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Product Catalogue - Metric
A Global Solution
Pipe Supports LimitedUnit 22West StoneBerry Hill Industrial Estate DroitwichWorcestershireWR9 9AS United Kingdom
t: +44 (0)1905 795500f: +44 (0)1905 794126e: [email protected]
Pipe Supports Asia Ltd26/5 Moo 9, Soi RattanarajBangna-Trad Km 18BangchalongBangpleeSamut Prakarn10540Thailand
t: +66 (0)2 312 7685 f: +66 (0)2 312 7710e: [email protected]
Bergen-Power Pipe Supports, Inc.225 Merrimac StreetWoburn, MA 01801
t: +1 (0)781 935 9550f: +1 (0)781 938 0026e: [email protected]
Bergen Pipe Supports (Jiangsu) LimitedWest end of Fuyang RdChennan Developing DistrictJingjiang CityJiangsu ProvinceP.R.C
www.pipesupports.com
The Pipe Supports Group - A Global Solution
Manufacturing & Sales
Canada [email protected] China [email protected] India [email protected] Thailand [email protected] UK [email protected] USA - Woburn [email protected] USA - Louisiana [email protected]
Regional & International Sales Offices
China - Beijing [email protected] China - Guangdong [email protected] China - Shanghai [email protected] France [email protected] India - Delhi [email protected] India - Mumbai [email protected] India - Chennai [email protected] Japan [email protected] Korea [email protected] Middle East [email protected] S E Asia [email protected] Taiwan [email protected] USA - Chicago [email protected] USA - Houston [email protected]
t: +86 (0)523 8462 1515f: +86 (0)523 8462 1536e: [email protected]
OVER 100 YEARS’ EXPERIENCE, SUPPLYING POWER GENERATION,
OIL, GAS, OFFSHORE, PETROCHEMICAL, PHARMACEUTICAL,
CHEMICAL, MARINE AND WATER INDUSTRIES WORLDWIDE
The Pipe Supports Group has been supplying engineered pipe hangers since 1968, and has grown and developed its range of hangers, ancillaries and other support components ever since.
The Group has developed an enviable reputation for quality, reliability, competitiveness and engineering excellence and now supplies its products to every continent through an international sales network dedicated to meeting its customer’s stringent quality and delivery requirements.
From its early origins in the UK the Pipe Supports Group has grown into a worldwide organisation with manufacturing plants in the USA and India.
The Group has a continual product development programme resulting in the most comprehensive range of products available from one source and all sold under a brand you can trust – Bergen Pipe Supports.
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Hanger Design
Pipe Clamps and Ancillaries — Load Group Basis
Additional Ancillary Items
Comlin Isolation Products
Easislide Low Friction Bearings
Cryogenic Supports
Dynamic Restraints
CO
NT
EN
TS
Constant Effort Supports
Variable Effort Supports
QUALITY ASSURANCE & STANDARDS
Quality Assurance and Control:The Pipe Supports Group manufacturing facilities operate the same highly evolved quality assurance and control systems based upon the ISO9001 standard. Developed by our facility in the UK, we implement the same QA Manual and procedures in each of our manufacturing plants regardless of local requirements.
Where there are specific local requirements these are implemented alongside our established systems.
Our manufacturing facilities are accredited to ISO9001.
In addition, our US factories are accredited to ASME III, Division 2, Sub-section NF and have been awarded the ASME NS certificate for the supply of pipe supports to nuclear installations.
Our US facility located in Donora, Bergen Pipe Supports Inc. has an established track-record of supplying to the US nuclear power program.
In addition to QA/QC requirements we recognise the benefits of, and are working towards, accreditation to ISO14001 and ISO18001 for Health, Safety & Environment.
Manufacturing Standards: Throughout the catalogue we make frequent reference to material grades used for our product range. Our objective is to manufacture & supply the same product at all of our manufacturing facilities regardless of location.
Material grades are carefully chosen to give equivalence in terms of mechanical properties, weldability and physical performance. Comparison tables are given in the catalogue.
Our standard product range meets the requirements of IBR-REG-371, ASME B31.1, ASME B31.3, MSS-SP58 & BS EN13480: Part 3 where these specifications are applicable. Our cryogenic pipe supports are generally designed to meet the specific needs of the client and our molded polyurethane foam is manufactured in compliance with the CINI manual ’Insulation for Industries’.
Further information on design, specifications & materials can be found else where in this catalogue.
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PIPEWORK, STRESS ANALYSIS AND HANGER DESIGN
Over 100 Years’ worldwide experiencePipe Supports Group has over 100 years’ experience of designing and supplying hanger systems for conventional and nuclear power stations, petrochemical complexes, pulp and paper mills and other industrial installations. ISO 9001 ASME approved, PSG has a reputation for providing reliable and cost-effective pipe support solutions.
Global design and supply solutionsWith design offices in the USA and India utilising the most up-to-date engineering and design software, we offer a fully co-ordinated service; stress analysis of pipework, hanger selection, design and detailing, 3D CAD modeling, manufacturing and contract management. This service ensures cost-effective hanger systems, delivered in accordance with design requirements.
Pipe Supports Group design softwareWe have developed two computer programs to assist pipe support designers. PSDesigner is a stand-alone pipe support assembly design and detailing program which also links to 3D plant design systems. PSLCAD is a 2D pipe support draughting program which runs within AutoCAD. Both PSDesigner and PSLCAD are provided free of charge and can be downloaded from the www.pipesupports.com website.
PSDesignerPSDesigner has been developed to meet the needs of today’s pipe support designers.
PSDesigner is a versatile tool for designing pipe hanger assemblies using Pipe Supports Group’s standard components. Several languages are supported.
PSDesigner Main Page.
Detailed hanger drawings are produced including bills of material. The standard PSDesigner drawing includes a view of the hanger assembly and detail views of key components.
Specifying Support Parameters in PS Designer.
Typical PSDesigner Drawing.
A bill of material and quotation for the hangers on a whole project can be produced.
There is an option to export a 3D image of the support assembly. There are also options to export 2D drawings.
Bill of Material in PSDesigner.
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PIPEWORK, STRESS ANALYSIS AND HANGER DESIGN
PSDesigner is continually being improved to provide our customers with the most efficient way of designing pipe support assemblies.
PSLCADPSLCAD runs within AutoCAD and is used to create support detail drawings using Pipe Supports Group standard components. PSLCAD is compatible with full version AutoCAD and also with AutoCAD LT when used in conjunction with supplementary programs which support Autolisp. For the latest list of compatible versions, please refer to the Pipe Supports website.
These are two-way links. Details about the pipe and its location are passed to PSDesigner which is used to design the support assembly and the details of the assembly are then passed back to the plant design program.
PSDesigner 3D Export.
The 3D export file created by PSDesigner can be opened by, or imported into, many 3D CAD programs.
We have developed full interfaces with the following plant design software:
SmartPlant3D (Intergraph)Vantage PDMS / MDS and E3D (AVEVA)
Support Assemblies in PDMS.
PSLCAD Toolbars.
In PSLCAD, components are drawn one at a time, so creating a drawing takes a little longer than it does when using PSDesigner, but with PSLCAD, you have the
Constant Support Selection in PSLCAD.
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PSLCAD Drawing showing Hydraulic Snubber.
PIPEWORK, STRESS ANALYSIS AND HANGER DESIGN
Pipework analysisPipe Supports Group can offer pipework stress analysis to ASME B31.1, B31.3 and other design codes. Considering deadweight, thermal and dynamic effects, system stress levels and equipment loadings are calculated along with loads and movements acting at the support positions. We use one of several proprietary pipe stress analysis programs.
Finite element analysisPipe Supports Group has a team of design engineers qualified to carry out finite element analysis using ANSYS Professional. We are using this design tool to continuously update and expand our range of standard supports and also carry out analysis for specific design contracts.
As well as all the standard PSG components, PSLCAD incorporates a comprehensive database of steel section sizes enabling the user to create drawings including the appropriate trimming steelwork.
Pipe Supports Group design services
Pipe Hanger DesignPipe Supports Group has an experienced team of design engineers and pipe support draughtsmen who can design and detail pipe hanger drawings for all types of projects. We can prepare detailed support installation drawings from conceptual sketches or from plant layout information and pipe stress analysis output. Our engineers and draughtsmen are experienced in the use of PSDesigner and PSLCAD.
3D modellingWe can design and place full size support representations in 3D CAD models provided by customers. We can also provide 3D images of supports if customers prefer to place the supports in the model themselves.
versatility of AutoCAD which allows you to customise the design and the drawing to meet your particular needs.
It is possible to create a drawing using PSDesigner and then open the 2D DXF file with PSLCAD. You can then enhance the drawing using PSLCAD and AutoCAD utilities. This method of working makes use of the respective strengths of both programs; the basic drawing is created very quickly using PSDesigner, and the flexibility of PSLCAD and AutoCAD are used to make whatever detail enhancements are required.
Pipe Clamp modelled in ANSYS
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Stress Levels in Turnbuckle calculated using ANSYS.
PIPEWORK, STRESS ANALYSIS AND HANGER DESIGN
Pipe Support SurveysOur engineers are experienced in surveying existing pipework systems, reporting on the condition of hangers and making recommendations on their correct installation and future safe operation. Such surveys are increasingly being demanded by utilities and safety authorities.
