Product catalogue 2014 - cutting and more · 2014-03-03 · Ultrasonic cutting units made by Döinghaus are integrated into the cutting machines for which you may order different

Product catalogue 2014

Ultrasonic cutting with system!

Pastries | Meat | Cheese | …and more

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Visible product quality is a bonus for your

sales presentation!

Today, customers expect from food, that it infatuates the senses. Therefore, the design of the sales product is animportant sign of quality. No matter if it is about pastries, sweets, meat or cheese – they are all “well shaped”,before they are sold.

We are glad to fulfi l the high quality requirements in perfect shape and surface of the product and your wish in industrial production. Thus, we – the team of Döinghaus cutting and more – deal with innovative cutting techniques – in particular the ultrasonic technique.

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The ultrasonic technique

Ultrasonic means sound waves which are moving at a frequency of 16‘000 Hz or more. The unit Hz describes the number of waves per second.

During the production process a sound wave passes the ultrasonic blade and is translated to a mechanic oscillation. Depending on the frequency it swings 20‘000, 30‘000 or 35‘000 times per second (20, 30 or more kHz), which results in a minimum surface friction between the product and the ultrasonic blade. In this way, it is possible to cut without pressure on the products while minimizing a possible defor-mation.

Ultrasonic cutting units made by Döinghaus are integrated into the cutting machines for which you may order different ultrasonic units depending on the purpose. You may use an ultrasonic blade with a cutting height of up to 140 mm and a cutting width of up to 385 mm. Larger cutting widths are achieved by combining ultrasonic blades.

The use of the ultrasonic technology is suitable for cutting soft, creamy, sticky and multi-layer products as well as fresh and frozen produces.

Of course, we accurately check how the products behave in the corresponding individual compositions and will then perfectly preset the cutting units for you.

Be sure, in the future, by ultrasonic cutting your products will convince by a smooth and high quality cut as well as by a perfect surface.

Achieving the best cutting quality with innovative ultrasonic technique is what we are striving for.

Your team of Döinghaus cutting and more

The advantages of the ultrasonic technique at a glance:

• The power required for cutting will be reduced by up to 90 %.

• The form of the cut product changes only slightly.

• Ingredients, e.g. fruit, chocolate, raisins, nuts, maintain their shape and position within the product.

• The durability of the blade reduces production downtimes.

• Due to the powerful self purifi cation of the blade almost no remainders of the product are sticking.

• Minimum waste and at the same time rapid, variable, exact and high quality cuts.

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Product range HIGH PERFORMANCE Ultrasonic cutters convincing by performance & effi ciency.

They are perfectly suitable to be used in the industrial production. The excellenttechnical equipment as well as the numerous cutting options are enthusing.

Product range SPECIALUltrasonic cutting lines convincing by individuality & fl exibility.

These ultrasonic cutting lines are individually developed for you according to your customer-specifi c process parameter. The aim is to design a holoistic and – if desired – fl exible automation solution.

Product range COMPACTUltrasonic cutter convincing by functionality & dynamic.

They are perfectly suitable to be used in the handcraft and industrial production. With a compact structure and functional basic components this product range impresses by an attractive entry level price.

Product range TOOLS Ultrasonic tools are convincing by precision & perfect cut.

The ultrasonic technique is the core of the innovative ultrasonic cutters made by Döinghaus. Manufactured and tested with German quality – thus guaranteeing highest cutting performance.

Product range BAKERYShaping, cutting, positioning dough.

The bakery machines made by our company are convincing with different features. Integrated in existing production lines, they realize an effi cient production process.

Product ranges of Döinghaus cutting and more:

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Contents

PageUltrasonic cutter product range HIGH PERFORMANCE

Ultrasonic cutter UBS 2000 8Baking tray cutter UBS 2000.B 9Slab cutter UBS 2000.P 9Universal cutter UBS 2000.U 9Baking tray cutter UBS 6000 10Cross cutter USQ 5000 11Round cake cutter UST 5000 12Sandwich cutter SWS 1000 13Universal cutter URC 1000 14

Universal cutting lines product range SPECIAL

Cutting line USS 1000 15Cutting line USS 1000-Helios 15Cutting line USS 8000 16

Ultrasonic cutter product product range COMPACT

Universal cutter Ultracut Filou 17Universal cutter Ultracut Terbia 18Universal cutter Ultracut Syno 19Cross cutter Ultracut Opus 20Sandwich cutter Sandwichboy 21 Ultrasonic tools product range TOOLS

Ultrasonic cutting unit 22Spade-shape blade Sekara 22Bar-shape blade Martello 22Round blade Helios 22Ametrin Generator 22 Bakery machines product range BAKERY

Dough cutter BO 800 23Dough cutter CUT 460 / CUT 600 24Panning automat A 200 – 800 / A 400 – 800 25Calender KA 2000 26Take out module EK 2000 26 Service 27

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1. Stability by stainless steel frame

The stainless steel frame is equipped with height-adjustable feet, protective doors and safety covers made of transparent, food-grade plastic material.The machine design is optimised regarding the EHEDG directives and according to the HACCP directives.

2. Visible production

The transparent, food-grade plastic doors of the machine allow the visual inspection of the cutting process throughout the production process. Easy accessibility due to folding doors is saving time.

As innovative machine manufacturers as well as experienced

specialists in the ultrasonic technique, we bet on highest quality

and state-of-the art technique.

Our demand in quality is shown in the technical equipment

of our ultrasonic cutters:

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3. User-friendly

The desired cutting patterns are entered on a user-friendly Touch screen, without need of additional programming. You may save your own recipes and store them for repeated use.

4. High quality cut by cleaning the blade

Due to the blade cleaning station with fresh water machine cleaning times or downtimes are being omitted. The cleanedblade reduces contamination. As a result you obtain high quali-ty and smooth edges.

5. Technical support by remote maintenance

It is possible to guarantee direct support offered by our service via a modem / LAN connection. This fl exibility allows you to save time and money.

www.cuttingandmore.de

Illustration: USQ – manufactured according to customized requirements.

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Product range HIGH PERFORMANCE

Typ: UBS 2000

Designation: Ultrasonic cutter

Class: Industry

Illustration:

Very high stability and long service life

Dimensions: about. L: 3925 mm W: 2020 mm H: 1875 mmWeight: about 1000 kg

Equipment: • Stainless steel frame with height-adjustable feet and fi xable castors • Protective doors and safety covers made of transparent, food-grade plastic material • Highly fl exible robot control made by Siemens combined with 4-axis room portal • Guiding system with profi le axis • Programmable single cutting head • Touch screen with colour display • Motor-driven precision drives • Cutter cleaning station with fresh water

All indications are without engagement. Subject to alterations. The illustrations show special equipment..

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Type variant: UBS 2000.B item No 75000018 additional modules

Designation: Baking tray cutter

Cutting forms:

Equipment: • Discontinuous belt with baking tray centring

• Triangle with tray cutting function• Changeable cutting device • Disinfection station: Sterilization with UV light• Accumulating conveyor

• Centring device round products• Disinfection station: Sterilization with UV light• Optical prepositioning via laser • camera with positioning system• Decapper (p. 26)• Accumulating conveyor

Type variant: UBS 2000.P item No 75000019 additional module

Designation: Tray cutter

Cutting forms:

Equipment: • Positioning belt

• Centring device round products• Changeable cutting device• Disinfection station: Sterilization with UV light• Optical prepositioning via laser• Decapper (p. 26)• Accumulating conveyor • Round product cutting function• Triangle cutting function

Type variant: UBS 2000.U item No 75000020 additional modules

Designation: Universal cutter

Cutting forms:

Equipment: • Positioning belt with centring device „baking tray”

Tray sizes: Common standard trays such as 200 x 600, 400 x 600 and 600 x 800 mm

All indications are without engagement. Subject to alterations. The illustrations show special equipment.

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Type: UBS 6000 item No 75000021 additional modules

Designation: Baking tray cutter Class: Industry

Illustration:

Dimensions: about L: 3830mm W: 2150 mm H: 1860 mmWeight: about 1000 kg

Cutting forms

Equipment: • Stainless steel frame with height-adjustable feet and fi xable castors • Protective doors and safety covers made of transparent, food-grade plastic material • Discontinuous belt with baking tray centring • Double cutting head with adjustable blades • Cutter cleaning station with fresh water • Industrial control (e.g. Siemens) • Motor-driven precision drives

• Disinfection station: Sterilization with UV light• Round product cutting function• Triangle cutting function

All indications are without engagement. Subject to alterations. The illustrations show special equipment..

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• Extension by 2. conveyor belt• Retracting belt• Programme: Weight-optimized cutting• Other blades• Remote maintenance by Modem/LAN

Type: USQ 5000 item No 75000024 additional modules

Designation: Cross cutterClass: Industry

Illustration:

Dimensions: about L: 2600 mm W: 1290 mm H: 2510 mm

The machine width is resulting of the customized requirements when installing it into a product range

Weight: about 1100 – 1800 kg

Cutting forms:

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Positioning belt • Ultrasonic cutter head with synchronous cutting movements • 1 ultrasonic blade • Industrial control (e.g. Siemens) • Touch screen

The number of blades is depending on the production width.


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• Other blades• Laser projection system• Remote maintenance by Modem/LAN

Type: UST 5000 item No 75000026 additional modules

Designation: Round product cutter Class: Industry

Illustration:

Dimensions: about L: 5270 mm W: 1750 mm H: 2500 mmWeight: about 1500 kg

Cutting forms:

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Conveyor belt with product centring • Positioning belt • Centring device „round cakes“ • 2 cutting devices • Industrial control (e.g. Siemens) • Touch screen • Motor-driven precision drives


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• Follower scraper• Control unit• 45° product turning device• Outlet slide• Remote maintenance by Modem/LAN

Type: SWS 1000 Item No 75000027 additional modules

Designation: Sandwich cutterClass: Industry

Illustration:


Cutting forms:

Continuous cutting of up to 50 sandwich per minute.

Equipment: • Stainless steel frame with fi xable castors • Protective doors • conveyor belt with positioning guider • Ultrasonic cutting unit with fi xed blade • Industrial control


14 All indications are without engagement. Subject to alterations. The illustrations show special equipment.


• Cutter cleaning station with fresh water • Conveyor belt• Function „Synchronous cutting movement”• Changeable cutting device• Other blades• Remote maintenance by Modem/LAN

Tray sizes:Common standard trayssuch as 200 x 600, 400 x 600 and 600 x 800 mm

Type: URC 1000 Item No 75000043 additional modules

Designation: Universal cutter Class: Industry

Illustration:


Cutting forms:

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • 6-axis industrial robot • 1 ultrasonic cutter „Matello” • Industrial control • Touch screen • Cutting table with centring device „baking tray”

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Product range SPECIAL

• Centring device for individual products (according to product default)• Passing out the cut-off edges • Disinfection station: Sterilization with UV light• Laser projection system• Camera with positioning system • Decapper (p. 26)• Cutter cleaning station with fresh water• Remote maintenance by Modem/LAN

Type: Special machine construction

Designation: Industrial cutting linesClass: Industry

Illustration:

Dimensions and weight: depending on the machine type


Type variant: USS 1000 item No 75000030 additional modules

Cutting forms:

Equipment: • Conveyor belt functioning in cycles • 2 or more cutting devices

Type variant: USS 1000-Helios item No 750000 additional modules

Cutting forms:

Equipment: • Round belt conveying functioning in cycles • 2 or more cutting devices

• Centring device for individual products (according to product default)• Disinfection station: Sterilization with UV light• Cutter cleaning station with fresh water• Remote maintenance by Modem/LAN

For instance to cut soft cheese.

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Product range SPECIAL


• Centring device for individual products (according to product default)• Passing out the cut-off edges• Disinfection station: Sterilization with UV light• Laser projection system• Camera with positioning system• Decapper (p. 26)• Cutter cleaning station with fresh water• Remote maintenance by Modem/LAN

Type: USS 8000 item No 75000031 additional modules

Designation: Industrial cutting linesClass: Industry

Illustration:

Dimensions and weight: depending on the machine type

Cutting forms:

Synchronous cutting and positioning of the individual products

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Continuously running conveyor belt • 2 or more synchronously working cutting devices with corresponding cutting functions • Industrial control (e.g. Siemens) • Touch screen • Motor-driven precision drives

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Product range COMPACT

• Triangle cutting function• Triangle in the tray cutting function• Stainless steel frame table• Remote maintenance


Tray sizes:Common standard trays such as200 x 600 and 400 x 600 mm

Round products:diameter up to 300 mm

Type: Ultracut Filou item No 75000032 additional module

Designation: Universal cutter Class: Handcraft & industry

Illustration:


Cutting forms:

Equipment: • Stainless steel housing with height-adjustable feet • Safety cover out of transparent, hygienic plastic • Safety light curtain • 1 Ultrasonic unit • Industrial PLC control • Touch screen • Blade cleaning station with fresh water • 3 feeder plate for the different products

Table top device

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Type: Ultracut Terbia item No 75000023 additional module

Designation: Universal cutterClass: Handcraft & industry

Illustration:


Cutting forms:

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Guiding system on precision steel shafts • 4-axis cutting portal • Touch screen • Industrial control • Motor-driven precision drives • Cutter cleaning station with fresh water

about L: 3820 mm W: 1490 mm H: 1932 mmabout 920 kg

Higher rate of production! Placing and removal of products during the cutting process.

• Fixable castors• Centring device „Baking tray”• Baking tray cutting function • Triangle cutting function • Triangle with tray cutting function • Changeable cutting device • Disinfection station: Sterilization with UV light• Laser projection system• Remote maintenance by Modem/LAN

Dimensions: Weight:

Equipped with • Positioning belt


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Type: Ultracut Syno item No 75000022 additional modules

Designation: Universal cutterClass: Handcraft & industry

Illustration:


Cutting forms:

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Positioning belt • Guiding system on precision steel shafts • 3-axis cutting portal • Touch screen • Industrial control • Motor-driven precision drives • Cutter cleaning station with fresh water

• Fixable castors• Disinfection station: Sterilization with UV light• Laser projection system• Remote maintenance by Modem/LAN

Placing and removal of productscorrespondingly before and after the cutting process.


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Type: Ultracut Opus item No 75000025 additional modules

Designation: Cross cutterClass: Handcraft & industry

Illustration:


Cutting forms:

Cutting of endless product sheets or product strands

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Step by step conveyor • Special stainless steel / Ultrasonic cutter • Industrial control • Motor-driven precision drives • Touch screen

• Removal belt• Conveyor belt • synchronous product speed• Remote maintenance by Modem/LAN


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• Inlet control unit

Type: Sandwichboy Item No 75000028 additional modules

Designation: Sandwich cutter Class: Handcraft & industry

Illustration:


Cutting forms:

Continuous cutting of up to 50 sandwiches per minute.

Equipment: • Stainless steel frame with fi xable castors • Link conveyor • Ultrasonic cutting unit


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Ultrasonic blade Sekara item No 75110013

Ultrasonic cutter made of titanium

• Cutting width: From 90 to 385mm • Cutting height: Up to 140 mm • Frequency: 20 kHz / 35 kHz • Tension: 220/230 VAC • Power: 400 – 2000 W

Product range TOOLS

Ultrasonic blade Martello item No 75110014

Ultrasonic cutter made of titanium

• Cutting width: From 30 to 160 mm • Cutting height: Up to 115 mm • Frequency: 20 kHz • Tension: 220/230 VAC • Power: 400 W

Ultrasonic blade Helios Item No 75110015

Ultrasonic cutter

• Diablade: From 125 to 250 mm • Thickness: 1.25 mm • Frequency: 20 kHz • Tension: 220/230 VAC • Power: 400 – 2000W

Ultrasonic cutting unit item No 75110018

Equipment: • Ametrin generator • Stainless steel converter • Booster • Highly fl exible ultrasonic cable • Interface cable • Detailed manual

Illustrated together with the spade-shape blade Sekara.

The ultrasonic cutting units are confi gured in house according to your customer-specifi c requirements.Due to our long-term experience we exactly know how the tools need to be preset to your requirements.

Ametrin generator item No 75110017

Special generator for ultrasonic cutting applications


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Product range BAKERY

• Remote maintenance by Modem/LAN

Type: BO 800 item No 75000035 additional module

Designation: Dough cutterClass: Handcraft and industry

Illustration:


Cutting forms:

Equipment: • Stainless steel frame with fi xable castors • Protective doors and safety covers made of transparent, food-grade plastic material • Dough conveyor belt in cyclic operation with outlet belt • Special stainless steel cutter • Touch screen • Industrial control


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• Remote maintenance by Modem/LAN

Type: CUT 460 item No 75000034

CUT 600 item No 75000036 additional module

Designation: Dough cutterClass: Handcraft & industry

For baking trays with a width of 460 mm or 600 mm

Dimensions: CUT 460 about L: 1710 mm W: 480 mm H: 1300 mm CUT 600 about L: 1781 mm W: 915 mm H: 1300 mmWeight: about 300 / 350 kg

Cutting forms:

Equipment: • Stainless steel frame with fi xable castors • Dough conveyor belt with wire mesh belt in cyclic operation with tray conveyor belt • Special stainless steel cutter • Touch screen • Industrial control


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• Product cutting unit (CUT)• Remote maintenance by Modem/LAN


Type: A 200 – 800 item No 75000038

A 400 – 800 item No 75000033 additional modules

Designation: Panning automatClass: Handcraft & industry

Illustration:

Dimensions: A 200 – 800 about L: 3050 mm W: 880 mm H: 1270 mm A 400 – 800 about L: 3120 mm W: 1715 mm H: 1260 mmWeight: about 500 kg

Working height: about 900 mmStripping length: about max. 800 mm

Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Product conveyor belt • Touch screen • Integrated switch cabinet


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Type: KA 2000 item No 75000039 additional modules

Designation: CalenderClass: Handcraft & industry

Illustration:


Equipment: • Stainless steel frame with height-adjustable feet • Detatchable service openings • Filling hopper add-on • Drum set and mold nozzle made of food-grade plastic material • Motorized drive

Type: EK 2000 item No 75000040 additional modules

Designation: Panning automatClass: Handcraft & industry

Illustration:


Equipment: • Stainless steel frame with height-adjustable feet • Protective doors and safety covers made of transparent, food-grade plastic material • Chain or belt conveyor for steel sheet supply • Industrial control


• Drum set with wave teeth• Special mold nozzle• Synchronism of lines

• Conveyor for outward transfer of empty trays

Automatic removal of the cake from the baking tray.


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Commissioning

Döinghaus cutting and more develops and manufactures individual ultrasonic cutting solutionsOur specialists execute a reliable assembly on site and commission the delivered machinery. You impart the knowledge to your employees which enables them to operate and run the machine competently.

Service

The availability of the installation engineering is of high importance in particular in productions comprising several shifts Secure regular maintenance and reliable machine service times and an extended service life of your cutting unit with the service department.

An experienced network of service partner will be at your disposal at any time. If required,our experts will provide for timely responses.

In such cases, contact us under:

Phone: +49 5258 . 21 07- 800, E-Mail: [email protected]

Services:

Being an internationally recognised partner for ultrasonic cutting solutions, we respondthe multi-layer customer-specifi c requirements with innovative system techniques.

Contact us if you are looking for optimum cutting solutions for your production.

Your specialist for tailored ultrasonic cutting technique:Managers: Dieter Döinghaus and Holger Witkowski.

Machinery and plant engineeringindividual • innovative • effi cient

Döinghaus cutting and more GmbH & Co. KGBreite Werl 3033154 SalzkottenGermany Phone +49 5258 . 21 07 - 0 Fax +49 5258 . 21 07 - [email protected]

www.cuttingandmore.de

Documents

Product catalogue 2014 - cutting and more · 2014-03-03 · Ultrasonic cutting units made by Döinghaus are integrated into the cutting machines for which you may order different