granulated slag, crude tar, ammonium sulphate as by-product. Pig Iron and BF Coke produced at NINL is one of the best in quality and high in demand in the Country & in Interna�onal Market.

Vision

To be a respectable global leader in iron and steel industry with emphasis on prosperity of our people and protec�on of our environment

2

ContentsPLANT PROCESS

VALUE ADDED GRADE BILLETS

CONVERSION STEEL REINFORCING BAR, TMT

CONVERSION WIRE ROD COILS, WRC

ONVERSION PLAIN ROUNDS

CONVERSION STEEL STRUCTURALS

CONVERSION TO ROUND CORNER SQUARE

PIG IRON

BF LAM COKE

LAM NUT COKE

GRANULATED BLAST FURNACE SLAG

SINTER

COAL TAR & AMONIUM SULPHATE

HIGH PURE INDUSTRIAL GASES

3

PROCESS

An ultra modern, latest state of the art BOF, LHF & CCP is operational from Mar’2013. Technology and equipment providers are M/s Semag Germany, M/s Concast, Zurich, M/s Danieli, Italy, M/s Linde. Germany, M/s Terruzi, M/s HEC, India

1x7 mtr. tall Coke Oven with CDCP

1 X 110 t BOF

1915 cum (UV) Blast Furnace

418 TPD Oxygen Plant

1 x 180 m Sinter Plant

2 Nos. PCM

1 X 6 strand Billet caster

Future Plan

NINL is having ambi�ous plans to enhance its steel making capacity to 3 and then to 5 million tons in phases from its exis�ng capacity of 1.1 million tons.

4

SPECIAL FEATURES OF SEMIS

All steel products are produced from virgin steel (Route: BF –BOF- LHF- CCP)

Sec�on Dimension(mm)

Length(m)

Available Grades Applica�ons

Billet 150x150 12 IS2830,IS2830cu,IS2831,SAE1018,SAE1018AL, SAE1023S,A105, SAE1029S, SAE1030, 27C15,37C15,35C8, EN15B, 1541, EN8, EN8D,EN8DCr, EN9,CK45, CK45Cr, SAE1049, SAE1029S, SAE1541, SAE1524Cr,55Si7, 60Si7,65Si7 SUP-9, SUP-10, SUP-11A, 40Cr4, 41Cr4, 31CrV3

Re-rolling, Forging

100x100

130x130

12

12

NINL has the valid BIS licence of IS-2830 2012, IS-1875 1992, IS-14650 1999, IS-2831 2012.

Customized Stringent value added Specifications Billets can be supplied as per demand of Customers.

*

* Produc�on to be started towards the third quarter of the present financial Year

5

NINL billets are cer�fied with POWERGRID (PGCIL) to Cater TLT market.

CHEMICAL COMPOSITION

CATEGORY GRADEC % Mn % S % P % Si % Al% Others

%Min Max Min Max Min Max Min Max Min Max Min MaxMILD STEEL (IS 2830)billets forFe550D/Fe500D/Fe500S

C15MMn 0.12 0.18 0.60 1.00 0.040 0.040

C18MMn 0.15 0.21 0.60 1.00 0.040 0.040

C20MMn 0.17 0.23 0.60 1.00 0.040 0.040

MS IS 2830 BILLETS IS2830 0.13 0.22 0.40 1.50 0.045 0.045 0.40

IS2830M 0.13 0.22 0.40 1.50 0.050 0.050 0.40

IS2830Cu 0.12 0.23 0.30 1.50 0.045 0.045 0.40

IS 2831 BILLETS C8 0.15 0.30 0.60 0.055 0.055

C15 0.12 0.18 0.30 0.60 0.055 0.055

C22 0.25 1.25 0.060 0.075

TLT E-250 (MS) 0.15 0.21 0.60 1.00 0.040 0.040 0.15 0.30 0.02

E-350 (HT) 0.15 0.20 1.25 1.50 0.040 0.040 0.20 0.30 0.02V 0.035

min

E-350 (S- HT) 0.25 0.30 1.25 1.35 0.040 0.040 0.15 0.30 0.02V 0.040

min

HIGH TENSILE (IS 8500)

Fe-490 0.16 0.20 1.00 1.50 0.045 0.045 0.15 0.30 0.02 Nb, Ti, V, & B (singly or in combina�on )

0.25%

TABLE - 1


6



CATEGORY GRADEC % Mn % S % P % Si % Al%

Min Max Min Max Min Max Min Max Min Max Min MaxCARBON STEEL IS1875

CL-I 0.10 0.18 0.40 0.70 0.035 0.035 0.15 0.30 0.02 0.05

CL-II 0.20 0.25 0.70 0.90 0.035 0.035 0.15 0.30 0.02 0.05

CL-III 0.25 0.35 0.60 0.90 0.035 0.035 0.15 0.30 0.02 0.05

CL-IV 0.40 0.50 0.60 0.90 0.035 0.035 0.15 0.30 0.02 0.05

C20 0.15 0.25 0.60 0.90 0.035 0.035 0.15 0.30 0.02 0.05

C-30 0.25 0.35 0.60 0.90 0.055 0.055 0.05 0.35 0.02 0.05

C-35 0.30 0.40 0.50 0.80 0.035 0.035 0.05 0.40 0.02 0.05

C-45 0.40 0.50 0.60 0.90 0.055 0.055 0.05 0.35 0.02 0.05

C-60 0.55 0.65 0.60 0.90 0.035 0.035 0.05 0.40 0.02 0.05

CK-45 0.43 0.48 0.60 0.80 0.035 0.035 0.15 0.30 0.02 0.05

EN-8 0.39 0.45 0.60 1.00 0.040 0.040 0.05 0.35 0.015

EN-8D 0.40 0.45 0.70 0.90 0.040 0.040 0.05 0.35 0.02 0.05

EN-32B 0.12 0.18 0.70 0.90 0.040 0.040 0.10 0.30 0.02 0.05

A-105 0.20 0.25 0.80 0.95 0.035 0.035 0.10 0.30 0.02 0.05

S-48C 0.45 0.51 0.60 0.90 0.035 0.030 0.15 0.35 0.02 0.05

S-53C 0.50 0.56 0.60 0.90 0.030 0.030 0.15 0.30 0.02 0.05

CARBON MANGANESE STEEL

EN-15 0.30 0.40 1.30 1.70 0.040 0.040 0.15 0.30 0.02 0.05

SAE-1541 0.36 0.44 1.35 1.65 0.350 0.040 0.15 0.30 0.02 0.05

TABLE - 2

7



CATEGORY GRADEC % Mn % S % P % Si % Al% Cr % V %

Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min MaxSILICO MANGANESE STEEL

55 Si 7 0.50 0.60 0.80 1.00 0.050 0.050 1.50 2.00 0.02 0.05

EN45A 0.55 0.65 0.70 1.00 0.050 0.050 1.70 2.00 0.02 0.05

60 Si 7 0.55 0.65 0.80 1.00 0.050 0.050 1.50 2.00 0.02 0.05

65 Si 7 0.60 0.68 0.70 1.00 0.050 0.050 1.50 1.80 0.02 0.05

Carbon-Mn-Chrome STEEL

Sup-9 0.52 0.60 0.65 0.95 0.035 0.035 0.15 0.35 0.02 0.05 0.65 0.95Sup-11A 0.56 0.64 0.70 1.00 0.035 0.035 0.15 0.35 0.02 0.05 0.70 1.00 B%(0.0005-

0.003)

Chrome Vanadium STEEL 50CrV4 0.47 0.55 0.70 1.10 0.035 0.035 0.2 0.4 0.02 0.05 0.90 1.20 0.10 0.20

SEMI FREE CUTTING STEEL

SAE-1117 0.14 0.20 1.00 1.30 0.050 0.040 0.10 0.02 0.05

SAE-1137 0.32 0.39 1.35 1.65 0.050 0.040 0.10 0.02 0.05

EN-8M 0.35 0.45 1.00 1.30 0.050 0.040 0.25 0.02 0.05

EN-8DM 0.40 0.45 0.90 1.30 0.050 0.040 0.25 0.02 0.05

Plain Chrome STEEL EN-18 0.35 0.45 0.60 0.95 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2

EN-18 C 0.35 0.38 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2

EN-18 D 0.38 0.43 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2

40Cr4 0.38 0.44 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2

40Cr4B 0.35 0.40 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2

34Cr4 0.30 0.37 0.60 0.90 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2

41Cr4 0.38 0.44 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2

TABLE - 3

8


CATEGORY GRADEC % Mn % S % P % Si % Al% Cr %

Min Max Min Max Min Max Min Max Min Max Min Max Min Max

Chrome Manganese STEEL

16MnCr5 0.14 0.19 1.00 1.30 0.035 0.035 0.2 0.4 0.02 0.05 0.80 1.10

20MnCr5 0.17 0.22 1.10 1.40 0.035 0.035 0.2 0.4 0.02 0.05 1.00 1.30

SCR- 420 H 0.17 0.23 0.55 0.90 0.030 0.030 0.2 0.4 0.02 0.05 0.85 1.25

Manganese Molybdenum STEEL

EN- 16 0.30 0.40 1.30 1.80 0.035 0.035 0.10 0.35 0.02 0.05 Mo%(0.20-0.35)

EN- 16 C 0.35 0.40 1.30 1.80 0.035 0.035 0.10 0.35 0.02 0.05 Mo%(0.20-0.35)

EN- 16 D 0.25 0.35 1.30 1.80 0.035 0.035 0.10 0.35 0.02 0.05 Mo%(0.20-0.35)

Chrome Molybdenum STEEL

42CrMo4 0.38 0.45 0.50 0.80 0.035 0.035 0.15 0.35 0.02 0.05 0.90 1.20 Mo%(0.15-0.30)

EN- 19 0.35 0.45 0.50 0.80 0.050 0.050 0.10 0.35 0.02 0.05 0.90 1.50 Mo%(0.20-0.40)

SAE- 4140 0.38 0.43 0.75 1.00 0.040 0.030 0.15 0.35 0.02 0.05 0.80 1.10 Mo%(0.15-0.25)

Chrome Nickel Moly STEEL

SAE-8620 0.18 0.23 0.70 0.90 0.040 0.040 0.15 0.35 0.02 0.05 0.40 0.60 Ni% (0.40-0.70)

Mo%(0.15-0.25)

EN-353 0.20 0.50 1.00 0.050 0.050 0.35 0.02 0.05 0.75 1.25 Ni% (1.0-1.50)

Mo%(0.08-1.50)

EN-354 0.20 0.50 1.00 0.050 0.050 0.35 0.02 0.05 0.75 1.20 Ni% (1.5-2.0)

Mo%(0.10-0.20)

TABLE - 4


9



CATEGORY GRADEC % Mn % S % P % Si % Al% Cr %

Min Max Min Max Min Max Min Max Min Max Min Max Min Max

Auto mobile Grades Billets

SAE 1008 0.10 0.30 0.50 0.040 0.040 0.3 0.02

SAE1010 0.08 0.13 0.30 0.60 0.040 0.040 0.2 0.02

SAE1010W 0.08 0.12 0.75 0.90 0.040 0.040 0.3 0.02

SAE 1015 0.13 0.17 0.30 0.60 0.040 0.040 0.3 0.02

SAE 1018 0.15 0.20 0.60 0.90 0.040 0.040 0.3 0.02SAE10B21M 0.18 0.23 0.80 1.20 0.030 0.030 0.4 0.02 0.040 0.20 B %(0.0005-

0.003)

SAE15B25M 0.23 0.28 0.90 1.30 0.030 0.030 0.4 0.02 0.040 0.20 B %(0.0005-0.003)

SAE 1022 0.18 0.23 0.70 1.00 0.040 0.040 0.2 0.4 0.02

SAE 1023S 0.20 0.25 0.80 1.00 0.040 0.040 0.2 0.4 0.02

SAE 1029S 0.23 0.28 0.70 0.90 0.040 0.040 0.2 0.4 0.02

SAE 1524S 0.16 0.21 1.35 1.65 0.040 0.040 0.1 0.4 0.02

SAE 1020 0.18 0.23 0.30 0.60 0.040 0.040 0.2 0.4 0.02

TABLE - 5

10

CONVERSION PRODUCT

Reinforcing bars confirming to IS 1786 – 2008

Produced through Stelmor/ Tempcore process. Combina�on of High strength & duc�lity, be�er toughness, excellent bond proper�es, Unique Rib design, Resistance to ageing.

Fe 415, Fe 500, Fe 500D, Fe 550 Excellent bendability, good weldability, high fa�gue & resistance on dynamic loading.

HSCRM D Excellent bendability, good weldability, high fa�gue , resistance on dynamic loading & Superior Corrosion resistant.

Fe 500 S Excellent bendability, good weldability, high fa�gue , resistance on dynamic loading, Higher UTS/YS ra�o & more Uniform elonga�on.

Wire Rod & Round Amazing reduc�on ra�o, Excellent drawability, Close dimensional tolerance, be�er surface finish & Uniform Grain size.

Structurals Uniform dimensional tolerances, be�er surface finish. Parallel flange beam, Light beam, Junior beam has an added advantage over Conv. Beam because for the same weight, the sec�on is stronger and s�ffer due to greater moment of iner�a & higher radius of Gyra�on.

Beams have be�er sec�onal proper�es, Stronger & rigid, greater Load bearing Capacity, ease in assembling, saving in construc�on �me. Axial forces & bending moments are taken care of. Light beam Unit weight is less by 5-10%.

11

CONVERSION STEEL REINFORCING BAR

12

Size (mm) Sec�onal Weight (kg/m)

8 0.395

10 0.627

12 0.890

16 1.585

20 2.470

25 3.850

28 4.830

32

40

6.310

9.860

36 7.990

Proper�es and Tolerances Conforming to

Available Grades

IS 1786 2008 Fe 500, Fe 500D, Fe 500S, Fe 550D

CONVERSION STEEL REINFORCING BAR

13


14

Size (mm) Sec�onal Weight (kg/m)

5 0.186

6 0.222

6.5 0.260

7 0.302

8 0.395

10 0.617

12 0.888

14 1.210

16

22

1.580

Available Grades Applica�on

IS 7887 1992 (Gr 3&5) Wire Drawing

1010W Steel Wool, Steel Dust

IS 2879 1998 Arc Welding electrode

1015, 1018, 1020 Fasteners

IS 7904 (high Carbon grades) Wire rope, Needle wires


2.982

15

CONVERSION TO PLAIN ROUNDS

16

Size (mm), Length 12m Sec�onal Weight (kg/m)

16 1.58

18 2.00

20 2.47

22 2.98

25 2.85


1008, 1010, 1018, EN8,EN8DCr, CK45, EN9

Bright Bar forging

SUP9, SUP10, SUP11 Spring Steel

16MnCr5, 20MnCr5 Case Hardening

CONVERSION TO PLAIN ROUNDS

17

CHANNELANGLE

BEAM FLAT

CONVERSION TO STRUCTURALS

18

CONVERSION TO STRUCTURALS

Sec�on Dimension (mm), Length 12m Sec�onal Weight (kg/m

Angles 75x75x6 6.8

75x75x8 8.9

75x75x10 11

90x90x6 8.2

90x90x8 10.8

90x90x10 13.4

Channels 100x50x5 9.56

125x65x5.3 13.1

Flats 100x15 / 80x16 11.8 / 10.0

Beams 125x70x5 13.3

Sec�on Proper�es conforming to Available Grades

Angles IS 1852 1985 IS 2062 2011

Channels IS 1852 1985 IS 2062 2011

Flats IS 1852 1985 IS 2062 2011

Beams IS 1852 1985 IS 2062 2011

19

CONVERSION TO ROUND CORNER SQUARE

Dimension (mm), Length 12m

55x55

75x75

90x90


EN18, EN19, SAE4140, 42CrMo4, EN19B, 39Cr5, SAE1541, S48C, SAE1548, 40CrMo4H, 2CrMo, 38MnS6, 46Mn5, 38MnSiVS5,

Cranksha�, Camsha�, Connec�ng Rods, Piston Pins, Diesel Injec�on Rails

20

PIG IRON

PIG IRON (NINL-01) BASIC GRADE

Si Up to 1.24 %

Mn < 1.00 %

S 0.05 % Max

P 0.15 % Max

C 3.6-4.3 %

Weight per piece 15 - 20 Kg

PIG IRON (NINL-02) FOUNDRY GRADE

Si 1.25-2.25%

Mn < 1.00 %

S 0.05 % Max

P 0.15 % Max

C 3.6-4.3 %

Weight per piece 15 - 20 Kg

•Other elements such as Cr, Mo, Ni, Ti, V etc may be present in trace.•Weight per piece: 15-20 kg

21

COMPOSITION

Moisture : 1 % Max

Ash (Dry Basis) : 12.5 % Max

VM (Dry Basis) : 1 % Max

FC (Dry Basis) : 85.0 % Min

S : 0.6 % Max

M-40 : 82 % Min

M-10 : 7 % Max

CRI : 22 % Max

CSR : 63.5 % Min

Mean Size : 50 + 2 mm

+ 80 mm : 5 % Max

- 25 mm : 5 % Max

BF LAM COKE & LAM NUTCOKE

22

COMPOSITION

Moisture : 3 % Max

Ash (Dry Basis) : 14.0 % Max

VM (Dry Basis) : 1.5 % Max

FC (Dry Basis) : 82.0 % Min

S : 0.65 % Max

+ 25 mm : 5 % Max

- 10mm : 5 % Max

23

COMPOSITIONSiO2 : 30-33 %Al2O3 : 18-22 %

CaO : 30-33 %MgO : 8 - 11 %

FeO : 0.3-0.8 %

MnO : 0.3 - 1 %

S : 0.5 - 1.2 %

Na2O+K2O : 0.5 - 1.3 %

Basicity : 0.98 - 1.05

Moisture content : 12 % Max

Sieve Analysis(-3mm) : 90 % Min

BD (t/m3) : 1.02-1.08

GRANULATED BLAST FURNACE SLAG

24

COMPOSITIONT.Fe : 55-58 %

SiO2 : 4 - 5 %

Al2O3 : 2 - 3 %CaO : 7 - 9 %MgO : 2 - 2.5 %FeO : 9 - 11 %Basicity : 1.4 - 1.8Tumbler Index : 70 MinAbrasion Index : 7 Max+ 40mm : 7 % Max- 5mm : 10 % Max

SINTER

25

COAL TAR & AMONIUM SULPHATE

COAL TAR

Moisture : 5 % Max

Sp. Gravity : 1.15 - 1.2

Pitch : 52 - 55 %

AMONIUM SULPHATE

Moisture : < 1.0 %

Nitrogen : 20.5 % Min

Colour : Off White

26

HIGH PURE INDUSTRIAL GASES

LIQUID OXYGEN

Purity : 99.6%

LIQUID NITROGEN

Purity : 99.99%

LIQUID ARGON

Purity : 99.999%

27

NETWORK & ADDRESSst

Registered Office : IPICOL HOUSE (1 floor, Annexe ), Bhubaneswar- 751022 , Odisha , IndiaWorks :

Kalinga Nagar Industrial Complex, Duburi, Jajpur 755 026, Odisha , India, Phone no : (06726) 264001

Core -1, "SCOPE COMPLEX"7 Ins�tu�onal Area, Lodhi Road, New Delhi - 110003 INDIAe-mail- [email protected],EPABX - +91-11-24362200

DELHI REGIONAL OFFICE

Alok Bhar� Complex, 7th Floor,Sahid Nagar, Bhubaneshwar - 751007, OdishaContact Person: K K Paul, General ManagerPh.: 0674-2546848,Fax: 0674-2546847e-mail:[email protected]

2,Nagindas Chambers, Usmanpura, Ashram Road, Ahmedabad - 380014, GujaratContact Person: S S Modh, Addi�onal General ManagerPh.: 079-27545563, Mobile: +91 9427605762 , PBAX: 079-40244712, Fax: 079-27543739Email :- [email protected]

F-8-11, Jhandewalan, Fla�ed Factory Complex, Rani Jhansi Road, New Delhi - 110055, Contact Person: Ashwini Kapoor, Chief General ManagerPh.: 011-49064367 Fax: 011- 23633175, Mobile: 981054032 e-mail: [email protected]

KOLKATA REGIONAL OFFICENIC Building, 4th Floor, 8, India Exchange Place, Kolkata - 700001, West Bengal, Contact Person: Subrata Saha, Chief General ManagerPBAX: 033-22103452/22546001, Mobile: 9748041429 , Fax: No.033-22421292e-mail: [email protected]

Corporate Office

BHUBANESWAR REGIONAL OFFICE

MUMBAI REGIONAL OFFICEMMTC HOUSE, PLOT NO. C-22, BLOCK - E, BANDRA KURLA COMPLEX, BLOCK-E, BANDRA(E), MUMBAI - 400051, MAHARASHTRA.Contact Person: Vijay Gupta, General ManagerPh.: 022-26572807, Mobile:+91 9789006747, PBAX: 022-61214500 Ext. 4564 Fax :022-26572541e-mail: [email protected] ; [email protected]

AHMEDABAD REGIONAL OFFICE

CHENNAI REGIONAL OFFICEEssar House, 6, Esplanade, Chennai - 600108, Tamil NaduContact Person: P. Ramachandran, General ManagerPh.: 044-25341938, Mobile: +91 9969026079, Fax: 044-25340317, Email: [email protected]

HYDERABAD REGIONAL OFFICE

South ZoneEast Zone

North Zone

West Zone

#9-1-76 TO 77/1/B, 3rd Floor, S.D. Road, Secunderabad - 500003, TelanganaContact Person: Rajender Prasad, Chief General ManagerPh.: 040-27804033, PBAX: 040-27725401, Fax: 040-27804038, E-mail:[email protected]

mailto:[email protected],

Neelachal Ispat Nigam LimitedNeelachal Ispat Nigam LimitedNeelachal Ispat Nigam Limited

28

Documents

Product Catalogue - NINL